CN102259411B - Mold for solving molding defects of easy shrinkage, difficult glue saturation, difficult air exhaust and the like - Google Patents
Mold for solving molding defects of easy shrinkage, difficult glue saturation, difficult air exhaust and the like Download PDFInfo
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- CN102259411B CN102259411B CN201110171469.8A CN201110171469A CN102259411B CN 102259411 B CN102259411 B CN 102259411B CN 201110171469 A CN201110171469 A CN 201110171469A CN 102259411 B CN102259411 B CN 102259411B
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- 239000003292 glue Substances 0.000 title claims abstract description 196
- 238000000465 moulding Methods 0.000 title abstract description 18
- 230000007547 defect Effects 0.000 title abstract description 5
- 238000001746 injection moulding Methods 0.000 claims abstract description 37
- 230000003068 static effect Effects 0.000 claims description 71
- 238000009415 formwork Methods 0.000 claims description 9
- 239000010813 municipal solid waste Substances 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 abstract description 11
- 230000008520 organization Effects 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 12
- 238000002347 injection Methods 0.000 description 9
- 239000007924 injection Substances 0.000 description 9
- 238000001816 cooling Methods 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 239000004836 Glue Stick Substances 0.000 description 3
- 239000012943 hotmelt Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及普通注塑机的塑胶模具,主要是指带闭模顶出信号或者带前模抽芯信号的注塑机解决塑胶制品局部厚胶位易缩水; 局部薄胶位难饱胶; 夹水线粗; 排气难;易冷胶等成型缺陷的模具。 The present invention relates to the plastic mold of ordinary injection molding machine, mainly refers to the injection molding machine with closed mold ejection signal or with front mold core pulling signal to solve the problem that the local thick glue position of the plastic product is easy to shrink; the local thin glue position is difficult to fill the glue; the clamping water line Coarse; Difficult to exhaust; Molds with molding defects such as cold glue.
背景技术 Background technique
传统普通注塑机注塑成型时经常存在如下成型缺陷问题:1. 缩水----指制品由于局部胶太厚在射胶完成后引起冷却收缩不均:胶厚的部位心部散热慢在其表面和其他薄胶位已经冷却固化成型后还要继续收缩,造成在制品表面形成一凹坑影响制品外观的现象。2. 由于制品某个局部位置胶厚相对较薄(简称薄胶位),而引起成型时走胶困难(成型时易缺胶),困气和熔接线等问题。熔接线----指制品由于局部胶太厚或太薄在注塑成型时,两股或多股胶流的前峰温度低于该胶料的良好熔接温度下线,从而使其不能很好熔合而在制品表面形成一条可见接合线影响制品外观。熔接线又名夹水线。3. 困气----指制品在注塑成型时热熔的胶流从进胶口开始流向制品各处,但在胶流最后到达的位置或某个局部薄胶位时,模具型腔里的气体无法排出而积压或者料流流程比较远到达此位置时已经有冷胶而影响制品表面外观现象。为解决这一问题,在这末端非外观处加一个凹槽连通制品,将气体或冷胶引入此凹槽里,而此凹槽即为溢料穴。为解决以上3种成型缺陷的难题,传统的做法是:1.为解决局部胶厚缩水及薄胶位,通常是加大注塑成型压力等方法解决。然而通常加大注塑压力还是不能彻底解决该问题,或者该两个问题解决了,但又由于注塑压力加大而造成制品分型面处批锋(毛刺),模具变形,模具寿命显著降低,注塑机能耗加大等新的问题又出来了。2.为解决困气或冷胶,在困气处加一排气槽或者溢料穴,排气槽无法解决冷胶及有些位置无法加排气槽,而只能加溢料穴解决。但溢料穴由于与制品相连,须后处理将其分离,增加了后加工成本和影响制品品质。 The following molding defects often exist in the injection molding of traditional ordinary injection molding machines: 1. Shrinkage - refers to uneven cooling and shrinkage of the product due to too thick local glue after injection: the heat dissipation in the center of the thick glue is slow on the surface And other thin rubber parts will continue to shrink after cooling and solidification, resulting in the formation of a pit on the surface of the product and affecting the appearance of the product. 2. Due to the relatively thin glue thickness at a certain part of the product (referred to as thin glue position), it causes problems such as difficulty in glue running during molding (easy to lack glue during molding), trapped air and weld lines. Weld line ---- refers to the part of the glue that is too thick or too thin during injection molding, the front peak temperature of two or more glue flows is lower than the good welding temperature of the glue, so that it cannot be well welded Fusion to form a visible seam line on the surface of the article affects the appearance of the article. The welding line is also known as the water line. 3. Trapped air----refers to the hot-melt glue flow of the product during injection molding from the glue inlet to all parts of the product, but when the glue flow reaches the last position or a local thin glue position, the mold cavity The gas cannot be discharged and the backlog or the material flow flow is far away when it reaches this position, there is already cold glue, which affects the appearance of the product surface. In order to solve this problem, a groove is added at the non-appearance of the end to communicate with the product, and gas or cold glue is introduced into this groove, and this groove is the overflow hole. In order to solve the above three problems of molding defects, the traditional methods are: 1. In order to solve the local shrinkage of glue thickness and thin glue position, it is usually solved by increasing the pressure of injection molding. However, usually increasing the injection pressure still cannot completely solve the problem, or the two problems are solved, but due to the increase of the injection pressure, the parting surface of the product is caused (burrs), the mold is deformed, and the life of the mold is significantly reduced. New problems such as increased machine power consumption have emerged. 2. In order to solve the trapped air or cold glue, add an exhaust groove or overflow hole at the trapped air. The exhaust groove cannot solve the cold glue and some positions cannot be added with an exhaust groove, but can only be solved by adding an overflow hole. However, because the overflow hole is connected with the product, it will be separated by after-shave treatment, which increases the cost of post-processing and affects the quality of the product.
