CN102248457B - Automatic side-brushing machine for storage battery plate - Google Patents

Automatic side-brushing machine for storage battery plate Download PDF

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Publication number
CN102248457B
CN102248457B CN 201110223867 CN201110223867A CN102248457B CN 102248457 B CN102248457 B CN 102248457B CN 201110223867 CN201110223867 CN 201110223867 CN 201110223867 A CN201110223867 A CN 201110223867A CN 102248457 B CN102248457 B CN 102248457B
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CN
China
Prior art keywords
brush
plate
wire wheel
baffle
driving
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Application number
CN 201110223867
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Chinese (zh)
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CN102248457A (en
Inventor
张明友
程钰
冯龙跃
周仕伟
Original Assignee
武汉深蓝自动化设备股份有限公司
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Priority to CN 201110223867 priority Critical patent/CN102248457B/en
Publication of CN102248457A publication Critical patent/CN102248457A/en
Application granted granted Critical
Publication of CN102248457B publication Critical patent/CN102248457B/en

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Abstract

The invention relates to a high-efficiency automatic side-brushing machine for a storage battery plate, and in particular relates to a device for automatically brushing four sides of a pole plate in a production process of a lead acid storage battery. The invention discloses a side-brushing machine which is a production line device. A frame, a stepping plate-feeding device, a plate-running device, a lower side-brushing device, an upper side-brushing device, a profile-brushing device and a plate-collecting plate are connected with one another in turn, thereby forming the production line device. The production line device can automatically cooperate under the control of an electric system. The side-brushing machine provided by the invention is used for realizing the operations for processing a lead alloy plate grid such as automatically feeding a sheet, automatically brushing sides and automatically collecting the sheet after being brushed, and is also used for finishing the conversion of the production flow from manual operation to automatic operation, greatly reducing the production intensity and operation cost of manual operation, promoting the labor productivity and reducing the harm to a human body caused by environmental pollution and lead dust.

Description

Automatic edge brushing machine for polar plate of storage battery
Technical field
The present invention relates to the accumulator pole board processing device, specifically a kind of high efficiency automatic edge brushing machine is applicable to the automatic edge brushing equipment that lead-acid accumulator is made the metal grid in field.
Background technology
In lead-acid accumulator production process, multi-joint grid through slitting mill divide be cut to the monolithic pole plate after, the phenomenons such as burr, distortion, edge are irregular can appear in pole plate four limits, cause the pole plate Quality Down, have a strong impact on quality and the life-span of battery, therefore need to brush the limit to guarantee accumulator quality to the pole plate behind the rolling cut.Traditional brush limit mode is manual brush limit, and power is difficult for controlling during the brush limit, easily causes the pole plate distortion, and the plate ear is loose, the pole plate Quality Down, and product percent of pass is low, and production efficiency is low, and the dust polluting environment of generation is large to the human injury.
Summary of the invention
Technical problem to be solved by this invention provides a kind of automatic edge brushing machine for polar plate of storage battery, overcomes that existing pole plate is yielding, dry linting, easily produces plumbous bits lead powder dirt, and labour intensity is large, the low and low shortcoming of product percent of pass of production efficiency.
In order to solve the problems of the technologies described above, the invention provides a kind of high efficiency automatic edge brushing machine for polar plate of storage battery, it is characterized in that, comprise frame, walk panel assembly, lower brush limit device, upper brush limit device, side direction brush limit device, power-supply system and electric control system, described frame is installed on the horizontal plane, level is provided with workbench on the frame, described electric control system comprises electric cabinet and the guidance panel that electrical equipment is housed, described electric cabinet is installed on the frame of workbench below, described guidance panel is installed on the workbench
The described panel assembly of walking comprises horizontal push plate device, the first baffle plate, second baffle, described horizontal push plate device is installed in the right-hand member of described workbench, described horizontal push plate device comprises advance and retreat executing agency, push pedal, and the control element of described advance and retreat executing agency connects described electric control system; Described blade face is perpendicular to workbench, and the right side is mounted on the left top of the described executing agency that advances and retreat; Described the first baffle plate, second baffle are parallel to each other and are installed on the described workbench, form the rectangle passageway at described workbench between the two, the right-hand member of described the first baffle plate, second baffle is connected with the ultra-Left position of described push pedal, and the ultra-Left position of described push pedal is the position that the described executing agency that advances and retreat advances described push pedal when arriving the first desired location; The left side of described push pedal is spill, the right-hand member of described first, second baffle plate is provided with the 3rd baffle plate of telescopic movable, described the 3rd baffle plate installation site is corresponding to the ultra-Left position of described push pedal, the shape of described the 3rd baffle plate and described spill coupling, the left end of described the first baffle plate or second baffle is provided with spring tension mechanism, described spring tension mechanism applies tension force to described the first baffle plate or second baffle, and the distance between the two the left end of described first, second baffle plate is diminished; The ultra-Right position of described push pedal is the position that described push pedal when arriving the second desired location is return by the described executing agency that advances and retreat; When ultra-Right when position that described push pedal is positioned at, the lug of some described accumulator plates is piled up into strips up and is placed on the platform, and leans against the left side of described push pedal.
