CN102296943B - Plunger tool for gas well drainage and gas recovery - Google Patents
Plunger tool for gas well drainage and gas recovery Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种柱塞工具,尤其涉及一种用于大斜度的天然气定向开发井排液采气工艺的新型气举柱塞工具。The invention relates to a plunger tool, in particular to a novel gas-lift plunger tool used in the liquid drainage and gas recovery process of a high-inclination natural gas directional development well.
背景技术 Background technique
近年来,天然气开发利用获得了快速发展。随着气田的采出程度提高,许多气井已进入低压低产的阶段。气井流速过低,不能达到气井的临界携液流量,井底逐步产生积液,井筒压力升高,最终导致井被压死,无法生产。因此,必须采取有效的清除积液工艺以保证气井的长期稳产。In recent years, the development and utilization of natural gas has achieved rapid development. With the improvement of gas field recovery, many gas wells have entered the stage of low pressure and low production. The flow rate of the gas well is too low to reach the critical liquid-carrying flow rate of the gas well. Liquid accumulation gradually occurs at the bottom of the well, and the pressure of the wellbore increases, which eventually leads to the well being crushed to death and unable to produce. Therefore, it is necessary to adopt an effective liquid removal process to ensure the long-term stable production of gas wells.
目前现场使用多种排液采气工艺,柱塞气举是一种利用储层本身能量来携液的间歇式举升方法(如图1所示)。柱塞是一个与油管相匹配的可在油管内自由游动的活塞。工作时,先关井提高井底压力,压力上升到能满足举升要求时再开井,井底的柱塞5依靠气井的压力在油管内上升,一直升至井口防喷管1。管线的开关由电动开关阀3和电子控制器4来控制,位于主阀门8上方的是柱塞到达传感器9,当柱塞5经过柱塞到达传感器9时,柱塞到达传感器9向电子控制器4发送信号,电子控制器4打开电动开关阀3,液体从管线三通2排出,天然气从油套环空产出。随着天然气不断采出,井筒压力下降,电动开关阀3重新关井,柱塞5依靠自身重力下落至井底,开始下一个压力恢复过程。井筒底部有底部减震器6,防止柱塞5下落后损坏。气井开井和关井形成一个柱塞气举的工作周期,循环重复这一周期性动作就可以把井底积液和天然气不断采出。通过柱塞气举,在气体与采出的液体之间形成一个固定的界面,能有效防止液体的回落。与其它排液采气工艺相比,柱塞气举完全利用储层能量进行工作,系统整体结构简单,成本大约只有有杆泵的1/5-1/4,非常适合气田中后期开采的需要。At present, a variety of liquid drainage and gas recovery processes are used on site. Plunger gas lift is an intermittent lifting method that uses the energy of the reservoir itself to carry liquid (as shown in Figure 1). The plunger is a piston that matches the oil pipe and can move freely in the oil pipe. When working, first close the well to increase the bottom hole pressure, and then open the well when the pressure rises to meet the lifting requirements. The switch of the pipeline is controlled by the electric on-off
目前,现场除了采用传统的直井以外,还普遍采用定向井对天然气资源进行开发,通过增大井筒与气藏的接触面积而有效提高单井产量,提高气田的采收率。传统的柱塞气举工具可以在直井中有效工作,但是在定向井中运行时,由于柱塞本身是刚性装配体,在通过造斜段或狗腿度较大的井段时摩擦阻力较大,可能导致上下行速度下降,柱塞本体磨损严重,并造成柱塞上部的液体漏失,系统无法正常工作,工作效率下降。At present, in addition to traditional vertical wells, directional wells are commonly used to develop natural gas resources. By increasing the contact area between the wellbore and the gas reservoir, the production of a single well can be effectively increased, and the recovery rate of the gas field can be improved. Traditional plunger gas lift tools can work effectively in vertical wells, but when running in directional wells, because the plunger itself is a rigid assembly, the frictional resistance is relatively large when passing through the build-up section or the well section with a large dogleg , may lead to a decrease in the up and down speed, serious wear of the plunger body, and the loss of liquid on the upper part of the plunger, the system cannot work normally, and the work efficiency will decrease.
目前已有多项柱塞气举的专利,这些申请保护的专利技术只能用于直井,可适应大斜度定向井的特殊柱塞工具尚未见公开的报道。At present, there are many patents for plunger gas lift. The patented technologies applied for protection can only be used in vertical wells, and there are no public reports on special plunger tools that can adapt to highly deviated directional wells.
