CN102249106A - Device for attaching adhesive tape to transfer composite paper and method for attaching adhesive tape - Google Patents
Device for attaching adhesive tape to transfer composite paper and method for attaching adhesive tape Download PDFInfo
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Abstract
一种转移复合纸贴胶带装置,包括检测机构,用于检测转移复合纸的切换接头,发出检测信号;牵引机构,用于带动转移复合纸运动;贴胶机构,用于将胶带贴到转移复合纸的切换接头处;控制单元,用于根据接收到的检测信号,控制贴胶机构进行贴胶带。一种贴胶带方法,包括以下步骤:将裁切成一定规格大小的单面胶带吸附在贴合辊上,单面胶带带胶的一面向外,单面胶带不带胶的一面靠着贴合辊;基膜和转移复合纸经由剥离单元剥离后,转移复合纸的拼接接头经过检测机构时,检测机构检测到拼接接头后发出检测信号;控制单元根据接收到的检测信号,计算出延迟时间,并根据上述延迟时间延迟控制贴胶机构将胶带贴到转移复合纸的拼接接头处。
A tape sticking device for transfer composite paper, including a detection mechanism for detecting the switching joint of the transfer composite paper and sending a detection signal; a traction mechanism for driving the movement of the transfer composite paper; a glue application mechanism for pasting the adhesive tape on the transfer composite paper The switching joint of the paper; the control unit is used to control the gluing mechanism to stick the tape according to the received detection signal. A method for pasting adhesive tape, comprising the following steps: adsorbing a single-sided tape cut into a certain size on a laminating roller, the side of the single-sided tape with glue facing outward, and the side of the single-sided tape without glue facing against the pasting Roller; after the base film and the transfer composite paper are peeled off by the peeling unit, when the splicing joint of the transfer composite paper passes the detection mechanism, the detection mechanism detects the splicing joint and sends a detection signal; the control unit calculates the delay time according to the received detection signal, And according to the above-mentioned delay time, the glue-applying mechanism is controlled to stick the adhesive tape to the splicing joint of the transfer composite paper.
Description
技术领域 technical field
本发明涉及一种转移复合纸的加工设备,更具体地说涉及一种转移复合纸贴胶带装置及贴胶带方法。The invention relates to a processing equipment for transfer composite paper, and more specifically relates to a device and a method for pasting tape on transfer composite paper.
背景技术 Background technique
随着国家对环保的要求越来越高,普通复合纸因表面带有不易降解的基膜,用得越来越少。为了达到环保的要求,印刷行业转而采用转移复合纸即转移镀铝纸进行印刷。As the country's requirements for environmental protection are getting higher and higher, ordinary composite paper is used less and less because of the non-degradable base film on the surface. In order to meet the requirements of environmental protection, the printing industry has turned to transfer composite paper, that is, transfer aluminized paper for printing.
现有的转移复合纸的生产工艺依次包括一下步骤:在基膜上涂布离型层、在离型层上真空镀铝形成真空镀铝层、将真空镀铝层与纸张复合、将基膜从离型层上剥离得到转移复合纸、将转移复合纸收卷成转移复合纸卷。为了改善转移复合纸的印刷性能,通常在将基膜从离型层上剥离后,在转移复合纸的离型层上印刷一层清漆,经烘干再收卷,制成成品,这已是印刷行业公知的生产方式。The production process of the existing transfer composite paper includes the following steps in turn: coating a release layer on the base film, vacuum aluminizing on the release layer to form a vacuum aluminized layer, compounding the vacuum aluminized layer with paper, and coating the base film The transfer composite paper is obtained by peeling off the release layer, and the transfer composite paper is rolled into a transfer composite paper roll. In order to improve the printing performance of the transfer composite paper, usually after the base film is peeled off from the release layer, a layer of varnish is printed on the release layer of the transfer composite paper, dried and rewound to make a finished product. A production method well known in the printing industry.
