CN102199024A - Dry-mixed masonry mortar for industrial dust - Google Patents

Dry-mixed masonry mortar for industrial dust Download PDF

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Publication number
CN102199024A
CN102199024A CN2011101098450A CN201110109845A CN102199024A CN 102199024 A CN102199024 A CN 102199024A CN 2011101098450 A CN2011101098450 A CN 2011101098450A CN 201110109845 A CN201110109845 A CN 201110109845A CN 102199024 A CN102199024 A CN 102199024A
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China
Prior art keywords
industrial dust
dry
mixed mortar
agent
parts
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CN2011101098450A
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Chinese (zh)
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CN102199024B (en
Inventor
王爱民
王庆珍
赵兵
赵同习
张培清
张萍
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Shandong Cheng Hua enterprise Klc Holdings Ltd
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Jinan High-Tech Area Industrial Waste Utilization Research & Development Center
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention discloses dry-mixed masonry mortar for industrial dust, belonging to a premixed dry-mixed masonry mortar material for a building. The dry-mixed masonry mortar is prepared from the following ingredients in parts by weight: 8-12 parts of cement, 10-20 parts of industrial dust, 0-3 parts of coal ash, 65-82 parts of aggregate, 0.3-0.5 part of compound activator, 0.08-0.1 part of compound water-retaining agent, 0.1-0.2 part of crack-resisting agent and 0-0.3 part of water repellent agent. Compared with the prior art, the dry-mixed masonry mortar can be additionally added with 10-20 percent fine powder with granularity of less than 200mu without causing cracking, therefore, the traditional provision that the addition amount of the fine powder with the granularity of less than 200mu is not more than 4 percent is thoroughly broken, and a bran-new path for utilization of industrial dust is developed.