专利号为CN200971772的实用新型涉及一种用于石油及天然气开采领域中,特别是针对高气液比井的接力式柱塞气举采油气装置。它适用于上大下小两种直径的组合油管的柱塞气举,扩大了柱塞气举工艺的适用范围。它主要由井口部分、井下部分及柱塞三部分组成,其特征是:油管为内径上大下小的组合油管柱,井下部分的缓冲弹簧、油管卡定器安装在下部小油管中;接力式柱塞由大柱塞与小柱塞间通过瓣状弹簧卡爪连接,大柱塞安装在上部大油管内,大柱塞中空并能与小柱塞上的对接接头自动脱、接,小柱塞安装在下部小油管内。小柱塞在小油管内举升,小柱塞与大柱塞对接后在大直径油管内举升,小、大柱塞的脱、接依靠惯性力自动实现,充分利用地层产出气推动柱塞运动来采油或排水采气。The utility model with the patent number CN200971772 relates to a relay type plunger gas lift oil and gas recovery device used in the field of oil and natural gas exploitation, especially for high gas-liquid ratio wells. It is suitable for the plunger gas lift of combined oil pipes with two diameters, the upper diameter and the lower diameter, which expands the application range of the plunger gas lift process. It is mainly composed of three parts: the wellhead part, the downhole part and the plunger. Its characteristics are: the oil pipe is a combined oil pipe string with a large inner diameter and a small bottom. The buffer spring and the oil pipe retainer of the downhole part are installed in the lower small oil pipe; The plunger is connected by a petal spring claw between the large plunger and the small plunger. The large plunger is installed in the upper large oil pipe. The large plunger is hollow and can be automatically disconnected and connected to the butt joint on the small plunger. The small plunger The plug is installed in the lower small oil pipe. The small plunger is lifted in the small tubing, and the small plunger is lifted in the large-diameter tubing after docking with the large plunger. The disconnection and connection of the small and large plungers is automatically realized by inertial force, and the gas produced in the formation is fully used to push the column. Plug movement for oil recovery or drainage for gas recovery.
专利号为2010201230050涉及一种双元件分体式柱塞气举工具,主要由顶杆、柱塞本体和钢球组成,其特征在于:顶杆为圆柱体形,顶杆的上端有螺纹,柱塞本体的外径与井下油管直径相同,柱塞本体为圆柱体形,柱塞本体有中心孔,中心孔的直径大于顶杆的外径1-25mm,柱塞本体中心孔的下端为锥形口,形成球阀的阀座,钢球的直径大于柱塞本体中心孔直径2-30mm,柱塞本体的外壁上均匀分布有环形凹槽。The patent No. 2010201230050 relates to a two-element split plunger gas lift tool, which is mainly composed of a plunger, a plunger body and a steel ball. The outer diameter of the plunger body is the same as the diameter of the downhole tubing. The plunger body is in the shape of a cylinder. The plunger body has a central hole. For the valve seat of the ball valve, the diameter of the steel ball is 2-30mm larger than the diameter of the center hole of the plunger body, and the outer wall of the plunger body is evenly distributed with annular grooves.
专利号为200310111081涉及一种温控伞式气举柱塞,该工具特点是利用伞的开合能大幅改变其遮挡面积的原理来改变气举柱塞的工况,而控制伞开合的时机和能量是温度。这是一种可用于连续生产(不关井停产)的气举柱塞,利用井下的温度和热能使材料产生热变形或磁温材料的磁性变化,使气举柱塞上的机构产生位移来控制伞的开合。柱塞在下行时保持合拢直到井下开启温度段,上行时保持张开直到井口。由于此柱塞在伞片收拢时的横截面积只有油管内截面积的1/3左右,因此正常生产的状态下,依靠自重下落到井底。The patent No. 200310111081 relates to a temperature-controlled umbrella-type gas-lift plunger. The tool is characterized by using the principle that the opening and closing of the umbrella can greatly change its shielding area to change the working conditions of the gas-lift plunger, and to control the opening and closing of the umbrella. and energy is temperature. This is a gas-lift plunger that can be used for continuous production (without shutting down the well and stopping production). The temperature and heat energy in the well can be used to cause thermal deformation of the material or magnetic changes of the magnetic-temperature material to cause displacement of the mechanism on the gas-lift plunger. Control the opening and closing of the umbrella. The plunger keeps closed when going down until the temperature section is opened downhole, and keeps open until the wellhead when going up. Because the cross-sectional area of the plunger is only about 1/3 of the internal cross-sectional area of the tubing when the umbrella piece is closed, it falls to the bottom of the well by its own weight under normal production conditions.