经检索公开的文献,未发现有在塑胶模具上使用与本技术油缸及结构原理相同的技术。 After retrieving the disclosed documents, it is not found to use the same technology as the oil cylinder of this technology and the structural principle on the plastic mold.
发明内容 Contents of the invention
本发明的目的是提供一种带闭模顶出信号或者带前模抽芯信号的注塑机模内局部补缩,易成型局部薄胶位及易排气或冷胶模具,通过在模具内设置一结构将胶量压入制品,可以实现对局部厚胶位进行二次补胶、成型薄胶位,在制品后模任何位置加溢料穴并模内自动切断溢料穴溢胶。解决了上述制品存在的缩水、不饱胶、困气、冷胶、夹水线等成型难题。 The purpose of the present invention is to provide an injection molding machine with a closed mold ejection signal or a front mold core-pulling signal for partial feeding in the mold, easy to form a local thin glue position and easy to vent or cold glue mold, by setting the mold in the mold The first structure presses the amount of glue into the product, which can realize secondary glue replenishment for local thick glue positions, forming thin glue positions, adding overflow holes at any position on the back mold of the product, and automatically cutting off the overflow glue in the mold. It solves the molding problems such as shrinkage, unsaturated glue, trapped air, cold glue, and water line existing in the above products.
实现本发明的技术方案之一是:这种模具适于制品局部厚胶位补胶,它包括静模座、静模板、动模座、动模板、模脚、注塑机顶棍,其中: One of the technical proposals for realizing the present invention is: this mold is suitable for filling the local thick glue position of the product, and it includes a static mold base, a static mold plate, a dynamic mold base, a dynamic mold plate, a mold foot, and a top roller of an injection molding machine, wherein:
所述的静模座下面设有静模板,在静模板内设有静模模芯,在静模模芯内设有制品型腔; A static template is provided below the static mold base, a static mold core is arranged in the static template, and a product cavity is arranged in the static mold core;
所述的动模座上面设有模脚,在模脚上面设有动模板,在动模板内设有动模模芯,在模脚之间由下至上还依次设有制品顶针顶板和制品顶针固定板,在制品顶针固定板上设有滑槽,制品顶针穿过制品顶针固定板和动模模芯顶接在制品底面,制品顶针下端的顶针杯头在滑槽里滑动,该制品顶针杯头与支撑柱的支撑柱杯头接触,该支撑柱下端与动模座接触,在制品顶针固定板上还设有用于顶起分离静模板的回程杆,在回程杆上套装有回程弹簧,在制品顶针顶板与动模座之间设有垃圾钉,在动模座上还设有电子保护开关,在动模座的KO孔内设有顶推制品顶针顶板的注塑机顶棍,或在模脚与静模板之间设有模外油缸(图中未画出),动模座、模脚和动模板通过螺钉固定在一起; The mold foot is provided on the movable mold base, the movable template is arranged on the mold foot, the movable mold core is arranged in the movable template, and the product thimble top plate and the product thimble are sequentially arranged between the mold feet from bottom to top. The fixed plate is provided with a chute on the thimble fixed plate of the product. The thimble of the product passes through the fixed plate of the thimble of the product and the core of the movable mold and is connected to the bottom surface of the product. The thimble cup head at the lower end of the product thimble slides in the chute. The head is in contact with the support column cup head of the support column, and the lower end of the support column is in contact with the movable mold seat. There is also a return rod on the product thimble fixing plate for jacking up and separating the static formwork. A return spring is set on the return rod. Garbage nails are set between the product thimble top plate and the movable mold base, and an electronic protection switch is provided on the movable mold base. In the KO hole of the movable mold base, there is an injection molding machine ejector that pushes the product thimble top plate, or in the mold. There is an external mold cylinder (not shown in the figure) between the feet and the static template, and the movable mold base, mold feet and movable template are fixed together by screws;
在动模模芯内还设有用于给制品厚胶位补胶的补胶机构。 There is also a glue replenishing mechanism for the thick glue position of the product in the core of the movable mold.
