CN102227088B - Multifunctional intelligent charging equipment - Google Patents
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Abstract
本发明公开了一种多功能智能充电装置,包括外壳体、电源线、充电端子、电路板和变压器,其特征在于在外壳体的上板面的上部设有蓄电池的电压范围识别显示窗口、充电电流显示窗口和充电量显示窗口;在外壳体的上板面的下部设有功能转换键、电流增大和减小键;所述的电路板上包括蓄电池极性识别电路、电压识别电路、极性转换电路、电压转换电路、充电脉冲产生电路、节能电路和模数转换芯片ADC1、ADC2、单片机MCU1、MCU2。该多功能智能充电装置,不仅能自动控制充电,而且能对蓄电池的极性和电压自动识别,并自动进行适应性转换,能实现短路零电流保护、充满后自动断电、并附带修复和激活功能。可广泛用于多种蓄电池的能智能充电。
The invention discloses a multifunctional intelligent charging device, which comprises an outer casing, a power cord, a charging terminal, a circuit board and a transformer, and is characterized in that a battery voltage range recognition display window, a charging The current display window and the charging amount display window; there are function conversion keys, current increase and decrease keys on the lower part of the upper surface of the outer casing; the circuit board includes battery polarity identification circuits, voltage identification circuits, polarity Conversion circuit, voltage conversion circuit, charging pulse generation circuit, energy-saving circuit, analog-to-digital conversion chips ADC1, ADC2, single-chip microcomputer MCU1, MCU2. This multi-functional intelligent charging device can not only automatically control charging, but also automatically identify the polarity and voltage of the battery, and automatically perform adaptive conversion, and can realize short-circuit zero-current protection, automatic power-off after full charge, and repair and activation Function. It can be widely used for intelligent charging of various storage batteries.
Description
技术领域 technical field
本发明涉及智能充电设备的改进,具体地说是能够自动实现蓄电池的电压范围识别和极性识别并能及时作出适应性转换,以适应多种充电范围的蓄电池使用、且具有节电效果和保护及修复蓄电池功能的多功能智能充电装置。The invention relates to the improvement of intelligent charging equipment, specifically, it can automatically realize the voltage range identification and polarity identification of the storage battery and make adaptive conversion in time, so as to adapt to the use of storage batteries with various charging ranges, and has power saving effect and protection And a multifunctional intelligent charging device for repairing battery functions.
背景技术 Background technique
随着环保要求的提高,蓄电池已成了一种常用能源,但每个蓄电池都要配备相应的充电器,也就是说一个充电器只能对所匹配的蓄电池充电,限制了充电器的适用范围。目前市场上所使用的智能充电器的种类很多,有的包括了功率变换、充电控制、保护电路,可以针对各种蓄电池充电,但无法通过检测蓄电池容量实时控制充电电流,以便以最高的效率完成充电,更不能将充电过程实时显示。虽然有的解决了用供电谷底充电以达节约用电的问题,或者用插卡法解决智能结算的问题,或者用单片机控制解决快速充电和过充保护的问题,但通过检索,目前用于蓄电池充电的大部分充电设备,其正、负极和电压适用范围不能自动识别,因此,如果接反正、负极,将会造成充电设备的损坏;其电压的适应性转换需要人为的转换,转换不当同样会造成充电设备或蓄电池的损坏;所使用的短路保护大都使用熔丝保护,更换熔丝费时费力;蓄电池充满后需人为关断充电设备;无修复和激活蓄电池的功能。With the improvement of environmental protection requirements, batteries have become a common energy source, but each battery must be equipped with a corresponding charger, that is to say, a charger can only charge the matching battery, which limits the scope of application of the charger . There are many types of smart chargers currently on the market, some of which include power conversion, charging control, and protection circuits, which can charge various batteries, but they cannot control the charging current in real time by detecting the battery capacity in order to complete the charging with the highest efficiency. Charging, let alone real-time display of the charging process. Although some have solved the problem of charging at the bottom of the power supply to save electricity, or used the card insertion method to solve the problem of intelligent settlement, or used single-chip microcomputer control to solve the problem of fast charging and overcharge protection, but through searching, it is currently used in storage batteries. For most of the charging equipment, the positive and negative poles and the applicable range of voltage cannot be automatically identified. Therefore, if the reverse pole and negative pole are connected, the charging equipment will be damaged; the adaptive conversion of the voltage requires artificial conversion, and improper conversion will also cause damage. Cause damage to the charging equipment or battery; Most of the short circuit protections used are protected by fuses, and it takes time and effort to replace the fuses; After the battery is fully charged, the charging equipment needs to be turned off manually; There is no function of repairing and activating the battery.
