CN102284395A - Horizontal coating module for diamond wire - Google Patents
Horizontal coating module for diamond wire Download PDFInfo
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- CN102284395A CN102284395A CN2011102282206A CN201110228220A CN102284395A CN 102284395 A CN102284395 A CN 102284395A CN 2011102282206 A CN2011102282206 A CN 2011102282206A CN 201110228220 A CN201110228220 A CN 201110228220A CN 102284395 A CN102284395 A CN 102284395A
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- buddha
- warrior attendant
- attendant line
- mould
- circular hole
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Abstract
The invention provides a horizontal coating module for a diamond wire, which comprises a die sleeve (1) and a die (2), wherein the die sleeve (1) is provided with an installation circular hole (111) penetrated along the horizontal direction, the die (2) is sleeved in the installation circular hole (111), and the maximum outer edge size of a matching part of the die (2) and the installation circular hole (111) is less than the diameter of the installation circular hole (111). According to the horizontal coating module for the diamond wire, during the production of the diamond wire, resin eccentricity on the surface of the diamond wire is avoided, and the production quality of the diamond wire is improved.
Description
Technical field
The present invention relates to Buddha's warrior attendant line technology field, more particularly, relate to the horizontal coat module of a kind of Buddha's warrior attendant line.
Background technology
When silicon ingot being carried out the line cutting, the most frequently used is the free abrasive scroll saw.The free abrasive scroll saw adopts stainless steel wire in the process of cutting full-bodied SiC abrasive particulate slurry to be brought in the cutting zone, the SiC abrasive particle the band of the pressure of stainless steel wire and speed with under carry out the cutting of silicon ingot.When adopting the free abrasive scroll saw to cut, because abrasive particle is in free state, need drive by stainless steel wire, so its cutting efficiency and cutting accuracy are lower, and stainless steel wire can touch silicon ingot in the process of cutting, and then cause the wearing and tearing of stainless steel wire, the service life of having reduced stainless steel wire.
In order to address the above problem, the concretion abrasive scroll saw arises at the historic moment, and it is for to be cemented in the formed a kind of cutting tool of surface of stainless steel wire with diamond abrasive grain by certain technology.This kind scroll saw is because abrasive particle is cemented in surface of stainless steel wire, the free degree of abrasive particle is very little in the process of cutting, can under the drive of stainless steel wire, carry out cutting operation more regularly, cutting accuracy and efficient have been improved, wrap up by abrasive particle owing to stainless steel wire simultaneously, so stainless steel wire can be worn hardly, improved the service life of whole scroll saw.
Existing concretion abrasive scroll saw is divided into according to the difference of technology electroplates two kinds on Buddha's warrior attendant line (saw) and resin Buddha's warrior attendant line (saw).Existing resin Buddha's warrior attendant line applies in the horizontal module of Buddha's warrior attendant line usually, and heart yearn (stainless steel wire) is through solidifying by curing oven after the resin-coating, and take-up obtains sold resin Buddha's warrior attendant line.
In the horizontal coat module of above-mentioned manufacturing resin Buddha's warrior attendant line, heart yearn passes the die cavity of mould, resin slurry is pressed in the die cavity under the effect of pressure, the heart yearn of high-speed motion by behind the sizing area of die cavity with resin-coating on heart yearn, in the process of above-mentioned coating, heart yearn can have an active force that makes progress to mould by resin slurry when motion, if mould is fixed, this power can be born by resin slurry, the resin slurry pressurized can react on heart yearn, cause the axis of heart yearn and mould not collinear, finally cause the resin off-centre on the resin Buddha's warrior attendant line surface that produces, directly influenced the quality of resin Buddha's warrior attendant line.
In addition, in the process that applies, the incoming line of mould has resin slurry and overflows, cause the waste of resin slurry, the exit of existing dies cavity is the del structure simultaneously, and this kind structure makes the resin slurries produce overflow equally, and then causes the waste of resin slurry.
Therefore, how providing a kind of Buddha's warrior attendant line horizontal coat module, prevent Buddha's warrior attendant scroll saw its surperficial resin off-centre in the process that applies, is present those skilled in the art's problem demanding prompt solution.
Summary of the invention
In view of this, the invention provides the horizontal coat module of a kind of Buddha's warrior attendant line,, improved the quality of production of Buddha's warrior attendant line to avoid Buddha's warrior attendant line its surperficial resin off-centre in the process of producing.
In order to achieve the above object, the invention provides following technical scheme:
The horizontal coat module of a kind of Buddha's warrior attendant line comprises die sleeve and mould; Described die sleeve is provided with the installation circular hole that along continuous straight runs connects, and described mould is set in the described installation circular hole, and the maximum physical dimension of described mould and described installation circular hole matching part is less than the diameter of described installation circular hole.