Description

The industrial dust dry-mixed mortar
Technical field
The present invention relates to a kind of premixing dry-mixed mortar material for building, specifically a kind of industrial dust dry-mixed mortar.
Background technology
Along with the development of society, people improve constantly the requirement of construction quality, environmental requirement and civilized construction, do the favor that the advantage of mixing mortar obtains more and more people.
All form and be narrower than the superfine dust of 200 purposes in a large number every year such as mining, sandstone pulverizing, piece material grinding, plant produced, particularly forms the mine tailing fine powder about 400 orders in the exploitation of gold deposit process especially in a large number, occupies cultivated land the severe contamination air in a large number.
In the prior art, the used aggregate of mortar is narrower than 200 purpose fine powders can not be greater than 4%, otherwise mortar can very fast cracking in drying process.So,, also can't be applied at the dry-mixed mortar production field although contain a large amount of benefit materials in the industrial dust.
Summary of the invention
Technical assignment of the present invention is at above-mentioned the deficiencies in the prior art, and a kind of energy-conserving and environment-protective are provided, the industrial dust dry-mixed mortar that the cost of material is low.
Technical assignment of the present invention is realized in the following manner: the industrial dust dry-mixed mortar, make by the batch mixes of following weight proportion:
Figure BSA00000484945200011
When being used for plastering on inner walls, above-mentioned industrial dust dry-mixed mortar need not use hydrophobizing agent.
Described cement is common 425# cement.
Described industrial dust is that mining, sandstone are pulverized, the formed superfine dust of 200 purposes that is narrower than of piece material grinding.
Described flyash is the above flyash of I and II.
Described aggregate is the mixture of one or more materials in the pulverized particles of machine-processed sand, river sand or building waste, and its fineness is less than 4 millimeters.
Described compound activator by trolamine, tri-isopropanolamine, polycarboxylate dehydragent is composite forms the weight ratio of trolamine, tri-isopropanolamine, polycarboxylate dehydragent 1: 1: 1.Described water-holding agent is that Vltra tears, polyacrylamide are composite by weight 3: 5.
Described anti-fissuring agent is that fineness is 30~60 purpose perlite or microcrystalline waxes.
Described hydrophobizing agent is polymkeric substance redispersible powder, sodium stearate or Zinic stearas.
The present invention is narrower than 200 purpose fine powders and can not surpasses 4% difficulty by adding exciting agent, water-holding agent and anti-fissuring agent etc., having overcome in the mortar aggregate.Gel material contents such as cement in the present technique dry-mixed mortar seldom, when the fine powder in the mortar surpasses relevant regulations, a large amount of fine powders and a spot of gelling material thorough mixing, coat mutually, make gelling material can not draw close mutually, connect, thereby lost pectisation, thereby caused phenomenons such as strength degradation, dry shrinkage and cracking.After adding exciting agent, excite the calcium ion in the fine powder to participate in hydration reaction, improve intensity, thereby resisted dry shrinkage and cracking, also reduced the volatilization of moisture, the hydration reaction that exists for of water provides primary condition; After adding water-holding agent,,, further resisted dry shrinkage and cracking for hydration reaction provides further assurance because moisture evaporation is slower; Distinctive anticracking agent in the present technique (uses perlite very common in the mortar, but all be used as aglite or lagging material, microcrystalline wax is usefulness seldom, and is main as insulation, waterproof) adding, utilize the telescopic action of anticracking agent, further reduced dry shrinkage and cracking.
Industrial dust dry-mixed mortar of the present invention compared with prior art has following outstanding beneficial effect:
(1) volume uses in dry-mixed mortar and is narrower than 200 purpose industrial dust greatly, overcome and be narrower than 200 purpose fine powder contents in the prior art mortar aggregate above 4% o'clock, mortar can Large Area Cracking deficiency, thoroughly overturned be narrower than 200 purpose fine powders in the aggregate can not be greater than 4% tradition regulation (being narrower than additionally admixture 10%-20% of 200 purpose fine powder addition contents), opened up a brand-new approach that industrial dust utilizes, and every technical indicator of product meets the every index request in the national sector standard fully, has energy-conservation, reduce discharging, characteristics such as cost is low;
(2) all raw materials are environment-friendly materials, really accomplish nontoxicly, adapt to people to environmental protection requirement;
(3) various raw materials are commercially available common product, are easy to realize.
Embodiment
Explain below industrial dust dry-mixed mortar of the present invention being done with specific embodiment with reference to Figure of description.
Embodiment:
Embodiment one (plastering on inner walls dry-mixed mortar):
Prescription:
Ordinary portland cement 425#:9Kg mining industrial dust: 12Kg
Mechanism sand: 80Kg (fineness is less than 4mm) compound activator: 0.35Kg
Compound water retaining agent: 0.08Kg perlite (40 order): 0.1Kg
Described compound activator is: trolamine, tri-isopropanolamine, polycarboxylate dehydragent are composite by weight 1: 1: 1.
Described compound water retaining agent is that Vltra tears, polyacrylamide are composite by weight 3: 5.
The preparation method:
Behind the various raw materials of above-mentioned prescription accurate measurement, mixing, positive mechanical formula stir and promptly get target product.
Embodiment two (external wall plastering dry-mixed mortar):
Ordinary portland cement 425#:9Kg mining industrial dust: 12Kg
Mechanism sand: 80Kg (fineness is less than 4mm) compound activator: 0.35Kg
Compound water retaining agent: 0.08Kg perlite (40 order): 0.1Kg
Sodium stearate: 0.1Kg
Described compound activator is: trolamine, tri-isopropanolamine, polycarboxylate dehydragent are composite by weight 1: 1: 1.
Described compound water retaining agent is that Vltra tears, polyacrylamide are composite by weight 3: 5.
The preparation method:
Behind the various raw materials of above-mentioned prescription accurate measurement, mixing, positive mechanical formula stir and promptly get target product.
Embodiment three (plastering on inner walls dry-mixed mortar):
Prescription:
Ordinary portland cement 425#:10Kg sandstone is pulverized industrial dust: 15Kg
Building waste pulverized particles: 74Kg (fineness is less than 4mm) compound activator: 0.4Kg
Compound water retaining agent: 0.085Kg microcrystalline wax: 0.15Kg
Flyash: 1Kg
Described compound activator is: trolamine, tri-isopropanolamine, polycarboxylate based water reducer are composite by weight 1: 1: 1.
Described compound water retaining agent is that Vltra tears, polyacrylamide are composite by weight 3: 5.
The preparation method:
Behind the various raw materials of above-mentioned prescription accurate measurement, mixing, positive mechanical formula stir and promptly get target product.
Embodiment four (external wall plastering dry-mixed mortar):
Prescription:
Ordinary portland cement 425#:10Kg sandstone is pulverized industrial dust: 15Kg
Building waste pulverized particles: 74Kg (fineness is less than 4mm) compound activator: 0.4Kg
Compound water retaining agent: 0.085Kg microcrystalline wax: 0.15Kg
Flyash: 1Kg polymkeric substance redispersible powder 0.2Kg
Described compound activator is: trolamine, tri-isopropanolamine, polycarboxylate based water reducer are composite by weight 1: 1: 1.
Described compound water retaining agent is that Vltra tears, polyacrylamide are composite by weight 3: 5.
The preparation method:
Behind the various raw materials of above-mentioned prescription accurate measurement, mixing, positive mechanical formula stir and promptly get target product.
Embodiment five (plastering on inner walls dry-mixed mortar):
Prescription:
Ordinary portland cement 425#:11Kg piece material grinding industrial dust: 18Kg
River sand: 68Kg (fineness is less than 4mm) compound activator: 0.45Kg
Compound water retaining agent: 0.09Kg perlite (50 order): 0.18Kg
Flyash: 2.5Kg
Described compound activator is: trolamine, tri-isopropanolamine, polycarboxylate based water reducer are composite by weight 1: 1: 1.
Described compound water retaining agent is that Vltra tears, polyacrylamide are composite by weight 3: 5.
The preparation method:
Behind the various raw materials of above-mentioned prescription accurate measurement, mixing, positive mechanical formula stir and promptly get target product.
Embodiment six (plastering on inner walls dry-mixed mortar):
Prescription:
Ordinary portland cement 425#:11Kg piece material grinding industrial dust: 18Kg
River sand: 68Kg (fineness is less than 4mm) compound activator: 0.45Kg
Compound water retaining agent: 0.09Kg perlite (50 order): 0.18Kg
Flyash: 2.5Kg Zinic stearas: 0.25Kg
Described compound activator is: trolamine, tri-isopropanolamine, polycarboxylate based water reducer are composite by weight 1: 1: 1.
Described compound water retaining agent is that Vltra tears, polyacrylamide are composite by weight 3: 5.
The preparation method:
Behind the various raw materials of above-mentioned prescription accurate measurement, mixing, positive mechanical formula stir and promptly get target product.
In the construction process, water consumption is 150 ± 5 millimeters standard water consumption calculating by the slip diffusion diameter.Should metope is fully moistening before the construction, the material thorough mixing is even, thus produce better intensity.
According to the used standard method of China's building trade, to the technical feature test result such as the following table of the foregoing description.
Figure BSA00000484945200051

