CN102299393A - Lead acid storage cell pole plate formation workshop acid liquid recovering system - Google Patents

Lead acid storage cell pole plate formation workshop acid liquid recovering system Download PDF

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Publication number
CN102299393A
CN102299393A CN2011102012438A CN201110201243A CN102299393A CN 102299393 A CN102299393 A CN 102299393A CN 2011102012438 A CN2011102012438 A CN 2011102012438A CN 201110201243 A CN201110201243 A CN 201110201243A CN 102299393 A CN102299393 A CN 102299393A
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acid
lead
vacuum
interface
extracting pipe
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CN2011102012438A
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钟满强
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Sunbright Power Co Ltd
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Sunbright Power Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

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Abstract

The invention discloses a lead acid storage cell pole plate formation workshop acid liquid recovering system. The system comprises a plurality of acid pumping apparatuses and a set of acid storage tanks (1). Each column of formation groove (2) is connected to an acid pumping apparatus. Each acid pumping apparatus communicates with the acid storage tank (1). The acid storage tanks (1) communicate with acid distributing equipment. The structure is adopted, and with a vacuum acid pumping principle, acid liquid is pumped from each column of formation groove into the acid storage tanks through the acid pumping apparatuses. When accumulated acid liquid reaches a certain amount, the acid liquid is pumped into the acid distributing equipment for circulation. With the system provided by the invention, discharged sulfuric acid can be recovered, production cost can be saved, and environment pollution can be avoided. Therefore, the system is energy saving and environment friendly.

