CN102233467B - Brazing position tool for core outline of aluminum radiator and production technology thereof - Google Patents

Brazing position tool for core outline of aluminum radiator and production technology thereof Download PDF

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Publication number
CN102233467B
CN102233467B CN201010160983.7A CN201010160983A CN102233467B CN 102233467 B CN102233467 B CN 102233467B CN 201010160983 A CN201010160983 A CN 201010160983A CN 102233467 B CN102233467 B CN 102233467B
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plate
splint
external
splints
processing
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CN201010160983.7A
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CN102233467A (en
Inventor
卞周来
王勇志
林开琴
刘雪松
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JIANGSU JIAHE THERMAL SYSTEM RADIATOR CO Ltd
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JIANGSU JIAHE THERMAL SYSTEM RADIATOR CO Ltd
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Abstract

The present invention relates to a kind of brazing position tool for core outline of aluminum radiator and production technology thereof.Comprise cross base plate, two external splints, two inner splints, two side plates and some plates, cross base plate and two external splints, two inner splints and two side plates are linked, two described external splints and two side plates are symmetrically formed frame-type structure, inner splint is set in parallel in inside external splint, on external splint and inner splint, correspondence position has some through holes, and plate is equidistantly arranged on inside and outside clamping plate.Concrete production stage is as follows: the processing of the processing of external splint, the processing of inner splint, side plate, the processing of cross base plate, assembling, spot welding, soldering, shaping, full weld.Invention increases the qualification rate of radiator core body, improve the production efficiency of enterprise, and the performance of product can not be affected, easy and simple to handle, production cost is low, can Reusability, own wt gently convenient carrying.Present invention process flow process is simple, easy to operate, is convenient to implement.

