CN102322733A - Rotary drum and airflow mixed flow drying device for oil-tea fruit shell wastes - Google Patents
Rotary drum and airflow mixed flow drying device for oil-tea fruit shell wastes Download PDFInfo
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- 238000001035 drying Methods 0.000 title claims abstract description 79
- 239000002699 waste material Substances 0.000 title claims abstract description 15
- 235000013399 edible fruits Nutrition 0.000 title 1
- 239000000428 dust Substances 0.000 claims abstract description 23
- 241000526900 Camellia oleifera Species 0.000 claims abstract description 19
- 239000010903 husk Substances 0.000 claims abstract description 19
- 238000009423 ventilation Methods 0.000 claims abstract description 4
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- 241000209507 Camellia Species 0.000 abstract 1
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- 238000000034 method Methods 0.000 description 4
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- 238000000748 compression moulding Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
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- 239000003345 natural gas Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
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- 238000010672 photosynthesis Methods 0.000 description 2
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- 239000004484 Briquette Substances 0.000 description 1
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
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Abstract
一种油茶果壳废弃物转筒与气流混流干燥装置,一级转筒干燥机的出风口与二联旋风除尘器连接并与四联旋风除尘器和一级干燥通风机组成一级干燥通风除尘通路,所述一级转筒干燥机的进料口竖直连接一级干燥给料器,一级干燥给料器连接打散器,一级转筒干燥机的出料口连接二级干燥给料器,二级干燥给料器连接二级气流干燥机。本发明的技术效果是:采用转筒与气流混流干燥处理经过活性成分提取后的废弃的油茶果壳,使其含水率达到18%以下,符合油茶果壳颗粒燃料生产的要求。
A rotary drum and airflow mixed-flow drying device for camellia oleifera husk waste. The air outlet of the first-stage rotary drum dryer is connected to the double cyclone dust collector and is combined with the quadruple cyclone dust collector and the first-stage drying fan to form the first-stage drying ventilation and dust removal. passage, the feed inlet of the primary drum dryer is vertically connected to the primary drying feeder, the primary drying feeder is connected to the disperser, and the discharge port of the primary rotary drum dryer is connected to the secondary drying feeder The feeder, the secondary drying feeder is connected to the secondary airflow dryer. The technical effect of the present invention is that the waste camellia husks extracted from the active components are dried by rotating drum and air flow to make the water content below 18%, which meets the requirements of the production of camellia oleifera husk granular fuel.
Description
技术领域 technical field
本发明涉及一种干燥装置,尤其涉及一种油茶果壳废弃物转筒与气流混流干燥装置。 The invention relates to a drying device, in particular to a drying device for camellia oleifera husk waste with a drum and airflow mixing.
背景技术 Background technique
生物质是由植物的光合作用固定于地球上的太阳能,每年经光合作用产生的生物质大约 吨,,其能量约相当于世界主要燃料消耗的10倍;而作为能源的利用量还不到其总量的1%。作为能源,世界上利用是以煤、石油、天然气等不可再生能源为主。燃煤电厂、工业锅炉及民用锅炉向大气中排放大量的二氧化硫和一氧化氮等,使得中国的酸雨污染问题日益扩大;燃煤还产生大量的温室气体CO2;同时,粉尘的大量排放,造成空气质量下降。不可再生能源的过度开发和利用,不仅带来了能源危机,更带来了日益严重的环境污染问题。据估计,我国大气中90%的二氧化硫、70%的烟尘和85%以上的二氧化碳,均来自煤炭的燃烧。与煤相比,生物质含灰少,含氮、硫也少,排放的NOX和SO2远小于化石燃料。因此,生物质能的利用已经成为新能源的一个重要方向。 Biomass is the solar energy fixed on the earth by the photosynthesis of plants, and the annual biomass produced by photosynthesis is about Ton, its energy is equivalent to about 10 times of the world's main fuel consumption; and its utilization as energy is less than 1% of its total amount. As energy, the world's utilization is mainly based on non-renewable energy such as coal, oil, and natural gas. Coal-fired power plants, industrial boilers and civil boilers emit a large amount of sulfur dioxide and nitrogen monoxide into the atmosphere, which makes the problem of acid rain pollution in China increasingly expanding; coal combustion also produces a large amount of greenhouse gas CO 2 ; at the same time, a large amount of dust discharges, causing Air quality drops. The excessive development and utilization of non-renewable energy has not only brought about an energy crisis, but also brought about increasingly serious environmental pollution problems. It is estimated that 90% of sulfur dioxide, 70% of soot and more than 85% of carbon dioxide in the atmosphere of our country come from the combustion of coal. Compared with coal, biomass contains less ash, nitrogen and sulfur, and emits far less NOx and SO2 than fossil fuels. Therefore, the utilization of biomass energy has become an important direction of new energy.