Description

Lead-acid battery electrode plate transplantation becomes workshop acid solution recovery system
Technical field
The present invention relates to the storage battery field, specifically is that a kind of lead-acid battery electrode plate transplantation becomes workshop acid solution recovery system.
Background technology
Lead acid accumulator is widely used in various fields because its raw material are easy to obtain, cheap reaching has sufficient reliability in the use.The lead acid accumulator volume is less, so the size of its pole plate is also less, all is multi-joint design usually, and this a sheet of multi-joint is called grid, and then coats lead plaster on this grid and form.In normal pole plate production process; usually have and change into this procedure; pole plate changes into the process of utilizing chemistry and electrochemical reaction that pole plate is changed into to have the positive and negative pole plate of electrochemical properties, the process of just battery of new production being carried out primary charging of being meant.The density that pole plate changes into used electrolyte is generally the sulfuric acid liquid of 1.03g/cm3~1.08g/cm3, owing to contain sulfuric acid in the green plate lead plaster, the sulfuric acid liquid concentration that changes in the electrolytic bath of back can increase, need extract a part of sulfuric acid liquid when change into next time out, add pure water again, the concentration of sulfuric acid liquid is remained in the scope of above-mentioned requirements.Generally speaking, change into that every row electrolytic bath has 100 sulculuses in the workshop, each sulculus is each approximately to need to extract out 5 liters sulfuric acid liquid, and every row are each approximately to need to extract out 500 liters sulfuric acid liquid.If a pole plate factory that produces 50 tons of common little close pole plates every day, it changes into the workshop approximately will change into 36 row pole plates every day, will discharge 18000 liters of sulfuric acid liquid every day.These sulfuric acid liquid all are directly to be discharged to after taking away in electrolytic bath on the ground usually, flow into purification tank for liquid waste by the gutter, these sulfuric acid have not only been wasted, but also need expend the acidity that alkaline chemicals such as a large amount of caustic soda, lime go neutralisation of sulphuric acid, but also corrode the ground in workshop easily, brought very big pressure for the environmental protection treatment aspect.
Summary of the invention
Technical problem to be solved by this invention is, provides a kind of and can reclaim the sulfuric acid that flows away, saves production cost, and also avoids the lead-acid battery electrode plate transplantation of environmental pollution, energy-conserving and environment-protective to become workshop acid solution recovery system.
For solving the problems of the technologies described above, lead-acid battery electrode plate transplantation of the present invention becomes workshop acid solution recovery system, and it comprises a plurality of sour device and one group of acid storage tank taken out, and every row electrolytic bath all is connected with one and takes out sour device, and each is taken out sour device and is communicated with acid storage tank; Described acid storage tank is communicated with complex acid equipment.
Describedly take out sour device and comprise that vacuum takes out sour machine, acid extracting pipe, acid extracting pipe valve and support, an end and the vacuum of described acid extracting pipe taken out sour machine and is communicated with, and the other end connects the acid extracting pipe valve and can stretch in the electrolytic bath; The mid portion of acid extracting pipe is slidingly fitted on the support by a plurality of movable hoisting rings.
Described vacuum is taken out sour machine and is comprised vacuum tank, vacuum pump and take out sour pump, and have three interfaces on the described vacuum tank, one of them interface is communicated with vacuum pump, and second interface is communicated with acid extracting pipe, and the 3rd interface is communicated with acid storage tank.
Also be provided with filter between described the 3rd interface and the acid storage tank.
First interface of described vacuum tank and second interface all be positioned at vacuum tank above, the 3rd interface is positioned at the bottom of vacuum tank.
Has the reinforcement bracing frame in the described vacuum tank.
Described support is a steel wire cable.
After adopting above method, the present invention compared with prior art has the following advantages:
1) owing to utilizes vacuum to take out sour principle, every row electrolytic bath all is extracted into acid solution in the acid storage tank and stores by taking out sour device, carry out recyclingly in the complex acid equipment when being stored into to be extracted into again a certain amount of the time, can reclaim the sulfuric acid that flows away, save production cost, also avoid environmental pollution, energy-conserving and environment-protective;
2) adopting structure of filter, make the scum silica frost in the acid solution obtain filtering collection, and carry out regular dismounting and clean, is next step the recycling acid solution of cleaning more that provides;
3) adopting the structure of a plurality of movable hoisting rings, is that the acid extracting pipe with flexibility hangs on the one hand, also is to prevent that acid extracting pipe from too bending on the other hand, thereby has influence on the unobstructed of pipeline;
4) support Design being become the structure of steel wire cable, is that the portable propelling suspension ring slide smoothly glibly, and the handled easily personnel insert the free end of acid extracting pipe in each little lattice in every row electrolytic bath freely.
Description of drawings
Fig. 1 is the plane figure schematic diagram that lead-acid battery electrode plate transplantation of the present invention becomes workshop acid solution recovery system.
Fig. 2 is that lead-acid battery electrode plate transplantation of the present invention becomes single-row electrolytic bath in the acid solution recovery system of workshop to take out the structural representation of sour device.
Fig. 3 is that lead-acid battery electrode plate transplantation of the present invention becomes vacuum in the acid solution recovery system of workshop to take out the structural representation of sour machine.
Wherein: 1, acid storage tank; 2, electrolytic bath; 3, acid extracting pipe; 4, vacuum is taken out sour machine; 41, take out sour pump; 42, filter; 43, vacuum tank; 44, strengthen bracing frame; 45, vacuum pump; 5, take out sour valve; 6, movable hoisting ring; 7, support.
Embodiment
Below in conjunction with the drawings and specific embodiments the present invention is done explanation in further detail.
The structural representation that becomes workshop acid solution recovery system by Fig. 1~lead-acid battery electrode plate transplantation shown in Figure 3 as can be known, it comprises a plurality of sour device and one group of acid storage tank 1 taken out, every row electrolytic bath 2 all is connected with one and takes out sour device, each is taken out sour device and is communicated with acid storage tank 1; Described acid storage tank 1 is communicated with complex acid equipment.