这种工艺由于在收卷过程存在粘花和擦花等质量缺陷,为解决这种质量缺陷,申请人采用了联线剥离印刷工艺或联线剥离裁切工艺,并与本申请同时申请了专利,联线剥离印刷的工艺步骤依次包括带基膜转移复合纸卷用放卷机展开,剥离单元剥离基膜,印刷单元对转移复合纸印刷。联线剥离裁切的工艺步骤依次包括带基膜转移复合纸卷用放卷机展开,剥离单元剥离基膜,裁切单元将转移复合纸裁切成大张即大张的纸张。This process has quality defects such as sticking and rubbing in the winding process. In order to solve this quality defect, the applicant adopted an in-line peeling printing process or an in-line peeling cutting process, and applied for a patent at the same time as this application , the process steps of in-line peeling printing include sequentially unwinding the transfer composite paper roll with base film with an unwinder, peeling off the base film by the peeling unit, and printing on the transfer composite paper by the printing unit. The process steps of in-line peeling and cutting include sequentially unwinding the transfer composite paper roll with base film by an unwinder, peeling off the base film by the peeling unit, and cutting the transfer composite paper into large or large sheets by the cutting unit.
这种生产工艺一般都是采用双工位不停机放卷机放卷,基膜尚未剥离的带基膜转移复合纸在不停机的情况下进行新旧纸卷切换时,可以选择的方式有两种:This kind of production process generally adopts double-station non-stop unwinding machine to unwind. When the base film transfer composite paper with base film has not been peeled off, there are two ways to choose when switching between old and new paper rolls without stopping the machine. :
1、搭接。搭接方式就是旧纸卷留有一部分尾巴搭接在新纸卷的纸头上,它们之间有一定的重叠。1. Lap joint. The overlapping method is that a part of the tail of the old paper roll is overlapped with the head of the new paper roll, and there is a certain overlap between them.
2、拼接。拼接方式就是旧纸卷的尾部和新纸卷的头部拼接在一起,相互之间没有重叠部分,且存有一定的间隙。2. Splicing. The splicing method is that the tail of the old paper roll and the head of the new paper roll are spliced together, there is no overlap between each other, and there is a certain gap.
因为切换的是基膜尚未剥离的带基膜转移复合纸卷,需在后面进行基膜和转移复合纸的剥离分开,所以必须采用拼接方式进行新旧纸卷间的切换。Because the switch is the transfer composite paper roll with the base film that has not been peeled off, the base film and the transfer composite paper need to be peeled and separated later, so the switch between the old and new paper rolls must be switched by splicing.
为了在剥离时不会断料,在新、旧纸卷切换接头的两面都需通过胶带连接,一片胶带分别连接新纸卷切换接头基膜和旧纸卷切换接头基膜的外表面,另一片胶带分别连接新纸卷切换接头纸张和旧纸卷切换接头纸张的外表面。In order not to break the material when peeling off, both sides of the new and old paper roll switching joints need to be connected by tape. One piece of tape is respectively connected to the outer surface of the new paper roll switching joint base film and the old paper roll switching joint base film, and the other piece The adhesive tape connects the outer surfaces of the new paper roll switching joint paper and the old paper roll switching joint paper respectively.
因为新、旧纸卷均为基膜尚未剥离的带基膜转移复合纸的切换接头在经过剥离工序后,纸张和基膜分离,纸张和基膜分别留有一片胶带。因为纸张只有外表面有胶带,所以在外力的作用下,新、旧纸卷的纸张之间就容易断裂而导致停机故障,造成大量废品,同时也降低生产效率,增大了操作者的劳动量。Because the new and old paper rolls are all base film transfer joints with base film transfer composite paper, after the stripping process, the paper and base film are separated, and a piece of adhesive tape is left on the paper and base film respectively. Because the paper only has tape on the outer surface, under the action of external force, the paper between the new and old paper rolls is easy to break, resulting in shutdown failure, resulting in a large number of waste products, and also reduces production efficiency and increases the workload of the operator. .