该技术方案还包括: The technical program also includes:
所述的补胶机构包括在动模模芯内设有补胶孔和压胶杆,该压胶杆下端设有压胶杆杯头,压胶杆穿过制品顶针固定板进入动模模芯的补胶孔,该补胶孔连通所述的制品型腔,补胶杆顶端与制品底面之间留有间隙,该间隙内设有补胶,该压胶杆通过将该补胶推入制品型腔来实现给厚胶位补胶,该压胶杆通过压胶杆杯头固定在制品顶针固定板内。 The glue replenishing mechanism includes a glue filling hole and a rubber pressing rod in the movable mold core, the lower end of the rubber pressing rod is provided with a rubber pressing rod cup head, and the rubber pressing rod passes through the thimble fixing plate of the product and enters the movable mold core The glue filling hole is connected to the product cavity, and there is a gap between the top of the glue filling rod and the bottom surface of the product. There is a glue filling in the gap, and the glue pressing rod pushes the glue filling into the product. The cavity is used to realize the filling of the thick glue position, and the glue rod is fixed in the thimble fixing plate of the product through the cup head of the glue rod.
所述的补胶孔对应制品的厚胶位。 The glue filling hole corresponds to the thick glue position of the product.
实现本发明的技术方案之二是:这种模具适于制品局部薄胶位,它包括静模座、静模板、动模座、动模板、模脚、注塑机顶棍,其中: The second technical solution to realize the present invention is: this mold is suitable for the local thin rubber position of the product, and it includes a static mold base, a static template, a dynamic mold base, a dynamic template, a mold foot, and an injection molding machine top stick, wherein:
所述的静模座下面设有静模板,在静模板内设有静模模芯,在静模模芯内设有制品型腔; A static template is provided below the static mold base, a static mold core is arranged in the static template, and a product cavity is arranged in the static mold core;
所述的动模座上面设有模脚,在模脚上面设有动模板,在动模板内设有动模模芯,在模脚之间由下至上还依次设有制品顶针顶板和制品顶针固定板,在制品顶针固定板上设有滑槽,制品顶针穿过制品顶针固定板和动模模芯顶接在制品底面,制品顶针下端的顶针杯头在滑槽里滑动,该顶针杯头与支撑柱的支撑柱杯头接触,该支撑柱下端与动模座接触,在制品顶针固定板上还设有用于顶起分离静模板的回程杆,在回程杆上套装有回程弹簧,在制品顶针顶板18与动模座之间设有垃圾钉,在动模座上还设有电子保护开关,在动模座的KO孔内设有顶推制品顶针顶板的注塑机顶棍,或在模脚与静模板之间设有模外油缸(图中未画出),动模座、模脚和动模板通过螺钉固定在一起;
The mold foot is provided on the movable mold base, the movable template is arranged on the mold foot, the movable mold core is arranged in the movable template, and the product thimble top plate and the product thimble are sequentially arranged between the mold feet from bottom to top. The fixed plate is provided with a chute on the thimble fixed plate of the product. The thimble of the product passes through the fixed plate of the thimble of the product and the core of the movable mold and is connected to the bottom surface of the product. The thimble cup head at the lower end of the product thimble slides in the chute. It is in contact with the support column cup head of the support column, and the lower end of the support column is in contact with the movable mold seat. There is also a return rod on the thimble fixing plate of the product for jacking up and separating the static formwork. A return spring is set on the return rod. Garbage nails are provided between the
在动模模芯内还设有用于成型制品薄胶位的成型机构。 There is also a forming mechanism for forming the thin rubber part of the product in the movable mold core.
该技术方案还包括: The technical program also includes:
所述的成型机构包括在动模模芯内设有压胶杆过孔和压胶杆,该成压胶杆下端设有压胶杆杯头,压胶杆穿过制品顶针固定板进入动模模芯的压胶杆过孔,该压胶杆过孔连通所述的制品型腔,压胶杆顶端与制品底面之间留有间隙,该间隙内设有压入胶量,该压胶杆顶出一段距离,使压胶杆顶面齐平制品成型面来实现成型薄胶位,同时将压入胶量推入制品型腔,该压胶杆通过压胶杆杯头固定在制品顶针固定板内。 The molding mechanism includes a rubber rod through hole and a rubber rod in the mold core of the movable mold. The lower end of the rubber rod is provided with a rubber rod cup head, and the rubber rod passes through the thimble fixing plate of the product and enters the movable mold. The glue rod of the mold core passes through the hole, and the glue rod through hole is connected with the product cavity. There is a gap between the top of the glue rod and the bottom surface of the product. There is a glue amount in the gap. Eject a certain distance, make the top surface of the glue rod flush with the product molding surface to realize the thin glue position, and at the same time push the amount of glue into the product cavity, and the glue rod is fixed on the product thimble by the cup head of the glue rod. board.
所述的压胶杆过对应制品的薄胶位。 The glue stick passes through the thin glue position of the corresponding product.