发明内容 Contents of the invention
本发明解决的技术问题是:提供一种气井排液采气用柱塞工具,以改善或克服在大斜度天然气定向开发井中现有柱塞气举工具适应性差的缺点。The technical problem solved by the present invention is to provide a plunger tool for gas well drainage and gas recovery, so as to improve or overcome the disadvantage of poor adaptability of existing plunger gas lift tools in high-inclination natural gas directional development wells.
本发明的技术方案是:一种气井排液采气用柱塞工具,其特征在于,该柱塞工具具有挠性,该柱塞工具包括挠性柱塞总成,所述挠性柱塞总成包括挠性中心体,所述挠性中心体外周套设有多个串联的柱塞单元体;当挠性柱塞总成通过斜井段时,挠性中心体发生弯曲,各个柱塞单元体发生相对位移,柱塞单元体之间依然保持密合接触。The technical solution of the present invention is: a plunger tool for gas well drainage and gas recovery, characterized in that the plunger tool is flexible, and the plunger tool includes a flexible plunger assembly, and the flexible plunger assembly It consists of a flexible central body, and the periphery of the flexible central body is provided with a plurality of series-connected plunger units; when the flexible plunger assembly passes through the inclined well section, the flexible central body bends, and each plunger unit The relative displacement of the body occurs, and the tight contact between the plunger unit bodies is still maintained.
本发明的特点和优点如下:Features and advantages of the present invention are as follows:
本发明提出了一种挠性柱塞工具,可将柱塞排液采气工艺的应用拓展至大斜度的定向井。该技术具有如下特点:(1)具有挠性部件:该部件构成柱塞的核心,在柱塞通过斜井段时,在油管壁的横向外力作用下自动变形弯曲,带动柱塞整体顺利通过斜井段,避免柱塞严重磨损引起的液体滑脱,进而导致系统工作效率的下降;(2)整体结构紧凑:机械结构比较简单,工作可靠性高,具有自动伸缩补偿的能力;(3)系统维护简便:除柱塞本身外,其它配套设备,如井口防喷管、捕捉装置、井底装置等,与现有技术相同;(4)可进行在线监测:柱塞携带的传感器可在柱塞运行过程中进行井筒数据采样,打开井口防喷管1取出仪器工作筒,将其与电脑连接就可读取并分析数据;(5)自动清除油管内壁砂、蜡、垢:通过柱塞工作时在油管内的上下往复运动,可以有效清除管内的沉砂、结垢和蜡,取消了单独下入一趟清洗作业管柱,工作效率显著提高。The invention provides a flexible plunger tool, which can extend the application of the plunger liquid drainage and gas recovery technology to high-inclination directional wells. This technology has the following characteristics: (1) Flexible parts: this part constitutes the core of the plunger, and when the plunger passes through the inclined well section, it is automatically deformed and bent under the lateral external force of the tubing wall, driving the plunger to pass smoothly as a whole In the inclined well section, avoid the liquid slippage caused by the serious wear of the plunger, which will lead to the decrease of the working efficiency of the system; (2) The overall structure is compact: the mechanical structure is relatively simple, the work reliability is high, and it has the ability of automatic expansion and contraction compensation; (3) The system Easy maintenance: Except for the plunger itself, other supporting equipment, such as wellhead lubricator, capture device, bottom hole device, etc., are the same as the existing technology; (4) On-line monitoring is possible: the sensor carried by the plunger can Carry out wellbore data sampling during operation, open the wellhead blowout preventer 1, take out the instrument mandrel, and connect it to a computer to read and analyze the data; (5) Automatically remove sand, wax, and scale on the inner wall of the tubing: when working through the plunger The up and down reciprocating movement in the tubing can effectively remove the grit, scaling and wax in the tubing, eliminating the need to run a separate trip to clean the tubing string, and the work efficiency is significantly improved.
