CN102225409B - Tunnel type cleaning machine and method for cleaning cylindrical object by using same - Google Patents
Tunnel type cleaning machine and method for cleaning cylindrical object by using same Download PDFInfo
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- 238000004140 cleaning Methods 0.000 title claims abstract description 162
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- 238000002791 soaking Methods 0.000 claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 189
- 238000007664 blowing Methods 0.000 claims description 48
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- 238000005201 scrubbing Methods 0.000 claims description 13
- 239000003599 detergent Substances 0.000 claims description 11
- 238000000746 purification Methods 0.000 claims description 7
- 230000001680 brushing effect Effects 0.000 claims description 5
- 238000005187 foaming Methods 0.000 claims description 3
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- 239000000523 sample Substances 0.000 claims 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 12
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- 229910052744 lithium Inorganic materials 0.000 description 9
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 7
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Abstract
Description
技术领域 technical field
本发明涉及一种圆柱形物件的清洗机构,尤其涉及一种对圆柱形金属壳锂电池进行有效清洗的清洗设备。The invention relates to a cleaning mechanism for cylindrical objects, in particular to a cleaning device for effectively cleaning cylindrical metal shell lithium batteries.
背景技术 Background technique
随着随着微电子技术的发展,小型化的设备日益增多,对电源提出了很高的要求,锂电池随之进入了大规模的实用阶段,现在,锂电池早已大量应用在手机、笔记本电脑、电动工具、电动车、路灯备用电源、航灯、家用小电器等电子产品上,但由于锂金属的化学特性非常活泼,使得锂金属的加工、保存、使用,对环境要求非常高,所以锂电池生产要在特殊的环境条件下进行,在锂电池的生产中,经滚槽、封口等工序后需对电池进行清洗,才能进行后续工序,而清洗工序能否有效清除电池表面的污染物对其质量有直接的影响,因此清洗工序在电池的生产过程中尤为重要。With the development of microelectronics technology, miniaturized equipment is increasing day by day, which puts forward high requirements for power supply, and lithium batteries have entered a large-scale practical stage. Now, lithium batteries have already been widely used in mobile phones and notebook computers. , electric tools, electric vehicles, street lamp backup power supply, aviation lights, small household appliances and other electronic products, but due to the very active chemical properties of lithium metal, the processing, storage and use of lithium metal have very high environmental requirements, so lithium Battery production must be carried out under special environmental conditions. In the production of lithium batteries, the battery needs to be cleaned after rolling grooves, sealing and other processes before subsequent processes can be carried out. Whether the cleaning process can effectively remove the pollutants on the battery surface has a great impact on Its quality has a direct impact, so the cleaning process is particularly important in the battery production process.
现有对圆柱形锂电池进行清洗的方法中,一般包括如下步骤:首先,利用加洗洁剂的40℃温水对电池进行刷洗,完成后对电池进行吹水处理;然后,利用45℃循环水对电池进行清洗,完成后对电池进行吹水处理;接着,对电池进行擦拭吸水,并利用130~180℃热风对电池进行烘干处理;最后,对电池进行喷油处理,喷油完成后再利用120℃热风对电池进行烘干,完成对电池的清洗过程;在上述清洗方法中,存在以下不足:其一、难以清洗电池表面的干硬附着物,影响产品质量,且后续的清洗用水为循环水,并采用接触式吸水,两者都会造成对电池的污染;其二、采用喷油来对电池进行防锈处理,防锈效果不好,且喷油后的烘干工序需消耗大量的电量,造成资源的浪费;其三、清洗设备中没有设置对循环水进行过滤及分离的装置,因此,使用中需每8小时就换水一次,设备不能连续工作,耗水耗电且易造成环境的污染。The existing method for cleaning a cylindrical lithium battery generally includes the following steps: first, use 40°C warm water with detergent to scrub the battery, and then blow the battery with water after completion; then, use 45°C circulating water to clean the battery. Clean the battery, and blow water on the battery after completion; then, wipe and absorb water on the battery, and dry the battery with hot air at 130-180°C; finally, spray oil on the battery, and then Use 120°C hot air to dry the battery to complete the cleaning process of the battery; in the above cleaning method, there are the following deficiencies: First, it is difficult to clean the dry and hard attachments on the surface of the battery, which affects the product quality, and the subsequent cleaning water is Circulating water, and the use of contact water absorption, both of which will cause pollution to the battery; second, the use of oil spray to anti-rust treatment of the battery, the anti-rust effect is not good, and the drying process after oil injection consumes a lot of energy electricity, resulting in a waste of resources; third, there is no device for filtering and separating circulating water in the cleaning equipment, so the water needs to be changed every 8 hours during use, and the equipment cannot work continuously, which consumes water and electricity and is easy to cause pollution of the environment.
