CN102304966B - Outer wall coating system with heat-insulation function - Google Patents

Outer wall coating system with heat-insulation function Download PDF

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Publication number
CN102304966B
CN102304966B CN2011101658895A CN201110165889A CN102304966B CN 102304966 B CN102304966 B CN 102304966B CN 2011101658895 A CN2011101658895 A CN 2011101658895A CN 201110165889 A CN201110165889 A CN 201110165889A CN 102304966 B CN102304966 B CN 102304966B
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China
Prior art keywords
coat
heat
insulation
water
coat layer
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CN2011101658895A
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Chinese (zh)
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CN102304966A (en
Inventor
肖良嘉
李百奎
汪斌
吴银河
胡洧冰
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厦门固克涂料集团有限公司
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/244Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/90Passive houses; Double facade technology

Abstract

The invention provides an outer wall coating system with heat-insulation function. A laminated structure outside a cement wall comprises a leveling layer of heat-insulation waterproof mortar, a prime coat layer of heat-insulation strengthening prime coat, a middle coat layer of heat-insulation strengthening intermediate coat and a finish coat layer of heat-insulation reflective weatherproof finish coat. The coat layer has scientific components and elasticity, and low water absorption rate and capability of improving and avoiding the cracking defect of the traditional coat layer of a building wall and ensuring long-effect integral protection and long duration; when the coat layer is matched with the veneer layers of an outer heat-insulation system of outer building walls and the building wall, the integrated wall heat-insulation effect can be improved, the interface temperature difference can be reduced, and the energy-saving effect can be further realized; the coat layer material provided by the invention has aquosity and environment friendliness, no difference with the traditional coat layer material in the construction progress and the effects of heat-insulation reflection and composite energy saving.