该技术克服了现有刚性柱塞只能用于直井的缺点,保证了在大斜度定向井排液采气作业的顺利实施。在当今天然气开发快速发展的时代,该技术具有很好的市场前景。This technology overcomes the disadvantage that the existing rigid plunger can only be used in vertical wells, and ensures the smooth implementation of liquid drainage and gas recovery operations in highly inclined directional wells. In today's era of rapid development of natural gas development, this technology has a very good market prospect.
附图说明 Description of drawings
图1为现有的柱塞排液采气系统的结构示意图。Fig. 1 is a structural schematic diagram of an existing plunger liquid drainage gas recovery system.
图2A、图2B为本发明的一具体实施例的挠性柱塞工具总成的剖视图和外观示意图。2A and 2B are a cross-sectional view and a schematic appearance diagram of a flexible plunger tool assembly according to a specific embodiment of the present invention.
图3为图2A、图2B所示的柱塞工具的顶部结构放大图。Fig. 3 is an enlarged view of the top structure of the plunger tool shown in Fig. 2A and Fig. 2B.
图4为图2A、图2B所示的柱塞工具的底部结构放大图。Fig. 4 is an enlarged view of the bottom structure of the plunger tool shown in Fig. 2A and Fig. 2B.
图5为图2A、图2B所示的柱塞工具的顶部滑动套的剖视图。Fig. 5 is a cross-sectional view of the top sliding sleeve of the plunger tool shown in Fig. 2A and Fig. 2B.
图6为图2A、图2B所示的柱塞工具所采用的仪器工作筒总成的结构剖视图。Fig. 6 is a cross-sectional view of the structure of the instrument mandrel assembly used in the plunger tool shown in Fig. 2A and Fig. 2B.
附图主要标号说明:Explanation of the main symbols of the accompanying drawings:
1-防喷管总成; 2-管线三通; 3-电动开关阀;1-Nozzle assembly; 2-Pipeline tee; 3-Electric switch valve;
4-电子控制器; 5-刚性柱塞; 6-底部减震器;4-electronic controller; 5-rigid plunger; 6-bottom shock absorber;
7-油管限位器; 8-主阀门; 9-柱塞到达传感器;7-oil pipe limiter; 8-main valve; 9-plunger arrival sensor;
10-柱塞捕捉器; 11-仪器工作筒总成; 12-挠性柱塞总成;10-Plunger catcher; 11-Instrument mandrel assembly; 12-Flexible plunger assembly;
13-挠性中心体; 14-柱塞单元体; 15-顶部限位筒;13-Flexible central body; 14-Plunger unit body; 15-Top limit cylinder;
16-挠性体定位接头; 17-顶部滑动套; 18-顶部卡套;16-Flexible body positioning joint; 17-Top sliding sleeve; 18-Top ferrule;
19-顶部卡套接头; 20-压缩弹簧; 21-弹簧预紧接头;19-top ferrule joint; 20-compression spring; 21-spring preloaded joint;
22-底部卡套接头; 23-底部连接套; 24-底部卡套;22-bottom ferrule joint; 23-bottom connecting sleeve; 24-bottom ferrule;
25-底堵; 26-打捞头; 27-减震弹簧;25-bottom plug; 26-fishing head; 27-shock-absorbing spring;
28-压帽; 29-仪器工作筒本体; 30-井筒测量仪器;28-pressure cap; 29-instrument mandrel body; 30-wellbore measuring instrument;
31-工作筒密封圈。31-working barrel sealing ring.
具体实施方式 Detailed ways
本发明提出一种气井排液采气用柱塞工具,该柱塞工具具有挠性。The invention provides a plunger tool for gas well drainage and gas recovery, and the plunger tool is flexible.
如图2A至图6所示,本发明的一具体实施例中,该柱塞工具包括挠性柱塞总成12,挠性柱塞总成包括柱状的挠性中心体13,挠性中心体13外周套设有多个上下串联的柱塞单元体14,全部柱塞单元体14通过挠性中心体13串联在一起,各相邻的柱塞单元体14之间为相互密合地接触,较佳是采用球面(或弧面)接触,以使得二者之间始终能保持可靠的接触状态;当挠性柱塞总成12通过斜井段时,挠性中心体13发生弯曲,各个柱塞单元体14发生相对位移,柱塞单元体14之间依然保持球面密合接触。As shown in Figures 2A to 6, in a specific embodiment of the present invention, the plunger tool includes a
本发明的柱塞工具具有挠性部件,该部件构成柱塞的核心,在柱塞通过斜井段时,在油管壁的横向外力作用下自动变形弯曲,带动柱塞整体顺利通过斜井段,避免柱塞严重磨损引起的液体滑脱而导致系统工作效率的下降。The plunger tool of the present invention has a flexible part, which constitutes the core of the plunger. When the plunger passes through the inclined well section, it is automatically deformed and bent under the lateral external force of the tubing wall, driving the plunger as a whole to pass through the inclined well section smoothly. , to avoid the slippage of the liquid caused by the serious wear of the plunger, which will lead to a decrease in the working efficiency of the system.