发明内容 Contents of the invention
本发明的目的在于提供能对蓄电池的极性和电压自动识别,并自动进行适应性转换,能实现短路零电流保护、充满后自动断电、并附带修复和激活功能的多功能智能充电装置。The purpose of the present invention is to provide a multifunctional intelligent charging device that can automatically identify the polarity and voltage of the storage battery, automatically perform adaptive conversion, realize short-circuit zero-current protection, automatically power off after full charging, and has repair and activation functions.
为达到以上目的,本发明所采用的技术方案是:该多功能智能充电装置,包括外壳体、电源线、充电端子、电路板和变压器,电路板固定在外壳体内,变压器固定安装在电路板上,充电端子的导线从电路板上的输出端连接,其特征在于:在外壳体的上板面的上部设有蓄电池的电压范围识别显示窗口、蓄电池的充电电流显示窗口和蓄电池的充电量显示窗口;在外壳体的上板面的下部设有功能转换键、电流增大键和电流减小键;所述的电路板上包括蓄电池极性识别电路、蓄电池电压识别电路、蓄电池极性转换电路、蓄电池电压转换电路、充电脉冲产生电路、节能电路和模数转换芯片ADC1、ADC2、单片机MCU1、MCU2;所述的蓄电池极性识别电路由光电耦合器V、二极管D1和电阻R13组成,光电耦合器V的1脚连接单片机MCU2的P3.7脚,光电耦合器V的2脚接地,光电耦合器V的3脚通过电阻R13接蓄电池的A端正极,并与整流桥GB2的一个对应正极接点连接,光电耦合器V的4脚通过二极管D1接蓄电池的B端负极,并与整流桥GB2的一个对应负极接点连接;所述的蓄电池电压识别电路,由模数转换芯片ADC2和电阻R3、R4、整流桥GB2组成,模数转换芯片ADC2的1至8脚依次接单片机MCU2的P1.0脚至P1.7脚,并同时接单片机MCU1的P3.0脚至P3.7脚,模数转换芯片ADC2的9脚通过电阻R3接整流桥GB2的一个正极接点,并通过电阻R4接地;所述的蓄电池极性转换电路,由三极管VT5、三极管VT6、电阻R11、电阻R12、二极管D6、二极管D7、继电器J5和继电器J6组成,三极管VT5的集电极和三极管VT6的集电极分别接继电器J5和继电器J6的一个接点,二极管D6和二极管D7分别与继电器J5和继电器J6并联,三极管VT5和三极管VT6的发射极接地,三极管VT5和三极管VT6的基极分别通过电阻R11和电阻R12接单片机MCU2的P2.1脚和P2.0脚,并同时通过电阻R28、电阻R29接5V电源,继电器J5和继电器J6的另一个接点接12V电源;所述的蓄电池电压转换电路,由三极管VT2、三极管VT3、三极管VT4、继电器J2、继电器J3、继电器J4、二极管D3、二极管D4、二极管D5和电阻R8、电阻R9、电阻R10组成,三极管VT2的集电极、三极管VT3的集电极和三极管VT4的集电极分别接继电器J2、继电器J3和继电器J4的一个接点,二极管D3、二极管D4和二极管D5分别与继电器J2、继电器J3和继电器J4并联,三极管VT2、三极管VT3和三极管VT4的发射极接地,三极管VT2、三极管VT3和三极管VT4的基极分别通过电阻R8、电阻R9和电阻R10分别接单片机MCU2的P2.4脚、P2.3脚和P2.2脚,并同时通过电阻R25、电阻R26和电阻R27接5V电源,继电器J2、继电器J3和继电器J4的另一个接点接12V电源;所述的充电脉冲产生电路,由场效应管DS2和电阻R6组成,场效应管DS2的栅极通过电阻R6接单片机MCU2的P2.6脚,并同时通过从单片机MCU2引出的电阻R23接5V电源;所述的节能电路,由三极管VT1、继电器J1、二极管D2和电阻R7组成,三极管VT1的集电极接继电器J1的一个接点,二极管D2与继电器J1并联,三极管VT1的基极通过电阻R7接单片机MCU2的P2.5脚,并同时通过电阻R24接5V电源;所述的模数转换芯片ADC1和ADC2的型号均为AD8032,所述的单片机MCU1和MCU2的型号均为STC89C52,由Analogdevices公司生产;所述的光电耦合器V的型号为PC817,由Sharp公司生产。In order to achieve the above purpose, the technical solution adopted in the present invention is: the multifunctional intelligent charging device includes an outer casing, a power cord, a charging terminal, a circuit board and a transformer, the circuit board is fixed in the outer casing, and the transformer is fixedly mounted on the circuit board , the lead wire of the charging terminal is connected from the output end on the circuit board, and it is characterized in that: the voltage range identification display window of the battery, the charging current display window of the battery and the charging amount display window of the battery are arranged on the upper part of the upper surface of the outer shell ; A function switch key, a current increase