Described lower brush limit device comprises the first brush mechanism, sliding seat, described the first brush mechanism comprises the first wire wheel brush, the first brush axle, the first brush axle bed, the first brush axial brake device, described the first wire wheel brush is installed on described the first brush axle bed by described the first brush axle, described the first brush axle bed, the first brush axial brake device is installed in respectively on the described sliding seat, described sliding seat is installed on the frame below the workbench, described first the brush axial brake device be in transmission connection described first the brush axle, the brush silk of described the first wire wheel brush upwards exposes described workbench by the fluting of described workbench, and is positioned at described first, second baffle forms in the rectangle passageway; The power input line of described the first brush axial brake device connects described power-supply system;
Described upper brush limit device comprises the second brush mechanism, Connection Block, described Connection Block is installed on the described workbench, described the second brush mechanism comprises the second wire wheel brush, the second brush axle, the second brush axial brake device, described the second wire wheel brush is installed on described the second brush axle, described the second brush axle, the second brush axial brake device is installed in respectively on the described Connection Block, described the second brush axial brake device connects described the second brush axle, in order to drive the rotation of the second wire wheel brush, the second brush axial brake device is installed on the described Connection Block, and described Connection Block connects described frame; The power input line of described the second brush axial brake device connects described power-supply system;
Described side direction brush limit device comprises the 3rd brush mechanism, the 4th brush mechanism, the 3rd brush mechanism comprises the 3rd wire wheel brush, three-brush axle, three-brush axle bed, three-brush axle bed support, three-brush axial brake device, described the 3rd wire wheel brush is installed on the described three-brush axle, the two ends of described three-brush axle are installed on the described three-brush axle bed, described three-brush axle bed, three-brush axial brake device are installed in respectively on the described three-brush axle bed support, described three-brush axle bed and three-brush axial brake device are in transmission connection, and drive the rotation of the 3rd wire wheel brush; Described the 4th brush mechanism comprises the 4th wire wheel brush, the 4th brush axle, the 4th brush axle bed, the 4th brush axle bed support, the 4th brush axial brake device, described the 4th wire wheel brush is installed on described the 4th brush axle, the two ends of described the 4th brush axle are installed on described the 4th brush axle bed, described the 4th brush axle bed, the 4th brush axial brake device are installed in respectively on described the 4th brush axle bed support, described the 4th brush axle bed and the 4th brush axial brake device are in transmission connection, and drive the rotation of the 4th wire wheel brush; Difference opening on described the first baffle plate, the second baffle, described the 3rd wire wheel brush, the 4th wire wheel brush opposing parallel are installed in the opening part on described the first baffle plate, the second baffle; The power input line of described third and fourth brush axial brake device connects described power-supply system.
The described panel assembly of walking comprises catcher, described catcher comprises motor, conveyer belt or conveyer chain, described motor connects described conveyer belt or conveyer chain, have elongate slots on the described workbench, described conveyer belt or conveyer chain embed in the described elongate slots, the trend of described elongate slots and described the first baffle plate, that second baffle forms the rectangle passageway is consistent, and the right-hand member of described conveyer belt or conveyer chain is connected with the left end of described the 3rd, the 4th wire wheel brush, and the horizontal transmission face of conveyer belt or conveyer chain is concordant with table plane.
Described lower brush limit device also comprises the first driving and reversing mechanism, first, second horizontal guide shaft, described the first driving and reversing mechanism level is installed on the frame, the expansion link of described the first driving and reversing mechanism connects described sliding seat, described sliding seat is installed on the described frame of described workbench below by described first, second horizontal guide shaft, and the control element of described the first driving and reversing mechanism connects described electric control system.
Described upper brush limit device comprises also the second driving and reversing mechanism, bearing pin and holder, described holder, the second driving and reversing mechanism all are positioned at the workbench below, described holder is fixed on the described frame, described Connection Block links to each other with described holder by bearing pin, described the second brush axle is fixedly connected with described Connection Block, the body of described the second driving and reversing mechanism is installed on the described holder, and the propulsive mechanism of described the second driving and reversing mechanism connects described Connection Block, drives the second wire wheel brush and rotates along bearing pin; The control element of described the second driving and reversing mechanism connects described electric control system.
Described side direction brush limit device also comprises screw mandrel, and described the 3rd, the 4th brush axle bed support connects by described screw mandrel, and described screw mandrel is regulated the spacing between described the 3rd wire wheel brush, the 4th wire wheel brush.