因此,急需一种对电池的清洁及防锈处理效果好、节约能源、并能减小对环境污染的电池清洗设备。Therefore, there is an urgent need for a battery cleaning device that has good battery cleaning and antirust treatment effects, saves energy, and can reduce environmental pollution.
发明内容 Contents of the invention
本发明的目的在于提供一种对电池的清洁及防锈处理效果好、节约能源、并能减小对环境污染的电池清洗设备。The object of the present invention is to provide a battery cleaning device with good battery cleaning and anti-rust treatment effects, energy saving and reduced environmental pollution.
本发明的另一目的在于提供一种电池清洗方法,采用该方法能更有效的清洗电池、且防锈处理效果好、节约能源、并能减小对环境的污染。Another object of the present invention is to provide a battery cleaning method, which can clean the battery more effectively, has a good anti-rust treatment effect, saves energy, and can reduce environmental pollution.
为实现上述目的,本发明的技术方案为:提供一种隧道式清洗机,适用于对圆柱形物件进行清洗,所述隧道式清洗机包括安装架体、控制系统、传输系统及清洗系统,所述传输系统设置于所述安装架体上,所述清洗系统设置于所述传输系统上,所述控制系统与所述传输系统及清洗系统连接,所述传输系统对圆柱形物件进行传输的过程中,所述清洗系统对其进行清洗,其中,所述清洗系统包括浸泡池、钝化池、第一清洗机构、第二清洗机构、电热风箱及接水盘,所述浸泡池、钝化池均设置于所述安装架体上,所述传输系统从所述安装架体的前端依次穿过所述浸泡池、所述钝化池后延伸至所述安装架体的后端,经所述安装架体的底部后形成循环的传输通道,所述第一清洗机构、第二清洗机构及电热风箱均位于所述传输系统的上方,且所述第一清洗机构设置于所述浸泡池与所述钝化池之间,所述第二清洗机构设置于所述钝化池与所述电热风箱之间,所述接水盆设置于所述传输通道的下方,用于回收清洗用水。In order to achieve the above object, the technical solution of the present invention is to provide a tunnel cleaning machine suitable for cleaning cylindrical objects. The tunnel cleaning machine includes a mounting frame, a control system, a transmission system and a cleaning system. The transmission system is set on the mounting frame, the cleaning system is set on the transmission system, the control system is connected with the transmission system and the cleaning system, and the transmission system transmits the cylindrical objects Among them, the cleaning system cleans it, wherein the cleaning system includes a soaking pool, a passivation pool, a first cleaning mechanism, a second cleaning mechanism, an electric heating air box and a water tray, and the soaking pool and the passivation pool are all arranged on the mounting frame body, and the transmission system extends from the front end of the mounting frame body through the soaking pool and the passivation pool to the rear end of the mounting frame body, and passes through the After installing the bottom of the frame body, a circulating transmission channel is formed. The first cleaning mechanism, the second cleaning mechanism and the electric heating air box are all located above the transmission system, and the first cleaning mechanism is arranged between the soaking tank and the Between the passivation pool, the second cleaning mechanism is set between the passivation pool and the electric heating air box, and the water receiving basin is set under the transmission channel for recovering cleaning water.
较佳地,所述传输系统包括输送链、链轮、马达及张紧装置,所述链轮安装于所述安装架体的后端,所述马达及张紧装置均安装于所述安装架体的底部,所述输送链从所述安装架体的前端依次穿过所述浸泡池、钝化池、链轮、张紧装置后形成循环传输通道,所述链轮通过传动链条与所述马达连接。Preferably, the transmission system includes a conveyor chain, a sprocket, a motor and a tensioning device, the sprocket is installed at the rear end of the mounting frame, and the motor and the tensioning device are both mounted on the mounting frame The bottom of the body, the conveyor chain passes through the soaking pool, the passivation pool, the sprocket, and the tensioning device successively from the front end of the mounting frame to form a circular transmission channel, and the sprocket is connected to the sprocket through the transmission chain. Motor connection.
