Summary of the invention
The purpose of this invention is to provide a kind of emulsion splitter that at low temperatures viscous oil emulsion is had good breakdown of emulsion ability and preparation method thereof.
The preparation method of heavy oil low-temperature demulsifier provided by the invention comprises the steps: that N.F,USP MANNITOL polyether compound and polyamide-amide polyether compound carry out crosslinking reaction and namely get described emulsion splitter under the condition of linking agent and solvent existence.
Among the above-mentioned preparation method, described linking agent can be in oxalyl chloride, Adipoyl Chloride, tolylene diisocyanate and the isophorone diisocyanate any; Described solvent can be in toluene and the dimethylbenzene at least a.
Among the above-mentioned preparation method, described N.F,USP MANNITOL polyether compound can prepare according to the method that comprises the steps: under the condition of pyridine and basic cpd existence, N.F,USP MANNITOL and epoxy compounds carry out alkoxylation and namely get described N.F,USP MANNITOL polyether compound; Described epoxy compounds can be in propylene oxide and the oxyethane at least a.
Among the above-mentioned preparation method, described basic cpd can be in potassium hydroxide, sodium hydroxide and the sodium ethylate at least a.
Among the above-mentioned preparation method, the temperature of described alkoxylation can be 120 ℃-140 ℃, specifically can be 120 ℃, 130 ℃ or 140 ℃; Time can be 2 hours-12 hours, specifically can be 9 hours or 12 hours; Pressure can be 0.2MPa-0.8MPa, specifically can be 0.2MPa, 0.3MPa or 0.4MPa.
Among the above-mentioned preparation method, the ratio of quality and the number of copies of described N.F,USP MANNITOL, pyridine, basic cpd, epoxy compounds can be (0.5-5): (1-10): (0.5-5): (50-200), specifically can be 0.5: 5: 0.5: 220,1: 5: 1: 130 or 2: 8: 1: 120.
Among the above-mentioned preparation method, the temperature of described crosslinking reaction can be 0 ℃-50 ℃, specifically can be 0 ℃, 10 ℃, 20 ℃ or 30 ℃; Time can be 30 minutes-120 minutes, specifically can be 60 minutes.
Among the above-mentioned preparation method, the ratio of quality and the number of copies of described N.F,USP MANNITOL polyether compound, polyamide-amide polyether compound, solvent and linking agent can be (5-20): (10-30): (40-60): (1-5), specifically can be 16: 16: 40: 4,10: 20: 60: 2 or 10: 30: 50: 1.
Among the above-mentioned preparation method, described polyamide-amide polyether compound can be shown in compound shown in compound shown in the formula (I), the formula (II) and the formula (III) at least a in the compound; In formula (I), formula (II) and the formula (III),
Representative-CH
2CH
2CONHCH
2CH
2-, PO represents isopropoxy, EO represents oxyethyl group, x is the number of 10-200, specifically can be 30-127,80-132,30,44,80,127 or 132, y be the number of 5-100, specifically can be 10-58,30-58,10,20,30,56 or 58;
Emulsion splitter provided by the invention has strong interfacial activity and penetrating power, can arrive rapidly water-oil interface, replace interface active agent, form unsettled oil-water interfacial film, at low temperatures viscous oil emulsion is had good breakdown of emulsion ability, can be widely used in the fields such as Oil extraction, refining of petroleum.
Embodiment
Employed experimental technique is ordinary method if no special instructions among the following embodiment.
Used material, reagent etc. if no special instructions, all can obtain from commercial channels among the following embodiment.
