CN102312253A - Double-flue pipe gas-collecting pipeline system of aluminum electrolytic tank and control method - Google Patents
Double-flue pipe gas-collecting pipeline system of aluminum electrolytic tank and control method Download PDFInfo
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Abstract
本发明涉及一种铝电解槽双烟管集气管路系统及控制方法。铝电解槽双烟管集气管路系统,包括铝电解槽、阳极和集气烟道,第一烟管与集气烟道连通,铝电解槽的槽膛与第二烟管连通,第一烟管与净化一管道连接,第二烟管与净化二管道连接,净化一管道和净化二管道与净化总管连接,净化总管与反应除尘器连接,反应除尘器与引风机连接,引风机与烟囱连接。优点效果:两只烟管设置独立的管道,以避免二者的气流相互干扰,破坏净化管道内既有的气压平衡。双烟管系统可实现在正常槽况和开槽操作两种状态下分开集气,能有效控制单槽排烟量的大小,可提高电解槽的密闭效率,减少电解车间的氟化物排放,实现净化系统的节能减排。
The invention relates to a gas-collecting pipeline system with double smoke pipes in an aluminum electrolytic cell and a control method. Aluminum electrolytic cell double smoke pipe gas collection pipeline system, including aluminum electrolytic cell, anode and gas collection flue, the first smoke pipe communicates with the gas collection flue, the groove of the aluminum electrolytic cell communicates with the second smoke pipe, the first smoke pipe The pipe is connected to the first purification pipe, the second smoke pipe is connected to the second purification pipe, the first purification pipe and the second purification pipe are connected to the main purification pipe, the main purification pipe is connected to the reaction dust collector, the reaction dust collector is connected to the induced draft fan, and the induced draft fan is connected to the chimney . Advantages and effects: The two smoke pipes are provided with independent pipes to avoid mutual interference of the two airflows and destroy the existing air pressure balance in the purification pipe. The double flue pipe system can realize separate gas collection under normal tank condition and slotting operation, can effectively control the amount of smoke exhausted by a single tank, can improve the sealing efficiency of the electrolytic cell, reduce the fluoride emission in the electrolytic workshop, and realize Energy saving and emission reduction of purification system.
Description
技术领域 technical field
本发明涉及一种集气管路系统,尤其涉及一种可在槽密闭状态下维持较少排烟量,在开槽操作时能迅速增大电解槽排烟量,在不同槽况下都能取得较好的集气效果和经济指标的铝电解槽双烟管集气管路系统及控制方法。The invention relates to a gas-collecting pipeline system, in particular to a system that can maintain a small amount of smoke exhaust in a closed state of the tank, and can rapidly increase the smoke exhaust volume of the electrolytic tank during the slotting operation, which can be obtained under different tank conditions. An aluminum electrolytic cell double-pipe gas-collecting pipeline system with better gas-collecting effect and economic indicators and a control method.
背景技术 Background technique
在铝电解生产过程中,电解槽散发出大量烟气,烟气中含有的氟化物是铝厂主要的污染物之一。这些污染物通过电解车间天窗和烟气净化系统烟囱排空,给当地环境造成了一定的污染,而电解槽的集气系统正是控制电解车间和净化系统氟化物排放指标的关键。During the aluminum electrolysis production process, the electrolytic cell emits a large amount of flue gas, and the fluoride contained in the flue gas is one of the main pollutants in the aluminum plant. These pollutants are emptied through the skylight of the electrolysis workshop and the chimney of the flue gas purification system, causing certain pollution to the local environment. The gas collection system of the electrolysis cell is the key to controlling the fluoride emission indicators of the electrolysis workshop and the purification system.
如图1所示现有的铝电解槽基本采用单烟管集气系统,在槽罩板密闭时,能取得较好的集气效率。但在开槽操作时,如换极、出铝、人工熄灭阳极效应等,往往存在排烟量不够,烟气从开槽处大量外泄,导致电解车间氟排放超标。As shown in Figure 1, the existing aluminum electrolytic cell basically adopts a single smoke tube gas collection system, which can achieve better gas collection efficiency when the tank cover is sealed. However, during slotting operations, such as changing poles, tapping aluminum, and manually extinguishing the anode effect, etc., there is often insufficient smoke exhaust, and a large amount of flue gas leaks from the slotting, resulting in excessive fluorine emissions from the electrolysis workshop.