Describedly take out sour device and comprise that vacuum takes out sour machine 4, acid extracting pipe 3, acid extracting pipe valve 5 and support 7, an end and the vacuum of described acid extracting pipe 3 taken out sour machine 4 and is communicated with, and the other end connects acid extracting pipe valve 5 and can stretch in the electrolytic bath 2.The mid portion of acid extracting pipe 3 is slidingly fitted on the support 7 by a plurality of movable hoisting rings 6.In the present embodiment, described support 7 is a steel wire cable.
Described vacuum is taken out sour machine 4 and is comprised vacuum tank 43, vacuum pump 45 and take out sour pump 41, and have three interfaces on the described vacuum tank 43, one of them interface is communicated with vacuum pump 45, and second interface is communicated with acid extracting pipe 3, and the 3rd interface is communicated with acid storage tank 1.Also be provided with filter 42 between described the 3rd interface and the acid storage tank 1.Has the bracing frame 44 of reinforcement in the described vacuum tank 43.First interface of described vacuum tank 43 and second interface all be positioned at vacuum tank 43 above, the 3rd interface is positioned at the bottom of vacuum tank 43.
Installation process of the present invention is as follows:
1) near the end of every row electrolytic bath 2 vacuum is installed and takes out sour machine 4, wherein the volume of vacuum tank 43 is about 1000 liters, makes with acidproof PVC plastics;
2) draw an acid extracting pipe 3 from vacuum tank 43 tops, tubing is acidproof plastic flexible pipe, internal diameter is 25mm~30mm, about 2 meters height draws a steel wire cable to make support 7 directly over electrolytic bath 2, the steel wire cable oil lubrication, acid extracting pipe 3 is suspended under the steel wire cable, and every interval 0.6m~0.8m buckles a movable hoisting ring 6, and acid extracting pipe 3 can freely be slided by the end to end from electrolytic bath 2 on steel wire cable back and forth; The end of acid extracting pipe 3 connects an acid extracting pipe valve 5, and this acid extracting pipe valve 5 plays the effect of a valve that is communicated with or cuts out, the end of acid extracting pipe 3 can test to the bottom of electrolytic bath 2; The acid solution that changes in the electrolytic bath 2 is taken out sour machine 4 by this root acid extracting pipe 3 by vacuum exactly and is taken away;
3) in vacuum tank 43 bottoms that vacuum is taken out sour machine 4 valve is installed, valve connects a filter 42 outward again, filter 42 is the square box of PVC plastic production, size is about 30cm * 20cm * 20cm, inside is put some acidproof screen packs and is filtered the scum silica frost that may exist in the acid solution, the top of casing can be dismantled with convenient and regularly be cleaned, and uses rubber ring seal; Connect one again outside the filter 42 and take out sour pump 41, acid solution is extracted into one group of acid storage tank of concentrating 1 stores;
4) all centralized collection is in one group of acid storage tank 1 for all acid solutions, and the tank body volume is 10 cubic metres, and one has four acid storage tanks, and acid storage tank 1 is connected with the complex acid equipment in complex acid workshop, makes the acid solution recycling that can circulate.
Operating process of the present invention is as follows:
When electrolytic bath 2 need be taken out acid, start vacuum pump 45, notice that sour pump 41 is taken out in inspection and acid extracting pipe valve 5 all is in closed condition this moment, after vacuum degree reaches certain requirement, open 5 beginnings of acid extracting pipe valve and take out acid at electrolytic bath 2 one by one, acid extracting pipe 3 can be free to slide to the top that each changes into sulculus by movable hoisting ring 6, after exhausting last and changing into sulculus, after treating that acid extracting pipe 3 interior acid solutions all flow into vacuum tank 43, keep the acid extracting pipe valve 5 of acid extracting pipe 3 to be in open mode, close the vacuum pump 45 of taking out sour machine, make vacuum tank 43 return to atmospheric pressure state; Startup is taken out sour pump 41 acid solutions in the vacuum tank 43 is extracted in the acid storage tank 1, exhausts the back and shuts down, and closes the valve of taking out sour pump 41 and gets final product; Acid storage tank 1 is connected with complex acid equipment, the acid solution of collecting is used to prepare the sulfuric acid liquid of various density.
The recycled scheme of acid solution that the present invention collects is as follows:
1) to be used to prepare density be that changing into of 1.03g/cm3~1.08g/cm3 used sulfuric acid liquid to an acid solution part of Shou Jiing.Electrolytic bath must be cleared up once usually in per 3 months, and the acid solution in the groove is all taken away, and the mud in the groove is cleaned out, and bus also will more renew in case of necessity.Calculate by changing into 36 row pole plates every day, every month 25 days working day, need clean 0.48 row electrolytic bath average every day, needs to add again new sulfuric acid liquid after the cleaning, and every sulculus is about 60 liters, 6000 liters of every row, calculate with this,, need 2880 liters average every day, and every day, recovery total was 18000 liters, and this part recovery accounts for 16% of total amount.
2) an acid solution part of Shou Jiing is used to prepare the coated plate pouring acid sulfuric acid liquid that density is 1.06g/cm3~1.15g/cm3.Calculate by producing 50 tons of pole plates every day, every day, coated plate needed to consume 32 tons of lead powder approximately, and about 35 tons of lead plasters need to consume about 3200 liters and drench acid solution.These drench acid solution can prepare with the sulfuric acid liquid of collecting that changes into, and adds an amount of concentrated sulfuric acid and gets final product.This part recovery accounts for 17.8% of total amount.
3) a sulfuric acid part of Shou Jiing be used to prepare density be 1.40g/cm3 with cream sulfuric acid liquid.As long as the strict control of pole plate production process contaminating impurity, the acid solution impurity level that changes into collection can reach and the cream requirement fully, can be used to prepare the sulfuric acid liquid of using with cream.Calculate by producing 50 tons of pole plates every day, every day and cream need to consume 32 tons of lead powder approximately, and the sulfuric acid liquid that it is 1.40g/cm3 that lead powder per ton on average needs 90 kilograms of density approximately need consume about 1548 liters of recovery acid solutions every day and prepare.This part recovery accounts for 8.6% of total amount.
4) a sulfuric acid part of Shou Jiing is used to prepare the battery sulfuric acid liquid that density is 1.32g/cm3.As long as the strict control of pole plate production process contaminating impurity, the acid solution impurity level that changes into collection can reach the requirement of battery with sulfuric acid liquid fully, can be used to prepare the sulfuric acid liquid that battery is used.Calculate by producing 50 tons of pole plates every day, can produce the battery of about 37800 12V7Ah, need about 14700 liters of battery acid liquid, need to consume about 12000 liters of acid solutions that change into collection.This part recovery accounts for 66.7% of total amount.
Through above calculating as can be known, changing into the recovery acid solution can all circulate.
In addition, when preparation and cream usefulness sulfuric acid liquid and battery usefulness sulfuric acid liquid, can suitably add recovered acid less, replenish some pure water and can solve the impurity problem.