Described side direction brush limit device also comprises the 3rd base plate, third and fourth vertical guide shaft, the 3rd top board, the 4th base plate, the 5th, the straight guide shaft of sextuple, the 4th top board, the 5th base plate, screw mandrel; The two ends of described third and fourth vertical guide shaft are fixedly connected with respectively the 3rd base plate, the 3rd top board, and described three-brush axle bed support is connected on third and fourth vertical guide shaft by slide block; The two ends of described the 5th, six vertical guide shafts are fixedly connected with respectively the 4th base plate, the 4th top board, and described the 4th brush axle bed support is connected on the 5th, the six vertical guide shafts by slide block; Described the 3rd, the 4th base plate is installed on described the 5th base plate by chute, connects by screw mandrel between described the 3rd, the 4th base plate, and described screw mandrel is regulated the spacing between described the 3rd wire wheel brush, the 4th wire wheel brush.
Described side direction brush limit device also comprises the 3rd driving and reversing mechanism, described the 3rd driving and reversing mechanism vertically is fixedly mounted on the frame, the expansion link of described the 3rd driving and reversing mechanism connects the bottom of described the 5th base plate, and the control element of described the 3rd driving and reversing mechanism connects described electric control system.
The described panel assembly front end of walking is overlapped with panel assembly in the stepping, and panel assembly comprises step device, chain conveyor, vertically push plate device and holder in the described stepping; Step device comprises step drive device, stepping casing, one-way clutch, driving gear and driven gear, and step drive device drives one-way clutch by stretching motion and rotates in same direction, and passes motion to driven gear by driving gear; Chain conveyor comprises transportation sprocket and with the transmission chain of U-shaped plate, transmission chain is done step motion under the drive of step device; Vertically push plate device is positioned at the chain conveyor end, comprises executive component and scraping wings, connects threadably between executive component and the scraping wings.
The described panel assembly of walking also comprises collating unit, described collating unit involving vibrations mechanism, and described vibrating mechanism is installed in respectively the outside of described the first baffle plate, second baffle.By the effect of vibration to described the first baffle plate, second baffle, indirectly folded arrangement the in order of pole plate made the folded marshalling that keeps of pole plate, can obtain good brush limit effect.
Accumulator plate high efficiency automatic edge brushing machine of the present invention, can automatically brush the limit to stacked monolithic pole plate, efficient is high, cost is low and reduce labour intensity, reduce the pole plate distortion that causes because of artificial brush limit, the shortcomings such as the plate ear is loose, reduce production cost, improved production efficiency and product qualified rate, reduced simultaneously lead dust to the pollution of environment with to the injury of human body.
Description of drawings
The present invention has following accompanying drawing:
Fig. 1 looks schematic diagram for the integral body master of brush limit machine.
Fig. 2 is the whole schematic top plan view of brush limit machine.
Fig. 3 surveys schematic diagram for the axle that brush limit machine is walked panel assembly.
Fig. 4 is the exploded perspective view of lower brush limit device.
Fig. 5 is the exploded perspective view of upper brush limit device.
Fig. 6 is the exploded perspective view of brush limit, side device.
Fig. 7 is monolithic pole plate schematic diagram.
Reference numeral wherein is as follows:
The 1--frame, 2--workbench, 3-electrical system, panel assembly in 4-stepping, 5--walks panel assembly, brush limit device under the 6--, the upper brush of 7--limit device, 8--side direction brush limit device, 9-electric cabinet, 10-guidance panel, the 11--step device, 12--is with the transmission chain of U-shaped plate, the vertical push plate device of 13--, 14--push pedal, the 15--pole plate is folded, the 16--collating unit, 17--catcher, 18--the first baffle plate, the 19--second baffle, the upper backup plate of 20--mechanism, the 21-the three baffle mechanism, 22-spring automatic clamping mechanism, 23--receives the plate chain, 24--the first brush mechanism, 25--the first driving and reversing mechanism, 26,27--first, the second horizontal guide shaft, 28--the second brush mechanism, 29--the second driving and reversing mechanism, 30--bearing pin, 31,32--the 3rd, the 4th brush mechanism, 33--the 3rd driving and reversing mechanism, 34,35,36,37--the 3rd, the 4th, the 5th, the straight guide shaft of sextuple, the 38--air motor, 39--regulates screw body, 40--monolithic pole plate, 41--band groove wire brush, 42--multidiameter, the 43-executing agency that advances and retreat, 44-the 3rd wire wheel brush, 45-the 4th wire wheel brush, 46-three-brush axle bed, 47-three-brush axle bed support, 48-three-brush axial brake device, 49-the 3rd base plate, 50-the 3rd top board, 51-slide block, 52-the 4th base plate, 53-the 4th top board, 54-the 3rd pressing plate, 55-the 4th pressing plate, 56-the 5th base plate.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
In conjunction with the brush limit machine shown in Fig. 1,2,3, frame 1 is passed through its floor installation on horizontal plane, the workbench 2 of frame 1 is connected with frame 1, on the workbench 2 successively the mounting electrical control system, walk panel assembly 5, lower brush limit device 6, upper brush limit device 7 and side direction brush limit device 8, walk panel assembly 4 in the stepping of panel assembly 5 front ends overlap joint.Electric control system comprises electric cabinet 9 and the guidance panel 10 that electrical equipment is housed, and electric cabinet 9 is positioned at workbench 2 belows, is fixed on the frame 1, and sequence of movement of electrical equipment is by the PLC program setting in it; Guidance panel 10 is positioned at workbench 2 tops, walks panel assembly 5 front ends, and in the face of the operator, the operator can select automatic mode or manual work state by guidance panel 10, under the manual work state, can set up operating procedure on their own.Walk panel assembly 5, lower brush limit device 6, upper brush limit device 7 and side direction brush limit device 8, walk under electric control system control, the cooperatively interact brush limit machine of the pipeline system that forms of panel assembly 4 in the stepping of panel assembly 5 front ends overlap joint.