传统的解决办法有两个:一是维持较高的电解槽排烟量,即使在开槽操作时也能满足集气要求;二是调节烟管的控制阀,通过加大阀门开度提高烟管出口的负压,达到增大排烟量的目的。然而排烟量的增大会直接影响到净化系统的处理能力,使得投资和能耗成比例上升;改变烟管控制阀的开度则会破坏既有净化管路的气压平衡,增大管路内的气流扰动和管路阻力损失,不利于净化系统的稳定运行。There are two traditional solutions: one is to maintain a relatively high smoke exhaust volume of the electrolyzer, which can meet the gas collection requirements even during slotting operation; The negative pressure at the outlet of the pipe can achieve the purpose of increasing the smoke exhaust volume. However, the increase of smoke exhaust will directly affect the processing capacity of the purification system, which will increase the investment and energy consumption proportionally; changing the opening of the smoke pipe control valve will destroy the air pressure balance of the existing purification pipeline and increase the internal pressure of the pipeline. The air flow disturbance and pipeline resistance loss are not conducive to the stable operation of the purification system.
发明内容 Contents of the invention
为解决上述技术问题本发明提供一种铝电解槽双烟管集气管路系统及控制方法,目的是在电解槽上设置双烟管,在不同槽况下能实现不同排烟模式的切换,以满足特殊时段电解槽最大排烟量的需求,达到节能减排的作用。In order to solve the above technical problems, the present invention provides an aluminum electrolytic cell double smoke pipe gas collection pipeline system and control method. To meet the demand for the maximum smoke exhaust volume of the electrolytic cell in special time periods, and achieve the effect of energy saving and emission reduction.
为达上述目的本发明铝电解槽双烟管集气管路系统,包括铝电解槽、阳极和集气烟道,第一烟管与集气烟道连通,第二烟管与铝电解槽的槽膛连通,第一烟管与净化一管道连接,第二烟管与净化二管道连接,净化一管道和净化二管道与净化总管连接,净化总管与反应除尘器连接,反应除尘器与引风机连接,引风机与烟囱连接。In order to achieve the above-mentioned purpose, the aluminum electrolytic cell double-smoke pipe gas-collecting pipeline system of the present invention comprises an aluminum electrolytic cell, an anode and a gas-collecting flue, the first smoke pipe communicates with the gas-collecting flue, and the second smoke pipe communicates with the groove of the aluminum electrolytic cell. The chamber is connected, the first smoke pipe is connected to the first purification pipe, the second smoke pipe is connected to the second purification pipe, the first purification pipe and the second purification pipe are connected to the main purification pipe, the main purification pipe is connected to the reaction dust collector, and the reaction dust collector is connected to the induced draft fan , the induced draft fan is connected with the chimney.
所述的第一烟管上设有第一控制阀。The first smoke pipe is provided with a first control valve.
所述的第二烟管上设有第二控制阀。The second smoke pipe is provided with a second control valve.
铝电解槽双烟管集气管路系统,包括铝电解槽、阳极和集气烟道,第一烟管与集气烟道连通,在铝电解槽的端部设有槽罩板,铝电解槽的槽膛与第二烟管连通,第一烟管与净化一管道连接,第二烟管与净化二管道连接,净化一管道与净化总管连接,净化二管道通过管道与净化设备连接,净化设备和净化总管与反应除尘器连接,反应除尘器与引风机连接,引风机与烟囱连接。Aluminum electrolytic cell double smoke pipe gas collection pipeline system, including aluminum electrolytic cell, anode and gas collection flue, the first smoke pipe communicates with the gas collection flue, and a tank cover plate is arranged at the end of the aluminum electrolytic cell, the aluminum electrolytic cell The groove of the tank is connected with the second smoke pipe, the first smoke pipe is connected with the first purification pipe, the second smoke pipe is connected with the second purification pipe, the first purification pipe is connected with the main purification pipe, the second purification pipe is connected with the purification equipment through the pipeline, and the purification equipment And the purification main pipe is connected with the reaction dust remover, the reaction dust remover is connected with the induced draft fan, and the induced draft fan is connected with the chimney.