key and a current decrease key are provided on the lower part of the upper surface of the outer shell; the circuit board includes a battery polarity identification circuit, a battery voltage identification circuit, a battery polarity conversion circuit, Storage battery voltage conversion circuit, charging pulse generation circuit, energy-saving circuit and analog-to-digital conversion chip ADC1, ADC2, single-chip microcomputer MCU1, MCU2; Described storage battery polarity recognition circuit is made up of optocoupler V, diode D1 and resistor R13,
本发明还通过如下措施实施:所述的电流增大键和电流减小键的定触点分别接单片机MCU2的P3.5脚和P3.4脚;所述的单片机MCU2的型号为STC89C52。The present invention is also implemented through the following measures: the fixed contacts of the current increase key and the current decrease key are respectively connected to the P3.5 pin and the P3.4 pin of the single-chip microcomputer MCU2; the model of the single-chip microcomputer MCU2 is STC89C52.
所述的蓄电池的电压显示电路由数码管LED1、数码管LED2、电阻R31、电阻R32、三极管VT7、三极管VT8组成,数码管LED1和数码管LED2段选端接单片机MCU1的P0.0脚至P0.7脚,位选端分别接三极管VT7、三极管VT8的集电极;蓄电池的电流显示电路由数码管LED3、数码管LED4、电阻R33、电阻R34、三极管VT9、三极管VT10组成,数码管LED3和数码管LED4的段选端接单片机MCU1的P0.0脚至P0.7脚,位选端分别接三极管VT9三极管VT10的集电极;蓄电池的电量显示电路由数码管LED5、数码管LED6、电阻R35、电阻R36、三极管VT11、三极管VT12组成,数码管LED5和数码管LED6的段选端接单片机MCU1的P0.0脚至P0.7脚,位选端分别接三极管VT11三极管VT12的集电极。The voltage display circuit of the battery is composed of digital tube LED1, digital tube LED2, resistor R31, resistor R32, triode VT7, and triode VT8. .7 pins, the position selection terminal is respectively connected to the collector of transistor VT7 and transistor VT8; the current display circuit of the storage battery is composed of digital tube LED3, digital tube LED4, resistor R33, resistor R34, triode VT9, triode VT10, digital tube LED3 and digital The segment selection terminal of tube LED4 is connected to P0.0 pin to P0.7 pin of single-chip microcomputer MCU1, and the bit selection terminal is respectively connected to the collector of triode VT9 and triode VT10; Resistor R36, triode VT11, and triode VT12 are composed. The segment selection terminals of the digital tube LED5 and the digital tube LED6 are connected to pins P0.0 to P0.7 of the single-chip microcomputer MCU1, and the bit selection terminals are respectively connected to the collectors of the triode VT11 and the triode VT12.
放电电路由场效应管DS1、电阻R5、电阻丝R1组成,场效应管DS1的漏极接电阻丝R1,源极接地;场效应管DS1的栅极通过电阻R5接单片机MCU1的P2.7脚。The discharge circuit is composed of field effect transistor DS1, resistor R5, and resistance wire R1. The drain of field effect transistor DS1 is connected to resistance wire R1, and the source is grounded; the gate of field effect transistor DS1 is connected to pin P2.7 of microcontroller MCU1 through resistor R5. .