Panel assembly 4 comprises step device 11, chain conveyor, vertical push plate device 13 and holder in the stepping; Step device 11 comprises step drive device, stepping casing, one-way clutch, driving gear and driven gear, and step drive device drives one-way clutch by stretching motion and rotates in same direction, and passes motion to driven gear by driving gear; Chain conveyor comprises transportation sprocket, with the transmission chain 12 of U-shaped plate, transmission chain is done step motion under the drive of step device 11; Vertically push plate device 13 is positioned at the chain conveyor end, comprises executive component and scraping wings, connects threadably between executive component and the scraping wings.
Pole plate as shown in Figure 7, the c limit of pole plate up, a limit forms pole plate folded 15 towards the first plate washer.Folded folded pile up folded 15 seasonings of neat pole plate to the stepping in the U-shaped plate of panel assembly 4 with the transmission chain 12 of U-shaped plate with one.Transmission chain 12 step motion under step device 11 drives with U-shaped plate, when pole plate folded 15 is sent to vertical push plate device 13 places, vertically push plate device 13 promotes pole plates folded 15 to horizontal push plate device, and laterally push plate device promotes pole plate folded 15 and slides into desired location at workbench 2.
Walk panel assembly 5 and comprise horizontal push plate device, positioner 15, collating unit 16 and catcher 17; Laterally push plate device comprises advance and retreat executing agency 43, push pedal 14.It will be appreciated by those skilled in the art that advance and retreat executing agency 43 has the function of the advance and retreat carried out, and selects cylinder, stepper motor etc. to realize.The perpendicular direction of push pedal 14 is in workbench, and the right side is mounted on the left top of advance and retreat executing agency 43.Positioner 15 comprises the first baffle plate 18, second baffle 19, upper backup plate mechanism 20 and baffle mechanism 21, the first baffle plate 18, second baffle 19 are installed in parallel on the workbench 2, be distributed in the left and right side of workbench 2 center lines, the first baffle plate 18, second baffle 19 form the rectangle passageway between the two, and ultra-Left of the right-hand member of the first baffle plate 18, second baffle 19 and push pedal 14 is connected; Second baffle 19 can be regulated according to plate width with respect to the position of workbench 2, and second baffle 19 ends are provided with spring automatic clamping mechanism 22, and when pole plate folded 15 passed through, outer backup plate is Automatic-clamping under spring-force driven dual, prevents that pole plate folded 15 from dumping forward; Upper backup plate mechanism 20 is positioned at directly over the first baffle plate 18 vertical, is connected with the first baffle plate 18 threadably, and its position can be regulated according to the pole plate height; The 3rd baffle mechanism 21 comprises baffle plate executive component and the 3rd baffle plate, the left side of push pedal 14 is spill, the right-hand member place of the first baffle plate 18, second baffle 19 is provided with the 3rd baffle plate of telescopic movable, groove location when the 3rd baffle plate installation site is the longest corresponding to advance and retreat executing agency 43 in the push pedal, the shape of the 3rd baffle plate is mated with spill.When advance and retreat executing agency 43 arrived maximum positions and prepares to return, the action of baffle plate executive component was stretched out the 3rd baffle plate, inserted in the push pedal groove, and it is folded 15 that the 3rd baffle plate blocks pole plate, prevented that pole plate folded 15 from toppling over to the right; Collating unit-pneumatic vibrator 16 is fixed on backup plate mechanism 20 and the second baffle 19, and pole plate folded 15 is put in order the brush limit effect that can obtain; Catcher 17 comprises receives plate drive unit and chain transmitting device, and the chain transmitting device is concordant with workbench 2 planes;
Advance and retreat executing agency 43 promotes pole plate folded 15 and transports forward, when stroke is set in the arrival of advance and retreat executing agency 43, when being position row to the three baffle mechanisms 21 position of push pedal 14, the cylinder of the 3rd baffle mechanism obtains signalizing activity, the 3rd baffle plate reaches in the push pedal groove, prevent that pole plate folded 15 from toppling over backward, the executing agency 43 that advances and retreat simultaneously regains, the upper plate action of a beginning new round.Pole plate folded 15 is before laterally brushing the limit, and collating unit 16 obtains signal and constantly shakes, and guarantees that pole plate folded 15 stacking when transporting forward is neat; In the folded 15 brush limit processes of pole plate, backup plate and outer backup plate location in a of pole plate folded 15, the b both sides, top backup plate location, c limit, d is close on the limit workbench 2; After folded 15 4 limits of pole plate all brushs, pole plate folded 15 travelled forward under the receipts plate chains 23 of vertical push pedal cylinder and catcher 17 must act on and leaves panel assembly 5 and receive plate.