较佳地,所述第一清洗机构包括刷洗喷水管、毛刷及第一吹水管,所述毛刷设置于所述传输通道上方,所述刷洗喷水管设置于所述毛刷的上方,所述第一吹水管设置于所述传输通道的上方并位于所述毛刷与所述钝化池之间。Preferably, the first cleaning mechanism includes a brushing water spray pipe, a brush and a first water blowing pipe, the brush is arranged above the transmission channel, and the brushing water spray pipe is arranged above the brush , the first water blowing pipe is arranged above the transmission channel and between the brush and the passivation pool.
较佳地,所述钝化池与所述第二清洗机构之间还设置有第二吹水管,所述第二吹水管设置于所述传输通道的上方。Preferably, a second water blowing pipe is further provided between the passivation tank and the second cleaning mechanism, and the second water blowing pipe is arranged above the transmission channel.
较佳地,所述第二清洗机构包括清洗喷水管及第三吹水管,所述清洗喷水管及第三吹水管均设置于所述传输通道的上方,所述第三吹水管设置于所述清洗喷水管与所述电热风箱之间,所述清洗喷水管与清水热水箱连通,第二清洗机构中,采用清水热水箱制作的60~85℃的高温不循环清水取代现有技术中的45℃循环水对物件进行清洗,提高水温以增强清洗效果,使用不循环水使清洁后的物件表面更清洁。Preferably, the second cleaning mechanism includes a cleaning water spray pipe and a third water blowing pipe, the cleaning water spray pipe and the third water blowing pipe are both arranged above the transmission channel, and the third water blowing pipe is arranged on Between the cleaning water spray pipe and the electric heating air box, the cleaning water spray pipe is connected with the clean water hot water tank, and in the second cleaning mechanism, the high temperature non-circulating clean water of 60-85°C produced by the clean water hot water tank is used to replace The 45°C circulating water in the prior art cleans the object, the water temperature is increased to enhance the cleaning effect, and the non-circulating water is used to make the surface of the cleaned object cleaner.
较佳地,所述浸泡池呈锥形结构,所述浸泡池的底部设置有第一传输轮,所述输送链沿所述浸泡池的前侧壁伸入所述浸泡池内穿过所述第一传输轮后沿所述浸泡池的后侧壁伸出,所述输送链上方设置有平行于所述浸泡池的前侧壁及后侧壁的定位板,所述定位板与所述输送链之间形成所述传输通道,采用改进的浸泡池对圆柱形物件进行浸泡冲洗,能有效清洁物件表面的干硬附着物。Preferably, the soaking tank has a conical structure, the bottom of the soaking tank is provided with a first transmission wheel, and the conveying chain extends into the soaking tank along the front side wall of the soaking tank and passes through the first transmission wheel. A transmission wheel stretches out along the rear side wall of the soaking pool, and a positioning plate parallel to the front side wall and the rear side wall of the soaking pool is arranged above the conveying chain, and the positioning plate and the transporting chain The transmission channel is formed between them, and the cylindrical object is soaked and rinsed by using the improved soaking tank, which can effectively clean the dry and hard attachments on the surface of the object.
较佳地,所述钝化池呈锥形结构,所述钝化池的底部设置有第二传输轮,所述输送链沿所述钝化池的前侧壁伸入所述钝化池内穿过所述第二传输轮后沿所述钝化池的后侧壁伸出,所述输送链上方设置有平行于所述钝化池的前侧壁及后侧壁的定位板,所述定位板与所述输送链之间形成所述传输通道,钝化池的水温及钝化剂可据物件表面的材质而定,采用钝化处理来生产防锈层,取代现有方式中的喷油及烘干两工序,节省了烘干过程所需的电能,并能优化物件表面的防锈效果。Preferably, the passivation tank has a conical structure, the bottom of the passivation tank is provided with a second transmission wheel, and the conveying chain extends into the passivation tank along the front side wall of the passivation tank. After passing through the second transmission wheel, it protrudes along the rear side wall of the passivation tank, and a positioning plate parallel to the front side wall and the rear side wall of the passivation tank is arranged above the conveyor chain. The transmission channel is formed between the plate and the conveying chain. The water temperature and passivating agent in the passivation pool can be determined according to the material of the object surface. Passivation treatment is used to produce an anti-rust layer, replacing the oil spray in the existing method and drying process, which saves the electric energy required for the drying process, and can optimize the anti-rust effect on the surface of the object.