以生物质能源为主的生物质资源开发利用已引起世界各国政府和科学家的关注。有许多国家制定了相应的开发研究计划,例如,日本的新阳光计划、印度的绿色能源工程、美国的能源农场和巴西的酒精能源计划等,一个新兴的生物质产业正在全球范围蓬勃兴起。 The development and utilization of biomass resources based on biomass energy has attracted the attention of governments and scientists around the world. Many countries have formulated corresponding development and research plans, for example, Japan's New Sunshine Project, India's Green Energy Project, the United States' Energy Farm and Brazil's Alcohol Energy Project, etc. A new biomass industry is booming around the world.
生物质成型燃料就是将分布散、质地疏松、能量密度小的低品位生物质转化成颗粒均匀、容重高、密度大的商品能源。生物质成型燃料最常用的方法是采用压缩成型技术,而生物质原料的含水率是压缩成型中最为关键的一个因素,原料中水分过高或过低都不能很好地成型。对于颗粒成型然料,一般要求原料的含水率在15%~25%左右;对于棒状、块状成型然料,要求原料的含水率不大于10%。因此,生物质颗粒燃料生产中对原料的烘干是其生产过程不可缺少的关键工段。 Biomass briquette fuel is to convert low-grade biomass with scattered distribution, loose texture and low energy density into commercial energy with uniform particles, high bulk density and high density. The most commonly used method for biomass molding fuel is compression molding technology, and the moisture content of biomass raw materials is the most critical factor in compression molding. If the moisture in the raw material is too high or too low, it cannot be molded well. For granular molding fuels, the moisture content of raw materials is generally required to be around 15% to 25%; for rod-shaped and block-shaped molding fuels, the moisture content of raw materials is required to be no more than 10%. Therefore, the drying of raw materials in the production of biomass pellet fuel is an indispensable key section of the production process.
油茶果壳废弃物经过活性成分提取后的废油茶果壳其主要成分为粗纤维,含水率超过60%,不适合直接加工成颗粒燃料。若通过干燥去除水分,将其固化成形为高密度的颗粒状燃料,是替代煤、油和天然气的理想燃料,既能节约能源又能减少排放,具有良好的经济效益和社会效益,是一种高效、洁净的可再生能源。 Camellia oleifera husk waste After the active components are extracted, the waste camellia oleifera husk is mainly composed of crude fiber with a moisture content of more than 60%, which is not suitable for direct processing into pellet fuel. If the water is removed by drying and solidified into high-density granular fuel, it is an ideal fuel to replace coal, oil and natural gas. It can save energy and reduce emissions. It has good economic and social benefits. It is a kind of Efficient and clean renewable energy.
发明内容 Contents of the invention
本发明的目的在于提供了一种油茶果壳废弃物转筒与气流混流干燥装置,采用转筒与气流混流干燥处理经过活性成分提取后的废弃的油茶果壳,使其含水率达到18%以下,符合油茶果壳颗粒燃料生产的要求的装置,解决干燥过程存在能耗高,干燥时间长,干燥效率低等技术难题。 The object of the present invention is to provide a rotary drum and airflow mixed-flow drying device for camellia oleifera husk waste, which uses the rotary drum and airflow mixed-flow drying to treat the discarded camellia oleifera husk after active component extraction, so that the moisture content reaches below 18% , a device that meets the requirements for the production of Camellia oleifera husk pellet fuel, and solves the technical problems of high energy consumption, long drying time, and low drying efficiency in the drying process.