Preferably, in the horizontal coat module of above-mentioned Buddha's warrior attendant line, described die sleeve comprises orthogonal transverse slat and riser, and described installation circular hole is arranged on the described riser.
Preferably, in the horizontal coat module of above-mentioned Buddha's warrior attendant line, described transverse slat is provided with collecting tank, and a side of inlet wire is provided with the intake chute that communicates with described collecting tank on the described riser.
Preferably, in the horizontal coat module of above-mentioned Buddha's warrior attendant line, described mould comprises shell and sheathed within it core rod, the inner chamber of described shell and the intracavity inter-connection of described core rod.
Preferably, in the horizontal coat module of above-mentioned Buddha's warrior attendant line, the inner chamber of described shell is a conical cavity.
Preferably, in the horizontal coat module of above-mentioned Buddha's warrior attendant line, the cone angle of the inner chamber of described shell is 20 °～120 °.
Preferably, in the horizontal coat module of above-mentioned Buddha's warrior attendant line, the inner chamber of described core rod comprises conical section and sizing section, and both are coaxial, the conical section of the inner chamber of described core rod is coaxial with the inner chamber of described shell, and the less end of the bottom of its this conical section and the intracavity diameter of described shell is connected.
Preferably, in the horizontal coat module of above-mentioned Buddha's warrior attendant line, the cone angle of described conical section is 20 °～160 °.
Preferably, in the horizontal coat module of above-mentioned Buddha's warrior attendant line, the material that described shell adopts is metal or plastics, and the material that described core rod adopts is wolfram steel, diamond or ceramic material.
In the horizontal coat module of Buddha's warrior attendant line provided by the invention, die sleeve is provided with the installation circular hole that along continuous straight runs connects, mould is set in to be installed in the circular hole, wherein: mould and the diameter of the maximum physical dimension that the circular hole matching part is installed less than the installation circular hole, the tension force of heart yearn makes mould be subjected to power straight up in the process that applies, this moment, mould can be adjusted at the position trace that circular hole is installed, final gravity at mould self, the dynamic balance that resin slurry acts on mould to the static pressure and the heart yearn of mould, guaranteed the self-centering of mould, avoided existing mould to react on heart yearn later on because of fixedly causing the resin slurries to be subjected to the heart yearn active force, finally cause the center of mould and heart yearn to produce skew, and then cause the defective of resin slurries in heart yearn surface distributed inequality (off-centre).The eccentric phenomena that the horizontal coat module of Buddha's warrior attendant line provided by the invention has avoided resin Buddha's warrior attendant line to occur has in process of production improved the quality of production of Buddha's warrior attendant line.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
The structural representation of the horizontal coat module of Buddha's warrior attendant line that Fig. 1 provides for the embodiment of the invention;
Fig. 2 is the right view of Fig. 1;
The structural representation of die sleeve in the horizontal coat module of Buddha's warrior attendant scroll saw that Fig. 3 provides for the embodiment of the invention;
Fig. 4 is the right view of Fig. 3;
The sectional structure schematic diagram of mould in the horizontal coat module of Buddha's warrior attendant line that Fig. 5 provides for the embodiment of the invention.
Among last Fig. 1-Fig. 5:
Die sleeve 1, mould 2, riser 11, transverse slat 12, installation circular hole 111, collecting tank 121, shell 21, core rod 22, inner chamber 211, conical section 221, sizing section 222.
The specific embodiment
For quote and know for the purpose of, now the technical term that relates in this patent is explained as follows:
Off-centre makes it is the resin became uneven that is coated in Buddha's warrior attendant line covering.
Sizing section: the cylindrical cavity that refers to determine the Buddha's warrior attendant linear diameter.
Self-centering: heart yearn makes heart yearn overlap with the axis of mould by automatic adjustment in high-speed motion.
Resin slurry: know it is the mixture of resin and solvent, abrasive particle, filler and other assistant.
Resin Buddha's warrior attendant line: referring to the resin that to be adhesive be evenly dispersed in the surface of heart yearn with abrasive particle, is a kind of cutting tool.
The invention provides the horizontal coat module of a kind of Buddha's warrior attendant line, avoided Buddha's warrior attendant line its surperficial resin in the process of producing eccentric phenomenon to occur, improved the quality of production of Buddha's warrior attendant line.
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that is obtained under the creative work prerequisite.
Please refer to accompanying drawing 1-2, the structural representation of the horizontal coat module of Buddha's warrior attendant line that Fig. 1 provides for the embodiment of the invention; Fig. 2 is the right view of Fig. 1.