As shown in Figure 4, lower brush limit device 6 is positioned under the workbench 2, comprise the first brush mechanism 24, the first driving and reversing mechanism 25, first, second guide shaft 26,27, sliding seat and holder, holder is connected with frame 1 with the bolt form, the first driving and reversing mechanism 25 and first, second horizontal guide shaft 26,27 are fixed on holder, and the first driving and reversing mechanism 25 is the cylinder driving and reversing mechanism; The first brush mechanism 24 is fixed in sliding seat, comprise the first wire wheel brush, the first brush axle, the first brush axle bed, the first brush axial brake device, the first brush axle is the multidiameter 42 with endoporus, the first brush axial brake device is connected with the first brush axle by key, drive the rotation of the first wire wheel brush, the first brush axle bed, the first brush axial brake device link to each other with the bolt form with sliding seat, and the first brush axial brake device is motor; Sliding seat can slide along first, second horizontal guide shaft 26,27 under the first cylinder driving and reversing mechanism effect, drives simultaneously the first brush mechanism 24 and moves.When pole plate folded 15 is positioned at position, lower brush limit, the first cylinder driving and reversing mechanism of lower brush limit device 6 obtains signal and promotes the first brush mechanism 24 and move along first, second the horizontal guide shaft 26,27 that is fixed in frame 1, and the wire wheel brush of High Rotation Speed sees through the square groove that has on the workbench 2 oxide layer on the d limit and burr are brushed away rear changes light neatly;
As shown in Figure 5, upper brush limit device 7 is vertical dislocation with lower brush limit device 6 and distributes, comprise the second brush mechanism 28, the second driving and reversing mechanism 29, Connection Block and holder, the second brush mechanism 28 is positioned at directly over the workbench 2, comprise the second wire wheel brush, the second brush axle, the second brush axial brake device, the second brush axial brake device connects the second brush axle, drives the rotation of the second wire wheel brush, the second brush axial brake device is motor, and the second brush axle bed links to each other with holder by bearing pin 30; The second driving and reversing mechanism 29 is positioned under the workbench 2, is connected with the second brush mechanism 28 by Connection Block, can drive the second brush mechanism 28 and rotate along bearing pin 30 direction of rotation, and the second driving and reversing mechanism 29 is the cylinder driving and reversing mechanism.Pole plate folded 15 is passing through under vertically the push pedal cylinder promotes in the process of brush limit device 7, High Rotation Speed with the groove wire wheel brush oxide layer on the c limit and burr are brushed away rear changes light neatly; When pole plate folded 15 does not need to brush the c limit, can set by guidance panel 10, make the second cylinder driving and reversing mechanism promote the second brush mechanism 28 and rise, make things convenient for the next brush of pole plate folded 15 unresisted arrival limit station.
As shown in Figure 6, described side direction brush limit device comprises the 3rd brush mechanism 31, the 4th brush mechanism 32, the 3rd brush mechanism comprises the 3rd wire wheel brush 44, three-brush axle, three-brush axle bed 46, three-brush axle bed support 47, three-brush axial brake device 48, the 3rd wire wheel brush 44 is installed on the three-brush axle, the two ends of three-brush axle are installed on the three-brush axle bed 46, three-brush axle bed, three-brush axial brake device are installed in respectively on the three-brush axle bed support 47, three-brush axle bed and three-brush axial brake device are in transmission connection, and drive the rotation of the 3rd wire wheel brush; Third and fourth vertical guide shaft 34,35 two ends are fixedly connected with respectively the 3rd base plate 49, the 3rd top board 50, the three-brush axle bed supports are connected on third and fourth vertical guide shaft 34,35 by slide block 51;
The 4th brush mechanism has the structure symmetrical identical with the 3rd brush mechanism, the 4th brush mechanism comprises the 4th wire wheel brush 45, the 4th brush axle, the 4th brush axle bed, the 4th brush axle bed support, the 4th brush axial brake device, the 4th wire wheel brush is installed on described the 4th brush axle, the two ends of the 4th brush axle are installed on the 4th brush axle bed, the 4th brush axle bed, the 4th brush axial brake device are installed in respectively on the 4th brush axle bed support, the 4th brush axle bed and the 4th brush axial brake device are in transmission connection, and drive the rotation of the 4th wire wheel brush.Five, six vertical guide shafts 36,37 two ends are fixedly connected with respectively the 4th base plate 52, the 4th top board 53, the four brush axle bed supports are connected on the 5th, the six vertical guide shafts 36,37 by slide block.