本发明是这样来实现的,它包括生物质热风炉、二级干燥给料器、二级气流干燥机、旋风分离器、二级干燥风机、回风管、打散器、一级干燥给料器、一级转筒干燥机、二联旋风除尘器、四联旋风除尘器及一级干燥通风机,其特征是生物质热风炉与二级气流干燥机相连接;二级气流干燥机、旋风分离器和二级干燥风机依次连接,二级干燥风机通过回风管与一级转筒干燥机的进风口相连接,把二级气流干燥的尾气作为一级转筒干燥机的热源;一级转筒干燥机的出风口与二联旋风除尘器连接并与四联旋风除尘器和一级干燥通风机组成一级干燥通风除尘通路,所述一级转筒干燥机的进料口竖直连接一级干燥给料器,一级干燥给料器连接打散器,一级转筒干燥机的出料口连接二级干燥给料器,二级干燥给料器连接二级气流干燥机。 The present invention is achieved in this way, it includes biomass hot blast stove, secondary drying feeder, secondary airflow dryer, cyclone separator, secondary drying fan, return air pipe, disperser, primary drying feeder Dryer, first-stage rotary drum dryer, double cyclone dust collector, quadruple cyclone dust collector and first-stage drying fan, which is characterized in that the biomass hot blast stove is connected with the second-stage airflow dryer; the second-stage airflow dryer, cyclone The separator and the secondary drying fan are connected in turn, and the secondary drying fan is connected to the air inlet of the primary rotary drum dryer through the return air pipe, and the tail gas dried by the secondary airflow is used as the heat source of the primary rotary drum dryer; The air outlet of the rotary drum dryer is connected with the double cyclone dust collector and forms a first-stage drying, ventilation and dust removal passage with the quadruple cyclone dust collector and the first -stage drying fan. The inlet of the first-stage rotary drum dryer is connected vertically The primary drying feeder, the primary drying feeder is connected to the breaker, the discharge port of the primary rotary drum dryer is connected to the secondary drying feeder, and the secondary drying feeder is connected to the secondary airflow dryer.
本发明的技术效果是:(1)热源采用了两段燃烧,双级除尘的生物质热风炉供热,实现了能源的可持续利用。采用分段燃烧技术,烟气中NOX、SO2、灰尘等排放低,实现了生物质颗粒燃料生产过程的低污染排放;(2)采用混流干燥工艺,将二级气流干燥排出的尾气作为一级转筒干燥的加热介质,二级混流干燥工艺符合能量梯级利用原理,使干燥介质的热能得到充分的利用,提高干燥系统的能源利用效率。采用混流干燥工艺,高温的热空气由二级气流干燥机进入干燥系统,保证了干燥后的油茶果壳废弃物的水分能达到要求;(3)采用转筒与气流混流干燥处理经过活性成分提取后的废弃的油茶果壳,使其含水率达到18%以下,符合油茶果壳颗粒燃料生产的要求。 The technical effects of the invention are: (1) The heat source adopts a biomass hot blast stove with two-stage combustion and two-stage dust removal for heat supply, realizing sustainable utilization of energy. Using staged combustion technology, the emissions of NO X , SO 2 , dust, etc. in the flue gas are low, realizing low pollution emissions in the production process of biomass pellet fuel; The heating medium of the first-stage drum drying and the second-stage mixed-flow drying process conform to the principle of energy cascade utilization, so that the heat energy of the drying medium can be fully utilized and the energy utilization efficiency of the drying system can be improved. The mixed-flow drying process is adopted, and the high-temperature hot air enters the drying system from the secondary airflow dryer to ensure that the moisture of the dried camellia oleifera husk waste can meet the requirements; (3) The drum and airflow mixed-flow drying are used to extract the active ingredients The discarded camellia oleifera husks are used to make the moisture content below 18%, which meets the requirements for the production of camellia oleifera husk pellet fuel.
附图说明 Description of drawings
图1、油茶果壳废弃物转筒与气流混流干燥装置俯视图。 Fig. 1. Top view of Camellia oleifera husk waste rotary drum and airflow mixed flow drying device.
图2、油茶果壳废弃物转筒与气流混流干燥设备正视图。 Figure 2. The front view of the drum and air mixed flow drying equipment for Camellia oleifera husk waste.
图3、一级转筒干燥机与二级气流干燥风机连接示意图。 Figure 3. Schematic diagram of the connection between the primary rotary drum dryer and the secondary airflow drying fan.