较佳地,所述浸泡池及所述钝化池内均设置有探测计及水位开关,所述探测计包括PH探测计及浊度探测计,实现动态检测水的PH浓度和浊度,PH探测计与配剂装置配合,达到自动添加洗洁剂或钝化剂的功能,而浊度探测计与电磁阀配合达到自动换水的功能,这样,浸泡池及钝化池都不需每班换水,每班可节约30~60分钟时间,实现清洗机的连续作业,提高生产效率。Preferably, detectors and water level switches are provided in the immersion tank and the passivation tank, and the detectors include a pH detector and a turbidity detector to realize dynamic detection of the pH concentration and turbidity of water, and the pH detection The meter cooperates with the dispensing device to achieve the function of automatically adding detergent or passivation agent, and the turbidity detector cooperates with the solenoid valve to achieve the function of automatic water change. In this way, the soaking tank and passivation tank do not need to be changed every shift. Water can save 30-60 minutes per shift, realize the continuous operation of the washing machine, and improve production efficiency.
较佳地,所述隧道式清洗机还包括净水系统,所述净水系统包括过滤网、分离器及过滤器,所述过滤网设置于所述接水盘内,所述分离器设置于所述接水盘的下方并与所述接水盘连通,所述分离器的中部分别与所述浸泡池及所述过滤器连通,所述过滤器与所述第一清洗机构的刷洗喷水管连通;接水盘回收的清洗用水经其上安装的过滤网进行粗过滤后,进入分离器对循环水中的悬浮物进行分离,使水中的油污集于分离器的上部自动排除,重物集于分离器的下部自动排除,分离悬浮物后的水经分离器的中部流出,一部分供给浸泡池使用,一部分流到过滤器,由过滤器对循环水进行精过滤后输送到第一清洗机构进行循环利用,实现清洗机的不间断连续工作,不需每班换水并对重换后的水重新升温,提高生产率,且节省工业用水,同时还能减小对环境的污染。Preferably, the tunnel cleaning machine also includes a water purification system, the water purification system includes a filter, a separator and a filter, the filter is set in the water tray, and the separator is set in The bottom of the water receiving tray is connected with the water receiving tray, the middle part of the separator is respectively connected with the soaking pool and the filter, and the filter is connected with the scrubbing water spray of the first cleaning mechanism. The cleaning water recovered from the water tray is coarsely filtered by the filter installed on it, and then enters the separator to separate the suspended solids in the circulating water, so that the oil in the water is collected in the upper part of the separator and automatically removed, and the heavy objects are collected. The water is automatically removed from the lower part of the separator, and the water after separating the suspended matter flows out through the middle part of the separator, part of it is supplied to the soaking tank, and part of it flows into the filter. Recycling realizes the uninterrupted continuous operation of the washing machine, without changing the water every shift and reheating the water after re-changing, improving productivity, saving industrial water, and reducing environmental pollution.
相应地,使用本发明隧道式清洗机清洗圆柱形物件的方法,其包括如下步骤:(1)将圆柱形物件传送入浸泡池内,在加入洗洁剂的50℃温水中对所述圆柱形物件进行浸泡和冲洗;(2)将经浸泡及冲洗后的圆柱形物件传送至第一清洗机构下方,刷洗喷水管喷出加入低泡洗洁剂的50℃温水到毛刷,毛刷对所述圆柱形物件进行刷洗;(3)压缩空气经第一吹水管对刷洗完成后的圆柱形物件进行除水处理;(4)将经第一吹水管除水后的圆柱形物件传送至钝化池,对所述圆柱形物件进行表面钝化处理;(5)压缩空气经第二吹水管对钝化处理后的圆柱形物件进行除水处理;(6)将经第二吹水管除水后的圆柱形物件传送至第二清洗机构下方,清洗喷水管喷出60~85℃的高温水对所述圆柱形物件进行清洗;(7)压缩空气经第三吹水管对清洗后的圆柱形物件进行除水处理;(8)将经第三吹水管除水后的圆柱形物件传送至电热风箱,利用130℃热风对所述圆柱形物件进行烘干处理;(9)将烘干后的圆柱形物件输出。Correspondingly, the method for cleaning cylindrical objects using the tunnel cleaning machine of the present invention includes the following steps: (1) Transfer the cylindrical objects into the soaking tank, and wash the cylindrical objects in warm water at 50°C with detergent added. Carry out soaking and rinsing; (2) Transfer the soaked and rinsed cylindrical objects to the bottom of the first cleaning mechanism, and spray 50°C warm water with low-foaming detergent from the scrubbing spray pipe to the brush. (3) Compressed air passes through the first water blowing pipe to dewater the cylindrical objects after scrubbing; (4) Transfer the cylindrical objects after dewatering through the first water blowing pipe to passivation pool, to passivate the surface of the cylindrical object; (5) dewater the passivated cylindrical object through the second blowing pipe with compressed air; (6) pass through the second blowing pipe to remove water The cylindrical objects are sent to the bottom of the second cleaning mechanism, and the cleaning water spray pipe sprays high-temperature water of 60-85°C to clean the cylindrical objects; (7) The compressed air passes through the third water blowing pipe to clean the cylindrical objects. The object is subjected to dewatering treatment; (8) The cylindrical object after dewatering by the third blowing pipe is transferred to the electric heating air box, and the cylindrical object is dried with 130°C hot air; (9) The dried Cylindrical object output.