The 3rd base plate 49, the 4th base plate 52 are installed on the 5th base plate 56 by the 3rd, the 4th pressing plate 54,55 with chute respectively, three, connect the spacing that screw mandrel 39 is regulated between the 3rd wire wheel brush 44, the 4th wire wheel brush 45 between the 4th base plate by screw mandrel 39.
Difference opening on the first baffle plate, the second baffle, the 3rd wire wheel brush 44, the 4th wire wheel brush 45 opposing parallel are installed in the opening part on the first baffle plate, the second baffle;
The power input line of third and fourth brush axial brake device connects described power-supply system.
The 3rd driving and reversing mechanism 33 vertically is fixedly mounted on the frame, and the expansion link of the 3rd driving and reversing mechanism connects the bottom of the 5th base plate 56, and the control element of the 3rd driving and reversing mechanism connects electric control system.
When pole plate folded 15 arrives side direction brush position, limit under vertical push pedal cylinder action, pole plate folded 15 is still in to be received on the plate chain 23, the 3rd cylinder driving and reversing mechanism of side direction brush limit device 8 obtains signal and promotes the 3rd, the 4th brush mechanism 31,32 respectively along the 3rd, the 4th guide shaft 34,35, five, the 6th guide shaft 36,37 motions, the wire wheel brush of High Rotation Speed brushes away rear change light neatly with the oxide layer on a, the b dual-side and burr; Change gap between two wire wheel brush by adjusting adjusting screw body 39 on the 3rd, the 4th brush mechanism 31,32, but pilot brush limit amount obtains different brush limit effects.
The groundwork flow process of this brush limit machine is: a folded pole plate of marshalling that will limit be brushed is put in the U-shaped plate with the transmission chain 12 of U-shaped plate of panel assembly 4 in the stepping and forms pole plate folded 15, step device 11 drives transmission chain and does step motion, constantly pole plate folded 15 is delivered to vertical push plate device 13 places, the every step motion of chain once, horizontal push pedal cylinder was return when laterally the push pedal cylinder just obtained signal and promotes pole plate folded 15 in the U-shaped plate to the first baffle plate place of walking panel assembly 5, advance and retreat executing agency 43 obtains signalizing activity, promote pole plate folded 15 and walking panel assembly 5 interior movements, the a of pole plate in moving process, the b limit is near interior, outer backup plate, the c limit is near epipleural, the pneumatic oscillator of while collating unit 16 obtains signal and constantly vibrates, with folded 15 marshallings of pole plate.
When pole plate folded 15 arrives lower brush position, limit, the push jack of preparing a new round is return by advance and retreat executing agency 43, the baffle mechanism cylinder obtains signalizing activity, the 3rd baffle plate is reached in the push pedal groove, block pole plate folded 15, prevent that it from toppling over backward, pole plate is folded 15 stop motions, adopt the first driving and reversing mechanism 25 of cylinder to obtain driving the first brush mechanism 24 along first behind the signal, the second guide shaft 26,27 move, the wire wheel brush of High Rotation Speed is cleaned the unnecessary lead plaster in d limit of pole plate folded 15 and burr with water and is totally made it neat light, after 25 actions of the first driving and reversing mechanism were complete, the baffle plate cylinder was regained.
Advance and retreat executing agency 43 moves to upper brush limit device 7 by the pole plates folded 15 that new pole plate folded 15 promotes fronts, and the wire wheel brush of upper brush limit device 7 High Rotation Speeds is cleaned the unnecessary lead plaster in c limit of pole plate folded 15 and burr with water and totally made it neat light.
When advance and retreat executing agency 43 moves again, pole plate folded 15 is sent to side direction brush device 8 places, limit, pole plate folded 15 is still in to be received on the plate chain 23, adopt the 3rd driving and reversing mechanism of cylinder to obtain signalizing activity, promote the 3rd brush mechanism 31 and the 4th brush mechanism 32 respectively along the 3rd, the 4th guide shaft 34,35, five, the 6th guide shaft 36,37 motions, the wire wheel brush of the 3rd brush mechanism 31 and the 4th brush mechanism 32 High Rotation Speeds is cleaned a, the unnecessary lead plaster in b limit and the burr of pole plate folded 15 with water and is totally made it neat light.
Pole plate folded 15 promotes and receives plate chain 23 to move forward under driving when walking panel assembly 5 afterbody in advance and retreat executing agency 43, and the pole plate of manually four limits all having been brushed folded 15 is received to pole plate vanning position vanning.So far, finished the function of pole plate being brushed the limit.
