CN102297359A - Power source indicator light, power source indicator module and power source distribution unit - Google Patents

Power source indicator light, power source indicator module and power source distribution unit Download PDF

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CN102297359A
CN102297359A CN 201010209836 CN201010209836A CN102297359A CN 102297359 A CN102297359 A CN 102297359A CN 201010209836 CN201010209836 CN 201010209836 CN 201010209836 A CN201010209836 A CN 201010209836A CN 102297359 A CN102297359 A CN 102297359A
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power supply
shell
housing
power
inner casing
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CN102297359B (en
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张�杰
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Huizhou Keliwo Electronics Co ltd
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Shenzhen Clever Electronic Co Ltd
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Abstract

The invention relate to a power source indicator light, comprising an outer shell, an inner shell and an indicator light, wherein the inner shell is locked in the outer shell in a plugging-in manner, the indicator light is plugged in the inner shell, and two plug feet of the indicator light extend out from the bottom of the shell. The invention also relates to a power source indicator module, comprising a shell and the power source indicator light plugged-in the shell, and the two plug feet of the power source indicator light are respectively plugged in a first power source plug foot and a second power source plug foot at the bottom of the shell to form electric connection. The invention further relates to a power source distribution unit with the power source indicator module in a plugging-in manner. According to the power source distribution unit in the invention, the power source indicator light can be replaced or repaired easily without power-off and detachment.

Description

电源指示灯、电源指示模块和电源分配单元Power indicator light, power indicator module and power distribution unit

技术领域 technical field

本发明涉及电源分配技术,更具体地说,本发明涉及一种可插拔电源指示灯以及采用这种电源指示灯的电源指示模块和电源分配单元。The invention relates to power distribution technology, more specifically, the invention relates to a pluggable power indicator light, a power indicator module and a power distribution unit using the power indicator light.

背景技术 Background technique

一般电气产品的电源指示灯都是间歇式工作的。然而,应用于电源分配单元(PDU:power distribution unit)的电源指示灯是一种长时间、连续性、无间歇通电与工作的电源指示灯,其技术性能指标、安规测试要求更加严格与苛刻,因为PDU产品通常是用于数据中心机房专门为机柜内各种电子电气设备提供电源分配与连接的专用安全产品,一旦通电联机使用,除定期维护外,一般是不允许断电与停电的。The power indicator lights of general electrical products work intermittently. However, the power indicator light applied to the power distribution unit (PDU: power distribution unit) is a long-term, continuous, non-intermittent power-on and working power indicator light, and its technical performance indicators and safety test requirements are more stringent and demanding , because PDU products are usually special safety products used in data center computer rooms to provide power distribution and connection for various electronic and electrical equipment in the cabinet.

作为电气产品,绝对的无故障是不科学也是不存在的。尽管PDU产品的电源指示灯有非常高的可靠性,但仍然会有个别发生故障和损坏的现象和可能性。一旦PDU产品的电源指示灯发生故障或损坏而不能正常显示时,虽然不会影响PDU的电源输出,但是便失去了电源指示功能,直观检查的结果就是一个故障。由于现有的PDU产品上的电源指示灯都是固接在PDU内部的,若要对此电源指示灯进行修复,一般情况下必须先断电,再将LED指示灯从PDU内拆卸出来,才能更换新的指示灯。显然,数据中心机房的设备是不可以随意断电的,因而现有PDU产品上的电源指示灯的修复和更换都非常的不方便,而且还会影响用电设备的连续工作。As an electrical product, absolute fault-free is unscientific and does not exist. Although the power indicators of PDU products have very high reliability, there are still some phenomena and possibilities of failure and damage. Once the power indicator light of the PDU product fails or is damaged and cannot be displayed normally, although the power output of the PDU will not be affected, the power indicator function will be lost, and the result of visual inspection is a failure. Because the power indicator lights on the existing PDU products are fixed inside the PDU, if you want to repair the power indicator light, you must first cut off the power, and then remove the LED indicator light from the PDU. Replace with new indicator light. Obviously, the equipment in the data center computer room cannot be powered off at will, so the repair and replacement of the power indicator lights on the existing PDU products are very inconvenient, and it will also affect the continuous operation of the electrical equipment.

发明内容 Contents of the invention

本发明要解决的技术问题在于,针对现有技术的上述缺陷,提供一种不用断电、不用拆卸的可插拔电源指示灯以及采用这种电源指示灯的电源指示模块和电源分配单元。The technical problem to be solved by the present invention is to provide a pluggable power indicator light that does not need to be powered off or disassembled, and a power indicator module and a power distribution unit using the power indicator light.

本发明解决其技术问题所采用的一个技术方案是:提出一种电源指示灯,包括外壳、内壳和指示灯,所述内壳可插拔地锁扣在所述外壳内,所述指示灯插装在所述内壳中,且所述指示灯的两个插脚从所述外壳底部伸出。A technical solution adopted by the present invention to solve the technical problem is to propose a power indicator light, which includes an outer shell, an inner shell and an indicator light, the inner shell is pluggably locked in the outer shell, and the indicator light Inserted in the inner shell, and the two prongs of the indicator light protrude from the bottom of the shell.