为了降低充电温度,在外壳体内还设有散热风扇。In order to reduce the charging temperature, a cooling fan is also provided in the casing.
这样,在本发明中,可通过蓄电池极性识别电路和蓄电池极性转换电路,实现对蓄电池的正、负极进行识别,并进行对应性转换,当发生蓄电池的正、负极与电源的正、负极接反时,可自动转换,从而为蓄电池正常充电,同时,当不接蓄电池时,蓄电池电压识别电路和蓄电池极性识别电路无信号,故负载侧无电压输出,即使将负载侧短接也无短路电流,所以不会造成充电设备的损坏;通过蓄电池电压识别电路和蓄电池电压转换电路,实现对蓄电池的电压范围自动识别,并进行适应性转换。本发明接220V市电,通过变压器、整流电路到达控制电路上端。充电时,单片机MCU2的P2.6脚将会产生毫秒级的方波脉冲,则场效应管会周期性通断,即充电脉冲,以提高充电效率,可调节充电脉冲占空比来调节充电电流的大小。充电蓄电池移除后负载侧立即断电,恢复初始状态。当蓄电池被充满时,蓄电池的电量检测电路将信号送入单片机MCU2,先是进入浮充状态,然后单片机MCU2使节能电路完全切断充电设备电源,当蓄电池电压下降到一定值后充电设备又会为蓄电池充电。此外,本发明还附加有修复和激活蓄电池的功能,主要有充放电来实现,按下功能转换键,即可自动修复蓄电池,单片机MCU2先给蓄电池充电,当电量充满时,单片机MCU2控制放电电路工作,放电完毕后,又会给蓄电池充电,这样进行2-3个循环,可达到激活和修复蓄电池的目的。In this way, in the present invention, the positive and negative poles of the battery can be identified by the battery polarity identification circuit and the battery polarity conversion circuit, and the corresponding conversion is carried out. When the positive and negative poles of the battery and the positive and negative poles of the power supply When the connection is reversed, it can be automatically switched to charge the battery normally. At the same time, when the battery is not connected, the battery voltage identification circuit and the battery polarity identification circuit have no signal, so there is no voltage output on the load side, even if the load side is short-circuited. Short-circuit current, so it will not cause damage to the charging equipment; through the battery voltage identification circuit and the battery voltage conversion circuit, the automatic identification of the voltage range of the battery is realized, and adaptive conversion is performed. The invention is connected to 220V mains, and reaches the upper end of the control circuit through a transformer and a rectifier circuit. When charging, the P2.6 pin of the microcontroller MCU2 will generate millisecond-level square wave pulses, and the field effect tube will be turned on and off periodically, that is, charging pulses, to improve charging efficiency, and the duty cycle of the charging pulse can be adjusted to adjust the charging current. the size of. After the rechargeable battery is removed, the load side will be powered off immediately and the initial state will be restored. When the battery is fully charged, the power detection circuit of the battery sends a signal to the single-chip MCU2, which first enters the floating charge state, and then the single-chip MCU2 makes the energy-saving circuit completely cut off the power supply of the charging equipment. Charge. In addition, the present invention also has the function of repairing and activating the storage battery, which is mainly realized by charging and discharging. Press the function conversion key to automatically repair the storage battery. The single-chip microcomputer MCU2 first charges the storage battery. When the power is full, the single-chip microcomputer MCU2 controls the discharge circuit. Work, after the discharge is completed, it will charge the battery again, so that 2-3 cycles can achieve the purpose of activating and repairing the battery.
本发明的有益效果在于:与目前对蓄电池充电的智能充电设备相比,不仅能自动控制充电,而且能对蓄电池的极性和电压自动识别,并自动进行适应性转换,能实现短路零电流保护、充满后自动断电、并附带修复和激活功能。可广泛用于多种蓄电池的能智能充电。The beneficial effects of the present invention are: compared with the current intelligent charging equipment for charging the storage battery, it can not only automatically control the charging, but also automatically identify the polarity and voltage of the storage battery, and automatically perform adaptive conversion, and can realize short-circuit zero-current protection , Automatic power off after full charge, and comes with repair and activation functions. It can be widely used for intelligent charging of various storage batteries.
附图说明 Description of drawings
图1为本发明的结构主视局剖示意图。Fig. 1 is a schematic cross-sectional view of the front view of the structure of the present invention.