This brush limit machine has been realized the high efficiency automatic edge brushing of pole plate, saved to greatest extent manpower, and then reduced because manually brushing loose, the situations generations such as the edge is irregular, pole plate distortion of the pole plate that causes on the limit, reduced simultaneously production cost, enhanced productivity, product qualified rate, reduced lead dust pollution and to the injury of human body.
It should be noted last that, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not breaking away from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.

Claims (10)

1. automatic edge brushing machine for polar plate of storage battery, it is characterized in that, comprise frame, walk panel assembly, lower brush limit device, upper brush limit device, side direction brush limit device, power-supply system and electric control system, described frame is installed on the horizontal plane, level is provided with workbench on the frame, and described electric control system comprises electric cabinet and the guidance panel that electrical equipment is housed, and described electric cabinet is installed on the frame of workbench below, described guidance panel is installed on the workbench
The described panel assembly of walking comprises horizontal push plate device, the first baffle plate, second baffle, described horizontal push plate device is installed in the right-hand member of described workbench, described horizontal push plate device comprises advance and retreat executing agency, push pedal, and the control element of described advance and retreat executing agency connects described electric control system; Described blade face is perpendicular to workbench, and the right side is mounted on the left top of the described executing agency that advances and retreat; Described the first baffle plate, second baffle are parallel to each other and are installed on the described workbench, form the rectangle passageway at described workbench between the two, the right-hand member of described the first baffle plate, second baffle is connected with the ultra-Left position of described push pedal, and the ultra-Left position of described push pedal is the position that the described executing agency that advances and retreat advances described push pedal when arriving the first desired location; The left side of described push pedal is spill, the right-hand member of described first, second baffle plate is provided with the 3rd baffle plate of telescopic movable, described the 3rd baffle plate installation site is corresponding to the ultra-Left position of described push pedal, the shape of described the 3rd baffle plate and described spill coupling, the left end of described the first baffle plate or second baffle is provided with spring tension mechanism, described spring tension mechanism applies tension force to described the first baffle plate or second baffle, and the distance between the two the left end of described first, second baffle plate is diminished; The ultra-Right position of described push pedal is the position that described push pedal when arriving the second desired location is return by the described executing agency that advances and retreat; When described push pedal was positioned at ultra-Right position, the lug of some described accumulator plates was piled up into strips up and is placed on the platform, and leans against the left side of described push pedal;
Described lower brush limit device comprises the first brush mechanism, sliding seat, described the first brush mechanism comprises the first wire wheel brush, the first brush axle, the first brush axle bed, the first brush axial brake device, described the first wire wheel brush is installed on described the first brush axle bed by described the first brush axle, described the first brush axle bed, the first brush axial brake device is installed in respectively on the described sliding seat, described sliding seat is installed on the frame below the workbench, described first the brush axial brake device be in transmission connection described first the brush axle, the brush silk of described the first wire wheel brush upwards exposes described workbench by the fluting of described workbench, and is positioned at described first, second baffle forms in the rectangle passageway; The power input line of described the first brush axial brake device connects described power-supply system;
Described upper brush limit device comprises the second brush mechanism, Connection Block, described Connection Block is installed on the described workbench, described the second brush mechanism comprises the second wire wheel brush, the second brush axle, the second brush axial brake device, described the second wire wheel brush is installed on described the second brush axle, described the second brush axle, the second brush axial brake device is installed in respectively on the described Connection Block, described the second brush axial brake device connects described the second brush axle, in order to drive the rotation of the second wire wheel brush, the second brush axial brake device is installed on the described Connection Block, and described Connection Block connects described frame; The power input line of described the second brush axial brake device connects described power-supply system;
Described side direction brush limit device comprises the 3rd brush mechanism, the 4th brush mechanism, the 3rd brush mechanism comprises the 3rd wire wheel brush, three-brush axle, three-brush axle bed, three-brush axle bed support, three-brush axial brake device, described the 3rd wire wheel brush is installed on the described three-brush axle, the two ends of described three-brush axle are installed on the described three-brush axle bed, described three-brush axle bed, three-brush axial brake device are installed in respectively on the described three-brush axle bed support, described three-brush axle bed and three-brush axial brake device are in transmission connection, and drive the rotation of the 3rd wire wheel brush; Described the 4th brush mechanism comprises the 4th wire wheel brush, the 4th brush axle, the 4th brush axle bed, the 4th brush axle bed support, the 4th brush axial brake device, described the 4th wire wheel brush is installed on described the 4th brush axle, the two ends of described the 4th brush axle are installed on described the 4th brush axle bed, described the 4th brush axle bed, the 4th brush axial brake device are installed in respectively on described the 4th brush axle bed support, described the 4th brush axle bed and the 4th brush axial brake device are in transmission connection, and drive the rotation of the 4th wire wheel brush; Difference opening on described the first baffle plate, the second baffle, described the 3rd wire wheel brush, the 4th wire wheel brush opposing parallel are installed in the opening part on described the first baffle plate, the second baffle; The power input line of described third and fourth brush axial brake device connects described power-supply system.