The polyether compound of polyamide-amide polyether compound shown in used formula (I), formula (II) and the formula (III) for being obtained through alkoxylation by polyamide-amide compound and epoxy compounds among the following embodiment of the present invention, it can prepare according to the method for record in the Chinese invention patent application 200710176351.8.Concrete preparation method is: (1) quadrol and methyl acrylate carry out the Michael addition reaction and obtain carbonate a, and this addition reaction at room temperature is swift in response, and have very high selectivity; (2) the carbonate a that obtains of step (1) at room temperature obtains 1.0 PAMAMs (this sentences Algebraic Expression polyamide-amide bulk of molecule, every can increase for 1 generation through above-mentioned steps (1) and step (2) two-step reaction molecule) with excessive reacting ethylenediamine.Constantly repeat the polyamide-amide that above-mentioned steps (1) and step (2) obtain the different algebraically that relative molecular mass progressively increases; (3) polyamide-amide that step (2) is obtained and catalyzer (potassium hydroxide, sodium hydroxide or sodium ethylate) add autoclave, when being warming up to 100 ℃, slowly add propylene oxide, the control temperature is at 120-140 ℃, and pressure is 0.2-0.4MPa, reacts 2-5 hour, be cooled to 100 ℃, and then oxyethane added reactor, with step alkoxylation same reaction conditions under continue again reaction 2-5 hour, with in the phosphoric acid with after namely get described polyether compound.
Wherein, 1.0 PAMAMs and propylene oxide and oxyethane obtain polyamide-amide polyethers shown in the formula (I) through alkoxylation; 2.0 PAMAM and propylene oxide and oxyethane obtain polyamide-amide polyethers shown in the formula (II) through alkoxylation; 3.0 PAMAM and propylene oxide and oxyethane obtain polyamide-amide polyethers shown in the formula (III) through alkoxylation.
Embodiment 1, emulsion splitter A's is synthetic
(1) N.F,USP MANNITOL polyethers GLC01's is synthetic
1g N.F,USP MANNITOL, 5g pyridine and 1g KOH are added autoclave; The sealed reaction pot systems, with nitrogen flooding for the air in autoclave, feed chamber and the feed-pipe.Stir and intensification, when temperature rises to 100 ℃, slowly add the 100g propylene oxide, the control temperature of reaction is at 120 ℃, and pressure is at 0.2Mpa; Behind the reaction 6h, aging 1h is cooled to 100 ℃; 30g oxyethane is added feed chamber, is that 120 ℃, pressure are to react under the 0.2Mpa condition in temperature; In this system, the ratio of quality and the number of copies of N.F,USP MANNITOL, pyridine, KOH, epoxy compounds (total mass of propylene oxide and oxyethane) is 1: 5: 1: 130; Behind the reaction 3h, being 120 ℃, pressure in temperature removes pyridine for distillation under the-0.2Mpa condition, and reaction product is neutralized to neutrality with phosphoric acid, namely gets N.F,USP MANNITOL polyethers GLC01.
(2) the polyamide-amide polyethers is synthetic
1g 3.0 PAMAMs and 1g KOH are added autoclave, successively carry out alkoxylation with 150g propylene oxide, 50g oxyethane, reaction product is neutralized to neutrality with phosphoric acid, namely get polyamide-amide polyethers shown in the formula (III), wherein, x is that 127, y is 56.
(3) emulsion splitter A's is synthetic
Polyamide-amide polyethers shown in 10g N.F,USP MANNITOL polyethers GLC01 and the 30g formula (III) is dissolved in the 30g m-xylene, with 1g 2, the 4-tolylene diisocyanate is dissolved in the 20g m-xylene, in this system, the ratio of quality and the number of copies of polyamide-amide polyethers, m-xylene and 2,4 toluene diisocyanate is 10: 30: 50 shown in N.F,USP MANNITOL polyethers GLC01, the formula (III): 1; Under 30 ℃ of normal pressures, slowly drip 2,4 toluene diisocyanate solution to polyethers solution, reaction 1h namely gets emulsion splitter A.