实现本发明的技术方案之三是:这种模具适于模内自动剪切成型走胶末端排气和排冷胶而加的制品溢料穴,包括静模座、静模板、动模座、动模板、模脚、注塑机顶棍,其中: The third technical solution to realize the present invention is: this mold is suitable for automatic shearing and molding in the mold, and the overflow hole of the product added by the exhaust and cold glue at the end of the mold, including static mold base, static template, movable mold base, Moving templates, mold feet, injection molding machine top rods, of which:
所述的静模座下面设有静模板,在静模板内设有静模模芯,在静模模芯内设有制品型腔; A static template is provided below the static mold base, a static mold core is arranged in the static template, and a product cavity is arranged in the static mold core;
所述的动模座上面设有模脚,在模脚上面设有动模板,在动模板内设有动模模芯,在模脚之间由下至上还依次设有制品顶针顶板和制品顶针固定板,在制品顶针固定板上设有滑槽,制品顶针穿过制品顶针固定板和动模模芯顶接在制品底面,制品顶针下端的顶针杯头在滑槽里滑动,该顶针杯头与支撑柱的支撑柱杯头接触,该支撑柱下端与动模座接触,在制品顶针固定板上还设有用于顶起分离静模板的回程杆,在回程杆上套装有回程弹簧,在制品顶针顶板与动模座之间设有垃圾钉,在动模座上还设有电子保护开关,在动模座的KO孔内设有顶推顶针顶板的注塑机顶棍,或在模脚与静模板之间设有模外油缸(图中未画出),动模座、模脚和动模板通过螺钉固定在一起; The mold foot is provided on the movable mold base, the movable template is arranged on the mold foot, the movable mold core is arranged in the movable template, and the product thimble top plate and the product thimble are sequentially arranged between the mold feet from bottom to top. The fixed plate is provided with a chute on the thimble fixed plate of the product. The thimble of the product passes through the fixed plate of the thimble of the product and the core of the movable mold and is connected to the bottom surface of the product. The thimble cup head at the lower end of the product thimble slides in the chute. It is in contact with the support column cup head of the support column, and the lower end of the support column is in contact with the movable mold seat. There is also a return rod on the thimble fixing plate of the product for jacking up and separating the static formwork. A return spring is set on the return rod. Garbage nails are set between the thimble top plate and the movable mold base, and an electronic protection switch is provided on the movable mold base. In the KO hole of the movable mold base, there is an injection molding machine ejector that pushes the thimble top plate, or between the mold foot and the movable mold base. There is an external oil cylinder (not shown in the figure) between the static templates, and the movable mold base, mold feet and movable template are fixed together by screws;
在动模模芯内还设有用于自动模内切溢料穴的机构。 There is also a mechanism for automatic in-mold cutting of overflow holes in the movable mold core.
该技术方案还包括: The technical program also includes:
所述的自动模内切溢料穴机构包括在动模模芯内设有溢料穴、溢胶顶针、压胶杆过孔和压胶杆,其中: The automatic in-mold cutting overflow hole mechanism includes an overflow hole, an overflow glue thimble, a glue stick via hole and a glue stick in the movable mold core, wherein:
溢料穴与所述的制品型腔底部边缘搭接,制品向溢料穴排气和排冷胶,溢料穴还连通刀具过孔; The overflow hole is overlapped with the bottom edge of the product cavity, and the product is exhausted and cooled to the overflow hole, and the overflow hole is also connected to the tool through hole;
压胶杆下端设有压胶杆杯头,该压胶杆穿过制品顶针固定板进入动模模芯的刀具过孔,该刀具过孔连通所述的制品型腔,压胶杆顶端与制品底面之间留有间隙,该间隙内设有压入胶量,压胶杆将该压入胶量推入制品型腔,同时切断与制品连接的溢料穴里的溢胶,该压胶杆通过压胶杆杯头固定在制品顶针固定板内; The lower end of the glue rod is provided with a cup head of the glue rod. The glue rod passes through the thimble fixing plate of the product and enters the tool hole of the movable mold core. The tool hole is connected to the product cavity. There is a gap between the bottom surfaces. In the gap, there is a quantity of pressed glue. The glue rod pushes the pressed glue into the product cavity, and at the same time cuts off the overflow glue in the overflow hole connected to the product. The glue rod The cup head is fixed in the thimble fixing plate of the product through the glue rod;
溢胶顶针下端设有溢胶顶针杯头,该溢胶顶针穿过制品顶针固定板和动模模芯顶接在溢胶底面,溢胶顶针下端的溢胶顶针杯头在滑槽里滑动,该溢胶顶针杯头与支撑柱的支撑柱杯头接触,该支撑柱下端与动模座接触。 The lower end of the overflowing rubber thimble is provided with a overflowing rubber thimble cup head, and the overflowing rubber thimble passes through the product thimble fixing plate and the movable mold core and is connected to the bottom surface of the overflowing rubber, and the overflowing rubber thimble cup head at the lower end of the overflowing rubber thimble slides in the chute, The cup head of the overflowing glue thimble is in contact with the cup head of the support column, and the lower end of the support column is in contact with the movable mold seat.