具体实施方式 Detailed ways
如图1、图2、图3所示,本发明是这样来实现的,它包括生物质热风炉1、二级干燥给料器2、二级气流干燥机3、旋风分离器4、二级干燥风机5、回风管6、打散器7、一级干燥给料器8、一级转筒干燥机9、二联旋风除尘器10、四联旋风除尘器11及一级干燥通风机12,其特征是生物质热风炉1与二级气流干燥机3相连接;二级气流干燥机3、旋风分离器4和二级干燥风机5依次连接,二级干燥风机5通过回风管6与一级转筒干燥机9的进风口相连接,把二级气流干燥的尾气作为一级转筒干燥机的热源;一级转筒干燥机9的出风口与二联旋风除尘器10连接并与四联旋风除尘器11和一级干燥通风机12组成一级干燥通风除尘通路,所述一级转筒干燥机9的进料口竖直连接一级干燥给料器8,一级干燥给料器8连接打散器7,一级转筒干燥机9的出料口连接二级干燥给料器2,二级干燥给料器2连接二级气流干燥机3。
As shown in Fig. 1, Fig. 2, Fig. 3, the present invention is realized in this way, it comprises biomass
干燥过程中油茶果壳废弃物的运动流程:(1)水分高的湿油茶果壳废弃物在打散器7和一级干燥给料器8的输送下首先进入到一级转筒干燥机9的进料端,在转筒内部抄板不断抄起和撒落作用下,加上气流的带动,物料有进料端向出料端移动,最后到达转筒干燥机的出料口;(2)由转筒干燥机的出料口进入到二级气流干燥给料器2,在二级干燥给料器2的输送下进入到二级气流干燥机3的加速段,物料在气流干燥的加速段与热风产生强烈的对流传热和传质,物料被干燥和加速,最后在旋风分离器4内进行气固分离;(3)经过气固分离的干燥物料在排料器的输送下进入到成品料仓。
The movement process of Camellia oleifera husk waste during drying: (1) The wet camellia oleifera husk waste with high moisture content first enters the
干燥过程中干燥介质(空气)的运动流程:(4)干燥介质(空气)在二级气流干燥机风机5的作用下,首先通过生物质热风炉1,在热风炉内空气被加热成为了具有吸湿性很强的高温热风;(5)高温热风进入二级气流干燥机3内与来自一级干燥机的半干燥物料进行热量和质量的交换,吸收物料中的水分,使物料中的水分不断降低,达到干燥目的;(6)高温热风在二级干燥机3与被干物料不断地进行热质交换、混合,最后到达旋风分离器4。经过气固分离后的空气被输送到一级转筒干燥机9的进风口作为一级干燥的热源;(7)高温热风虽然在二级气流干燥过程中吸收了一部分水分,但仍然具有一定的干燥能力。在一级转筒干燥机9内在与水分含量较高的湿油茶果壳废弃物进行热质交换,除去湿物料中的一部分水分;(8)高温热风经过二级气流干燥机3和一级转筒干燥机9后,已经吸收了物料中的大部分水分,空气中的水分已接近饱和状态,同时温度也在不断下降,没有干燥能力了。经过二联旋风除尘器10和四联旋风除尘器11达到环保要求排放到大气中。
The movement process of the drying medium (air) during the drying process: (4) Under the action of the
本发明采用转筒干燥与气流干燥混流的干燥方式,解决了传统单一的转筒干燥或气流干燥存在的能耗高、效率低的问题。高温的热空气首先进入到二级气流干燥机内,对经过初步干燥的油茶果壳废弃物进一步去除水分,能保证干燥的产品的含水率达到生产油茶果壳颗粒燃料的要求。把二级气流干燥的尾气作为一级转筒干燥的热源,使热风的热能得到充分的利用,提高了效率,降低了能耗,节约了干燥成本。 The present invention adopts the mixed-flow drying method of drum drying and airflow drying, which solves the problems of high energy consumption and low efficiency in traditional single drum drying or airflow drying. The high-temperature hot air first enters the secondary airflow dryer to further remove moisture from the initially dried Camellia oleifera husk waste, which can ensure that the moisture content of the dried product meets the requirements for the production of Camellia oleifera husk pellet fuel. The tail gas dried by the secondary airflow is used as the heat source of the primary drum drying, so that the heat energy of the hot air can be fully utilized, the efficiency is improved, the energy consumption is reduced, and the drying cost is saved.
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| CN105815470A (en) * | 2016-03-26 | 2016-08-03 | 梧州市旺捷机械制造有限公司 | Tea leaf drying and dust removing device |
| CN106705638A (en) * | 2017-02-28 | 2017-05-24 | 安徽广深机电设备有限公司 | Grain drying system |
| CN106123491B (en) * | 2016-06-16 | 2018-08-24 | 漳州市益民生物科技股份有限公司 | A kind of moist wood drying means based on biomass fuel |
| CN112923712A (en) * | 2020-11-19 | 2021-06-08 | 南昌航空大学 | Kitchen waste drying machine for drying kitchen waste |
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