Embodiment 2, emulsion splitter B's is synthetic
(1) N.F,USP MANNITOL polyethers GLC02's is synthetic
0.5g N.F,USP MANNITOL, 5g pyridine and 0.5g KOH are added autoclave; The sealed reaction pot systems, with nitrogen flooding for the air in autoclave, feed chamber and the feed-pipe.Stir and intensification, when temperature rises to 100 ℃, slowly add the 150g propylene oxide, the control temperature of reaction is at 140 ℃, and pressure is at 0.4Mpa; Behind the reaction 8h, aging 1h is cooled to 100 ℃; 70g oxyethane is added feed chamber, is that 140 ℃, pressure are to react under the 0.4Mpa condition in temperature; In this system, the ratio of quality and the number of copies of N.F,USP MANNITOL, pyridine, KOH, epoxy compounds (total mass of propylene oxide and oxyethane) is 0.5: 5: 0.5: 220; Being 120 ℃, pressure in temperature behind the reaction 4h removes pyridine for distillation under the-0.2Mpa condition, and reaction product is neutralized to neutrality with phosphoric acid, namely gets N.F,USP MANNITOL polyethers GLC02.
(2) the polyamide-amide polyethers is synthetic
1g 2.0 PAMAMs and 1g KOH are added autoclave, successively carry out alkoxylation with 150g propylene oxide, 50g oxyethane, reaction product is neutralized to neutrality with phosphoric acid, namely get polyamide-amide polyethers shown in the formula (II), wherein, x is that 132, y is 58.
(3) emulsion splitter B's is synthetic
Polyamide-amide polyethers shown in 20g N.F,USP MANNITOL polyethers GLC02 and the 20g formula (II) is dissolved in the 30g m-xylene, the 5g isophorone diisocyanate is dissolved in the 20g m-xylene; In this system, the ratio of quality and the number of copies of polyamide-amide polyethers, m-xylene and isophorone diisocyanate is 4: 4: 10 shown in N.F,USP MANNITOL polyethers GLC02, the formula (II): 1; Under 20 ℃ of normal pressures, slowly drip isophorone diisocyanate solution to polyethers solution, reaction 1h namely gets emulsion splitter B.
Embodiment 3, emulsion splitter C's is synthetic
Polyamide-amide polyethers shown in 10g N.F,USP MANNITOL polyethers GLC01 and the 30g formula (III) (x is that 80, y is 30) is dissolved in the 30g m-xylene, the 1g Adipoyl Chloride is dissolved in the 20g m-xylene; In this system, the ratio of quality and the number of copies of polyamide-amide polyethers, m-xylene and Adipoyl Chloride is 10: 30: 50 shown in N.F,USP MANNITOL polyethers GLC01, the formula (III): 1; Under 30 ℃ of normal pressures, slowly drip Adipoyl Chloride solution to polyethers solution, reaction 1h namely gets emulsion splitter C.
Embodiment 4, emulsion splitter D's is synthetic
Polyamide-amide polyethers shown in 20g N.F,USP MANNITOL polyethers GLC02 and the 20g formula (II) (x is that 30, y is 10) is dissolved in the 30g m-xylene, the 5g oxalyl chloride is dissolved in the 20g m-xylene; In this system, the ratio of quality and the number of copies of polyamide-amide polyethers, m-xylene and oxalyl chloride is 4: 4: 10 shown in N.F,USP MANNITOL polyethers GLC02, the formula (II): 1; Under 10 ℃ of normal pressures, slowly drip oxalyl chloride solution to polyethers solution, reaction 1h namely gets emulsion splitter D.
Embodiment 5, emulsion splitter E's is synthetic
(1) the N.F,USP MANNITOL polyethers is synthetic
2g N.F,USP MANNITOL, 8g pyridine and 1g KOH are added autoclave; The sealed reaction pot systems, with nitrogen flooding for the air in autoclave, feed chamber and the feed-pipe.Stir and intensification, when temperature rises to 100 ℃, slowly add the 90g propylene oxide, the control temperature of reaction is at 130 ℃, and pressure is at 0.3Mpa; Behind the reaction 5h, aging 1h is cooled to 100 ℃.30g oxyethane is added feed chamber, is that 130 ℃, pressure are to react under the 0.3Mpa condition in temperature; In this system, the ratio of quality and the number of copies of N.F,USP MANNITOL, pyridine, KOH, epoxy compounds (total mass of propylene oxide and oxyethane) is 2: 8: 1: 120; Being 120 ℃, pressure in temperature behind the reaction 4h removes pyridine for distillation under the-0.2Mpa condition, and reaction product is neutralized to neutrality with phosphoric acid, namely gets N.F,USP MANNITOL polyethers GLC03.