发明内容 Contents of the invention
本发明的目的是对现有技术进行改进,提供一种转移复合纸贴胶带装置,可以有效的避免新、旧纸卷的纸张之间发生断裂,采用的技术方案如下:The purpose of the present invention is to improve the prior art and provide a device for transferring composite paper sticking tape, which can effectively avoid the breakage between the papers of new and old paper rolls. The technical scheme adopted is as follows:
本发明的转移复合纸贴胶带装置,其特征在于:包括检测机构,用于检测转移复合纸的切换接头,发出检测信号;牵引机构,用于带动转移复合纸运动;贴胶机构,用于将胶带贴到转移复合纸的切换接头处;控制单元,用于根据接收到的检测信号,控制贴胶机构进行贴胶带。The tape sticking device for transfer composite paper of the present invention is characterized in that: it includes a detection mechanism for detecting the switching joint of the transfer composite paper and sending a detection signal; a traction mechanism for driving the transfer composite paper to move; The adhesive tape is attached to the switching joint of the transfer composite paper; the control unit is used to control the adhesive application mechanism to apply the adhesive tape according to the received detection signal.
所述检测机构为色标传感器。所述色标传感器优选色彩传感器。The detection mechanism is a color mark sensor. The color mark sensor is preferably a color sensor.
所述牵引机构包括牵引辊和牵引压辊,牵引压辊的圆周面与牵引辊的圆周面滚动接触。The traction mechanism includes a traction roller and a traction pressure roller, and the peripheral surface of the traction pressure roller is in rolling contact with the peripheral surface of the traction roller.
所述贴胶机构包括往复运动机构、支撑臂、贴合辊和至少一片胶带,支撑臂一端连接往复运动机构的动作端,支撑臂另一端连接贴合辊的转轴,胶带设在贴合辊的圆周面上。The gluing mechanism includes a reciprocating mechanism, a support arm, a bonding roller and at least one piece of adhesive tape, one end of the supporting arm is connected to the action end of the reciprocating mechanism, the other end of the supporting arm is connected to the rotating shaft of the bonding roller, and the adhesive tape is located on the bonding roller. on the circumference.
一种方案,所述往复运动机构为液压缸,往复运动机构的动作端为液压缸的活塞轴。其缺点在于,液压缸的动作较慢。In one solution, the reciprocating mechanism is a hydraulic cylinder, and the action end of the reciprocating mechanism is a piston shaft of the hydraulic cylinder. The disadvantage is that the movement of the hydraulic cylinder is relatively slow.
另一种方案,所述往复运动机构为丝杆螺母往复运动机构,丝杆螺母往复运动机构包括电机、丝杆、螺母,丝杆连接电机的输出轴,螺母套在丝杆上,往复运动机构的动作端为螺母。Another kind of scheme, described reciprocating mechanism is screw nut reciprocating mechanism, and screw nut reciprocating mechanism comprises motor, screw mandrel, nut, and screw rod connects the output shaft of motor, and nut is enclosed within on the screw rod, and reciprocating mechanism The action end is a nut.
较佳的方案,所述往复运动机构为气缸,往复运动机构的动作端为气缸的活塞轴。Preferably, the reciprocating mechanism is an air cylinder, and the action end of the reciprocating mechanism is the piston shaft of the air cylinder.
为了避免胶带掉落下来,同时为了避免破坏胶带的结构,所述贴合辊的圆周面上开有至少一个吸附孔,所述吸附孔连接真空泵。In order to prevent the adhesive tape from falling down and to avoid damaging the structure of the adhesive tape, at least one adsorption hole is opened on the circumferential surface of the bonding roller, and the adsorption hole is connected to a vacuum pump.
所述控制单元选择PLC。The control unit selects PLC.
所述胶带为单面胶带。The adhesive tape is a single-sided adhesive tape.