在上述对清洗圆柱形物件进行清洗的方法中,浸泡池内使用加洗洁剂的50℃温水取代现有技术中的40℃温水,更有效的清洗圆柱形物件表面的干硬附着物,而第二清洗机构中采用60~85℃的高温不循环清水取代现有技术中的45℃循环水对物件进行清洗,提高水温以增强清洗效果,使用不循环水使清洁后的物件表面更清洁,且在烘干过程中,将原有的130~180℃直接烘烤方式改变为间接的130℃热风烘干,可降低对物件内部的损耗。In the above-mentioned method for cleaning cylindrical objects, warm water at 50°C with detergent is used in the immersion tank to replace the warm water at 40°C in the prior art to more effectively clean dry and hard attachments on the surface of cylindrical objects. Second, in the cleaning mechanism, the high-temperature non-circulating water of 60-85°C is used to replace the 45°C circulating water in the prior art to clean the objects, and the water temperature is increased to enhance the cleaning effect, and the non-circulating water is used to make the surface of the cleaned objects cleaner, and In the drying process, the original 130-180°C direct baking method is changed to an indirect 130°C hot air drying method, which can reduce the internal loss of the object.
与现有技术相比,由于本发明隧道式清洗机,其清洗系统包括浸泡池、钝化池,采用浸泡池对圆柱形物件进行浸泡式冲洗,便于清洗物件表面的干硬附着物,提高产品质量,而采用钝化池对圆柱形物件进行表面钝化处理,以生产防锈层,取代现有技术中的喷油及烘干两道工序,使物件表面的防锈效果更优,且节省了喷油后的烘干程序所需消耗的电能,节省能源并能有效减低对环境的污染,且能够不间断的连续工作,提高生产效率。Compared with the prior art, due to the tunnel cleaning machine of the present invention, its cleaning system includes a immersion tank and a passivation tank, and the immersion tank is used to carry out immersion flushing of cylindrical objects, which is convenient for cleaning dry and hard attachments on the surface of the objects and improves the product quality. quality, and passivation tank is used to passivate the surface of cylindrical objects to produce anti-rust layer, which replaces the two processes of oil spraying and drying in the prior art, so that the anti-rust effect on the surface of the object is better, and saves It reduces the power consumption required for the drying process after fuel injection, saves energy and effectively reduces environmental pollution, and can work continuously without interruption to improve production efficiency.
附图说明 Description of drawings
图1是本发明隧道式清洗机的结构示意图。Fig. 1 is a schematic structural view of the tunnel cleaning machine of the present invention.
图2是本发明浸泡池的放大结构示意图。Fig. 2 is a schematic diagram showing an enlarged structure of the immersion tank of the present invention.
图3是本发明钝化池的放大结构示意图。Fig. 3 is a schematic diagram showing the enlarged structure of the passivation pool of the present invention.
图4是本发明净化系统的结构示意图。Fig. 4 is a structural schematic diagram of the purification system of the present invention.
图5是图4的俯视结构示意图。FIG. 5 is a schematic top view of the structure of FIG. 4 .
图6是本发明隧道式清洗机的状态示意图。Fig. 6 is a schematic diagram of the state of the tunnel cleaning machine of the present invention.
图7是对圆柱形物件进行清洗的方法的流程图。Fig. 7 is a flowchart of a method for cleaning cylindrical objects.
具体实施方式 Detailed ways
现在参考附图描述本发明的实施例,附图中类似的元件标号代表类似的元件。Embodiments of the present invention will now be described with reference to the drawings, in which like reference numerals represent like elements.