根据本发明实施例的电源指示灯中,所述外壳的两相对设置的第一侧壁上形成有第一卡扣凸起,所述内壳的两对应第一侧壁上对应所述第一卡扣凸起的位置处设有第一开口。一个实施例中,所述内壳的两相对设置的第二侧壁上形成有第二卡扣凸起,扣入所述外壳的两对应第二侧壁上形成的第二开口内,将所述内壳与所述外壳锁扣。In the power indicator light according to the embodiment of the present invention, first buckle protrusions are formed on two opposite first side walls of the outer shell, and two corresponding first side walls of the inner shell correspond to the first A first opening is provided at the position where the buckle protrudes. In one embodiment, second buckle protrusions are formed on two opposite second side walls of the inner shell, which are buckled into second openings formed on two corresponding second side walls of the outer shell, and the The inner shell is locked with the outer shell.

根据本发明实施例的电源指示灯中,,所述指示灯包括LED、与LED的引脚焊接固定的两个电阻、以及分别与两个电阻焊接固定的所述两个插脚,所述LED从内壳的顶部露出,所述两个插脚定位于所述内壳的两第一侧壁下端。In the power indicator light according to the embodiment of the present invention, the indicator light includes an LED, two resistors welded and fixed to the pins of the LED, and the two pins respectively welded and fixed to the two resistors, and the LED is connected to The top of the inner shell is exposed, and the two pins are positioned at the lower ends of the two first side walls of the inner shell.

本发明为解决其技术问题还提出一种电源指示模块,包括壳体和安装在壳体内的电源指示灯,其中:In order to solve the technical problem, the present invention also proposes a power indicator module, including a housing and a power indicator light installed in the housing, wherein:

所述电源指示灯包括外壳、内壳和指示灯,所述内壳可插拔地锁扣在所述外壳内,所述指示灯插装在所述内壳中,且所述指示灯的两个插脚从所述外壳底部伸出,所述外壳可插拔地锁扣在所述壳体内;且The power indicator light includes an outer shell, an inner shell and an indicator light, the inner shell is pluggably locked in the outer shell, the indicator light is plugged into the inner shell, and the two lights of the indicator light two prongs protrude from the bottom of the housing, and the housing is pluggably locked in the housing; and

所述壳体的底部设置有第一电源插脚和第二电源插脚,所述电源指示灯的两个插脚分别插装于所述第一电源插脚和第二电源插脚形成电连接。The bottom of the housing is provided with a first power pin and a second power pin, and the two pins of the power indicator light are respectively inserted into the first power pin and the second power pin to form an electrical connection.

根据本发明实施例的电源指示模块中,所述壳体包括相互扣合的上壳体和下壳体,所述上壳体内形成有用于容置电源指示灯的桶形件。一个实施例中,所述外壳的两相对设置的第一侧壁上形成有第一卡扣凸起,与所述桶形件的内壁对应形成的第三凸起相锁扣。一个实施例中,所述内壳的两相对设置的第二侧壁上形成有第二卡扣凸起,扣入所述外壳的两对应第二侧壁上形成的第二开口内,将所述内壳与所述外壳锁扣。In the power indicator module according to the embodiment of the present invention, the housing includes an upper housing and a lower housing that are engaged with each other, and a barrel-shaped part for accommodating the power indicator light is formed in the upper housing. In one embodiment, first locking protrusions are formed on two opposite first side walls of the housing, and are locked with third protrusions correspondingly formed on the inner wall of the barrel. In one embodiment, second buckle protrusions are formed on two opposite second side walls of the inner shell, which are buckled into second openings formed on two corresponding second side walls of the outer shell, and the The inner shell is locked with the outer shell.

根据本发明实施例的电源指示模块中,所述外壳的上端设有凸缘,所述凸缘的一个侧边形成第一斜向切口,所述上壳体上沿桶形件的上沿设有与所述第一斜向切口相对应的第二斜向切口。In the power indicating module according to the embodiment of the present invention, a flange is provided on the upper end of the housing, and a first oblique cut is formed on one side of the flange, and a top edge of the barrel-shaped part is provided on the upper housing. There is a second oblique cut corresponding to the first oblique cut.

根据本发明实施例的电源指示模块进一步包括安装在所述壳体内的过载保护模块,所述过载保护模块包括滑动安装在所述壳体上的安装孔内的支架和安装在支架下部的保险丝,保险丝的两端分别插装于所述壳体底部设置的第二电源插脚和第三电源插脚形成电连接。The power indicator module according to the embodiment of the present invention further includes an overload protection module installed in the housing, the overload protection module includes a bracket slidably installed in the mounting hole on the housing and a fuse installed at the lower part of the bracket, Both ends of the fuse are respectively inserted into the second power pin and the third power pin provided at the bottom of the housing to form an electrical connection.

本发明为解决其技术问题还提出一种电源分配单元,包括槽状基座和插装在所述基座内的至少一个插座模块,还包括插装在所述基座内的电源指示模块,所述电源指示模块包括壳体和安装在壳体内的电源指示灯,其中:In order to solve the technical problem, the present invention also proposes a power distribution unit, which includes a groove-shaped base and at least one socket module inserted in the base, and also includes a power indicator module inserted in the base, The power indicator module includes a housing and a power indicator light installed in the housing, wherein:

所述电源指示灯包括外壳、内壳和指示灯,所述内壳可插拔地锁扣在所述外壳内,所述指示灯插装在所述内壳中,且所述指示灯的两个插脚从所述外壳底部伸出,所述外壳可插拔地锁扣在所述壳体内;且The power indicator light includes an outer shell, an inner shell and an indicator light, the inner shell is pluggably locked in the outer shell, the indicator light is plugged into the inner shell, and the two lights of the indicator light two prongs protrude from the bottom of the housing, and the housing is pluggably locked in the housing; and

所述壳体的底部设置有第一电源插脚和第二电源插脚,所述电源指示灯的两个插脚分别插装于所述第一电源插脚和第二电源插脚形成电连接。The bottom of the casing is provided with a first power pin and a second power pin, and the two pins of the power indicator light are respectively inserted into the first power pin and the second power pin to form an electrical connection.