一种贴胶带方法,其特征在于:包括以下步骤:A kind of adhesive tape method, it is characterized in that: comprise the following steps:
1)将裁切成一定规格大小的单面胶带吸附在贴合辊上,单面胶带带胶的一面向外,单面胶带不带胶的一面靠着贴合辊;1) Adsorb the single-sided tape cut into a certain size on the laminating roller, the side of the single-sided tape with glue is facing outward, and the side of the single-sided tape without glue is against the laminating roller;
2)基膜和转移复合纸经由剥离单元剥离后,转移复合纸的拼接接头经过检测机构时,检测机构检测到拼接接头后发出检测信号;2) After the base film and the transfer composite paper are peeled off by the peeling unit, when the spliced joint of the transferred composite paper passes through the detection mechanism, the detection mechanism detects the spliced joint and sends out a detection signal;
3)控制单元根据接收到的检测信号,计算出延迟时间,并根据上述延迟时间延迟控制贴胶机构将胶带贴到转移复合纸的拼接接头处。3) The control unit calculates the delay time according to the received detection signal, and controls the glue application mechanism to stick the adhesive tape to the splicing joint of the transfer composite paper according to the above delay time delay.
所述步骤3中控制单元接收到检测信号后,根据检测机构到贴合部位的距离、气缸动作延时的时间和牵引机构的牵引速度,计算出延迟时间。举个例子,延迟时间如果为2秒,控制单元在接收到的检测信号后,等待2秒后,控制贴胶机构开始工作,就可以将胶带贴到转移复合纸的拼接接头处。In
本发明对照现有技术的有益效果是,通过在新、旧转移复合纸拼接接头处的正面再贴上一层胶带,使得新、旧转移复合纸拼接接头处两面都有胶带,增强新、旧转移复合纸拼接接头处的抗拉能力,避免新、旧转移复合纸拼接接头处在后面的生产工序中发生断裂、导致停机故障,大幅提高了产品的成品率,有效的降低了企业的生产成本。The beneficial effect of the present invention compared with the prior art is that by pasting a layer of adhesive tape on the front of the splicing joint of the new and old transferred composite paper, there are adhesive tapes on both sides of the spliced joint of the new and old transferred composite paper, which strengthens the joint between the new and the old. The tensile strength of the splicing joints of the transfer composite paper prevents the new and old transfer composite paper splicing joints from breaking in the subsequent production process, resulting in shutdown failures, greatly improving the product yield and effectively reducing the production cost of the enterprise .
附图说明 Description of drawings
图1是本发明优选实施例的结构示意图;Fig. 1 is the structural representation of preferred embodiment of the present invention;
图2是图1所示优选实施例的电路原理框图。FIG. 2 is a schematic block diagram of the preferred embodiment shown in FIG. 1 .
具体实施方式 Detailed ways
如图1、2所示,本优选实施例中的转移复合纸贴胶带装置,包括检测机构,用于检测转移复合纸的切换接头,发出检测信号;牵引机构,用于带动转移复合纸运动;贴胶机构,用于将胶带贴到转移复合纸的切换接头处;控制单元,用于根据接收到的检测信号,控制贴胶机构进行贴胶带。As shown in Figures 1 and 2, the tape-sticking device for transferring composite paper in this preferred embodiment includes a detection mechanism for detecting the switching joint of the transfer composite paper and sending a detection signal; a traction mechanism for driving the movement of the transfer composite paper; The gluing mechanism is used for affixing the adhesive tape to the switching joint of the transfer composite paper; the control unit is used for controlling the gluing mechanism to apply the adhesive tape according to the received detection signal.
所述检测机构为色标传感器3。所述色标传感器3选用色彩传感器。The detection mechanism is a
所述牵引机构包括牵引辊10和牵引压辊4,牵引压辊4的圆周面与牵引辊10的圆周面滚动接触。The traction mechanism includes a
所述贴胶机构包括气缸12、支撑臂5、贴合辊6和多片第二胶带7,支撑臂5一端连接气缸12的活塞轴,支撑臂5另一端连接贴合辊6的转轴,第二胶带7设在贴合辊的圆周面上。The gluing mechanism includes a
为了避免第二胶带7掉落下来,同时为了避免破坏第二胶带7的结构,所述贴合辊6的圆周面上开有多个吸附孔601,所述吸附孔601连接真空泵(未画出)。In order to prevent the second
所述控制单元选择PLC。The control unit selects PLC.