Description

Outer wall coating system with incubation and thermal insulation function
Technical field
The present invention relates to a kind of outer wall coating system with incubation and thermal insulation function.
Background technology
Building energy conservation is a very important job of national government, and the outer heat preservation system of external wall is effectively promoted in China at present as the mandatory policy of country, has obtained significant application actual effect and achievement.Outer wall coating has obtained to popularize in an all-round way and popularize in China as the main flow decorative encasing layer in the outer heat preservation system of external wall in recent years.But the problem that the outer heat preservation system of present external wall exists in practical application is also fairly obvious, major embodiment is as follows: the long-acting tack coupling of finish coat coating is bad, be prone to the bad phenomenon such as cracking infiltration, can determine to be summarised as the insulation wipe one's face and coating between interfacial stress excessive, be that the levels stress difference is excessive, the essence in stress factors source then is the environmental change of cold cycling, suction frost heave; Can effectively alleviate and reduce the interfacial stress phenomenon although build elastic coating, also, temperature not enough because of thickness becomes the frost heave that circulates, absorbs water, do not mate with the base-layer contraction coefficient and lost efficacy usually.
Summary of the invention
Purpose of the present invention, be that a kind of outer wall coating system with incubation and thermal insulation function will be provided, this outer wall coating is by leveling layer, and namely putty layer, prime coat, floating coat, top coat layer common combination form, be coated on sequentially external wall, general thickness can reach 1.5mm.This coat system has the durable protective of conventional outer wall coating; and outstanding thermal insulation; the energy-saving effect of reflection; prime coat wherein; floating coat can provide good thermal insulation usefulness; top coat layer can usable reflection sunshine and infrared rays; and mutually work in coordination with and play whole energy effect and heat insulation actual effect; good protection effect is played at basic unit interface to the outer heat preservation system of external wall and exterior wall; allow between coating and the basic unit interface temperature difference slow down to minimum; guarantee that boundary layer stress is minimum, thereby realize suppressing cracking; promote the heat insulation effect of wall thermal insulating; improve dwelling environment; promote energy-conservation; prolong comprehensive characteristic and the advantage of the durable protection time limit.
The present invention is achieved in that described outer wall coating system with incubation and thermal insulation function, and its layer structure beyond cement wall is by being respectively leveling layer outside inner the reaching: heat insulation water-fast mortar; Prime coat: heat insulation enhancing priming paint; Floating coat: heat insulation enhancing intermediate coat; Top coat layer: the weather-proof finish paint of heat insulating reflecting; The percentage by weight that the raw material of its each coated coating forms is respectively:
(1) leveling layer: heat insulation water-fast mortar
425# portland cement: 28-32%, hollow glass micropearl: 8-10%, kieselguhr: 3-5%, flake asbestos: 5-10%, vermiculite power: 3-5%, quartz powder: 40-45%, polymer glue powder: 1.5-2.0%, silane water-repellent additive: 0.2-0.3%, hydroxypropyl methylcellulose: 0.3-0.5%;
(2) prime coat: heat insulation enhancing priming paint
Alkali resistant type acrylic emulsion: 35-40%, organosilicon strengthens resin: 5-8%, ceramic: 8-10%, kieselguhr: 3-5%, titanium dioxide: 5-7%, mica powder: 5-8%, hollow glass micropearl: 3-5%, function additive: 3-5%, water: surplus;
(3) floating coat: heat insulation enhancing intermediate coat
Self-cross linking type acrylic emulsion: 35-40%, organosilicon strengthens resin: 5-8%, hollow glass micro-ball: 5-8%, kieselguhr: 3-5%, titanium dioxide: 3-5%, kaolin: 5-8%, ceramic: 18-20%, vermiculite power: 3-5%, function additive: 3-5%, water: surplus;
(4) top coat layer: the weather-proof finish paint of heat insulating reflecting
Cross-linking type acrylic emulsion: 40-45%, organosilicon strengthens resin: 5-8%, hollow polymer microsphere: 3-5%, infrared ceramic powder: 5-7%, kieselguhr: 3-5%, titanium dioxide: 10-15%, kaolin: 5-8%, nano silicon: 2-3%, function additive: 3-5%, water: surplus.
Described function additive is wetting agent, defoamer, thickener, Ph conditioning agent, antifreeze, rheology modifier, the sterilization antiseptic that arrives commonly used in the aqueous latex paint system.
The invention has the beneficial effects as follows, 1, guaranteed, the science compatibility of coating layer thickness, elasticity, low water absorption, the construction wall conventional coatings general fact easy to crack be can effectively improve and alleviate, thereby long-acting integral protection and durable time limit further guaranteed; 2, be used in finish coat and the construction wall of the outer heat preservation system of external wall, can promote body of wall integral heat insulation effect, dwindle the interface temperature difference, realize further energy-conservation; 3, for current external wall practical implementation, this Bulk coat is a kind of innovation, gives the external wall of building coating stronger protective from science.The ubiquitous problem of conventional coatings is putty, priming paint, intermediate coat, overcoatability is not enough, maximum hidden danger is that ply adhesion is inadequate, thereby the too high initiation of water absorption rate frost heave cracking, the outer wall coating that the present invention relates to then can solve this drawback on the whole; 4, aqueous, environmental protective of the present invention, construction is fast easily, with traditional indifference, have heat insulating reflecting composite energy-saving effect, supporting, the thick film elasticity of its cognitive science of emphasizing all meets the main flow trend of modern coating development.
The specific embodiment