根据本发明实施例的电源分配单元中,所述电源指示模块进一步包括安装在所述壳体内的过载保护模块,所述过载保护模块包括滑动安装在所述壳体上的安装孔内的支架和安装在支架下部的保险丝,保险丝的两端分别插装于所述壳体底部设置的第二电源插脚和第三电源插脚形成电连接。In the power distribution unit according to the embodiment of the present invention, the power indicator module further includes an overload protection module installed in the housing, and the overload protection module includes a bracket and a bracket that are slidably installed in a mounting hole on the housing. The fuse installed at the lower part of the bracket, the two ends of the fuse are respectively inserted into the second power supply pin and the third power supply pin provided at the bottom of the housing to form an electrical connection.

本发明具有如下有益技术效果:在电源分配单元内安装根据本发明的电源指示模块后,当电源指示灯发生故障需要更换或修复时,仅需很轻松地将电源指示灯从电源指示模块中拔出,便可对其进行修复或者再插入新的电源指示灯,无需断电,也无需拆卸电源分配单元,不会影响用电设备的正常运行。同样,电源指示模块内结合的过载保护模块也采用了滑进滑出的可更换结构,保险丝的更换也无需断电、无需拆卸,非常方便。而且,电源指示灯本身各部件之间也是采用的锁扣式插拔结构,进一步方便了电源指示灯的修复和更换。The present invention has the following beneficial technical effects: after the power indicator module according to the present invention is installed in the power distribution unit, when the power indicator fails and needs to be replaced or repaired, it is only necessary to easily unplug the power indicator from the power indicator module. It can be repaired or a new power indicator can be inserted without power off or disassembly of the power distribution unit, and the normal operation of the electrical equipment will not be affected. Similarly, the overload protection module integrated in the power indicator module also adopts a replaceable structure that slides in and slides out, and the replacement of the fuse does not need to be powered off or disassembled, which is very convenient. Moreover, the lock type plug-in structure is also adopted between the parts of the power indicator light itself, which further facilitates the repair and replacement of the power indicator light.

附图说明 Description of drawings

下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:

图1是根据本发明一个实施例的电源指示灯的立体结构示意图;FIG. 1 is a schematic diagram of a three-dimensional structure of a power indicator light according to an embodiment of the present invention;

图2是图1所示的电源指示灯的横向剖视图;Fig. 2 is a transverse sectional view of the power indicator light shown in Fig. 1;

图3是图1所示的电源指示灯的纵向剖视图;Fig. 3 is a longitudinal sectional view of the power indicator light shown in Fig. 1;

图4是图1所示的电源指示灯的结构爆炸图;Fig. 4 is an exploded view of the structure of the power indicator light shown in Fig. 1;

图5是根据本发明一个实施例的电源指示模块的立体结构示意图;Fig. 5 is a schematic perspective view of a power indicator module according to an embodiment of the present invention;

图6是图5所示的电源指示模块的俯视图;Fig. 6 is a top view of the power indicator module shown in Fig. 5;

图7是图6中A-A向的剖视图;Fig. 7 is the sectional view of A-A direction in Fig. 6;

图8是图6中B-B向的剖视图;Fig. 8 is a sectional view of B-B direction in Fig. 6;

图9是根据本发明一个实施例的电源分配单元的立体结构示意图。Fig. 9 is a schematic perspective view of a power distribution unit according to an embodiment of the present invention.

具体实施方式 Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

参照图1所示,根据本发明一个实施例的电源指示灯100包括外壳10、内壳20和指示灯30,指示灯30插装在内壳20内且内壳20锁扣在外壳10内组装成一个整体。Referring to FIG. 1 , a power indicator light 100 according to one embodiment of the present invention includes an outer shell 10 , an inner shell 20 and an indicator light 30 , the indicator light 30 is inserted into the inner shell 20 and the inner shell 20 is locked and assembled in the outer shell 10 into a whole.

具体如4所示,外壳10呈桶形,包括底壳15(参见图2)、沿底壳15外周向上延伸出的侧壁、以及沿侧壁上端水平延伸出的凸缘13,外壳10内形成容置空间14。外壳10的侧壁包括相对设置的两个第一侧壁11和两个第二侧壁12。其中,两个第一侧壁11的上半部形成开口111,且在该开口111内设有从侧壁上端向下延伸的卡扣片112,该卡扣片112的末端形成向外伸出的凸起113。两个第二侧壁12的大致中部位置亦形成有开口121。此外,凸缘13的一个侧边形成有斜向切口131。Specifically as shown in 4, the shell 10 is barrel-shaped, including a bottom shell 15 (see FIG. 2 ), a side wall extending upward along the outer circumference of the bottom shell 15, and a flange 13 extending horizontally along the upper end of the side wall. An accommodating space 14 is formed. The sidewalls of the housing 10 include two first sidewalls 11 and two second sidewalls 12 oppositely disposed. Wherein, the upper half of the two first side walls 11 forms an opening 111, and a buckling piece 112 extending downward from the upper end of the sidewall is provided in the opening 111, and the end of the buckling piece 112 is formed to protrude outward. 113 of the protrusions. An opening 121 is also formed approximately in the middle of the two second sidewalls 12 . In addition, one side of the flange 13 is formed with an oblique cut 131 .