The embodiment of the invention provides a kind of Buddha's warrior attendant line horizontal coat module, comprises die sleeve 1 and mould 2; It is characterized in that, described die sleeve 1 is provided with the installation circular hole 111 that along continuous straight runs connects, described mould 2 is set in the described installation circular hole 111, and the maximum physical dimension of described mould 2 and described installation circular hole 111 matching parts is less than the diameter of described installation circular hole 111.
In the horizontal coat module of Buddha's warrior attendant line provided by the invention, die sleeve 1 is provided with the installation circular hole 111 that along continuous straight runs connects, mould 2 is set in to be installed in the circular hole 111, wherein: mould 2 and the diameter of the maximum physical dimension that circular hole 111 matching parts are installed less than installation circular hole 111, the tension force of heart yearn makes mould 2 be subjected to power straight up in the process that applies, this moment, mould 2 can be adjusted at the position trace that circular hole 111 is installed, finally at the gravity of mould 2 self, resin slurry acts on the dynamic balance of mould 2 to static pressure between the mould 2 and heart yearn, guaranteed the self-centering of mould 2, avoided existing mould 2 to react on heart yearn later on because of fixedly causing the resin slurries to be subjected to the heart yearn active force, finally cause heart yearn and mould 2 central axis to produce skew, and then cause the defective of resin slurries in heart yearn surface distributed inequality (off-centre).The eccentric phenomena that the horizontal coat module of Buddha's warrior attendant line provided by the invention has avoided resin Buddha's warrior attendant line to occur has in process of production improved the quality of production of Buddha's warrior attendant line.
In the horizontal coat module of Buddha's warrior attendant line that provides in the present embodiment, die sleeve 1 comprises orthogonal transverse slat 12 and riser 11, circular hole 111 is installed is arranged on the riser 11.Above-mentioned die sleeve 1 just plays the installation supporting role to mould 2, and other version can also be arranged, and is not limited to this.
In the process that the Buddha's warrior attendant line is produced, the incoming line of mould has the waste that resin slurry overflows and then cause the resin slurries.Please refer to accompanying drawing 3-4, in order to address the above problem, above-mentioned transverse slat 12 is provided with collecting tank 121, one side of riser 11 inlet wires is provided with the intake chute (not shown) that communicates with collecting tank 121, when the resin slurries are pooled to the collecting tank 121 after incoming line overflows under the water conservancy diversion at intake chute, thereby finished the resin slurries that overflow are recycled, prevented the waste of the resin slurries that overflow.
In the horizontal coat module of Buddha's warrior attendant line that provides in the present embodiment, the mould that mould 2 can adopt various realizations that heart yearn is applied, a kind of mould is provided in the present embodiment, please refer to accompanying drawing 5, this mould comprises shell 21 and is set in the core rod 22 of shell 21 inside, the intracavity inter-connection of the inner chamber of shell 21 and core rod 22.Carry out in the coating procedure of resin slurry at heart yearn 1, the wearing and tearing of core rod 22 are more serious, for convenience entire die is keeped in repair, above-mentioned mould 2 is designed to the split-type structural of shell 21 and core rod 22, in the process of changing, only core rod 22 need be changed and get final product, make things convenient for the maintenance of entire die 2, avoided the integral replacing of mould 2, reduced the maintenance cost of entire die.Preferably, the material of above-mentioned shell 21 can be stainless steel, material loading, aluminium.Material such as copper or aluminium alloy, the core rod 22 preferred high-abrasive materials such as wolfram steel, diamond or pottery that adopt.Certain above-mentioned core rod 22 can also adopt other wear-resisting material to make, and is not limited to above-mentioned enumerate several.
Concrete, the inner chamber of above-mentioned shell 21 is a conical cavity.More specifically, the cone angle of conical cavity is 20 °～120 °.Concrete, the inner chamber of above-mentioned core rod 22 comprises conical section 221 and sizing section 222, and both are coaxial, and the conical section 221 of the inner chamber of described core rod 22 is coaxial with the inner chamber of described shell 21, and the less end of the bottom of its this conical section 221 and the intracavity diameter of described shell 21 is connected.Above-mentioned core rod 22 is divided into conical section 221 and sizing section 222, and the outlet of whole sizing section 222 is the outlet of mould, uses the inverted triangle shape with respect to the inner chamber outlet three of existing mould, has reduced overflowing of resin slurries, has reduced the waste of resin slurries.Preferably, the cone angle of above-mentioned conical section 221 is 20 °～160 °.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined herein General Principle can realize under the situation that does not break away from the spirit or scope of the present invention in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.
Claims (9)
1. the horizontal coat module of Buddha's warrior attendant line comprises die sleeve (1) and mould (2); It is characterized in that, described die sleeve (1) is provided with the installation circular hole (111) that along continuous straight runs connects, described mould (2) is set in the described installation circular hole (111), and the maximum physical dimension of described mould (2) and described installation circular hole (111) matching part is less than the diameter of described installation circular hole (111).