如图1所示,本发明隧道式清洗机1适用于对圆柱形物件2进行清洗,所述隧道式清洗机包括安装架体、控制系统、传输系统10及清洗系统,安装架体外设置有不锈钢钣箱,美观且不易漏水,钣箱上设计有PLC电控箱及进料台板,PLC电控箱用于对清洗机进行操作,进料台板用于供圆柱形物件2流入,所述传输系统10设置于所述安装架体上,且由所述安装架体的前端贯穿至安装架体的后端,所述清洗系统设置于所述传输系统10上,所述控制系统与所述传输系统10及清洗系统连接,所述传输系统10对圆柱形物件2进行传输的过程中,所述清洗系统对其进行清洗。As shown in Figure 1, the tunnel type cleaning machine 1 of the present invention is suitable for cleaning the
如图1-图3所示,所述清洗系统包括浸泡池20、第一清洗机构30、钝化池40、第二清洗机构50、电热风箱60及接水盘70,所述浸泡池20、钝化池40均设置于所述安装架体上;所述传输系统10包括输送链101、链轮102、马达104及张紧装置105,所述链轮102安装于所述安装架体的后端,所述马达104及张紧装置105均安装于所述安装架体的底部,所述输送链101从所述安装架体的前端依次穿过所述浸泡池20、钝化池40、链轮102、装紧装置105后形成循环传输通道,所述链轮102通过传动链条103与所述马达104连接;所述第一清洗机构30、第二清洗机构50及电热风箱60均位于所述输送链101的上方,且所述第一清洗机构30设置于所述浸泡池20与所述钝化池40之间,所述第二清洗机构50设置于所述钝化池40与所述电热风箱60之间,所述接水盆70设置于输送链101的下方,用于回收清洗用水;具体地,第一清洗机构30包括刷洗喷水管301、毛刷302及第一吹水管303,所述毛刷302设置于输送链101上方,所述刷洗喷水管301设置于所述毛刷302的上方,所述第一吹水管303设置于输送链101的上方并位于所述毛刷302与所述钝化池40之间,所述第二清洗机构50包括清洗喷水管501及第三吹水管503,第三吹水管503设置于清洗喷水管501与电热风箱60之间,在清洗喷水管501与钝化池40之间还设置有第二吹水管502,所述清洗喷水管501、第二吹水管502及第三吹水管503均设置于输送链101的上方,且清洗喷水管501与清洗热水箱504连通,清洗热水箱504内设置有电热管505。As shown in Figures 1-3, the cleaning system includes a
所述浸泡池20及钝化池40均呈锥形结构,所述浸泡池20的底部设置有第一传输轮201,所述输送链101沿所述浸泡池20的前侧壁伸入所述浸泡池20内并穿过所述第一传输轮201后沿所述浸泡池20的后侧壁伸出,所述输送链101上方设置有平行于所述浸泡池20的前侧壁及后侧壁的定位板202,所述定位板202与所述输送链101之间形成所述传输通道,浸泡池20的上端还设置有张紧装置203,且浸泡池20内还设置有探测计204及水位开关205,探测计204包括PH探测计及浊度探测计;相应地,所述钝化池40的底部设置有第二传输轮401,所述输送链101沿所述钝化池40的前侧壁伸入所述钝化池40内穿过所述第二传输轮401后沿所述钝化池40的后侧壁伸出,所述输送链101上方设置有平行于所述钝化池40的前侧壁及后侧壁的定位板402,所述定位板402与所述输送链101之间形成所述传输通道,钝化池的上方还设置有张紧装置403,钝化池40内也设置有探测计404及水位开关405,探测计404包括PH探测计及浊度探测计;PH探测计与配剂装置配合,达到自动添加洗洁剂或钝化剂的功能,而浊度探测计与电磁阀配合达到自动换水的功能,这样,不需每班换水,每班可节约30~60分钟时间,实现清洗剂的连续作业,提高生产效率。Both the
结合图1、图4、图5所示,本发明隧道式清洗机还包括净水系统80,净水系统80包括过滤网81、分离器82及过滤器83,所述过滤网81设置于所述接水盘70内,所述分离器82设置于所述接水盘70的下方,分离器82的顶部设置有污油排出口821,底部设置有溢流管出口822及污泥排出口832,污泥排出口832处设置有电磁阀,分离器82的内部还设置有PH及浊度探测计824、水位开关825及温度探测计826,分离器82的中部的一侧与所述接水盘70连通,所述分离器82的中部的另一侧通过水泵827与过滤器83的底部连通,所述过滤器83的顶部与所述第一清洗机构30的刷洗喷水管301连通,过滤器83包括并列设置的第一、第二、第三过滤器831、832、833;接水盘70回收的清洗用水经其上安装的过滤网81进行粗过滤后,进入分离器82后对循环水中的悬浮物进行分离,使水中的油污集于分离器82的上部,并经污油排出口821自动排除,重物集于分离器82的下部,并经污泥排出口823自动排除,分离悬浮物后的水经分离器82的中部流出,一部分供给浸泡池20使用,另一部分经水泵827流到第一过滤器831、第二过滤器832、第三过滤器833,由第一、第二、第三过滤器831、832、833对循环水进行精过滤后输送到第一清洗机构30进行循环利用,实现清洗机的不间断连续工作,不需每班换水并对更换后的水重新升温,提高生产率,且节省工业用水,同时还减少对环境的污染。In conjunction with Fig. 1, Fig. 4, shown in Fig. 5, the tunnel type cleaning machine of the present invention also comprises water purification system 80, and water purification system 80 comprises filter screen 81, separator 82 and filter 83, and described filter screen 81 is arranged on the In the water receiving tray 70, the separator 82 is arranged below the water receiving tray 70, the top of the separator 82 is provided with a dirty oil outlet 821, and the bottom is provided with an overflow pipe outlet 822 and a sludge outlet 832 , the sludge discharge port 832 is provided with a solenoid valve, the inside of the separator 82 is also provided with a pH and turbidity detector 824, a water level switch 825 and a temperature detector 