再如图4所示,内壳20包括顶缘23和从顶缘23下表面向下延伸出的大致筒形的侧壁,顶缘23中部形成通孔24,且沿该通孔24的周边向下延伸出筒形件25(参见图2)。内壳20的侧壁包括相对设置的两个第一侧壁21和两个第二侧壁22。其中,两个第一侧壁21上与外壳10的卡扣片112相对应位置处形成开口211。两个第二侧壁22的下部形成缺口223,且在该缺口223内向下延伸出卡扣片221,卡扣片221的末端形成向外伸出的凸起222,凸起222的位置正好正对着外壳10的第二侧壁12上的开口121。Again as shown in FIG. 4 , the inner shell 20 includes a top edge 23 and a substantially cylindrical side wall extending downward from the lower surface of the top edge 23 , a through hole 24 is formed in the middle of the top edge 23 , and along the periphery of the through hole 24 Extending downwards is a cylindrical member 25 (see FIG. 2 ). The sidewalls of the inner shell 20 include two first sidewalls 21 and two second sidewalls 22 oppositely disposed. Wherein, openings 211 are formed on the two first side walls 21 at positions corresponding to the locking pieces 112 of the housing 10 . The lower part of the two second side walls 22 forms a notch 223, and a buckle piece 221 extends downward in the notch 223, and the end of the buckle piece 221 forms a protruding protrusion 222, and the position of the protrusion 222 is just right. Opposite to the opening 121 on the second side wall 12 of the housing 10 .

再如图4所示,指示灯30包括LED 31、两个电阻32和33、以及两个插脚34和35。其中,两个电阻32和33的一端分别与LED 31的两个引脚焊接固定,另一端分别与两个插脚34和35焊接固定。如图4所示,两个插脚34和35相对设置,具有相同的结构。每一插脚具有支座36和从支座36侧部向下延伸出的端子38,支座36用于焊接固定电阻,并在其前后部对称设置有两个定位孔37,端子38用于连接电源。As shown in Figure 4 again, indicator light 30 comprises LED 31, two resistors 32 and 33, and two pins 34 and 35. Wherein, one end of the two resistors 32 and 33 is welded and fixed to the two pins of the LED 31 respectively, and the other end is welded and fixed to the two pins 34 and 35 respectively. As shown in FIG. 4, the two pins 34 and 35 are arranged opposite and have the same structure. Each pin has a support 36 and a terminal 38 extending downward from the side of the support 36. The support 36 is used for soldering a fixed resistor, and two positioning holes 37 are symmetrically arranged at its front and rear. The terminal 38 is used for connecting power supply.

以下结合图2和图3来介绍电源指示灯100中各部件的装配关系。如图2和图3所示,首先,将指示灯30插装入内壳20内。此时,指示灯30的LED31插入内壳20内的筒形件25中定位,LED 31的头部可以从内壳20顶部的通孔24中露出,并且,内壳20的两个第一侧壁21下端延伸出的定位柱212分别插入指示灯30的插脚34和35上的定位孔37内,使两个插脚定位。然后,将装好指示灯30的内壳20插入外壳10形成的容置空间14内。此时,内壳20的两个第二侧壁22上的卡扣凸起222正好扣入外壳10的两个第二侧壁12上对应位置处的开口121内(参见图3所示),将内壳20和外壳10锁扣,并且,指示灯30的两个插脚34和35的端子分别从外壳10的底壳15上开设的两个端子孔152和151中伸出,由此形成一个完整的电源指示灯100(参见图1)。此外,如图2所示,外壳10的内部还设有从底壳15向上延伸出的隔板16,该隔板16将外壳10内的下部容置空间一分为二,也即正好将指示灯30的两个电阻32、33和两个插脚34、35分隔开,以避免出现短路。而且,外壳10的两个第一侧壁11上形成的卡扣凸起113也便于将该整个电源指示灯100以可插拔的方式安装在相应设备上。The assembly relationship of the components in the power indicator light 100 will be introduced below in conjunction with FIG. 2 and FIG. 3 . As shown in FIGS. 2 and 3 , firstly, the indicator light 30 is inserted into the inner shell 20 . At this moment, the LED 31 of the indicator light 30 is inserted into the cylindrical part 25 in the inner shell 20 for positioning, the head of the LED 31 can be exposed from the through hole 24 at the top of the inner shell 20, and the two first sides of the inner shell 20 The positioning columns 212 extending from the lower end of the wall 21 are respectively inserted into the positioning holes 37 on the pins 34 and 35 of the indicator light 30 to position the two pins. Then, insert the inner shell 20 with the indicator light 30 installed into the accommodating space 14 formed by the outer shell 10 . At this time, the buckle protrusions 222 on the two second side walls 22 of the inner shell 20 just snap into the openings 121 at corresponding positions on the two second side walls 12 of the outer shell 10 (see FIG. 3 ), Lock the inner shell 20 and the outer shell 10, and the terminals of the two prongs 34 and 35 of the indicator light 30 protrude from the two terminal holes 152 and 151 provided on the bottom shell 15 of the outer shell 10, thereby forming a Complete power indicator light 100 (see FIG. 1 ). In addition, as shown in Figure 2, the inside of the housing 10 is also provided with a partition 16 extending upward from the bottom case 15, the partition 16 divides the lower accommodating space in the housing 10 into two, that is, just divides the indication The two resistors 32, 33 and the two pins 34, 35 of the lamp 30 are separated to avoid short circuits. Moreover, the buckle protrusions 113 formed on the two first side walls 11 of the casing 10 also facilitate the installation of the entire power indicator light 100 on a corresponding device in a pluggable manner.