较佳地,挠性中心体13的主要材料为具有一定挠性的增强热塑性塑料(RTP),进一步地,挠性中心体13可以采用高密度聚乙烯制成,从而使挠性中心体13具有很好的耐腐蚀性,井下工作寿命更长。Preferably, the main material of the flexible
如图2A、图3及图4所示,每个柱塞单元体14上部设有凸出的凸球面141,下部设有凹入的凹球面143,以利二者串接相连,保持紧密接触状态;较佳地,在装设完成后,相邻的柱塞单元体14之间形成有环形凹槽145,从而能够自动清除井筒内的砂、蜡、垢等,无需单独下入一趟清洗作业管柱,工作效率显著提高。As shown in Fig. 2A, Fig. 3 and Fig. 4, the upper part of each
如图2A、图2B及图3所示,挠性柱塞总成12还包括挠性中心体顶部的限位筒15及与挠性中心体13相对固定并能在限位筒15内滑动的浮动机构,当挠性柱塞总成12在井筒内受到油管内壁对其的横向力时,挠性中心体13发生弯曲,其长度同时发生一定变化,浮动机构会在限位筒15内滑动。As shown in Fig. 2A, Fig. 2B and Fig. 3, the
本发明的一具体实施例中,请参阅图3所示,浮动机构包括挠性体定位接头16、顶部滑动套17、顶部卡套18和顶部卡套接头19。In a specific embodiment of the present invention, please refer to FIG. 3 , the floating mechanism includes a flexible body positioning joint 16 , a top sliding
具体地,挠性体定位接头16具有外螺纹,所述顶部滑动套17两端具有内螺纹,将所述挠性体定位接头16从顶部滑动套17的第一端拧入顶部滑动套17,其端部的锥体顶住挠性中心体13,对其限位。Specifically, the flexible body positioning joint 16 has external threads, and the two ends of the top sliding
进一步地,按内径的大小来说,顶部滑动套17具有第一大径部、小径部173和第二大径部175,其中,小径部173的内径略大于挠性中心体13的外径,第二大径部175与小径部173之间的内壁形成有锥形过渡部174;顶部滑动套17的第一大径部171与对应的挠性中心体13上端的挠性体定位接头16相配合螺接,顶部滑动套17的第二大径部175与顶部卡套接头19的上部相配合螺接。Further, according to the size of the inner diameter, the
顶部卡套18设置于顶部滑动套17、挠性中心体13及顶部卡套接头19形成的空间内,其上端形成有锥形伸入部181,该锥形伸入部181与前述顶部滑动套17的锥形过渡部174(锥面)配合而能够伸入顶部滑动套17的小径部173与挠性中心体13之间的空隙,顶部卡套接头19有外螺纹,从顶部滑动套17的另一端拧入顶部滑动套17,端部顶住顶部卡套18,从而可以通过施加载荷使顶部卡套18抱紧该挠性中心体13的上部。The
利用上述浮动机构,本发明的柱塞工具具有自动伸缩补偿的能力。当挠性柱塞12在狗腿度较大井段运行时,挠性柱塞工具12受到油管内壁的横向力作用,挠性中心体13的长度发生变化,柱塞工具12顶部的浮动机构对挠性中心体13的伸缩进行补偿,防止挠性中心体13发生损坏。Utilizing the above-mentioned floating mechanism, the plunger tool of the present invention has the ability of automatic expansion and contraction compensation. When the
进一步地,挠性柱塞总成12还包括设置于浮动机构下方的压缩弹簧20和弹簧预紧接头21,压缩弹簧20的上端紧贴顶部卡套接头19底部,弹簧预紧接头21设有外螺纹,顶部限位筒15设有内螺纹,弹簧预紧接头21拧入顶部限位筒15,对压缩弹簧20进行预紧;限位筒15具有内螺纹,弹簧预紧接头21拧入限位筒15,对压缩弹簧20进行预紧。较佳地,弹簧预紧接头21头部铣成扁方,便于扳手等工具进行装配。当浮动机构在顶部限位筒15内滑动时,其滑动距离受压缩弹簧20和弹簧预紧接头21的限制。Further, the
本发明的一具体实施例中,请参阅图4所示,柱塞工具总成12还包括位于挠性中心体13底部的底部定位机构,以便通过弹簧预紧接头21、压缩弹簧20和底部定位机构来共同调节挠性中心体13在顶部限位筒15内的伸缩程度,达到更好的调节效果。In a specific embodiment of the present invention, please refer to FIG. 4, the