Description

Brazing position tool for core outline of aluminum radiator and production technology thereof
Technical field
Orientation tool when the present invention relates to a kind of brazing of aluminum radiator core body and processing technology thereof, particularly relate to a kind of brazing position tool for core outline of aluminum radiator and production technology thereof.
Background technology
Because the cooperation between aluminum radiator core body water pipe and mainboard belongs to matched in clearance, in the process of man-handling of materials, especially the process of soldering, because brazing process product is all the time on transmission crawler belt, crawler belt can produce shake when running, the distortion of aluminum radiator core body will certainly be caused, form underproof product, certain economic loss is brought to enterprise, add the operation of anti-work simultaneously, reduce the production efficiency of enterprise, have impact on the economic benefit of enterprise, this problem has become the bottleneck problem that a lot of radiator manufacturer runs into now.
Summary of the invention
The present invention in order to overcome the above problems provide a kind of produce simple, cost is low, can the brazing position tool for core outline of aluminum radiator of Reusability and production technology thereof.
Technical scheme of the present invention is: comprise cross base plate, two external splints, two inner splints, two side plates and some plates, cross base plate and two external splints, two inner splints and two side plates are linked, two described external splints and two side plates are symmetrically formed frame-type structure, inner splint is set in parallel in inside external splint, on external splint and inner splint, correspondence position has some through holes, and plate is equidistantly arranged on inside and outside clamping plate.
The outside bending 110-120 ° in top of external splint.
The inside bending in top 90 ° of inner splint.
The outside bending 110-120 ° in top of the side plate between inside and outside clamping plate.
Described cross base plate, external splint, inner splint, side plate and plate are all processed by the corrosion resistant plate that 3mm is thick.
Concrete production stage is as follows:
1) processing of external splint: first three gap are cut in the corrosion resistant plate side of cutting out, plate face upper punch one arranges circular hole, then will be bent into 110-120 °;
2) processing of inner splint: first three gap are cut in the corrosion resistant plate side of cutting out, plate face upper punch one arranges circular hole, then by 90 ° for bending;
3) processing of side plate: the processing of side plate adopts Linear cut or Mould Machining, and the raised position at the corrosion resistant plate two ends of cutting out is bent into 110-120 °;
4) processing of cross base plate: the gap on the corrosion resistant plate cut out on corresponding inside and outside clamping plate arranges locating notch;
5) assemble, spot welding: above-mentioned part is undertaken assembling by dimensional requirement, spot welding;
6) soldering: the frock of a postwelding is sent into soldering oven and carries out the high-temperature process of more than 600 DEG C, then etc. frock carries out the high-temperature process of more than 600 DEG C again after naturally cooling, this process repetition 5-6 time;
7) shaping, full weld: the frock after soldering is carried out shaping, carry out full weld reinforcing in original spot welding place, obtain finished product.
Radiator core body can be held yielding position and be fixed on the positioning by product of the present invention in brazing process, improve the qualification rate of radiator core body, improve the production efficiency of enterprise, and the performance of product can not be affected, result of use is good, processing is simple, the installation of the convenient radiator core body of the bending on external splint, inner splint and side plate, easy and simple to handle, production cost is low, can Reusability, own wt gently convenient carrying.The technological process of production of product of the present invention is simple, easy to operate, is convenient to implement.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is other direction structural representation of the present invention.
In figure, 1 is external splint, and 2 is inner splints, and 3 is cross base plates, and 4 is side plates, and 5 is plates, and 6 is through holes.
Detailed description of the invention
Brazing position tool for core outline of aluminum radiator, comprise stainless steel cross base plate 3, two external splints 1, two inner splints 2, two side plates 4 and some plates 5, cross base plate 3 and two external splints, 1, two inner splints 2 and two side plates 4 are linked, described two external splints 1 and two side plates 4 are symmetrically formed frame-type structure, inner splint 2 is set in parallel in inside external splint 1, on external splint 1 and inner splint 2, correspondence position has some through holes 6, and plate 5 is equidistantly arranged on inner splint 2, external splint 1.The outside bending 110-120 ° in top of external splint 1.The inside bending in top 90 ° of inner splint 2.The outside bending 110-120 ° in top of the side plate 4 between inner splint 2, external splint 1.
The production technology of brazing position tool for core outline of aluminum radiator, concrete production stage is as follows:
1) processing of external splint: first three gap are cut in the corrosion resistant plate side of cutting out, locates to assemble with other plates.Plate face upper punch one arranges circular hole, and effect is the weight alleviating frock, reduces the caloric receptivity of frock self, reduces the impact on soldering work piece.Then by while be bent into 110-120 °, one is play the effect of gaining in strength, and is placed with an effect for guiding in addition to radiator core body;
2) processing of inner splint: first three gap are cut in the corrosion resistant plate side of cutting out, plate face upper punch one arranges circular hole, then by 90 ° for bending, to prevent from encountering radiator core body plane, causes radiator core body to damage;
3) processing of side plate: the processing of side plate adopts Linear cut or Mould Machining, and the raised position at the corrosion resistant plate two ends of cutting out is bent into 110-120 °, is used for controlling radiator core body diagonal deviation and is no more than 3mm;
4) processing of cross base plate: the gap on the corrosion resistant plate cut out on corresponding inside and outside clamping plate arranges locating notch;
5) assemble, spot welding: above-mentioned part is undertaken assembling by dimensional requirement, spot welding;
6) soldering: the frock of a postwelding is sent into soldering oven and carries out the high-temperature process of more than 600 DEG C, then etc. frock carries out the high-temperature process of more than 600 DEG C again after naturally cooling, this process repetition 5-6 time;
7) shaping, full weld: the frock after soldering is carried out shaping, carry out full weld reinforcing in original spot welding place, obtain finished product;
Described cross base plate, external splint, inner splint, side plate and plate are all processed by the corrosion resistant plate that 3mm is thick.

Claims (2)