当指示灯30出现故障时(例如,LED 31被损坏时),通过从外壳10的两个第二侧壁12上的开口121向内推内壳20上的卡扣凸起222,便可以使内壳20和外壳10脱扣,从而将内壳20和指示灯30从外壳10中取出。然后,从内壳20中取出指示灯30,便可以对其进行修复或者更换。因而,该电源指示灯100拆装方便,非常易于维护。When the indicator light 30 fails (for example, when the LED 31 is damaged), the buckle protrusion 222 on the inner shell 20 can be pushed inwardly from the openings 121 on the two second side walls 12 of the shell 10, so that the The inner shell 20 and the outer shell 10 are released, so that the inner shell 20 and the indicator light 30 are taken out from the outer shell 10 . Then, the indicator light 30 is taken out from the inner shell 20, and it can be repaired or replaced. Therefore, the power indicator light 100 is easy to assemble and disassemble, and is very easy to maintain.

图5-图8示出了根据本发明一个实施例的电源指示模块200。该电源指示模块200采用了前面结合图1-图4所介绍的可插拔电源指示灯100,还结合有可插拔的过载保护模块50。该电源指示模块200可以安装在模块化的电源分配单元内,例如图9所示的电源分配单元900内,以确保在电源指示灯发生故障而需要修复或更换时,不用断掉电源分配单元900的电源,也不用将电源分配单元900整个拆卸开,而仅需将电源指示灯100从电源指示模块200中拔出即可。5-8 show a power indicator module 200 according to an embodiment of the present invention. The power indicator module 200 adopts the pluggable power indicator light 100 described above in conjunction with FIGS. 1-4 , and is also combined with a pluggable overload protection module 50 . The power indicator module 200 can be installed in a modular power distribution unit, such as the power distribution unit 900 shown in FIG. It is not necessary to disassemble the power distribution unit 900 entirely, but only need to pull out the power indicator light 100 from the power indicator module 200 .

如图5所示,该电源指示模块200包括壳体40和以可插拔方式安装在壳体40内的电源指示灯100和过载保护模块50。具体来说,壳体40由上壳体41和下壳体42扣合而成,上壳体41的两侧面形成有安装凸缘48,以便将该电源指示模块200安装于例如如图9所示的电源分配单元内。上壳体41的一侧形成有与电源指示灯100的外形相适配以容置电源指示灯100的桶形件43,用于安装电源指示灯100,且上壳体41上表面上沿桶形件43的上沿设有斜向切口44,该斜向切口44与电源指示灯100外壳上的斜向切口131相对应,以便于将电源指示灯100从桶形件43中取出。上壳体41的另一侧设有安装孔45,用于安装过载保护模块50,且上壳体41上表面上沿安装孔45的上沿设有斜向切口46,以便于将过载保护模块50从安装孔中拉出。As shown in FIG. 5 , the power indicator module 200 includes a housing 40 , a power indicator light 100 and an overload protection module 50 installed in the housing 40 in a pluggable manner. Specifically, the housing 40 is formed by buckling an upper housing 41 and a lower housing 42, and mounting flanges 48 are formed on both sides of the upper housing 41, so as to install the power indicating module 200 on, for example, as shown in FIG. 9 . inside the power distribution unit shown. One side of the upper housing 41 is formed with a barrel 43 adapted to the shape of the power indicator light 100 to accommodate the power indicator light 100, for installing the power indicator light 100, and the upper surface of the upper housing 41 is along the barrel. The upper edge of the shaped part 43 is provided with an oblique cutout 44 corresponding to the oblique cutout 131 on the housing of the power indicator light 100, so that the power indicator light 100 can be taken out from the barrel-shaped part 43. The other side of the upper housing 41 is provided with a mounting hole 45 for installing the overload protection module 50, and an oblique notch 46 is provided on the upper surface of the upper housing 41 along the upper edge of the mounting hole 45, so that the overload protection module 50 out of the mounting hole.