如图所示,底部定位机构包括底部卡套接头22、底部连接套23、底部卡套24和底堵25,底部连接套23两端设有内螺纹,底部卡套接头22和底堵25设有外螺纹,分别从底部连接套23的两端拧入;底堵25上端的锥体251顶住挠性中心体13,对其限位。较佳地,底部卡套接头22和底堵25的头部铣成扁方,便于扳手等工具进行装配。As shown in the figure, the bottom positioning mechanism includes a bottom ferrule joint 22, a
本发明的一具体实施例中,底部连接套23的形状结构与顶部滑动套17相同,具有第一大径部、小径部和第二大径部,所述小径部的内径略大于挠性中心体13的外径,且第二大径部与小径部之间的内壁形成锥形过渡部;底部连接套的第一大径部与对应的挠性中心体13下端的底堵25螺纹连接,其第二大径部与底部卡套接头22螺纹连接,底部卡套24设置于底部连接套23、挠性中心体13及底部卡套接头22形成的空间内,其下端形成有锥形伸入部241,该锥形伸入部241与底部连接套23的锥形过渡部配合而能够伸入底部连接套的小径部与挠性中心体13之间的空隙,底部卡套接头22设有外螺纹,从底部连接套23的上端拧入底部连接套23,其下端顶住底部卡套24的上端,从而可以通过施加载荷使底部卡套24抱紧挠性中心体13的下部。In a specific embodiment of the present invention, the bottom connecting sleeve 23 has the same shape and structure as the top sliding sleeve 17, and has a first large-diameter portion, a small-diameter portion and a second large-diameter portion, and the inner diameter of the small-diameter portion is slightly larger than the flexible center The outer diameter of the body 13, and the inner wall between the second large diameter portion and the small diameter portion forms a tapered transition portion; the first large diameter portion of the bottom connecting sleeve is screwed to the bottom plug 25 at the lower end of the corresponding flexible central body 13, Its second large-diameter part is threadedly connected with the bottom ferrule joint 22, and the bottom ferrule 24 is arranged in the space formed by the bottom connecting sleeve 23, the flexible central body 13 and the bottom ferrule joint 22, and its lower end is formed with a tapered protruding part 241, the conical protruding part 241 cooperates with the tapered transition part of the bottom connecting sleeve 23 and can extend into the gap between the small diameter part of the bottom connecting sleeve and the flexible central body 13, and the bottom ferrule joint 22 is provided with an outer The thread is screwed into the bottom connecting sleeve 23 from the upper end of the bottom connecting sleeve 23, and its lower end withstands the upper end of the bottom ferrule 24, so that the bottom ferrule 24 can hug the bottom of the flexible central body 13 by applying a load.