所述第二胶带7为单面胶带。The second
一种贴胶带方法,包括以下步骤:A method for sticking adhesive tape, comprising the steps of:
1)将裁切成一定规格大小的第二胶带7吸附在贴合辊6上,第二胶带7带胶的一面向外,第二胶带7不带胶的一面靠着贴合辊6;1) The second
2)基膜8和转移复合纸9经由剥离单元2剥离后,转移复合纸9的拼接接头经过检测机构时,检测机构检测到拼接接头后发出检测信号;2) After the
3)控制单元根据接收到的检测信号,计算出延迟时间,并根据上述延迟时间延迟控制贴胶机构将第二胶带7贴到转移复合纸9的拼接接头处。3) The control unit calculates the delay time according to the received detection signal, and controls the glue application mechanism to stick the second
所述步骤3中控制单元接收到检测信号后,根据检测机构到贴合部位的距离、气缸动作延时的时间和牵引机构的牵引速度,计算出延迟时间。In
由于在放卷机进行新、旧转移复合纸卷拼接切换换卷时,需要用两条胶带粘住新、旧带基膜转移复合纸拼接接头处的正反两面,因此新、旧带基膜转移复合纸组成的带基膜转移复合纸1,一条胶带贴在基膜8的外表面上,另一条胶带(第一胶带11)贴在转移复合纸9的外表面。带基膜转移复合纸1在经过剥离单元2剥离基膜8后,其转移复合纸9和基膜8被剥离分开,转移复合纸9只剩下背面的第一胶带11,另一条胶带则保留在剥离后的基膜8上,当第一胶带11经过色标传感器3时,色标传感器3检测到第一胶带11,输送给处理器PLC一个信号,PLC根据转移复合纸9传送的速度v、色标传感器3到贴合辊6和牵引辊10切点的距离s,PLC控制气缸12开始动作到贴合辊6与牵引辊10合压所需时间t1,可以计算出贴合辊6压上牵引辊10的动作时间t(t=s/v-t1)。Since the new and old transfer composite paper rolls are spliced and switched on the unwinder, two tapes need to be used to stick the front and back sides of the splicing joint of the new and old transfer composite paper with base film, so the new and old base film Transfer
所述贴合辊6由气缸12提供动力,气缸12由电磁阀控制其动作,在色标传感器3检测到第一胶带11,经过延时t时间后,PLC输给电磁阀一个动作信号,电磁阀带动气缸12动作,贴合辊6压上牵引辊10,一片第二胶带7在一定压力下就牢牢的贴在转移复合纸9另一个表面,也就是第一胶带11的正对面,完成贴胶带工作。经过一定的延时PLC再输给电磁阀一个离压动作信号,贴合辊6离开牵引辊10。所述贴合辊6与牵引辊10在待工作状态下是分开的。The
为能顺利完成补胶带工作,牵引压辊4需把转移复合纸9紧紧的压在牵引辊10上,转移复合纸9在牵引辊10上产生大的包角,此包角需大于180度,使牵引压辊4紧贴在牵引辊10上,平整并且不打滑。In order to successfully complete the tape repair work, the
由于所述贴合辊6中间是空的,吸胶带的那一段表面钻有多个吸附孔601,用真空泵对贴合辊6内部进行抽真空,使贴合辊6内部产生一定的负压,第二胶带7能很稳很平的吸附在贴合辊6的表面,不会掉下来。Since the middle of the
以上所述仅为本发明的较佳实施例,并非用来限定本发明的实施范围;即凡依本发明的权利要求范围所做的等同变换,均为本发明权利要求范围所覆盖。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the implementation scope of the present invention; that is, all equivalent transformations made according to the scope of the claims of the present invention are covered by the scope of the claims of the present invention.