本发明具有的有益效果:1、大大改善厚胶位处的缩水问题,和该厚胶位处的熔接线问题等;2、大大改善薄胶位处的不饱胶问题,和该薄胶位处的夹线和困气问题等问题;3、大大改善困气和末端料流前锋冷胶等问题。
The present invention has beneficial effects: 1. Greatly improve the shrinkage problem at the thick glue position, and the weld line problem at the thick glue position; 2. Greatly improve the unsaturated glue problem at the thin glue position, and the
附图说明 Description of drawings
图1是本发明之一的整体结构示意图,表示补胶前状态。 Fig. 1 is a schematic diagram of the overall structure of one of the present inventions, showing the state before glue filling.
图2是图1的补胶后示意图。 Fig. 2 is a schematic diagram of Fig. 1 after glue replenishment.
图3是本发明之二的整体结构示意图,表示局部薄胶位成型前状态。 Fig. 3 is a schematic diagram of the overall structure of the second invention, showing the state of the partial thin glue before forming.
图4是图3的局部薄胶位成型后示意图。 Fig. 4 is a schematic diagram of the partial thin glue position in Fig. 3 after molding.
图5是本发明之三的整体结构示意图,表示切溢胶前状态。 Fig. 5 is a schematic diagram of the overall structure of the third invention, showing the state before cutting overflow glue.
图6是图5的切断溢胶后示意图。 Fig. 6 is a schematic diagram of Fig. 5 after cutting the excess glue.
图7是图1的静模模芯示意图。 Fig. 7 is a schematic diagram of the static mold core of Fig. 1 .
图8是图1的动模模芯示意图。 Fig. 8 is a schematic diagram of the movable mold core of Fig. 1 .
图9是图3的静模模芯示意图。 Fig. 9 is a schematic diagram of the static mold core of Fig. 3 .
图10是图3的动模模芯示意图。 Fig. 10 is a schematic diagram of the movable mold core of Fig. 3 .
图11是图5的静模模芯示意图。 Fig. 11 is a schematic diagram of the static mold core of Fig. 5 .
图12是图5的动模模芯示意图。 Fig. 12 is a schematic diagram of the movable mold core of Fig. 5 .
图中:1电子保护开关、2制品顶针固定板、3螺钉、4制品顶针、41制品顶针杯头、5动模模芯、51过孔、52压入胶量、53制品型腔、54制品顶针孔、55溢料穴、56厚胶位、57薄胶位、6静模板、7制品、8压胶杆、81压胶杆头、9溢胶顶针、91溢胶顶针杯头、10溢胶、11静模座、12支撑柱、121支撑柱杯头、13静模模芯、14动模板、15回程弹簧、16回程杆、17模脚、18制品顶针顶板、19动模座、20垃圾钉、21滑槽、22注塑机顶棍、23镶块。 In the figure: 1 electronic protection switch, 2 product thimble fixing plate, 3 screws, 4 product thimble, 41 product thimble cup head, 5 moving mold core, 51 via hole, 52 press-in glue amount, 53 product cavity, 54 product Ejector hole, 55 overflow hole, 56 thick glue position, 57 thin glue position, 6 static template, 7 products, 8 pressure glue rod, 81 pressure glue rod head, 9 overflow glue thimble, 91 overflow glue thimble cup head, 10 Glue overflow, 11 static mold seat, 12 support column, 121 support column cup head, 13 static mold core, 14 movable template, 15 return spring, 16 return rod, 17 mold foot, 18 product thimble top plate, 19 movable mold seat, 20 trash nails, 21 chute, 22 injection molding machine top stick, 23 inserts.
T1-压入胶量。 T1- the amount of glue injected.
T2-压入胶量。 T2 - the amount of glue injected.
T3-压入胶量。 T3 - the amount of glue injected.