如图2A、图2B及图6所示,该柱塞工具还可包括仪器工作筒总成11,且仪器工作筒总成11螺纹连接在挠性柱塞总成12的上端。如图6所示,仪器工作筒总成11包括打捞头26和内部中空的工作筒本体29,工作筒本体29的内部空间用于安装井筒测量仪器30。As shown in FIG. 2A , FIG. 2B and FIG. 6 , the plunger tool can also include an
具体地,打捞头26可以采用符合行业标准的结构,工作筒本体29外表面有进液孔(图中未示出),使工作筒内外连通,为压力传感器提供测量样本。井筒测量仪器30内部主要有各类传感器、电源等。井筒测量仪器30下部有流体进液孔(图中未示出),工作筒本体29中部有工作筒密封圈31,作用是防止下部的井筒流体窜到上部的电子仪器。井筒测量仪器30两端的减震弹簧27和压帽28的作用是对井筒测量仪器30进行限位、固定和缓冲减震,避免挠性柱塞12在井筒内运行时因各种撞击导致内部仪器失效。仪器工作筒总成11通过螺纹与挠性柱塞12连接在一起。柱塞仪器工作筒11内部有常规的数据接口,可以将柱塞12从防喷管1取出,采用有线或无线连接的方式读取和下载柱塞仪器工作筒11中存储的数据。如果需要对柱塞工具进行维护修理,可以对其实施打捞,通过下入打捞工具作用在打捞头26上,就可以将柱塞工具整体取出。Specifically, the
实施例1Example 1
某一用于31/2”油管的挠柱塞工具(如图2A、图2B所示)工作在天然气定向井中,该工具由仪器工作筒总成11和挠性柱塞总成12组成,整体长度1630mm,最大外径72mm。其中,挠性柱塞总成12主要由挠性中心体13、柱塞单元体14、顶部限位筒15、挠性体定位接头16、顶部滑动套17、顶部卡套18、顶部卡套接头19、压缩弹簧20、弹簧预紧接头21、底部卡套接头22、底部连接套23、底部卡套24和底堵25组成。挠性中心体13采用的热塑性塑料为高密度聚乙烯,并通过金属钢丝缠绕方式进行结构增强。挠性中心体13直径30mm,长度为960mm。A certain flexible plunger tool for 31/2" tubing (as shown in Fig. 2A and Fig. 2B) works in natural gas directional wells. The tool consists of an
顶部限位筒15外径68mm,长度240mm。挠性体定位接头16有外螺纹,顶部滑动套17两端有内螺纹,将挠性体定位接头16从顶部滑动套17一端拧入顶部滑动套17,其锥体顶住挠性中心体13,对其限位。顶部卡套18与顶部滑动套17中间的锥面配合,顶部卡套接头19有外螺纹,从另一端拧入顶部滑动套17,端部顶住顶部卡套18,通过施加载荷使顶部卡套18抱紧挠性中心体13。压缩弹簧20紧贴顶部卡套接头19,弹簧预紧接头21有外螺纹,头部铣成扁方。弹簧预紧接头21拧入顶部限位筒15,对压缩弹簧20进行预紧。安装完成后,挠性体定位接头16、顶部滑动套17、顶部卡套18和顶部卡套接头19一起构成挠性柱塞总成12的浮动机构(如图3所示)。顶部滑动套17长度84mm,最大外径60mm,最小内径38mm,两端细牙内螺纹M48。The
底部卡套接头22、底部连接套23、底部卡套24和底堵25一起构成挠性柱塞总成12的底部定位机构(如图4所示)。底部连接套23两端有内螺纹,底部卡套接头22和底堵25有外螺纹,分别从底部连接套23两端拧入。底堵25的锥体顶住挠性中心体13,对其限位。底部卡套接头22和底堵25的头部铣成扁方。The bottom ferrule joint 22 , the
挠性柱塞总成12的本体通过挠性中心体13将多个柱塞单元体14串联组成。柱塞单元体14长52mm,最大外径72mm,内径32mm,单元体上部直径66mm。每个柱塞单元体14上部有凸出的凸球面,下部有凹进的凹球面。挠性柱塞总成12装配完成后,柱塞单元体14之间是球面接触,配合紧密。安装完成后,各柱塞单元体14之间形成环形凹槽结构。The body of the
仪器工作筒总成11(如图6所示)由打捞头26、减震弹簧27、压帽28、工作筒本体29、井筒测量仪器30和工作筒密封圈31组成。仪器工作筒总成11通过螺纹与挠性柱塞12连接在一起。井筒测量仪器30为压力传感器,最高测量值3000psi,电源为可充电锂离子电源,额定电压3.6v。柱塞仪器工作筒11内部有常规的数据接口,可以将柱塞12从防喷管1取出,采用有线连接的方式读取和下载柱塞仪器工作筒11中存储的数据。The instrument mandrel assembly 11 (as shown in FIG. 6 ) is made up of a
综上所述,本发明提出了一种大斜度定向井专用的挠性柱塞工具12(如图2A、2B所示)。该工具采用增强热塑性塑料(RTP)制造的挠性中心体13作为核心部件,柱塞工具12的顶部有浮动机构,柱塞主体串联多个柱塞单元体14,柱塞单元体14之间为紧密球面接触。当挠性柱塞12在狗腿度较大井段运行时,挠性柱塞工具12受到油管内壁的横向力作用,挠性中心体13的长度发生变化,柱塞工具12顶部的浮动机构对挠性中心体13的伸缩进行补偿,防止挠性中心体13发生损坏。同时,柱塞工具12顶部连接有仪器工作筒11,在排液采气的同时对井筒生产动态进行测量。本发明的该柱塞工具在运行时,可顺利通过造斜段或狗腿度较大的井段,将井底积液举升出井筒,维持气井的平稳生产。该技术结构紧凑,作业效率高,工具具有自适应调节的能力,可用于各类大斜度天然气定向开发井的排液采气作业,包括低产气井、气藏压力衰竭气井、开采后期的凝析气气井、致密气气井、页岩气气井、煤层气气井等常规和非常规气藏开发井。因此,本发明提出的挠性柱塞技术克服了传统刚性柱塞适应性差、磨损严重、工作效率低的缺点,提高了柱塞气举工艺在大斜度定向井应用的适应性,新工具同时兼顾在线测量技术,显著提高了作业效率,有利于提高气井单井产量,有利于气田的稳产和经济效益的提高。To sum up, the present invention proposes a flexible plunger tool 12 (as shown in FIGS. 2A and 2B ) dedicated to high-inclination directional wells. The tool adopts a flexible