具体如图7所示,桶形件43包括从上壳体41的上表面向下延伸的桶壁431和桶底432,桶壁431内侧形成有凸起433,该凸起433设于桶壁431上与电源指示灯100的外壳上的卡扣凸起113相对应的位置处。待电源指示灯100装入桶形件43内时,卡扣凸起113与桶壁431上的凸起433相锁扣,从而将电源指示灯100固定在桶形件43内。电源指示灯100的两个插脚34和35则从桶形件43的桶底432上开设的两个通孔434中穿出,进而分别与定位在下壳体42底部的电源插脚80和70插接。有关电源插脚80和70的具体结构和电连接方式,将在后续给出详细描述。在需要修复或更换电源指示灯100时,只需通过从上壳体41上的斜向切口46处对电源指示灯外壳上的斜向切口131施加一定的向上作用力(参见图8所示),便可以使卡扣凸起113与桶形件43上的凸起433脱扣,从而将电源指示灯取出。Specifically as shown in Figure 7, the barrel 43 includes a barrel wall 431 and a barrel bottom 432 extending downward from the upper surface of the upper casing 41, and a protrusion 433 is formed on the inner side of the barrel wall 431, and the protrusion 433 is located on the barrel wall. 431 at the position corresponding to the buckle protrusion 113 on the shell of the power indicator light 100 . When the power indicator light 100 is put into the barrel 43 , the buckle protrusion 113 is locked with the protrusion 433 on the barrel wall 431 , thereby fixing the power indicator light 100 in the barrel 43 . The two pins 34 and 35 of the power indicator light 100 pass through the two through holes 434 provided on the barrel bottom 432 of the barrel 43, and then respectively connect with the power pins 80 and 70 positioned at the bottom of the lower housing 42. . The specific structure and electrical connection of the power pins 80 and 70 will be described in detail later. When the power indicator lamp 100 needs to be repaired or replaced, it is only necessary to apply a certain upward force to the oblique cutout 131 on the power indicator lamp housing from the oblique cutout 46 on the upper housing 41 (see FIG. 8 ) , the buckle protrusion 113 can be released from the protrusion 433 on the barrel 43, so that the power indicator light can be taken out.

再参见图6和图7,过载保护模块50包括支架51和安装在支架51下部的保险丝52。支架51安装在上壳体41上形成的安装孔45内,且支架51的一侧形成有导块53,其与安装孔45上形成的导槽47配合,使得支架51可以从安装孔45内滑进滑出壳体。并且,导块53的下端形成有宽度大于导槽47的限位块(图中未示出),确保支架51不会脱落。此外,安装孔45的与导槽47相对的另一侧形成有斜向切口46,以利用将支架51拉出。保险丝52可以是例如玻璃或陶瓷外壳的保险丝,其两端分别与定位于下壳体42底部的电源插脚60和70插接。Referring again to FIG. 6 and FIG. 7 , the overload protection module 50 includes a bracket 51 and a fuse 52 installed at the lower part of the bracket 51 . The bracket 51 is installed in the mounting hole 45 formed on the upper housing 41, and a guide block 53 is formed on one side of the bracket 51, which cooperates with the guide groove 47 formed on the mounting hole 45, so that the bracket 51 can be mounted from the mounting hole 45. Slide in and out of the case. Moreover, the lower end of the guide block 53 is formed with a limit block (not shown) whose width is larger than that of the guide groove 47, so as to ensure that the bracket 51 will not fall off. In addition, an oblique cut 46 is formed on the other side of the installation hole 45 opposite to the guide groove 47 for pulling out the bracket 51 . The fuse 52 can be, for example, a fuse with a glass or ceramic shell, and its two ends are respectively plugged into the power pins 60 and 70 located at the bottom of the lower housing 42 .

如图7所示,电源插脚60包括定位于下壳体底部的水平支座62、从水平支座62的侧面向下延伸并伸出下壳体外的接线端子61、以及从水平支座62的上表面向上伸出的两个夹片63,该两个夹片63相对设置形成弹性夹子用以夹持保险丝52的一端,从而形成电连接。同样,电源插脚70具有与电源插脚60类似的结构,其包括定位于下壳体底部的水平支座72、从水平支座72的侧面向下延伸并伸出下壳体外的接线端子71、以及从水平支座72的上表面向上伸出的两个夹片73,该两个夹片73相对设置形成弹性夹子用以夹持保险丝52的另一端,从而形成电连接。通过这样的结构设计,安装在支架51下部的保险丝52可以通过两个电源插脚60和70的夹持而定位并形成电连接,而当保险丝故障或损坏需要维修或更换时,从斜向切口46处对支架51施加一定的向上作用力,便可通过支架51带动保险丝52脱离两个电源插脚60和70的夹持,从安装孔45中拉出,进而可以取下保险丝进行更换。反之,将支架51和保险丝52沿安装孔45推入,使保险丝52的两端插入电源插脚60和70的两夹片内,便可定位并形成电连接。As shown in Figure 7, the power supply pin 60 includes a horizontal support 62 positioned at the bottom of the lower housing, a terminal 61 extending downward from the side of the horizontal support 62 and extending out of the lower housing, and a connecting terminal 61 extending from the side of the horizontal support 62. Two clips 63 protrude upward from the upper surface, and the two clips 63 are oppositely arranged to form an elastic clip for clamping one end of the fuse 52 to form an electrical connection. Similarly, the power pin 70 has a structure similar to that of the power pin 60, which includes a horizontal support 72 positioned at the bottom of the lower housing, a terminal 71 extending downward from the side of the horizontal support 72 and extending out of the lower housing, and Two clamping pieces 73 protrude upward from the upper surface of the horizontal support 72 , and the two clamping pieces 73 are arranged oppositely to form elastic clips for clamping the other end of the fuse 52 to form an electrical connection. Through such a structural design, the fuse 52 installed on the lower part of the bracket 51 can be positioned and electrically connected by the clamping of the two power supply pins 60 and 70, and when the fuse fails or is damaged and needs to be repaired or replaced, it can be opened from the oblique cutout 46. Apply a certain upward force to the bracket 51, and the fuse 52 can be driven by the bracket 51 to break away from the clamping of the two power supply pins 60 and 70, and pulled out from the mounting hole 45, so that the fuse can be removed for replacement. On the contrary, push the bracket 51 and the fuse 52 along the installation hole 45, so that the two ends of the fuse 52 are inserted into the two clips of the power pins 60 and 70, so as to position and form an electrical connection.