2. the horizontal coat module of Buddha's warrior attendant line according to claim 1 is characterized in that, described die sleeve (1) comprises orthogonal transverse slat (12) and riser (11), and described installation circular hole (111) is arranged on the described riser (11).
3. the horizontal coat module of Buddha's warrior attendant line according to claim 2 is characterized in that described transverse slat (12) is provided with collecting tank (121), and the side that described riser (11) is gone up inlet wire is provided with the intake chute that communicates with described collecting tank (121).
4. the horizontal coat module of Buddha's warrior attendant line according to claim 1 is characterized in that, described mould (2) comprises shell (21) and sheathed within it core rod (22), the intracavity inter-connection of the inner chamber of described shell (21) and described core rod (22).
5. the horizontal coat module of Buddha's warrior attendant line according to claim 4 is characterized in that the inner chamber of described shell (21) is a conical cavity.
6. the horizontal coat module of Buddha's warrior attendant line according to claim 5 is characterized in that, the cone angle of the inner chamber of described shell (21) is 20 °～120 °.
7. according to claim 5 or the horizontal coat module of 6 described Buddha's warrior attendant lines, it is characterized in that, the inner chamber of described core rod (22) comprises conical section (221) and sizing section (222), and both are coaxial, the conical section (221) of the inner chamber of described core rod (22) is coaxial with the inner chamber of described shell (21), and the less end of the bottom of its this conical section (221) and the intracavity diameter of described shell (21) is connected.
8. the horizontal coat module of Buddha's warrior attendant line according to claim 7 is characterized in that, the cone angle of described conical section (221) is 20 °～160 °.
9. the horizontal coat module of Buddha's warrior attendant line according to claim 4 is characterized in that, the material that described shell (21) adopts is metal or plastics, and the material that described core rod (22) adopts is wolfram steel, diamond or ceramic material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102282206A CN102284395A (en) | 2011-08-10 | 2011-08-10 | Horizontal coating module for diamond wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102282206A CN102284395A (en) | 2011-08-10 | 2011-08-10 | Horizontal coating module for diamond wire |
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| Publication Number | Publication Date |
|---|---|
| CN102284395A true CN102284395A (en) | 2011-12-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011102282206A Pending CN102284395A (en) | 2011-08-10 | 2011-08-10 | Horizontal coating module for diamond wire |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3780698A (en) * | 1969-11-13 | 1973-12-25 | Siemens Ag | Wire plating apparatus including doctoring die |
| JPH10315049A (en) * | 1997-05-22 | 1998-12-02 | Hitachi Cable Ltd | Manufacture of saw wire having abrasive grain |
| CN200998705Y (en) * | 2006-10-20 | 2008-01-02 | 卢之云 | Tinting apparatus for self-positioning mould |
| CN101439502A (en) * | 2008-12-11 | 2009-05-27 | 浙江工业大学 | Method and equipment for manufacturing spray scroll saw |
| CN201562497U (en) * | 2009-09-17 | 2010-08-25 | 江西铜业股份有限公司 | Novel painting die of enamelling machine |
| CN201823772U (en) * | 2010-09-19 | 2011-05-11 | 赣县世瑞新材料有限公司 | Straight line type wire-drawing die adopting hard alloy die core |
| CN202207648U (en) * | 2011-08-10 | 2012-05-02 | 浙江思博恩新材料科技有限公司 | Horizontal type coating die set for diamond wires |
-
2011
- 2011-08-10 CN CN2011102282206A patent/CN102284395A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3780698A (en) * | 1969-11-13 | 1973-12-25 | Siemens Ag | Wire plating apparatus including doctoring die |
| JPH10315049A (en) * | 1997-05-22 | 1998-12-02 | Hitachi Cable Ltd | Manufacture of saw wire having abrasive grain |
| CN200998705Y (en) * | 2006-10-20 | 2008-01-02 | 卢之云 | Tinting apparatus for self-positioning mould |
| CN101439502A (en) * | 2008-12-11 | 2009-05-27 | 浙江工业大学 | Method and equipment for manufacturing spray scroll saw |
| CN201562497U (en) * | 2009-09-17 | 2010-08-25 | 江西铜业股份有限公司 | Novel painting die of enamelling machine |
| CN201823772U (en) * | 2010-09-19 | 2011-05-11 | 赣县世瑞新材料有限公司 | Straight line type wire-drawing die adopting hard alloy die core |
| CN202207648U (en) * | 2011-08-10 | 2012-05-02 | 浙江思博恩新材料科技有限公司 | Horizontal type coating die set for diamond wires |
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