图2为本发明的电原理图。Fig. 2 is the electrical schematic diagram of the present invention.
图中:1、外壳体;2、电源线;3、充电端子;4、电路板;5、变压器;6、蓄电池的电压范围识别显示窗口;7、蓄电池的充电电流显示窗口;8、蓄电池的充电量显示窗口;9、放电电路;10、蓄电池极性识别电路;11、蓄电池电压识别电路;12、蓄电池极性转换电路;13、蓄电池电压转换电路;14、充电脉冲产生电路;15、节能电路;16、蓄电池的电压显示电路;17、蓄电池的电流显示电路;18、蓄电池的电量显示电路;19、功能转换键;20、电流增大键;21、电流减小键。In the figure: 1. Outer shell; 2. Power cord; 3. Charging terminal; 4. Circuit board; 5. Transformer; 6. Battery voltage range identification display window; 7. Battery charging current display window; 8. Battery Charging amount display window; 9. Discharging circuit; 10. Battery polarity identification circuit; 11. Battery voltage identification circuit; 12. Battery polarity conversion circuit; 13. Battery voltage conversion circuit; 14. Charging pulse generation circuit; 15. Energy saving Circuit; 16, battery voltage display circuit; 17, battery current display circuit; 18, battery power display circuit; 19, function conversion key; 20, current increase key; 21, current decrease key.
具体实施方式 Detailed ways
参照图1、图2对本发明作进一步描述。该多功能智能充电装置,包括外壳体1、电源线2、充电端子3、电路板4和变压器5,电路板4固定在外壳体1内,变压器5固定安装在电路板4上,充电端子3的导线从电路板4上的输出端连接,其特征在于:在外壳体1的上板面的上部设有蓄电池的电压范围识别显示窗口6、蓄电池的充电电流显示窗口7和蓄电池的充电量显示窗口8,通过蓄电池的电压范围识别显示窗口6可以观测到所充蓄电池的电压所充的允许范围,通过蓄电池的充电电流显示窗口7可以观测当前所充的电流值,通过蓄电池的充电量显示窗口8可以观测当前所充的电量;在外壳体1的上板面的下部设有功能转换键19、电流增大键20和电流减小键21;所述的电路板4上包括蓄电池极性识别电路10、蓄电池电压识别电路11、蓄电池极性转换电路12、蓄电池电压转换电路13、充电脉冲产生电路14、节能电路15和模数转换芯片ADC1、ADC2、单片机MCU1、MCU2;所述的蓄电池极性识别电路10由光电耦合器V、二极管D1和电阻R13组成,光电耦合器V的1脚连接单片机MCU2的P3.7脚,光电耦合器V的2脚接地,光电耦合器V的3脚通过电阻R13接蓄电池的A端正极,并与整流桥GB2的一个对应正极接点连接,光电耦合器V的4脚通过二极管D1接蓄电池的B端负极,并与整流桥GB2的一个对应负极接点连接;所述的蓄电池电压识别电路11,由模数转换芯片ADC2和电阻R3、R4、整流桥GB2组成,模数转换芯片ADC2的1至8脚依次接单片机MCU2的P1.0脚至P1.7脚,并同时接单片机MCU1的P3.0脚至P3.7脚,模数转换芯片ADC2的9脚通过电阻R3接整流桥GB2的一个正极接点,并通过电阻R4接地;所述的蓄电池极性转换电路12,由三极管VT5、三极管VT6、电阻R11、电阻R12、二极管D6、二极管D7、继电器J5和继电器J6组成,三极管VT5的集电极和三极管VT6的集电极分别接继电器J5和继电器J6的一个接点,二极管D6和二极管D7分别与继电器J5和继电器J6并联,三极管VT5和三极管VT6的发射极接地,三极管VT5和三极管VT6的基极分别通过电阻R11和电阻R12接单片机MCU2的P2.1脚和P2.0脚,并同时通过电阻R28、电阻R29接5V电源,继电器J5和继电器J6的另一个接点接12V电源;所述的蓄电池电压转换电路13,由三极管VT2、三极管VT3、三极管VT4、继电器J2、继电器J3、继电器J4、二极管D3、二极管D4、二极管D5和电阻R8、电阻R9、电阻R10组成,三极管VT2的集电极、三极管VT3的集电极和三极管VT4的集电极分别接继电器J2、继电器J3和继电器J4的一个接点,二极管D3、二极管D4和二极管D5分别与继电器J2、继电器J3和继电器J4并联,三极管VT2、三极管VT3和三极管VT4的发射极接地,三极管VT2、三极管VT3和三极管VT4的基极分别通过电阻R8、电阻R9和电阻R10分别接单片机MCU2的P2.4脚、P2.3脚和P2.2脚,并同时通过电阻R25、电阻R26和电阻R27接5V电源,继电器J2、继电器J3和继电器J4的另一个接点接12V电源;所述的充电脉冲产生电路14,由场效应管DS2和电阻R6组成,场效应管DS2的栅极通过电阻R6接单片机MCU2的P2.6脚,并同时通过从单片机MCU2引出的电阻R23接5V电源;所述的节能电路15,由三极管VT1、继电器J1、二极管D2和电阻R7组成,三极管VT1的集电极接继电器J1的一个接点,二极管D2与继电器J1并联,三极管VT1的基极通过电阻R7接单片机MCU2的P2.5脚,并同时通过电阻R24接5V电源;所述的模数转换芯片ADC1和ADC2的型号均为AD8032,所述的单片机MCU1和MCU2的型号均为STC89C52,由Analogdevices公司生产;所述的光电耦合器V的型号为PC817,由Sharp公司生产。The present invention will be further described with reference to Fig. 1 and Fig. 2 . The multifunctional intelligent charging device includes an