826, and one side of the middle part of the separator 82 is connected to the water receiving The disc 70 communicates, and the other side of the middle part of the separator 82 communicates with the bottom of the filter 83 through a water pump 827, and the top of the filter 83 communicates with the brushing water spray pipe 301 of the first cleaning mechanism 30, and filters The device 83 includes the first, second and third filters 831, 832, 833 arranged side by side; the cleaning water recovered by the water receiving tray 70 is coarsely filtered by the filter screen 81 installed thereon, and enters the separator 82 to circulate The suspended solids in the water are separated, so that the oil in the water is collected in the upper part of the separator 82 and automatically discharged through the dirty oil discharge port 821, and the heavy objects are collected in the lower part of the separator 82 and automatically discharged through the sludge discharge port 823. The water after the suspended solids flows out through the middle part of the
如图7所示,使用本发明隧道式清洗机清洗圆柱形物件的方法,其包括如下步骤:As shown in Figure 7, the method for using the tunnel cleaning machine of the present invention to clean cylindrical objects comprises the following steps:
(S1)将圆柱形物件传送入浸泡池内,在加入洗洁剂的50℃温水中对所述圆柱形物件进行浸泡和冲洗;(S1) Transfer the cylindrical object into the soaking tank, soak and rinse the cylindrical object in warm water at 50°C with detergent added;
(S2)将经浸泡及冲洗后的圆柱形物件传送至第一清洗机构下方,刷洗喷水管喷出加入低泡洗洁剂的50℃温水到毛刷,毛刷对所述圆柱形物件进行刷洗;(S2) Transfer the soaked and rinsed cylindrical objects to the bottom of the first cleaning mechanism, and spray 50°C warm water with low-foaming detergent from the scrubbing spray pipe to the brush, and the brush cleans the cylindrical objects scrub;
(S3)压缩空气经第一吹水管对刷洗完成后的圆柱形物件进行除水处理;(S3) Compressed air passes through the first water blowing pipe to dewater the cylindrical objects after scrubbing;
(S4)将经第一吹水管除水后的圆柱形物件传送至钝化池,对所述圆柱形物件进行表面钝化处理;(S4) Transferring the cylindrical object after water removal by the first water blowing pipe to the passivation tank, and performing surface passivation treatment on the cylindrical object;
(S5)压缩空气经第二吹水管对钝化处理后的圆柱形物件进行除水处理;(S5) Compressed air passes through the second water blowing pipe to dewater the passivated cylindrical object;
(S6)将经第二吹水管除水后的圆柱形物件传送至第二清洗机构下方,清洗喷水管喷60~85℃的高温水对所述圆柱形物件进行清洗;(S6) Transfer the cylindrical object after dewatering through the second water blowing pipe to the bottom of the second cleaning mechanism, and spray high-temperature water at 60-85°C from the cleaning water spray pipe to clean the cylindrical object;
(S7)压缩空气经第三吹水管对清洗后的圆柱形物件进行除水处理;(S7) Compressed air passes through the third water blowing pipe to dewater the cleaned cylindrical objects;
(S8)将经第三吹水管除水后的圆柱形物件传送至电热风箱,利用130℃热风对所述圆柱形物件进行烘干处理;(S8) Transfer the cylindrical object after dewatering through the third blowing pipe to the electric heating air box, and use 130°C hot air to dry the cylindrical object;
(S9)将烘干后的圆柱形物件输出。(S9) Outputting the dried cylindrical object.