1. brazing position tool for core outline of aluminum radiator, comprise cross base plate, two external splints, two inner splints, two side plates and some plates, cross base plate and two external splints, two inner splints and two side plates are linked, two described external splints and two side plates are symmetrically formed frame-type structure, inner splint is set in parallel in inside external splint, on external splint and inner splint, correspondence position has some through holes, in plate is equidistantly arranged on, on external splint, it is characterized in that: the outside bending 110-120 ° in top of external splint, the inside bending in top 90 ° of inner splint, in, the outside bending 110-120 ° in top of the side plate between external splint.
2. brazing position tool for core outline of aluminum radiator according to claim 1, is characterized in that: described cross base plate, external splint, inner splint, side plate and plate are all processed by the corrosion resistant plate that 3mm is thick.
3. the production technology of brazing position tool for core outline of aluminum radiator, is characterized in that: concrete production stage is as follows:
1) processing of external splint: first three gap are cut in the corrosion resistant plate side of cutting out, plate face upper punch one arranges circular hole, then will be bent into 110-120 °;
2) processing of inner splint: first three gap are cut in the corrosion resistant plate side of cutting out, plate face upper punch one arranges circular hole, then by 90 ° for bending;
3) processing of side plate: the processing of side plate adopts Linear cut or Mould Machining, and the raised position at the corrosion resistant plate two ends of cutting out is bent into 110-120 °;
4) processing of cross base plate: the gap on the corrosion resistant plate cut out on corresponding inside and outside clamping plate arranges locating notch;
5) assemble, spot welding: above-mentioned part is undertaken assembling by dimensional requirement, spot welding;
6) soldering: the frock of a postwelding is sent into soldering oven and carries out the high-temperature process of more than 600 DEG C, then etc. frock carries out the high-temperature process of more than 600 DEG C again after naturally cooling, this process repetition 5-6 time;
7) shaping, full weld: the frock after soldering is carried out shaping, carry out full weld reinforcing in original spot welding place, obtain finished product.
CN201010160983.7A 2010-04-30 2010-04-30 Brazing position tool for core outline of aluminum radiator and production technology thereof Active CN102233467B (en)

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CN201010160983.7A CN102233467B (en) 2010-04-30 2010-04-30 Brazing position tool for core outline of aluminum radiator and production technology thereof

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Application Number Priority Date Filing Date Title
CN201010160983.7A CN102233467B (en) 2010-04-30 2010-04-30 Brazing position tool for core outline of aluminum radiator and production technology thereof

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CN102233467B true CN102233467B (en) 2016-01-27

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109848499B (en) * 2019-03-08 2021-05-14 西安远航真空钎焊技术有限公司 Preparation method of complex heat exchanger core

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2423055Y (en) * 2000-02-16 2001-03-14 陈仰霄 Welding processing module for combining plate-type heating pipe with radiator
DE202008005077U1 (en) * 2008-04-11 2008-07-24 Behr Gmbh & Co. Kg Heat exchanger and arrangement of components to be soldered together a heat exchanger and a clamping frame of a soldering device
CN101274383A (en) * 2007-03-27 2008-10-01 株式会社电装 Soldering method
CN201151039Y (en) * 2008-01-29 2008-11-19 上海哈润热能设备有限公司 Clamping device for brazing heat exchange tube of flat tube aluminum fins
CN201889569U (en) * 2010-04-30 2011-07-06 扬州嘉和散热器有限公司 Brazing position tool for core outline of aluminum radiator

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0289564A (en) * 1988-09-22 1990-03-29 Showa Alum Corp Manufacture of heat exchanger

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2423055Y (en) * 2000-02-16 2001-03-14 陈仰霄 Welding processing module for combining plate-type heating pipe with radiator
CN101274383A (en) * 2007-03-27 2008-10-01 株式会社电装 Soldering method
CN201151039Y (en) * 2008-01-29 2008-11-19 上海哈润热能设备有限公司 Clamping device for brazing heat exchange tube of flat tube aluminum fins
DE202008005077U1 (en) * 2008-04-11 2008-07-24 Behr Gmbh & Co. Kg Heat exchanger and arrangement of components to be soldered together a heat exchanger and a clamping frame of a soldering device
CN201889569U (en) * 2010-04-30 2011-07-06 扬州嘉和散热器有限公司 Brazing position tool for core outline of aluminum radiator

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Address after: 225006 No. 168 Yang Huo Road, Guangling Industrial Park, Jiangsu, Yangzhou, China

Applicant after: Jiangsu Jiahe Thermal System Radiator Co., Ltd.

Address before: 225006 Jiangsu province Yangzhou city Guangling District Jiahe Road No. 591

Applicant before: Yangzhou Jiahe Radiator Co., Ltd.

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Free format text: CORRECT: APPLICANT; FROM: YANGZHOU JIAHE RADIATOR CO., LTD. TO: JIANGSU JIAHE THERMAL SYSTEM CO., LTD.

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