此外,如图7所示,电源插脚70的水平支座72上与形成接线端子相反的一侧冲压出向下弯折的折耳74,该折耳74对应着电源指示灯100伸出的插脚35,以供插脚35插入水平支座72并与折耳74相抵形成电接触。同样,电源插脚80包括定位于下壳体底部的水平支座82、从水平支座82的一侧面向下延伸并伸出下壳体外的接线端子81、以及在水平支座82另一侧冲压形成向下弯折的折耳83,该折耳83对应着电源指示灯100伸出的插脚34,以供插脚34插入水平支座82并与折耳83相抵形成电接触。In addition, as shown in FIG. 7 , on the side of the horizontal support 72 of the power supply pin 70 opposite to the connection terminal, a downwardly bent folding ear 74 is punched out, and the folding ear 74 corresponds to the protruding pin 35 of the power indicator light 100 , so that the pin 35 is inserted into the horizontal support 72 and abuts against the folding ear 74 to form an electrical contact. Similarly, the power supply pin 80 includes a horizontal support 82 positioned at the bottom of the lower housing, a terminal 81 extending downward from one side of the horizontal support 82 and extending out of the lower housing, and punched on the other side of the horizontal support 82. A folded ear 83 bent downward is formed, and the folded ear 83 corresponds to the protruding pin 34 of the power indicator light 100 , so that the pin 34 is inserted into the horizontal support 82 and abuts against the folded ear 83 to form an electrical contact.

工作时,电源插脚60的接线端子61以及电源端子70的接线端子71分别与火线电连接,电源插脚80的接线端子81与零线电连接,从而使过载保护模块50的保险丝52接入火线,使电源指示灯100的指示灯30接在零线和火线之间。During operation, the connection terminal 61 of the power supply pin 60 and the connection terminal 71 of the power supply terminal 70 are electrically connected to the live wire respectively, and the connection terminal 81 of the power supply pin 80 is electrically connected to the neutral line, so that the fuse 52 of the overload protection module 50 is connected to the live wire. Make the indicator light 30 of the power indicator light 100 be connected between the zero line and the live line.

图9所示是根据本发明一个实施例的电源分配单元900的结构示意图。如图9所示,该电源分配单元900是一种模块化电源分配单元,包括槽状基座910和安装在其内的若干个功能模块。该若干个功能模块可以根据实际应用和需求进行组合和定制,包括但不限于例如多个插座模块920、开关模块、防雷器模块、以及前面结合图5-图8所介绍的电源指示模块200。如图9所示,槽状基座910的两侧壁911的相对内侧分别形成有滑槽912,电源指示模块930通过其上壳体41两侧面的凸缘48插入滑槽912内,便可将电源指示模块200安装在槽状基座910内,并通过导向将电源指示模块200的三个电源插脚60、70、80分别与火线和零线电连接。模块化的电源分配电源的具体结构和电连接实现是本领域技术人员所熟知的,故在此不再做详细描述。FIG. 9 is a schematic structural diagram of a power distribution unit 900 according to an embodiment of the present invention. As shown in FIG. 9 , the power distribution unit 900 is a modular power distribution unit, which includes a trough-shaped base 910 and several functional modules installed therein. The several functional modules can be combined and customized according to actual applications and requirements, including but not limited to, for example, multiple socket modules 920, switch modules, lightning protection modules, and the power indicator module 200 described above in conjunction with FIGS. 5-8 . As shown in FIG. 9 , slide grooves 912 are respectively formed on the opposite inner sides of the two side walls 911 of the groove-shaped base 910 , and the power indicator module 930 is inserted into the slide grooves 912 through the flanges 48 on both sides of the upper casing 41 . The power indicator module 200 is installed in the groove-shaped base 910, and the three power pins 60, 70, 80 of the power indicator module 200 are respectively electrically connected to the live wire and the neutral wire through guides. The specific structure and electrical connection implementation of the modularized power distribution power supply are well known to those skilled in the art, so no detailed description is given here.