在上述对清洗圆柱形物件2进行清洗的方法中,浸泡池20中采用加洗洁剂的50℃温水取代现有技术中的40℃温水,更有效的清洗圆柱形物件2表面的干硬附着物,而第二清洗机构50中采用60~85℃的高温不循环清水取代现有技术中的45℃循环水对物件2形成清洗,提高水温以增强清洗剂的效果,使用不循环水使清洁后的物件2表面更清洁,且在烘干过程中,将原有的130~180℃直接烘烤方改变为间接的130℃热风烘干,降低对物件2内部的损耗。In the above-mentioned method for cleaning the
结合图6、图7,以本发明隧道式清洗机对圆柱形金属壳锂电池进行清洗为例,对其工作过程进行说明。With reference to Fig. 6 and Fig. 7, the working process of the tunnel type cleaning machine of the present invention for cleaning a cylindrical metal-shell lithium battery is taken as an example to illustrate its working process.
圆柱形的电池2由前工序流入清洗机1前端的输送链101,线速度前进的输送链101自动滚动向前,输送链101上的圆柱形电池2得以反向自转并前进,且输送链101的线速度由马达104变频可调,并由此在一定范围内控制对电池2的清洗时间的长短;电池2被输送到浸泡池20内,浸泡池20内为添加低泡洗洁剂的50℃温水,电池2在浸泡池20内浸泡和冲洗,以除去电池2表面的干硬附着物,浸泡池20内的PH探测计与配剂装置配合,可达到自动添加洗洁剂目的,其内的浊度探测计与电磁阀配合达到自动换水;浸泡及冲洗完成后,将电池2输送到第一清洗机构30的刷洗喷水管301下方,刷洗喷水管301喷出由水泵增压后的50℃热水,并由毛刷302对电池2进行刷洗,清洗完成后,压缩空气经第一吹水管303对电池2进行除水处理,然后,电池2被输送到钝化池40,钝化池40内的水温及钝化剂的选配可根据具体的物件而定,在本实施例中,采用重络酸钾溶液,将电池2在80~90℃的水中浸泡2~3分钟即可,且钝化池40内的PH探测计与配剂装置配合,实现自动添加钝化剂的功能,而浊度探测计与电磁阀配合达到自动换水的功能,这样,浸泡池20及钝化池40均不需每班换水,每班可节约30~60分钟时间,实现清洗机的连续作业,提高生产效率;钝化完成后,压缩空气经第二吹水管502对电池2进行除水处理,再将电池输送到清洗喷水管501的下方,由清洗喷水管501喷出由清洗热水箱504制作的60~85℃的高温水对电池2进行不循环水清洗,清洗过程中的余水流入分离器82,用此余水的余热作分离器82的自动换水之用,将清洗后的电池2输送至第三吹水管503处,压缩空气经第三吹水管503对电池2进行除水处理,然后再将电池2输送至电热风箱60内,利用130℃热风对电池2进行烘干处理,最后将烘干后的电池2从清洗机1后端的滑板流出,完成对电池2的清洗。The
由于本发明隧道式清洗机1,其清洗系统包括浸泡池20、钝化池40,采用浸泡池20对圆柱形电池2进行浸泡式冲洗,便于清洗电池2表面的干硬附着物,提高产品质量,采用钝化池40对圆柱形电池2进行表面钝化处理,以生产防锈层,取代现有技术中的喷油及烘干两道工序,使电池2表面的防锈效果更优,且节省了喷油后的烘干程序所需消耗的电能,节省能源并能有效减小对环境的污染,且能够全自动、不间断的连续工作,提高生产效率。Because the tunnel cleaning machine 1 of the present invention, its cleaning system comprises
本发明隧道式清洗机并不限于对圆柱形电池的清洗,还可根据实际需要,用于相类似的圆柱形物件的清洗。The tunnel cleaning machine of the present invention is not limited to cleaning cylindrical batteries, but can also be used for cleaning similar cylindrical objects according to actual needs.
以上所揭露的仅为本发明的优选实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等同变化,仍属本发明所涵盖的范围。What is disclosed above is only a preferred embodiment of the present invention, and of course it cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the patent scope of the present invention still fall within the scope of the present invention.
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| CN104438163B (en) * | 2014-11-28 | 2016-05-25 | 丹阳正联知识产权运营管理有限公司 | A kind of cleaning mechanism of lithium battery casing cleaning knot screen |
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