Claims (10)
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| CN2011100932178A CN102249106A (en) | 2011-04-14 | 2011-04-14 | Device for attaching adhesive tape to transfer composite paper and method for attaching adhesive tape |
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| CN2011100932178A CN102249106A (en) | 2011-04-14 | 2011-04-14 | Device for attaching adhesive tape to transfer composite paper and method for attaching adhesive tape |
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| CN102249106A true CN102249106A (en) | 2011-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011100932178A Pending CN102249106A (en) | 2011-04-14 | 2011-04-14 | Device for attaching adhesive tape to transfer composite paper and method for attaching adhesive tape |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104634625A (en) * | 2013-11-14 | 2015-05-20 | 珠海格力电器股份有限公司 | Experimental device |
| CN105692281A (en) * | 2016-03-21 | 2016-06-22 | 蔡小蝶 | Zero-speed abutting-joint equipment |
| CN107645845A (en) * | 2017-10-20 | 2018-01-30 | 深圳市芬能自动化设备有限公司 | A kind of circuit board automatic film applicator |
| CN109498276A (en) * | 2017-09-15 | 2019-03-22 | 泉州向日葵卫生用品有限公司 | A kind of bilateral fixed length positioning conveying mechanism of material |
| CN110155776A (en) * | 2019-04-30 | 2019-08-23 | 广东新宏泽包装股份有限公司 | A stripping connection mechanism and stripping connection method for gravure coated paper |
| CN111453494A (en) * | 2020-04-09 | 2020-07-28 | 安庆市恒昌机械制造有限责任公司 | Raw material switching device and feeding device |
| CN111874699A (en) * | 2020-09-03 | 2020-11-03 | 深圳市浩能科技有限公司 | Coil stock interface reinforcing apparatus |
| CN112794136A (en) * | 2021-01-20 | 2021-05-14 | 广东金斯迪新材料科技有限公司 | Automatic film cutting and adhesive tape pasting device |
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| US5356496A (en) * | 1992-06-15 | 1994-10-18 | The Black Clawson Company | Splice tail tape-down method and apparatus |
| CN101033044A (en) * | 2006-12-19 | 2007-09-12 | 陕西北人印刷机械有限责任公司 | Paper high speed synchronization butt joint device for photogravure press units |
| CN202072325U (en) * | 2011-04-14 | 2011-12-14 | 汕头东风印刷股份有限公司 | Transfer composite paper taping device |
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| CN85106916A (en) * | 1985-09-13 | 1987-03-11 | 斯托克·布拉班特公司 | Apparatus for bonding two continuous strips of equal width glueable material and method of operation thereof |
| US5356496A (en) * | 1992-06-15 | 1994-10-18 | The Black Clawson Company | Splice tail tape-down method and apparatus |
| CN101033044A (en) * | 2006-12-19 | 2007-09-12 | 陕西北人印刷机械有限责任公司 | Paper high speed synchronization butt joint device for photogravure press units |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104634625A (en) * | 2013-11-14 | 2015-05-20 | 珠海格力电器股份有限公司 | Experimental device |
| CN105692281A (en) * | 2016-03-21 | 2016-06-22 | 蔡小蝶 | Zero-speed abutting-joint equipment |
| CN105692281B (en) * | 2016-03-21 | 2017-11-03 | 蔡小蝶 | Zero-speed the service of connection devices |
| CN109498276A (en) * | 2017-09-15 | 2019-03-22 | 泉州向日葵卫生用品有限公司 | A kind of bilateral fixed length positioning conveying mechanism of material |
| CN107645845A (en) * | 2017-10-20 | 2018-01-30 | 深圳市芬能自动化设备有限公司 | A kind of circuit board automatic film applicator |
| CN107645845B (en) * | 2017-10-20 | 2023-08-29 | 深圳市芬能自动化设备有限公司 | Automatic film sticking machine for circuit board |
| CN110155776A (en) * | 2019-04-30 | 2019-08-23 | 广东新宏泽包装股份有限公司 | A stripping connection mechanism and stripping connection method for gravure coated paper |
| CN111453494A (en) * | 2020-04-09 | 2020-07-28 | 安庆市恒昌机械制造有限责任公司 | Raw material switching device and feeding device |
| CN111874699A (en) * | 2020-09-03 | 2020-11-03 | 深圳市浩能科技有限公司 | Coil stock interface reinforcing apparatus |
| CN112794136A (en) * | 2021-01-20 | 2021-05-14 | 广东金斯迪新材料科技有限公司 | Automatic film cutting and adhesive tape pasting device |
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Application publication date: 20111123 |