2. automatic edge brushing machine for polar plate of storage battery according to claim 1, it is characterized in that, the described panel assembly of walking comprises catcher, described catcher comprises motor, conveyer belt or conveyer chain, described motor connects described conveyer belt or conveyer chain, have elongate slots on the described workbench, described conveyer belt or conveyer chain embed in the described elongate slots, the trend of described elongate slots and described the first baffle plate, it is consistent that second baffle forms the rectangle passageway, and the right-hand member of described conveyer belt or conveyer chain and the described the 3rd, the left end of the 4th wire wheel brush is connected, and the horizontal transmission face of conveyer belt or conveyer chain is concordant with table plane.
3. automatic edge brushing machine for polar plate of storage battery according to claim 1 and 2, it is characterized in that, described lower brush limit device also comprises the first driving and reversing mechanism, first, second horizontal guide shaft, described the first driving and reversing mechanism level is installed on the frame, the expansion link of described the first driving and reversing mechanism connects described sliding seat, described sliding seat is installed on the described frame of described workbench below by described first, second horizontal guide shaft, and the control element of described the first driving and reversing mechanism connects described electric control system.
4. automatic edge brushing machine for polar plate of storage battery according to claim 3, it is characterized in that, described upper brush limit device comprises also the second driving and reversing mechanism, bearing pin and holder, described holder, the second driving and reversing mechanism all is positioned at the workbench below, described holder is fixed on the described frame, described Connection Block links to each other with described holder by bearing pin, described the second brush axle is fixedly connected with described Connection Block, the body of described the second driving and reversing mechanism is installed on the described holder, the propulsive mechanism of described the second driving and reversing mechanism connects described Connection Block, drives the second wire wheel brush and rotates along bearing pin; The control element of described the second driving and reversing mechanism connects described electric control system.
5. automatic edge brushing machine for polar plate of storage battery according to claim 4, it is characterized in that, described side direction brush limit device also comprises screw mandrel, and described the 3rd, the 4th brush axle bed support connects by described screw mandrel, and described screw mandrel is regulated the spacing between described the 3rd wire wheel brush, the 4th wire wheel brush.
6. automatic edge brushing machine for polar plate of storage battery according to claim 5, it is characterized in that described side direction brush limit device also comprises the 3rd base plate, third and fourth vertical guide shaft, the 3rd top board, the 4th base plate, the 5th, the straight guide shaft of sextuple, the 4th top board, the 5th base plate, screw mandrel; The two ends of described third and fourth vertical guide shaft are fixedly connected with respectively the 3rd base plate, the 3rd top board, and described three-brush axle bed support is connected on third and fourth vertical guide shaft by slide block; The two ends of described the 5th, six vertical guide shafts are fixedly connected with respectively the 4th base plate, the 4th top board, and described the 4th brush axle bed support is connected on the 5th, the six vertical guide shafts by slide block; Described the 3rd, the 4th base plate is installed on described the 5th base plate by chute, connects by screw mandrel between described the 3rd, the 4th base plate, and described screw mandrel is regulated the spacing between described the 3rd wire wheel brush, the 4th wire wheel brush.
7. automatic edge brushing machine for polar plate of storage battery according to claim 6, it is characterized in that, described side direction brush limit device also comprises the 3rd driving and reversing mechanism, described the 3rd driving and reversing mechanism vertically is fixedly mounted on the frame, the expansion link of described the 3rd driving and reversing mechanism connects the bottom of described the 5th base plate, and the control element of described the 3rd driving and reversing mechanism connects described electric control system.
8. automatic edge brushing machine for polar plate of storage battery according to claim 7 is characterized in that, the described panel assembly front end of walking is overlapped with panel assembly in the stepping, and panel assembly comprises step device, chain conveyor, vertically push plate device and holder in the described stepping; Step device comprises step drive device, stepping casing, one-way clutch, driving gear and driven gear, and step drive device drives one-way clutch by stretching motion and rotates in same direction, and passes motion to driven gear by driving gear; Chain conveyor comprises transportation sprocket and with the transmission chain of U-shaped plate, transmission chain is done step motion under the drive of step device; Vertically push plate device is positioned at the chain conveyor end, comprises executive component and scraping wings, connects threadably between executive component and the scraping wings.
9. automatic edge brushing machine for polar plate of storage battery according to claim 8 is characterized in that, the described panel assembly of walking also comprises collating unit, described collating unit involving vibrations mechanism, and described vibrating mechanism is installed in respectively on described the first baffle plate, the second baffle.
10. automatic edge brushing machine for polar plate of storage battery according to claim 9, it is characterized in that, executive component, first, second, third driving and reversing mechanism of the advance and retreat executing agency of described horizontal push plate device, vertical push plate device are cylinder type executing agency, and described each cylinder type executing agency connects respectively same air motor.
CN 201110223867 2011-08-05 2011-08-05 Automatic side-brushing machine for storage battery plate CN102248457B (en)

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