Claims (7)

1. a lead-acid battery electrode plate transplantation becomes workshop acid solution recovery system, it is characterized in that: it comprises a plurality of sour device and one group of acid storage tank (1) taken out, and every row electrolytic bath (2) all is connected with one and takes out sour device, and each is taken out sour device and is communicated with acid storage tank (1); Described acid storage tank (1) is communicated with complex acid equipment.
2. lead-acid battery electrode plate transplantation according to claim 1 becomes workshop acid solution recovery system, it is characterized in that: describedly take out sour device and comprise that vacuum takes out sour machine (4), acid extracting pipe (3), acid extracting pipe valve (5) and support (7), one end of described acid extracting pipe (3) is taken out sour machine (4) with vacuum and is communicated with, and the other end connects acid extracting pipe valve (5) and can stretch in the electrolytic bath (2); The mid portion of acid extracting pipe (3) is slidingly fitted on the support (7) by a plurality of movable hoisting rings (6).
3. lead-acid battery electrode plate transplantation according to claim 2 becomes workshop acid solution recovery system, it is characterized in that: described vacuum is taken out sour machine (4) and is comprised vacuum tank (43), vacuum pump (45) and take out sour pump (41), have three interfaces on the described vacuum tank (43), one of them interface is communicated with vacuum pump (45), second interface is communicated with acid extracting pipe (3), and the 3rd interface is communicated with acid storage tank (1).
4. lead-acid battery electrode plate transplantation according to claim 3 becomes workshop acid solution recovery system, it is characterized in that: also be provided with filter (42) between described the 3rd interface and the acid storage tank (1).
5. lead-acid battery electrode plate transplantation according to claim 3 becomes workshop acid solution recovery system, it is characterized in that: first interface of described vacuum tank (43) and second interface all be positioned at vacuum tank (43) above, the 3rd interface is positioned at the bottom of vacuum tank (43).
6. lead-acid battery electrode plate transplantation according to claim 3 becomes workshop acid solution recovery system, it is characterized in that: have reinforcement bracing frame (44) in the described vacuum tank (43).
7. lead-acid battery electrode plate transplantation according to claim 2 becomes workshop acid solution recovery system, it is characterized in that: described support (7) is a steel wire cable.
CN2011102012438A 2011-07-19 2011-07-19 Lead acid storage cell pole plate formation workshop acid liquid recovering system Pending CN102299393A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102867935A (en) * 2012-09-10 2013-01-09 超威电源有限公司 Automatic acid pumping device of lead-acid storage battery
CN103606711A (en) * 2013-11-29 2014-02-26 山东圣阳电源股份有限公司 Storage battery acid circulation adjusting formation method and adjusting system
CN104183886A (en) * 2013-10-12 2014-12-03 天能电池(芜湖)有限公司 System for recycling waste acid obtained after formation of lead acid storage battery used in winter
CN106384805A (en) * 2016-12-02 2017-02-08 安徽艾克瑞德科技有限公司 Acid pumping machine of storage battery and application method of acid pumping machine
CN105375080B (en) * 2015-11-16 2018-08-24 天能电池(芜湖)有限公司 The spent acid of accumulator plate leaching acid returns sour device
CN113629304A (en) * 2021-07-07 2021-11-09 江苏超威电源有限公司 Acid circulation formation all-in-one machine
CN115353079A (en) * 2022-08-10 2022-11-18 风帆有限责任公司 Lead-acid battery acid liquor recycling system and method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2037783U (en) * 1988-04-01 1989-05-17 国营澧水机械厂 Acid pumping and exbausting machine
CN201160092Y (en) * 2007-12-27 2008-12-03 河南豫光金铅股份有限公司 A device for pouring out, collecting and recycling electrolyte in waste batteries
CN201381365Y (en) * 2009-03-20 2010-01-13 永兴特种不锈钢股份有限公司 a pickling pool
CN202217749U (en) * 2011-07-19 2012-05-09 圣豹电源有限公司 Acid recovery system for lead-acid battery plate formation workshop