T4-制品顶针顶出量。 T4- product thimble ejection amount.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明做进一步说明: Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
实施例1 Example 1
本模具(如图1所示,补胶前状态)由静模座11、静模板6、动模座19、动模板14、模脚17、注塑机顶棍22和厚胶位补胶机构等组成。
This mold (as shown in Figure 1, the state before glue replenishment) consists of a
静模座11下面设有静模板6,在静模板6内设有静模模芯13,在静模模芯13内设有制品型腔53。
动模座19上面设有模脚17,在模脚17上面设有动模板14,在动模板14内设有动模模芯5,在模脚17之间由下至上还依次设有制品顶针顶板18和制品顶针固定板2,在制品顶针固定板2上设有滑槽21,制品顶针4穿过制品顶针固定板2和动模模芯5顶接在制品7底面,制品顶针4下端的顶针杯头41在滑槽21里滑动,制品顶针杯头41与支撑柱12的支撑柱杯头121接触,支撑柱12下端与动模座19接触,在制品顶针固定板2上还设有用于顶起分离静模板6的回程杆16,在回程杆16上套装有回程弹簧15,在制品顶针顶板18与动模座19之间设有垃圾钉20,在动模座19上还设有电子保护开关1,在动模座19的KO孔内设有顶推制品顶针顶板18的注塑机顶棍22,或在模脚17与静模板6之间设有模外油缸,动模座11、模脚17和动模板14通过螺钉3固定在一起。
Die
补胶机构包括在动模模芯5内设有压胶杆过孔51和压胶杆8,压胶杆8下端设有压胶杆杯头81,压胶杆8穿过制品顶针固定板2进入动模模芯5的压胶杆过孔51,该压胶杆过孔51连通所述的制品型腔53,补胶杆顶端与制品底面之间留有间隙,该间隙内设有压入胶量52,压胶杆8通过将该补胶52推入制品型腔53来实现给厚胶位56补胶,压胶杆8通过压胶杆杯头81固定在制品顶针固定板2内,压胶杆过孔51对应制品的厚胶位56。
The glue replenishing mechanism includes a glue rod through
工作原理: working principle:
在有闭模顶出信号或者带前模抽芯信号的注塑机上,通过在模具上设置补胶机构,利用射胶过程中到保压完成以前,由注塑机顶棍(或者模外加油缸)闭模顶出提供的动力,利用热塑胶在熔融状态很好流动, 在厚胶位处强行注入压入胶量而补胶,达到再次保压使该局部厚胶位处大大改善易缩水易夹线的良好外观效果,且注塑机的保压压力更小。 On the injection molding machine with closed mold ejection signal or with front mold core pulling signal, by setting the glue replenishing mechanism on the mold, the injection molding machine pushes the stick (or the oil cylinder outside the mold) during the injection process until the pressure holding is completed. The power provided by the ejection of the closed mold makes use of the good flow of thermoplastic in the molten state, and the amount of glue is injected into the thick glue position forcibly to replenish the glue, so as to maintain the pressure again and greatly improve the easy shrinkage and clamping of the local thick glue position. The good appearance effect of the line, and the holding pressure of the injection molding machine is smaller.
(参见图1),射胶保压时,设在制品局部厚胶位下的机关此时在回退距离T1状态,与制品表面存有T1厚度的补缩压入胶量。 (See Figure 1), when the glue is injected and kept under pressure, the mechanism located under the local thick glue position of the product is in the state of retracting distance T1 at this time, and there is a feeding and compressed glue amount of T1 thickness on the surface of the product. the
(参见图2),射胶保压完成后冷却动作前,模具还在闭合状态下,机关在顶针顶板带动作用下顶出一段距离T1,将机关顶面一段热胶补缩压入胶量压入制品这一局部厚胶位补偿厚胶位心部因后收缩形成中空,平衡收缩而不把制品拉成一个缩水印。 (See Figure 2), after the injection and holding pressure are completed and before the cooling action, the mold is still in the closed state, the mechanism is driven by the top plate of the thimble to push out a distance T1, and a section of hot glue on the top surface of the mechanism is compressed and pressed into the glue amount The part of the thick rubber part of the incoming product compensates the center of the thick rubber part to form a hollow due to post-shrinkage, and the shrinkage is balanced without pulling the product into a shrinkage mark.
实施例2 Example 2
本模具(如图3所示,补胶前状态)由静模座11、静模板6、动模座19、动模板14、模脚17、注塑机顶棍22和薄胶位成型机构等组成。
This mold (as shown in Figure 3, the state before glue replenishment) is composed of a
静模座11下面设有静模板6,在静模板6内设有静模模芯13,在静模模芯13内设有制品型腔53。
动模座19上面设有模脚17,在模脚17上面设有动模板14,在动模板14内设有动模模芯5,在模脚17之间由下至上还依次设有制品顶针顶板18和制品顶针固定板2,在制品顶针固定板2上设有滑槽21,制品顶针4穿过制品顶针固定板2和动模模芯5顶接在制品7底面,制品顶针4下端的顶针杯头41在滑槽21里滑动,顶针杯头41与支撑柱12的支撑柱杯头121接触,支撑柱12下端与动模座19接触,在制品顶针固定板2上还设有用于顶起分离静模板6的回程杆16,在回程杆16上套装有回程弹簧15,在制品顶针顶板18与动模座19之间设有垃圾钉20,在动模座19上还设有电子保护开关1,在动模座19的KO孔内设有顶推制品顶针顶板18的注塑机顶棍22,或在模脚17与静模板6之间设有模外油缸,动模座19、模脚17和动模板14通过螺钉3固定在一起;
Die
成型机构包括在动模模芯5内设有压胶杆过孔51和压胶杆8,压胶杆8下端设有压胶杆杯头81,压胶杆8穿过制品顶针固定板2进入动模模芯5的压胶杆过孔51,压胶杆过孔51连通所述的制品型腔53,压胶杆8顶端与制品7底面之间留有间隙,间隙内设有压入胶量52,该压胶杆8顶出一段距离,使压胶杆8顶面齐平制品7成型面来实现成型薄胶位57,同时将压入胶量52推入制品型腔53,压胶杆8通过压胶杆杯头81固定在制品顶针固定板2内,压胶杆过孔51对应制品的薄胶位57。
The molding mechanism includes a rubber rod through
工作原理: working principle:
在有闭模顶出信号或者带前模抽芯信号的注塑机上,通过在模具上设置成型机构,利用射胶过程中到保压完成以前,由注塑机顶棍(或者模外加油缸)闭模顶出提供的动力,在局部薄胶位先做厚,再利用热塑胶在熔融状态很好流动而强行减胶,达到成型该局部薄胶位,而大大改善难饱胶易困气易夹线的良好外观效果,且注塑机的射胶压力更小。 On the injection molding machine with the ejection signal of the closed mold or the core-pulling signal of the front mold, by setting the molding mechanism on the mold, the ejector rod of the injection molding machine (or the oil cylinder outside the mold) will close The power provided by the ejection of the mold makes the local thin glue part thicker first, and then uses the thermoplastic to flow well in the molten state to forcibly reduce the glue, so as to achieve the molding of the local thin glue part, and greatly improve the difficult-to-fill glue that is easy to trap and easy to pinch. The good appearance effect of the line, and the injection pressure of the injection molding machine is smaller.