Claims (6)

1. industrial dust dry-mixed mortar, it is characterized in that: the batch mixes by following weight proportion is made:
Figure FSA00000484945100011
2. industrial dust dry-mixed mortar according to claim 1 is characterized in that: described industrial dust is that mining, sandstone are pulverized, the formed superfine dust of 200 purposes that is narrower than of piece material grinding.
3. industrial dust dry-mixed mortar according to claim 1, it is characterized in that: described compound activator by trolamine, tri-isopropanolamine, polycarboxylate dehydragent is composite forms the weight ratio of trolamine, tri-isopropanolamine, polycarboxylate dehydragent 1: 1: 1.
4. industrial dust dry-mixed mortar according to claim 1 is characterized in that: described water-holding agent is that Vltra tears, polyacrylamide are composite by weight 3: 5.
5. industrial dust dry-mixed mortar according to claim 1 is characterized in that: described anti-fissuring agent is that fineness is 30~60 purpose perlite or microcrystalline waxes.
6. industrial dust dry-mixed mortar according to claim 1 is characterized in that: described hydrophobizing agent is polymkeric substance redispersible powder, sodium stearate or Zinic stearas.
CN2011101098450A 2011-04-29 2011-04-29 Dry-mixed masonry mortar for industrial dust Active CN102199024B (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103172295A (en) * 2013-02-06 2013-06-26 北京新航建材集团有限公司 Compound activator and geopolymer cement concrete prepared from same
CN105060836A (en) * 2015-08-21 2015-11-18 成都理工大学 High-ground-temperature tunnel heat insulation lining concrete and preparation method thereof
CN105271983A (en) * 2015-09-30 2016-01-27 安徽坤隆新型建材有限公司 Modified stone flour dry mixed mortar and preparation method thereof
CN105753423A (en) * 2016-02-14 2016-07-13 佛山市恒学科技服务有限公司 Heat insulation mortar
CN105776995A (en) * 2016-02-14 2016-07-20 佛山市恒学科技服务有限公司 Thermal insulation mortar with waste polystyrene serving as lightweight aggregate
CN107298556A (en) * 2017-05-19 2017-10-27 上海漕源新型建材有限公司 A kind of flyash dry-mixed plastering mortar and preparation method thereof
CN107814521A (en) * 2017-11-21 2018-03-20 甘肃建投矿业有限公司 A kind of basalt mine tailing dry-mixed mortar and preparation method thereof
CN113601701A (en) * 2021-08-10 2021-11-05 山东望意阳海绵城市建设有限公司 Preparation method of dry-mixed mortar
CN114656229A (en) * 2022-04-29 2022-06-24 中国电建集团成都勘测设计研究院有限公司 Mortar material for obtaining undisturbed soil samples in batches and sampling construction method
CN114739729A (en) * 2022-04-29 2022-07-12 中国电建集团成都勘测设计研究院有限公司 Construction method for rapidly obtaining undisturbed soil samples in batches
CN115029113A (en) * 2022-05-09 2022-09-09 北京建筑材料科学研究总院有限公司 Premixed shield grouting material, shield grouting slurry and application thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010053808A (en) * 1999-12-01 2001-07-02 정환진 The method for manufacturing of composition of tunnel mortar
CN101781109A (en) * 2010-02-05 2010-07-21 江苏荣能集团有限公司 Light-weight dry-mixed masonry mortar
CN101811848A (en) * 2010-03-04 2010-08-25 彭昊 Process for producing recycled dry-mixed mortar
CN101830673A (en) * 2010-05-14 2010-09-15 武汉理工大学 Method for preparing masonry mortar by using construction wastes
CN101857397A (en) * 2009-04-10 2010-10-13 同济大学 Method for preparing dry-mixed mortar from construction waste fine aggregate
DE102009014886B3 (en) * 2009-03-25 2010-12-09 P & T Technische Mörtel GmbH & Co. KG Coating inner concrete surface of water tank or -pipeline with sprayed mortar, comprises mixing dry mortar composition after adding mixing water, and transporting made sprayed mortar to spray nozzle with compressed air in wet thin stream