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2037783U (en) * 1988-04-01 1989-05-17 国营澧水机械厂 Acid pumping and exbausting machine
CN201160092Y (en) * 2007-12-27 2008-12-03 河南豫光金铅股份有限公司 A device for pouring out, collecting and recycling electrolyte in waste batteries
CN201381365Y (en) * 2009-03-20 2010-01-13 永兴特种不锈钢股份有限公司 a pickling pool
CN202217749U (en) * 2011-07-19 2012-05-09 圣豹电源有限公司 Acid recovery system for lead-acid battery plate formation workshop

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102867935A (en) * 2012-09-10 2013-01-09 超威电源有限公司 Automatic acid pumping device of lead-acid storage battery
CN102867935B (en) * 2012-09-10 2014-10-29 超威电源有限公司 Automatic acid pumping device of lead-acid storage battery
CN104183886A (en) * 2013-10-12 2014-12-03 天能电池(芜湖)有限公司 System for recycling waste acid obtained after formation of lead acid storage battery used in winter
CN104183886B (en) * 2013-10-12 2016-09-07 天能电池(芜湖)有限公司 Spent acid recycling system after being melted into lead-acid accumulator a kind of winter
CN103606711A (en) * 2013-11-29 2014-02-26 山东圣阳电源股份有限公司 Storage battery acid circulation adjusting formation method and adjusting system
CN105375080B (en) * 2015-11-16 2018-08-24 天能电池(芜湖)有限公司 The spent acid of accumulator plate leaching acid returns sour device
CN106384805A (en) * 2016-12-02 2017-02-08 安徽艾克瑞德科技有限公司 Acid pumping machine of storage battery and application method of acid pumping machine
CN113629304A (en) * 2021-07-07 2021-11-09 江苏超威电源有限公司 Acid circulation formation all-in-one machine
CN115353079A (en) * 2022-08-10 2022-11-18 风帆有限责任公司 Lead-acid battery acid liquor recycling system and method

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Application publication date: 20111228