本发明还通过如下措施实施:所述的电流增大键20和电流减小键21的定触点分别接单片机MCU2的P3.5脚和P3.4脚,按下电流增大键20电流增大,按下电流减小键21电流减小,从而实现电流的调节;所述的单片机MCU2的型号均为STC89C52。The present invention is also implemented through the following measures: the fixed contacts of the
所述的蓄电池的电压显示电路16由数码管LED1、数码管LED2、电阻R31、电阻R32、三极管VT7、三极管VT8组成,数码管LED1和数码管LED2段选端接单片机MCU1的P0.0脚至P0.7脚,位选端分别接三极管VT7、三极管VT8的集电极;蓄电池的电流显示电路17由数码管LED3、数码管LED4、电阻R33、电阻R34、三极管VT9、三极管VT10组成,数码管LED3和数码管LED4的段选端接单片机MCU1的P0.0脚至P0.7脚,位选端分别接三极管VT9三极管VT10的集电极;蓄电池的电量显示电路18由数码管LED5、数码管LED6、电阻R35、电阻R36、三极管VT11、三极管VT12组成,数码管LED5和数码管LED6的段选端接单片机MCU1的P0.0脚至P0.7脚,位选端分别接三极管VT11三极管VT12的集电极。The
放电电路9由场效应管DS1、电阻R5、电阻丝R1组成,场效应管DS1的漏极接电阻丝R1,源极接地;场效应管DS1的栅极通过电阻R5接单片机MCU1的P2.7脚。The
为了降低充电温度,在外壳体1内还设有散热风扇。In order to reduce the charging temperature, a cooling fan is also provided in the
这样,在本发明中,可通过蓄电池极性识别电路和蓄电池极性转换电路,实现对蓄电池的正、负极进行识别,并进行对应性转换,当发生蓄电池的正、负极与电源的正、负极接反时,可自动转换,从而为蓄电池正常充电,同时,当不接蓄电池时,蓄电池电压识别电路和蓄电池极性识别电路无信号,故负载侧无电压输出,即使将负载侧短接也无短路电流,所以不会造成充电设备的损坏;通过蓄电池电压识别电路和蓄电池电压转换电路,实现对蓄电池的电压范围自动识别,并进行适应性转换。本发明接220V市电,通过变压器5、整流电路到达控制电路上端。充电时,单片机MCU2的P2.6脚将会产生毫秒级的方波脉冲,则场效应管会周期性通断,即充电脉冲,以提高充电效率,可调节充电脉冲占空比来调节充电电流的大小。充电蓄电池移除后负载侧立即断电,恢复初始状态。当蓄电池被充满时,蓄电池的电量检测电路将信号送入单片机MCU2,先是进入浮充状态,然后单片机MCU2使节能电路完全切断充电设备电源,当蓄电池电压下降到一定值后充电设备又会为蓄电池充电。此外,本发明还附加有修复和激活蓄电池的功能,按下功能转换键19,即可自动修复蓄电池,单片机MCU2先给蓄电池充电,当电量充满时,单片机MCU2控制放电电路工作,放电完毕后,又会给蓄电池充电,这样进行2-3个循环,可达到激活和修复蓄电池的目的。In this way, in the present invention, the positive and negative poles of the battery can be identified by the battery polarity identification circuit and the battery polarity conversion circuit, and the corresponding conversion is carried out. When the positive and negative poles of the battery and the positive and negative poles of the power supply When the connection is reversed, it can be automatically switched to charge the battery normally. At the same time, when the battery is not connected, the battery voltage identification circuit and the battery polarity identification circuit have no signal, so there is no voltage output on the load side, even if the load side is short-circuited. Short-circuit current, so it will not cause damage to the charging equipment; through the battery voltage identification circuit and the battery voltage conversion circuit, the automatic identification of the voltage range of the battery is realized, and adaptive conversion is performed. The present invention is connected to 220V mains, and reaches the upper end of the control circuit through a