铝电解槽双烟管集气管路系统的控制方法,其特征在于所述的铝电解槽在正常运行时,铝电解槽的槽膛密闭,第一控制阀打开,第一烟管通过集气烟道在槽膛内集气;铝电解槽在非正常运行前,保持第一控制阀的既有开度不变,打开第二控制阀,并在第二烟管的槽膛敞开处附加负压,运行第二烟管集气系统;在完成操作并密闭槽膛后,再关闭第二控制阀。The control method of the aluminum electrolytic cell double smoke pipe gas collection pipeline system is characterized in that when the aluminum electrolytic cell is in normal operation, the chamber of the aluminum electrolytic cell is sealed, the first control valve is opened, and the first smoke pipe passes through the gas collecting smoke. before the abnormal operation of the aluminum electrolytic cell, keep the existing opening of the first control valve unchanged, open the second control valve, and add negative pressure at the opening of the second flue pipe , run the second flue gas collection system; after completing the operation and sealing the tank chamber, close the second control valve.
所述的铝电解槽的非正常运行是指开槽作业,开槽作业是指出铝、换极或捞渣操作。The abnormal operation of the aluminum electrolytic cell refers to the slotting operation, and the slotting operation refers to the operation of aluminum, pole change or slag removal.
所述的在第二烟管在槽膛敞开处附加的负压为0~-1000Pa。The negative pressure added at the opening of the second smoke pipe in the groove ranges from 0 to -1000Pa.
所述的运行第二烟管集气系统是指净化二管道、净化设备、反应除尘器连接、引风机连接和烟囱工作。The operation of the second flue gas collection system refers to the purification of the second pipe, the purification equipment, the connection of the reaction dust collector, the connection of the induced draft fan and the operation of the chimney.
本发明的技术难点在于如何在电解槽上布置第二只烟管,且需在其出口处维持较高的负压,以保证集气效果。The technical difficulty of the present invention lies in how to arrange the second smoke pipe on the electrolytic cell, and maintain a high negative pressure at its outlet to ensure the gas collection effect.
本发明的优点:在电解槽上增加第二只烟管,其单槽最大排烟量较传统槽可增大一倍左右。两只烟管设置独立的管道,以避免二者的气流相互干扰,破坏净化管道内既有的气压平衡。双烟管系统可实现在正常槽况和开槽操作两种状态下分开集气,能有效控制单槽排烟量的大小,可提高电解槽的密闭效率,减少电解车间的氟化物排放,实现净化系统的节能减排。The advantage of the present invention is that a second smoke pipe is added to the electrolytic tank, and the maximum smoke exhaust volume of a single tank can be doubled compared with that of the traditional tank. The two smoke pipes are provided with independent pipes to avoid mutual interference of the two airflows and destroy the existing air pressure balance in the purification pipe. The double flue pipe system can realize separate gas collection under normal tank condition and slotting operation, can effectively control the amount of smoke exhausted by a single tank, can improve the sealing efficiency of the electrolytic cell, reduce the fluoride emission in the electrolytic workshop, and realize Energy saving and emission reduction of purification system.
附图说明 Description of drawings
图1所示为传统铝电解槽的单烟管集气烟道示意图。Figure 1 is a schematic diagram of a single-pipe gas-collecting flue of a traditional aluminum electrolytic cell.
图2所示为本发明的结构示意图。Fig. 2 shows the structure diagram of the present invention.
图3所示为实施例1双烟管的外接管路系统示意图。FIG. 3 is a schematic diagram of the external piping system of the double smoke pipes in
图4所示为实施例2双烟管的外接管路系统示意图。Fig. 4 is a schematic diagram of the external piping system of the double smoke pipe in
图中:1、铝电解槽;2、阳极;3、集气烟道;4、槽罩板;5、开槽处;6、第一烟管;7、第一控制阀;8、第二烟管;9、第二控制阀;10、净化一管道;11、净化二管道;12、净化总管;13、反应除尘器;14、净化设备;15、引风机;16、烟囱。In the figure: 1. Aluminum electrolytic cell; 2. Anode; 3. Gathering flue; 4. Tank cover; 5. Slot; 6. First smoke pipe; 7. First control valve; 8. Second Smoke pipe; 9. Second control valve; 10. Purification first pipeline; 11. Purification second pipeline; 12. Purification main pipe; 13. Reaction dust collector; 14. Purification equipment;
具体实施方式Detailed ways
下面将结合实例来阐述本专利,但本专利的保护范围不受实施例所限。This patent will be described below in conjunction with examples, but the protection scope of this patent is not limited by the examples.