Outer wall coating system with incubation and thermal insulation function of the present invention, its layer structure beyond cement wall of outer wall coating is by being respectively leveling layer outside inner the reaching: heat insulation water-fast mortar; Prime coat: heat insulation enhancing priming paint; Floating coat: heat insulation enhancing intermediate coat; Top coat layer: the weather-proof finish paint of heat insulating reflecting.Below be weight percentage.
1) leveling layer: heat insulation water-fast mortar (putty)
(1) raw material and proportioning
Portland cement (425#): 28-32%, hollow glass micropearl: 8-10%, kieselguhr 3-5%, flake asbestos 5-10%, vermiculite power 3-5%, quartz powder: 40-45%, polymer glue powder 1.5-2.0%, silane water-repellent additive 0.2-0.3%, hydroxypropyl methylcellulose 0.3-0.5%;
(2) manufacturing process
Above-mentioned raw materials is solid (powder) material, carries out dry mixing by the dry powder kneader and mixes, and guarantees fully to mix to obtain the homogeneous dry mash, takes the paper bag of the salable type of plastic lining to pack;
(3) product performance
This product has intensity height, good effect of heat insulation, cracking resistance, basic viscous force is strong, water absorption rate is low, the outstanding characteristic of water-fast waterproof, breathable, especially outstanding thermal insulation effect, and its coefficient of thermal conductivity is starkly lower than conventional body of wall material for repairing;
(4) technical performance
This product can satisfy the standard of JG/T 157-2004 " external wall putty ";
Coefficient of thermal conductivity :≤0.2W/(MK);
(5) mode of occupation
Before the construction application, dry mash and clear water batch are scraped on body of wall fully easily and to the even paste and are used (ratio of dry powder and clear water is weight ratio 3.5:1), abundant levelling body of wall, and body of wall had the reinforcement humidification; Require whole batch to scrape application one to twice, specifically also according to base course wall planeness situation;
(6) system support function and effect
As the basal layer supplementary material in the system, to body of wall have levelling, when repair strengthening effect, the basic thickness of imparting system coating (1-1.2mm), thus also guarantee the heat insulation usefulness of integral heat insulation of System Coating;
2) prime coat: heat insulation enhancing priming paint
(1) raw material and proportioning
Alkali resistant type acrylic emulsion 35-40%, organosilicon strengthens resin 5-8%, ceramic 8-10%, kieselguhr 3-5%, titanium dioxide 5-7%, mica powder 5-8%, hollow glass micropearl 3-5%, function additive 3-5%, water (surplus);
Described function additive comprises wetting agent, defoamer, thickener, Ph conditioning agent, antifreeze, rheology modifier, sterilization antiseptic etc.
(2) manufacturing process
In dispersion tank, add the just section dispersion water yield, add to disperse under the stirring, the auxiliary agent such as wetting, froth breaking, mix rear input ceramic, titanium dioxide, mica powder, adopted the high speed dispersor high speed dispersion 40-45 minute, guarantee that fineness is lower than 80um, then reduce the high speed dispersor rate of dispersion, under the stirring at low speed state, add emulsion, organosilicon enhancing resin, thermal insulation reinforcing agent (slurry) and residue function additive, it is qualified to adjust system viscosity and acid-base value, detects and estimates qualified rear can;
(3) product performance
This product has that aqueous, environmental protective, water-fast alkali resistant, salt tolerant are analysed, tough durable, strong adhesion, ultralow water absorption rate, good heat-insulation effect, applicability are strong, the good characteristic of waterproof and breathable; Be applicable to bottom sealing and the primer material of external wall fully;
(4) technical performance
This product can satisfy " exterior wall type " requirement in JG/T 210-2007 " primer for interior and exterior wall " standard;
The thermal resistance performance: good, with delaying thermal resistance more than 10 minutes under equidistant 50 ℃ of thermals source;
(5) mode of occupation
Can opening stir rear directly or be watered applicablely, the maximum amount of being watered is 30% of lacquer amount, stirs after requiring to be watered; Can be by the application of constructing of roller coat, brushing, spraying method one; Whole continuously application together, require fine and even, continuously, without holiday;
(6) system support function and effect
Be special-purpose assorted property priming paint, sealing basic unit, reinforcing putty layer, the transition bonding is coating up and down, strengthens Bulk coat adhesive power and basic viscous force, self has heat insulation enhancing ability, and collaborative Bulk coat provides the thermal insulation effect.
3) floating coat: heat insulation enhancing intermediate coat (thick-slurry type)
(1) raw material and proportioning
Self-cross linking type acrylic emulsion 35-40%, organosilicon strengthens resin 5-8%, hollow glass micro-ball 5-8%, kieselguhr 3-5%, titanium dioxide 3-5%, kaolin 5-8%, ceramic 18-20%, vermiculite power 3-5%, function additive 3-5%, water (surplus);
Described function additive comprises wetting agent, defoamer, thickener, Ph conditioning agent, antifreeze, rheology modifier, sterilization antiseptic etc.
(2) manufacturing process
In dispersion tank, add the just section dispersion water yield, add to disperse under the stirring, the auxiliary agent such as wetting, froth breaking, mix rear input ceramic, titanium dioxide, kaolin, adopted the high speed dispersor high speed dispersion 40-45 minute, the assurance fineness is even, then reduce the high speed dispersor rate of dispersion, under the stirring at low speed state, add acrylic emulsion, organosilicon enhancing resin, again mix rear adding hollow glass micro-ball, vermiculite power and residue auxiliary agent, it is qualified to adjust system viscosity and acid-base value, detects and estimates qualified rear can;
(3) product performance
This product is from as thick-slurry type, but has that aqueous, environmental protective, high-strength elastic, cracking resistance split, large (〉=0.2mm) a comprehensive good characteristic of durable anti-aging, low water absorption, high-strength adhesion stress, heat insulation thermal resistance, waterproof and breathable, coating thickness; Supporting the filming that is applicable to the external wall system thickens and heat insulation enhancing;