虽然本发明已以具体实施例揭示,但其并非用以限定本发明,任何本领域的技术人员,在不脱离本发明的构思和范围的前提下所作出的等同组件的置换,或依本发明专利保护范围所作的等同变化与修饰,皆应仍属本专利涵盖的范畴。Although the present invention has been disclosed with specific embodiments, it is not intended to limit the present invention. Any person skilled in the art can make replacements of equivalent components without departing from the concept and scope of the present invention, or replace them according to the present invention. The equivalent changes and modifications made in the scope of patent protection should still fall within the scope of this patent.
Claims (12)
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| CN103670337B (en) * | 2012-09-18 | 2016-04-06 | 中国石油天然气股份有限公司 | Split plunger device for continuous production without shutting down the well |
| CN105649576B (en) * | 2014-11-10 | 2018-09-04 | 中国石油天然气股份有限公司 | Oil production mechanism and its oil production system |
| CN104389782A (en) * | 2014-12-02 | 2015-03-04 | 中国石油天然气股份有限公司 | A liner type drainage and gas collection plunger |
| CN106917624A (en) * | 2015-12-25 | 2017-07-04 | 甘德顺 | Shaft bottom, the determination of gas pipeline hydrops amount, foaming agent supply control system and method |
| CN107313750B (en) * | 2017-06-08 | 2023-08-11 | 中国石油天然气集团有限公司 | Plunger gas lift drain |
| CN109296333B (en) * | 2018-10-17 | 2023-09-26 | 中国石油天然气股份有限公司 | A buffer type velocity column plug and its use method |
| CN109184624B (en) * | 2018-11-13 | 2024-01-26 | 中国石油化工股份有限公司 | A non-shut-in well continuous lifting plunger drainage device and construction method |
| CN109386245B (en) * | 2018-11-27 | 2024-07-16 | 成都百胜野牛科技有限公司 | A plunger catcher |
| CN110630214B (en) * | 2019-09-27 | 2022-04-12 | 四川海盾石油新技术开发有限公司 | Plunger for natural gas production well |
| CN111058803B (en) * | 2019-12-16 | 2023-08-22 | 中国石油天然气股份有限公司 | Plunger gas lift drainage gas production device for combined pipe column and drainage gas production method thereof |
| CN111577208B (en) * | 2020-05-14 | 2022-05-20 | 大庆油田有限责任公司 | Horizontal gas well is with flexible rotatory plunger drainage instrument |
| CN111997571B (en) * | 2020-09-10 | 2022-03-25 | 贺信 | Multi-plunger cooperative gas lift liquid drainage technology |
| CN112234675A (en) * | 2020-10-12 | 2021-01-15 | 贵州航天凯山石油仪器有限公司 | A method of prolonging the service life of the battery in the test plunger |
| CN112832725B (en) * | 2021-03-22 | 2022-11-15 | 中国石油天然气集团有限公司 | Water drainage gas production device |
| CN113757101B (en) * | 2021-11-08 | 2022-01-11 | 西南石油大学 | An integrated split plunger with adjustable falling speed |
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