在电源分配单元内安装根据本发明如上所述的电源指示模块后,当电源指示灯发生故障需要更换或修复时,仅需很轻松地将电源指示灯从电源指示模块中拔出,便可对其进行修复或者再插入新的电源指示灯,无需断电,也无需拆卸电源分配单元,不会影响用电设备的正常运行。同样,电源指示模块内结合的过载保护模块也采用了滑进滑出的可更换结构,保险丝的更换也无需断电、无需拆卸,非常方便。而且,电源指示灯本身各部件之间也是采用的锁扣式插拔结构,进一步方便了电源指示灯的修复和更换。After the power indicator module according to the present invention is installed in the power distribution unit, when the power indicator fails and needs to be replaced or repaired, it is only necessary to easily pull out the power indicator from the power indicator module to It is repaired or a new power indicator is inserted without power off or disassembly of the power distribution unit, and the normal operation of the electrical equipment will not be affected. Similarly, the overload protection module integrated in the power indicator module also adopts a replaceable structure that slides in and slides out, and the replacement of the fuse does not need to be powered off or disassembled, which is very convenient. Moreover, the lock type plug-in structure is also adopted between the parts of the power indicator light itself, which further facilitates the repair and replacement of the power indicator light.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (12)

1. power supply indicator, it is characterized in that, comprise shell (10), inner casing (20) and indicator lamp (30), described inner casing (20) can plug Ground fastener in described shell (10), described indicator lamp (30) is inserted in the described inner casing (10), and two pins (34,35) of described indicator lamp (30) stretch out from described outer casing bottom.
2. power supply indicator according to claim 1, it is characterized in that, be formed with the first buckle projection (113) on two the first side walls that are provided with relatively of described shell (10), the position of the corresponding described first buckle projection (113) is provided with first opening (211) on the two corresponding the first side walls of described inner casing (20).
3. power supply indicator according to claim 2, it is characterized in that, be formed with the second buckle projection (222) on two second sidewalls that are provided with relatively of described inner casing (20), buckle in second opening (121) that forms on two corresponding second sidewalls of described shell (10), with described inner casing (20) and described shell (10) snap close.
4. power supply indicator according to claim 3, it is characterized in that, described indicator lamp (30) comprise LED (31), with two fixing resistance (32 of the pin of LED welding, 33) and respectively with fixing described two pins (34 of two resistance welded, 35), described LED (31) exposes from the top of inner casing (20), and described two pins (34,35) are positioned two the first side walls (21) lower end of described inner casing.
5. a power supply indicating module is characterized in that, comprise housing (40) and be installed in the interior power supply indicator of housing (40), wherein:
Described power supply indicator comprises shell (10), inner casing (20) and indicator lamp (30), described inner casing (20) can plug Ground fastener in described shell (10), described indicator lamp (30) is inserted in the described inner casing (10), and two pins (34 of described indicator lamp (30), 35) stretch out from described outer casing bottom, described shell (10) can plug Ground fastener in described housing (40); And
The bottom of described housing (40) is provided with first power pin (80) and second source pin (70), and two pins (34,35) of described power supply indicator are plugged in described first power pin (80) respectively and second source pin (70) forms electrical connection.
6. power supply indicating module according to claim 5 is characterized in that, described housing (40) comprises the upper shell (41) and the lower house (42) of mutual fastening, is formed with the drum (43) that is used for ccontaining power supply indicator in the described upper shell (41).
7. power supply indicating module according to claim 6, it is characterized in that, be formed with the first buckle projection (113) on two the first side walls that relatively are provided with of described shell (10), with the 3rd projection (433) of the corresponding formation of inwall of described drum (43) snap close mutually.
8. power supply indicating module according to claim 7, it is characterized in that, be formed with the second buckle projection (222) on two second sidewalls that are provided with relatively of described inner casing (20), buckle in second opening (121) that forms on two corresponding second sidewalls of described shell (10), with described inner casing (20) and described shell (10) snap close.
9. power supply indicating module according to claim 6, it is characterized in that, the upper end of described shell (10) is provided with flange (13), a side of described flange (13) forms first slant cutting edge (131), and the upper edge of described upper shell (41) upper edge drum (43) is provided with and corresponding second slant cutting edge of described first slant cutting edge (131) (44).
10. power supply indicating module according to claim 5; it is characterized in that; described power supply indicating module further comprises the overload protection module (50) that is installed in the described housing (40); described overload protection module (50) comprises the support (51) in the installing hole (45) that is slidingly mounted on the described housing and is installed in the fuse (52) of support (51) bottom that the two ends of fuse (52) are plugged in second source pin (70) and the 3rd power pin (60) the formation electrical connection that described housing (40) bottom is provided with respectively.
11. power distribution unit, comprise groove shape pedestal and be inserted at least one interior jack module of described pedestal, it is characterized in that, also comprise the power supply indicating module that is inserted in the described pedestal, described power supply indicating module comprises housing (40) and is installed in power supply indicator in the housing (40), wherein:
Described power supply indicator comprises shell (10), inner casing (20) and indicator lamp (30), described inner casing (20) can plug Ground fastener in described shell (10), described indicator lamp (30) is inserted in the described inner casing (10), and two pins (34 of described indicator lamp (30), 35) stretch out from described outer casing bottom, described shell (10) can plug Ground fastener in described housing (40); And
The bottom of described housing (40) is provided with first power pin (80) and second source pin (70), and two pins (34,35) of described power supply indicator are plugged in described first power pin (80) respectively and second source pin (70) forms electrical connection.
12. power distribution unit according to claim 11; it is characterized in that; described power supply indicating module further comprises the overload protection module (50) that is installed in the described housing (40); described overload protection module (50) comprises the support (51) in the installing hole (45) that is slidingly mounted on the described housing and is installed in the fuse (52) of support (51) bottom that the two ends of fuse (52) are plugged in second source pin (70) and the 3rd power pin (60) the formation electrical connection that described housing (40) bottom is provided with respectively.
CN2010102098364A 2010-06-25 2010-06-25 Power indicator light, power indicator module and power distribution unit Active CN102297359B (en)

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