(4) technical performance
This product technology performance can satisfy the standard-required of JG/T 172-2005 " elastic building paint ";
Coefficient of thermal conductivity :≤0.17W/(MK);
(5) mode of occupation
Can opening stirs rear directly applicable, and necessary adjustment viscosity can be diluted with clear water, but the maximum amount of being watered should not surpass 10% of lacquer amount, and stirs after requiring to be watered; Can be by the application of constructing of roller coat, brushing, spraying method one;
(6) system support function and effect
For special-purpose assorted property intermediate coat, be the water-based thick-slurry type, can once make the thick film with high-grade elastic function, for System Coating provides certain thickness, thereby realize that but cracking resistance is split, effect that waterproof, thermal insulation strengthen; Whole application together, require trickle continuously, evenly, without holiday.
4) top coat layer: the weather-proof finish paint of heat insulating reflecting
(1) raw material and proportioning
Cross-linking type acrylic emulsion 40-45%, organosilicon strengthens resin 5-8%, hollow polymer microsphere 3-5%, infrared ceramic powder 5-7%, kieselguhr 3-5%, titanium dioxide 10-15%, kaolin 5-8%, nano silicon 2-3%, infrared external reflection effect type pigment 3-5%, function additive 3-5%, water (surplus);
Described function additive comprises wetting agent, defoamer, thickener, Ph conditioning agent, antifreeze, rheology modifier, sterilization antiseptic etc.
(2) manufacturing process
In dispersion tank, add the just section dispersion water yield, add under the stirring and disperse, wetting, the auxiliary agents such as froth breaking, mix rear input infrared ceramic powder, kieselguhr, titanium dioxide, kaolin, hollow polymer microsphere, adopted the high speed dispersor high speed dispersion 40-45 minute, guarantee that fineness is lower than 60um, then reduce the high speed dispersor rate of dispersion, under the stirring at low speed state, add acrylic emulsion, organosilicon strengthens resin, again mix rear adding nano silicon and residue auxiliary agent, then adopt infrared external reflection effect type pigment (slurry) to mix colours to accurately, unified adjustment system viscosity and acid-base value are qualified at last, detect and estimate qualified rear can;
(3) product performance
This product is from as aqueous functional type product, has high-strength thermal infrared reflection effect, heat-insulation and heat-preservation usefulness, aqueous, environmental protective, high-strength elastic, durable guarantor's look, the anti-water of hydrophobic, waterproof and breathable, weather-proof anti-aging, comprehensive good characteristic that color and luster is various; Be applicable to high-strength durable and the functional facing protective coating of external wall system;
(4) technical performance
This product technology performance can satisfy the standard-required of JG/T 235-2008 " architectural reflective heat-insulation paint ";
(5) mode of occupation
Can opening stirs rear directly applicable, and necessary adjustment viscosity can be diluted with clear water, but the maximum amount of being watered should not surpass 10% of lacquer amount, and stirs after requiring to be watered; Can be by the application of constructing of roller coat, brushing, spraying method one; Integrated spaced application twice, blanking time be 25 ℃ lower 6 hours; Require that application is whole evenly, color and luster is consistent, without bad paint film defect and color and luster uneven phenomenon;
(6) system support function and effect
The weatherability finish paint with reflective insulation functional form for special-purpose assorted property, be the aqueous functional type, its film have significant insulation, infrared external reflection, heat reflection effect, have simultaneously high-strength durable and weather-proof ability, as the supporting facing protective coating of System Coating, not only can provide excellent color and luster, play vital effect for the energy-saving effect of Bulk coat system.
The coat system performance that the present invention relates to is as follows:
Project Performance indications Test method
Water resistance 96h is without unusually GB/T 1733-1993
Alkali resistance 96h is without unusually GB/T 9265
Coating temperature-change resistance (5 circulations) Without unusual JG/T 25-1999
Water absorption ≤0.5g/10min JG/T 157 appendix As
Dynamic splitting resistance ≥0.5 JG/T 157 appendix B
Adhesive power (cross-hatching) ≤ 1 grade GB/T 9286
The steam current density that wets ≥0.85g/(m2.h) Among the GB/T 17146
Stain resistance (10 circulations) ≤ 1 grade JG/T 24-2000 standard 6.15
Artificial ageing resistance 1000h is non-foaming, do not peel off, flawless, and chalk masking all is not more than 1 grade GB/T 1865
Sunshine reflectivity ≥0.8 JG/T 235-2008
Hemispherical emissivity ≥0.8 JG/T 235-2008
The heat insulation temperature difference ≥15℃ JG/T 235-2008
Prominent features of the present invention is as follows:
(1) the ultralow water absorption rate of Bulk coat system reduces water absorption and swelling, frost heave stress, reduces the cracking risk that basic unit's stress causes coating.
(2) total system coating elastic high-strength, effectively cushion stress, ply adhesion is high-strength, has the protection of long-acting temp. variation resistant to guarantee.
(3) total system has the heat-reflecting composite efficacy of remarkable thermal insulation separation, can effectively cushion difference variation, and it is poor to slow down interfacial stress, and it is energy-conservation to promote simultaneously construction wall.
(4) durable anti-aging, the protection time limit can reach more than 15 years.
(5) waterproof and breathable is applicable to the building building cement base material fully.
(6) Bulk coat antibacterial and mouldproof, Acid Rain formula Design, water-fast certain soda acid chemicals against corrosion, anti-impacts.
(7) low suction, surface layer self-crosslinking Functional Design, but actual effect dirt-resistant self-cleaning effect.