(参见图3),射胶保压时,设在制品局部薄胶位下的机关此时在回退距离T2状态,与制品表面存有T2厚度的压入胶量,机关顶部形状跟制品该薄胶位动模侧胶位形状一致(如图例为一球面),此时制品薄胶位下有一压入胶量胶厚,比较厚容易成型。 (See Figure 3), when the glue is injected and kept under pressure, the mechanism located under the local thin glue position of the product is in the state of the retreat distance T2 at this time, and there is a T2 thickness of pressed glue on the surface of the product. The shape of the top of the mechanism is the same as that of the product. Thin glue position The shape of the glue position on the side of the moving mold is consistent (as shown in the example, it is a spherical surface). At this time, there is a press-in glue volume under the thin glue position of the product, which is relatively thick and easy to form.
(参见图4),射胶保压完成后冷却动作前,模具还在闭合状态下,机关在顶针顶板带动作用下顶出一段距离T2,将热熔状态的压入胶量压入制品内,机关顶面平齐制品薄胶位处动模侧,从而成型薄胶位。 (See Figure 4), after the plastic injection is completed and before the cooling action, the mold is still in the closed state, and the mechanism is driven by the top plate of the thimble to push out a distance T2, and the amount of glue in the hot melt state is pressed into the product. The top surface of the mechanism is flush with the thin rubber part of the product on the side of the movable mold, so as to form the thin rubber part.
实施例3 Example 3
本模具(如图5所示,补胶前状态)由静模座11、静模板6、动模座19、动模板14、模脚17、注塑机顶棍22和自动模内切溢料穴机构等组成。
This mold (as shown in Figure 5, the state before glue filling) consists of a
静模座11下面设有静模板6,在静模板6内设有静模模芯13,在静模模芯13内设有制品型腔53。
动模座19上面设有模脚17,在模脚17上面设有动模板14,在动模板14内设有动模模芯5,在模脚17之间由下至上还依次设有制品顶针顶板18和制品顶针固定板2,在制品顶针固定板2上设有滑槽21,制品顶针4穿过制品顶针固定板2和动模模芯5顶接在制品7底面,制品顶针4下端的顶针杯头41在滑槽21里滑动,顶针杯头41与支撑柱12的支撑柱杯头121接触,支撑柱12下端与动模座19接触,在制品顶针固定板2上还设有用于顶起分离静模板6的回程杆16,在回程杆16上套装有回程弹簧15,在制品顶针顶板18与动模座19之间设有垃圾钉20,在动模座19上还设有电子保护开关1,在动模座19的KO孔内设有顶推顶针顶板的注塑机顶棍22,或在模脚17与静模板6之间设有模外油缸,动模座19、模脚17和动模板14通过螺钉3固定在一起。
Die
自动模内切溢料穴机构包括在动模模芯5内设有溢料穴55、溢胶顶针9、压胶杆过孔51和压胶杆8:溢料穴55与所述的制品型腔53底部边缘搭接,制品7向溢料穴55排气和排冷胶,溢料穴55还连通压胶杆过孔51;压胶杆8下端设有压胶杆杯头81,该压胶杆8穿过制品顶针固定板18进入动模模芯5的压胶杆过孔51,该压胶杆过孔51连通所述的制品型腔53,压胶杆8顶端与制品7底面之间留有间隙,该间隙内设有压入胶量52,压胶杆8通过将该压入胶量52推入制品型腔53,同时切断与制品7连接的溢料穴里的溢胶10,该压胶杆8通过压胶杆杯头81固定在制品顶针固定板2内;溢胶顶针9下端设有溢胶顶针杯头91,该溢胶顶针9穿过制品顶针固定板2和动模模芯5顶接在溢胶10底面,溢胶顶针9下端的溢胶顶针杯头91在滑槽21里滑动,该溢胶顶针杯头91与支撑柱12的支撑柱杯头121接触,该支撑柱12下端与动模座19接触。
The automatic in-mold cutting overflow cavity mechanism includes an overflow cavity 55, an
工作原理: working principle:
在有闭模顶出信号或者带前模抽芯信号的注塑机上,通过在模具上设置自动模内切溢料穴机构,利用射胶过程中到保压完成以前,由注塑机顶棍(或者模外加油缸)闭模顶出提供的动力,强行注入压入胶量到制品内,同时模内分割断制品跟溢料穴里的溢胶的连接,达到在制品动模侧任意末端位置设置溢料穴来大大改善困气和冷胶等问题,且注塑机的射胶压力更小。 On the injection molding machine with the ejection signal of the closed mold or the core-pulling signal of the front mold, by setting the automatic in-mold cutting overflow hole mechanism on the mold, the top stick of the injection molding machine ( Or outside the mold oil cylinder) the power provided by the closed mold ejector, forcibly inject the amount of glue into the product, and at the same time, the mold is divided to connect the product with the overflow glue in the overflow hole, so that it can be set at any end position on the moving mold side of the product The overflow hole can greatly improve the problems of trapped air and cold glue, and the injection pressure of the injection molding machine is smaller.