本发明通过在电解槽上设两只独立烟管,当电解槽正常运行时打开一只烟管集气,在槽膛密闭状态下保持最小排烟量;当开槽操作时打开两只烟管集气,在槽膛敞开状态下,保持最大排烟量,防止槽膛烟气外溢。In the present invention, two independent smoke pipes are arranged on the electrolytic cell, and one smoke pipe is opened to collect gas when the electrolytic cell is in normal operation, and the minimum amount of smoke exhaust is maintained in the closed state of the tank chamber; the two smoke pipes are opened when the slotting operation is performed Gas collection, in the open state of the tank, to maintain the maximum amount of smoke exhaust, to prevent the smoke from overflowing the tank.
实施例1Example 1
如图2和3所示本发明铝电解槽双烟管集气管路系统包括铝电解槽1、阳极2和集气烟道3,将整个槽膛和槽罩板4构成一个密闭集气烟箱,在铝电解槽1上设两只独立烟管,第一烟管6与集气烟道3连通,负责电解槽在正常状态下的烟尘收集;铝电解槽1的槽膛与第二烟管8连通,第一烟管6与净化一管道10连接,为了避免两只烟管所集烟尘气流相互干扰,第二烟管8与净化二管道11连接,净化一管道10和净化二管道11与净化总管12连接,净化总管12与反应除尘器13连接,反应除尘器13与引风机15连接,引风机15与烟囱16连接;第一烟管6上设有调节集气量的第一控制阀7,第二烟管8上设有调节集气量的第二控制阀9,第一控制阀7和第二控制阀9均与槽控箱连锁,实现在不同槽操作状况下切换不同的排烟方式。As shown in Figures 2 and 3, the aluminum electrolytic cell double smoke pipe gas collection pipeline system of the present invention includes an aluminum
铝电解槽1在正常运行时,铝电解槽1的槽膛密闭,第一控制阀7打开,第一烟管6通过集气烟道3在槽膛内集气;铝电解槽1在非正常运行前,槽罩板打开处可视为烟箱的进气口,保持第一控制阀7的既有开度不变,打开第二控制阀9,通过第二烟管8在槽膛敞开处附加负压,增大槽膛内的负压,防止开槽处5氟化物和烟气外溢,在开槽操作进行前开启第二控制阀9,运行第二烟管集气系统;在完成操作并密闭槽膛后,再关闭第二控制阀9。铝电解槽1的非正常运行是指开槽作业,开槽作业是指出铝、换极或捞渣等操作。When the aluminum
通过第二烟管8在槽膛敞开处附加的负压可达到为0~-1000Pa,最佳为-400~-800Pa。The additional negative pressure at the opening of the groove through the second smoke pipe 8 can reach 0-1000Pa, preferably -400--800Pa.
运行第二烟管集气系统是指净化二管道、净化设备、反应除尘器连接、引风机连接和烟囱工作。The operation of the second flue gas collection system refers to the purification of the second pipe, the purification equipment, the connection of the reaction dust collector, the connection of the induced draft fan and the work of the chimney.
净化一管道10和净化二管道11所集烟气汇合于净化总管12,两股气流串联汇合后依次进入反应除尘器13、引风机15,最终经烟囱16排空。The flue gas collected by the
实施例2Example 2
如图2和4所示实施例1中的净化二管道11通过管道与净化设备14连接,净化设备14与反应除尘器13连接,反应除尘器13与引风机15连接,引风机15与烟囱16连接,其它同实施例1相同。As shown in Figures 2 and 4, the purification two pipelines 11 in the
铝电解槽1上两只烟管的净化管路系统采用并联的结构。第一烟管6与净化一管道10相连,所集烟气汇合于净化总管12,然后依次进入反应除尘器13、引风机15,最终经烟囱16排空。在电解车间外为第二烟管8单独设净化二管道11,净化二管道11汇总进入净化设备14,然后通过引风机15,最终经烟囱16排空。净化设备14的主要功能是净化来自二烟管8的烟气,包括除氟和除尘。The purification pipeline system of the two smoke pipes on the aluminum
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| CN104451780A (en) * | 2014-12-27 | 2015-03-25 | 云南铝业股份有限公司 | Exhaust gas trapping device of aluminum electrolysis cell and control method thereof |
| CN105154921A (en) * | 2015-09-30 | 2015-12-16 | 东北大学设计研究院(有限公司) | Ash removal device and method for flues of electrolytic cell |
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