Claims (1)

1. the outer wall coating system that has incubation and thermal insulation function, its layer structure beyond cement wall is by being respectively leveling layer outside inner the reaching: heat insulation water-fast mortar; Prime coat: heat insulation enhancing priming paint; Floating coat: heat insulation enhancing intermediate coat; Top coat layer: the weather-proof finish paint of heat insulating reflecting; The percentage by weight that the raw material of its each coated coating forms is respectively:
(1) leveling layer: heat insulation water-fast mortar
425# portland cement: 28-32%, hollow glass micropearl: 8-10%, kieselguhr: 3-5%, flake asbestos: 5-10%, vermiculite power: 3-5%, quartz powder: 40-45%, polymer glue powder: 1.5-2.0%, silane water-repellent additive: 0.2-0.3%, hydroxypropyl methylcellulose: 0.3-0.5%;
(2) prime coat: heat insulation enhancing priming paint
Alkali resistant type acrylic emulsion: 35-40%, organosilicon strengthens resin: 5-8%, ceramic: 8-10%, kieselguhr: 3-5%, titanium dioxide: 5-7%, mica powder: 5-8%, hollow glass micropearl: 3-5%, function additive: 3-5%, water: surplus;
(3) floating coat: heat insulation enhancing intermediate coat
Self-cross linking type acrylic emulsion: 35-40%, organosilicon strengthens resin: 5-8%, hollow glass micro-ball: 5-8%, kieselguhr: 3-5%, titanium dioxide: 3-5%, kaolin: 5-8%, ceramic: 18-20%, vermiculite power: 3-5%, function additive: 3-5%, water: surplus;
(4) top coat layer: the weather-proof finish paint of heat insulating reflecting
Cross-linking type acrylic emulsion: 40-45%, organosilicon strengthens resin: 5-8%, hollow polymer microsphere: 3-5%, infrared ceramic powder: 5-7%, kieselguhr: 3-5%, titanium dioxide: 10-15%, kaolin: 5-8%, nano silicon: 2-3%, function additive: 3-5%, water: surplus.
CN2011101658895A 2011-06-20 2011-06-20 Outer wall coating system with heat-insulation function CN102304966B (en)

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WO2020076242A1 (en) * 2018-10-09 2020-04-16 Scg Chemicals Co., Ltd. Thermal insulation coating

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Address after: 361000, No. three, No. 136, Lianhua Road, lotus town, Tongan District, Fujian, Xiamen

Patentee after: Guke Energy Conservation Technology Co., Ltd.

Address before: 361000, No. three, No. 136, Lianhua Road, lotus town, Tongan District, Fujian, Xiamen

Patentee before: Xiamen Kuck Coating Group Co., Ltd.