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010053808A (en) * 1999-12-01 2001-07-02 정환진 The method for manufacturing of composition of tunnel mortar
DE102009014886B3 (en) * 2009-03-25 2010-12-09 P & T Technische Mörtel GmbH & Co. KG Coating inner concrete surface of water tank or -pipeline with sprayed mortar, comprises mixing dry mortar composition after adding mixing water, and transporting made sprayed mortar to spray nozzle with compressed air in wet thin stream
CN101857397A (en) * 2009-04-10 2010-10-13 同济大学 Method for preparing dry-mixed mortar from construction waste fine aggregate
CN101781109A (en) * 2010-02-05 2010-07-21 江苏荣能集团有限公司 Light-weight dry-mixed masonry mortar
CN101811848A (en) * 2010-03-04 2010-08-25 彭昊 Process for producing recycled dry-mixed mortar
CN101830673A (en) * 2010-05-14 2010-09-15 武汉理工大学 Method for preparing masonry mortar by using construction wastes

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103172295A (en) * 2013-02-06 2013-06-26 北京新航建材集团有限公司 Compound activator and geopolymer cement concrete prepared from same
CN103172295B (en) * 2013-02-06 2015-07-22 北京新航建材集团有限公司 Compound activator and geopolymer cement concrete prepared from same
CN105060836A (en) * 2015-08-21 2015-11-18 成都理工大学 High-ground-temperature tunnel heat insulation lining concrete and preparation method thereof
CN105271983A (en) * 2015-09-30 2016-01-27 安徽坤隆新型建材有限公司 Modified stone flour dry mixed mortar and preparation method thereof
CN105753423A (en) * 2016-02-14 2016-07-13 佛山市恒学科技服务有限公司 Heat insulation mortar
CN105776995A (en) * 2016-02-14 2016-07-20 佛山市恒学科技服务有限公司 Thermal insulation mortar with waste polystyrene serving as lightweight aggregate
CN107298556A (en) * 2017-05-19 2017-10-27 上海漕源新型建材有限公司 A kind of flyash dry-mixed plastering mortar and preparation method thereof
CN107814521A (en) * 2017-11-21 2018-03-20 甘肃建投矿业有限公司 A kind of basalt mine tailing dry-mixed mortar and preparation method thereof
CN113601701A (en) * 2021-08-10 2021-11-05 山东望意阳海绵城市建设有限公司 Preparation method of dry-mixed mortar
CN114656229A (en) * 2022-04-29 2022-06-24 中国电建集团成都勘测设计研究院有限公司 Mortar material for obtaining undisturbed soil samples in batches and sampling construction method
CN114739729A (en) * 2022-04-29 2022-07-12 中国电建集团成都勘测设计研究院有限公司 Construction method for rapidly obtaining undisturbed soil samples in batches
CN115029113A (en) * 2022-05-09 2022-09-09 北京建筑材料科学研究总院有限公司 Premixed shield grouting material, shield grouting slurry and application thereof
CN115029113B (en) * 2022-05-09 2023-05-12 北京建筑材料科学研究总院有限公司 Premixed shield grouting material, shield grouting slurry and application thereof

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Owner name: JINAN CHENGHUA ENVIRONMENTAL TECHNOLOGY DEVELOPMEN

Free format text: FORMER NAME: JINAN HIGH-TECH AREA INDUSTRIAL WASTE UTILIZATION RESEARCH + DEVELOPMENT CENTER

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Address after: 250101 G, North Zone, University Science Park, Ji'nan hi tech Zone, Shandong

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Address after: 250101 Shandong province Ji'nan City hi tech Development Zone, No. 750 Hua Road No. 8 Building 4 unit 301 room

Patentee after: Shandong Cheng Hua enterprise Klc Holdings Ltd

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Patentee before: Jinan Chenghua Environmental Technology Development Center