本发明的工作原理如下:220V市电通过变压器5分出三路不同的交流电,即12V、24V、36V,负载侧不接蓄电池时,蓄电池的电压识别和极性识别电路无信号,故蓄电池的极性转换电路和电压转换电路不工作,负载侧A、B无电压输出,即使将A、B短接也无短路电流,从而实现了短路零电流保护。当充电设备A、B接入蓄电池时,无论A正B负还是B正A负,电压都会通过整流桥GB2到达串联电阻R3、R4,此时模数转换芯片ADC2将会把电阻R4两端的模拟电压转化成数字信号送入单片机MCU2,单片机MCU2接到ADC2送来的数据后作出判断,然后控制电压转换电路工作。蓄电池组的电压大都为12V、24V或36V,若单片机MCU2检测到A、B两端的电压在7~15V之间,便以12V电压作为基准电压,管脚P2.4输出高电平,继电器J2置位,充电电压便被转换到了12V,同时通过数码管LED1、LED2显示12V;若单片机MCU2检测到A、B两端的电压在17~28V之间,便以24V电压作为基准电压,管脚P2.3输出高电平,继电器J3置位,充电电压便被转换到了24V,同时让数码管LED1、LED2显示24V;若单片机MCU2检测到A、B两端的电压在28~40V之间,便以36V电压作为基准电压,管脚P2.2输出高电平,继电器J4置位,充电电压便被转换到了36V,同时让数码管LED1、LED2显示36V。待单片机MCU2采集到电压信号以后再采集蓄电池极性信号,以免A、B端无蓄电池接入时被误认为是B正A负,极性识别电路由二极管D1、光电耦合器V、电阻R13组成,由二极管和光耦的特性可知,若A接正B接负,光电耦合器V导通,单片机MCU2的P3.7变为低电平,单片机MCU2检测到P3.7变低后,使P2.1输出高电平,则J5置位,从而为蓄电池正常充电,若B接正A接负,光电耦合器V不导通,单片机MCU2的P3.7为高电平,单片机MCU2检测到P3.7为高电平,会使P2.0输出高电平,则J6置位,同样为蓄电池正常充电。The working principle of the present invention is as follows: the 220V mains is divided into three different alternating currents through the
正常充电时MCU2的P2.7脚将会发出方波脉冲,所以场效应管DS1会发出充电脉冲,防止了蓄电池极板产生过多气泡。有充电电流流过绕线电阻R2时,在电阻R2两端必定会产生压降,流过电阻R2的电流越大,压降越大,模数转换芯片将电阻R2两端的电压信号送入单片机MCU1,单片机MCU1将送来的电压信号分析计算后,通过数码管LED3、LED4显示出来。蓄电池充电时电压会慢慢升高,单片机MCU1会根据模数转换器ADC2的电压信号与蓄电池充满后的理论电压值作比较,从而计算出蓄电池的当前电量(以百分数表示),然后通过数码管LED3、LED4显示出来。显示电路是通过动态扫描来实现多位数码管显示的。当蓄电池电压达到阈值电压时,即电量充满时,单片机MCU2的P2.5输出高电平,继电器J1置位,由于变压器5接的是J1的常闭触头,所以J1置位后变压器5断开,充电停止。充电蓄电池移除后,由于充电电压为脉冲电压,输出端A、B的电压必定有为零的时刻,电压为零时,电阻R4两端的电压同样为零,MCU2检测到零信号后各I/O口恢复初始状态,故充电设备也恢复到初始状态,等待下一组充电蓄电池的接入。During normal charging, the P2.7 pin of MCU2 will send out a square wave pulse, so the field effect transistor DS1 will send out a charging pulse to prevent excessive air bubbles from being generated on the battery plate. When a charging current flows through the wire-wound resistor R2, there will be a voltage drop at both ends of the resistor R2. The greater the current flowing through the resistor R2, the greater the voltage drop. The analog-to-digital conversion chip sends the voltage signal at both ends of the resistor R2 to the microcontroller. MCU1, the single-chip MCU1 analyzes and calculates the voltage signal sent, and displays it through the digital tubes LED3 and LED4. When the battery is charging, the voltage will rise slowly, and the single-chip MCU1 will compare the voltage signal of the analog-to-digital converter ADC2 with the theoretical voltage value after the battery is fully charged, thereby calculating the current power of the battery (expressed as a percentage), and then through the digital tube LED3 and LED4 are displayed. The display circuit realizes multi-digit digital tube display through dynamic scanning. When the battery voltage reaches the threshold voltage, that is, when the battery is fully charged, P2.5 of the microcontroller MCU2 outputs a high level, and the relay J1 is set. Since the