(2) the polyamide-amide polyethers is synthetic
2g 1.0 PAMAMs and 1g KOH are added autoclave, successively carry out alkoxylation with 120g propylene oxide, 40g oxyethane, reaction product is neutralized to neutrality with phosphoric acid, namely get polyamide-amide polyethers shown in the formula (I), wherein, x is that 44, y is 20.
(3) emulsion splitter E's is synthetic
Polyamide-amide polyethers shown in 10g N.F,USP MANNITOL polyethers GLC03 and the 20g formula (I) is dissolved in the 40g m-xylene, the 2g 2,4 toluene diisocyanate is dissolved in the 20g m-xylene; In this system, the ratio of quality and the number of copies of polyamide-amide polyethers, m-xylene and 2,4 toluene diisocyanate is 5: 10: 30 shown in N.F,USP MANNITOL polyethers GLC03, the formula (I): 1; Under 0 ℃ of normal pressure, slowly drip 2,4 toluene diisocyanate solution to polyethers solution, reaction 1h namely gets emulsion splitter E.
Embodiment 6: the emulsion splitter performance evaluation experiment of embodiment 1-5 preparation
The Bohai Bay Oil viscous crude is carried out the test of bottle examination method breakdown of emulsion under differing temps, present on-the-spot dehydration temperaturre is 70 ℃.Experimental result is shown in table 1~3.
This bottle examination method is with reference to China National Petroleum industry standard SY/T5281-2000 " crude oil demulsifier use properties detection method (bottle examination method) " and China National Offshore Oil Corporation (CNOOC) company standard Q/HS2020-2004.Concrete experimental procedure is:
Ready crude oil production fluid sample is poured in the dehydration test bottle, and heating in water bath continues constant temperature to the homo(io)thermism and is no less than 15min.
In predetermined dehydration test bottle, inject a certain amount of emulsion splitter (A, B, C, D and E) with syringe.
Mechanical oscillation method or artificial succusion are adopted in the vibration of dehydration test bottle.A) mechanical oscillation method: after screwing bottle cap trial jar is placed on rapidly on the oscillator, concussion 0.5~5min, fully mixing takes off dehydration test bottle, loosening bottle cap, and again trial jar is placed quiescent settling in the water bath with thermostatic control.B) artificial succusion: after screwing bottle cap, dehydration test bottle is put upside down 2~5 times, after the slowly loosening bottle cap venting, again screw bottle cap, mode is directly vibrated by hand, also trial jar can be placed in the artificial vibration case, level vibration 50~200 times, amplitude should be greater than 20cm, after fully mixing, loosening bottle cap, and again dehydration test bottle is placed the water bath with thermostatic control standing sedimentation.
The water yield of deviating from of different time is recorded in range estimation, when stopping sedimentation, and observed and recorded sewage color and water-oil interface situation.
The emulsion splitter of table 1 embodiment 1-5 is under the breakdown of emulsion experimental result-70 of Bohai Bay Oil viscous crude ℃
The emulsion splitter of table 2 embodiment 1-5 is under the breakdown of emulsion experimental result-65 of Bohai Bay Oil viscous crude ℃
The emulsion splitter of table 3 embodiment 1-5 is under the breakdown of emulsion experimental result-60 of Bohai Bay Oil viscous crude ℃
Above result shows, heavy oil low-temperature demulsifier of the present invention still has good demulsification performance for heavy oil under the condition than low 10 ℃ of scene, especially emulsion splitter A, dehydration rate reaches more than 80% under low concentration, reaches the requirement of on-the-spot chemical dehydration rate 〉=80%.