(参见图5),射胶保压时,设在溢料下的机关此时在回退距离T3状态,与制品表面存有T3厚度的压入胶量。 (See Figure 5), when the glue is injected and the pressure is maintained, the mechanism located under the overflow is in the state of the retraction distance T3 at this time, and there is an amount of pressed glue with a thickness of T3 on the surface of the product.
(参见图6),射胶保压完成后冷却动作前,模具还在闭合状态下,机关在顶针顶板带动作用下顶出一段距离T3,将热熔状态的压入胶量压入制品内,机关顶面平齐制品动模侧,从而断开制品与溢料穴里的溢胶的连接,开模后再由顶出系统将制品与溢胶一起顶出,从而达到解决因困气冷胶等问题而加的溢料穴模内切功能。 (See Figure 6), after the plastic injection is completed and before the cooling action, the mold is still in the closed state, and the mechanism is driven by the top plate of the thimble to push out a distance T3, and the amount of glue in the hot melt state is pressed into the product. The top surface of the mechanism is flush with the moving mold side of the product, so as to disconnect the product from the overflow glue in the overflow hole. After the mold is opened, the ejector system will eject the product and the overflow glue together, so as to solve the problem of air-cooled glue The in-cutting function of the overflow cavity mold is added for problems such as overflow.
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| CN104191564A (en) * | 2014-08-29 | 2014-12-10 | 苏州正豪塑胶电子有限公司 | Mould with cutting and overflowing functions |
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| CN110406011B (en) * | 2019-06-25 | 2022-03-29 | 广东长盈精密技术有限公司 | Manufacturing method of primary blank and electronic product substrate |
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| CN111976083B (en) * | 2020-07-30 | 2022-06-21 | 广东长盈精密技术有限公司 | Watch middle frame and processing method thereof |
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| CN201439241U (en) * | 2009-09-01 | 2010-04-21 | 恒毅模具注塑(深圳)有限公司 | Automatic glue filling and plastic injecting mould |
| CN101885225A (en) * | 2010-06-18 | 2010-11-17 | 阳恒 | Cutting-off methods of edge gates in plastic moulds and moulds thereof |
| CN201776878U (en) * | 2010-06-18 | 2011-03-30 | 阳恒 | Ejection edge gate cutoff die in injection machine module |
| CN201784128U (en) * | 2010-06-18 | 2011-04-06 | 阳恒 | Plastic mold of common injection molding machine capable of automatically cutting off edge gate |
-
2011
- 2011-06-24 CN CN201110171469.8A patent/CN102259411B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1836880A (en) * | 2005-03-21 | 2006-09-27 | 北京中拓机械有限责任公司 | Method for forming hollow plastic products and device therefor |
| CN200974320Y (en) * | 2006-11-27 | 2007-11-14 | 浙江苏泊尔橡塑制品有限公司 | Injection forming mould for thermosetting plastics |
| CN201439241U (en) * | 2009-09-01 | 2010-04-21 | 恒毅模具注塑(深圳)有限公司 | Automatic glue filling and plastic injecting mould |
| CN101885225A (en) * | 2010-06-18 | 2010-11-17 | 阳恒 | Cutting-off methods of edge gates in plastic moulds and moulds thereof |
| CN201776878U (en) * | 2010-06-18 | 2011-03-30 | 阳恒 | Ejection edge gate cutoff die in injection machine module |
| CN201784128U (en) * | 2010-06-18 | 2011-04-06 | 阳恒 | Plastic mold of common injection molding machine capable of automatically cutting off edge gate |
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| CN102259411A (en) | 2011-11-30 |
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