此外,本充电设备还附加有修复和激活蓄电池的功能,当按下功能转换键19后,单片机MCU的P3.6变为低电平,单片机检测到P3.6为低电平便调用内部修复程序,先为电瓶充电,充满后关断充电设备,P2.7再输出高电平,场效应管DS1导通,蓄电池便通过电阻丝R1放电放电,单片机MCU2通过ADC1检测到蓄电池电压下降到一定值后,即放完毕后,关断DS1,同时又接通充电设备给蓄电池充电,如此进行2~3个循环,即达到了激活和修复电瓶的目的。In addition, this charging device also has the function of repairing and activating the storage battery. When the function conversion key 19 is pressed, the P3.6 of the single-chip MCU becomes low level. When the single-chip microcomputer detects that P3.6 is low level, it calls the internal repair Program, charge the battery first, turn off the charging device after it is fully charged, P2.7 outputs a high level, the field effect transistor DS1 is turned on, and the battery is discharged through the resistance wire R1, and the single-chip MCU2 detects that the battery voltage has dropped to a certain level through ADC1. After the value is set, that is, after the discharge is completed, turn off the DS1, and at the same time turn on the charging equipment to charge the battery.
需要补充的是单片机MCU1与MCU2的工作方式都由写入的程序决定。在电量检测时,当接入12V蓄电池时,单片机MCU2先是识别出蓄电池的电压,再把蓄电池的当前电压与12V蓄电池满电后的理论电压作比较,从而计算出蓄电池的当前电量;当接入24V蓄电池时,单片机MCU2同样是先识别出蓄电池的电压,再把蓄电池的当前电压与24V蓄电池满电后的理论电压作比较,从而计算出蓄电池的当前电量;当36V的蓄电池时也是同样的原理。也就是说无论接入几伏的蓄电池,单片机都会调出与之相对应的电压基准,计算后都能较准确的显示出蓄电池的当前电量。What needs to be added is that the working methods of MCU1 and MCU2 are determined by the written program. During power detection, when a 12V battery is connected, the single-chip MCU2 first recognizes the voltage of the battery, and then compares the current voltage of the battery with the theoretical voltage after the 12V battery is fully charged, thereby calculating the current power of the battery; When the battery is 24V, the single-chip MCU2 also recognizes the voltage of the battery first, and then compares the current voltage of the battery with the theoretical voltage after the 24V battery is fully charged, so as to calculate the current power of the battery; when the battery is 36V, it is the same principle . That is to say, no matter how many volts of battery is connected, the microcontroller will call out the corresponding voltage reference, and after calculation, it can accurately display the current power of the battery.
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CN200979994Y (en) * | 2006-06-30 | 2007-11-21 | 宁波力达物料搬运设备厂 | A storage battery charger |
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