CN102192278A - Novel vertical type dynamic balance needle-sleeve-free cycloid reducer - Google Patents
Novel vertical type dynamic balance needle-sleeve-free cycloid reducer Download PDFInfo
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- CN102192278A CN102192278A CN2011100890692A CN201110089069A CN102192278A CN 102192278 A CN102192278 A CN 102192278A CN 2011100890692 A CN2011100890692 A CN 2011100890692A CN 201110089069 A CN201110089069 A CN 201110089069A CN 102192278 A CN102192278 A CN 102192278A
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- 239000003638 reducing agent Substances 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 229920001778 nylon Polymers 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 6
- 238000005452 bending Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 210000000282 Nails Anatomy 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 125000003003 spiro group Chemical group 0.000 description 2
- 230000003068 static Effects 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 230000037071 Jmax Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005039 chemical industry Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002035 prolonged Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Abstract
The invention relates to the technical field of cycloid speed reduction. A novel vertical type dynamic balance needle-sleeve-free cycloid reducer is composed of a machine body, an input shaft, two double-eccentric bearings, four cycloid wheels, a needle gear shell, needle pins, a column pin, a column sleeve, a W output mechanism and bearings, wherein (A) a vertical type thin-wall cylinder with flange rings on two end faces and a radiating rib at the outer part is utilized; (B) the W output mechanism is composed of an output shaft, the column pin and a uniform loading disc; a simple support structure is formed by the column pin through utilizing an upper annular plate on the column pin; in the W output mechanism, the neck of the output shaft is supported in an inner hole of the machine body through utilizing the bearing and an inner hole of the uniform loading disc is supported on an outer circle of a flange in an end cover through utilizing the other bearing; (C) the needle gear shell with semi-buries holes is installed in the inner hole of the machine body; (D) the needle pins have no sleeves and the needle pins are movably matched with the semi-buries holes. In the invention, the reducer has the beneficial effects as follows: (1) the weight is reduced by 20-30% and the axial size is shortened by 25-35%; (2) the bearing capability is 1.5-2 times as much as that of the 6000 type reducer; and (3) the inertia force and the inertia moment are completely balanced in theory when the reducer is operated.
Description
Technical field
The present invention relates to cycloid braking technique field, a kind of novel vertical dynamic balancing does not have the needle guard cycloidal reducer.
Background technique
There is not interruption in SUMITOMO CHEMICAL heavy-duty machine tool Co., Ltd. to the research of cycloidal-pin wheel transmission always, from 69 years 50 types, 94 years 4000 types, to 6000 types in 2000, it is said that the development that reaches 31 years has realized up to 40% lightweight.
After introducing China's sixties from day, very fast just mad domestic speed reducer industry, the cycloidal reducer product has horizontal WX series, vertical LX series, and horizontal WB series, vertical LB series are arranged, and also has the Ministry of Chemical Industry's standard and the standard B of First Machinery Industry Department series.
Discover, have following three problems on SUMITOMO CHEMICAL 6000 types and domestic X, the B series structure:
(A) traditional " pin wheel housing is connected in structure on the body end face with long spiro nail ": because the retarder active force all produces from pin wheel housing, thereby must strengthen pin wheel housing, thickening connecting flange, overstriking long spiro nail, heavy body, heavy body is not with radiating fin to increase weight and manufacture cost greatly, and heat dispersion is poor;
(B) cantilever W output shaft structure, the output shaft cantilever support, thereby axial dimension is long, pin shaft extension end amount of deformation is big.
(C) adopt traditional " band needle guard, two fulcrum needle pin structures ":
(C-1) in " gear pin adds cover to be made to contact with cycloid wheel and be rolling friction, has prolonged this strength member life-span of cycloid wheel " " mechanical design handbook " (second edition) 707 pages.But " gear pin produces bending deflection after bearing cycloidal gear teeth pressure, and bending deflection is crossed ambassador's gear pin and contacted badly with pin gear sleeve, rotates dumb gear pin and the pin gear sleeve surface of contact of easily causing and glues together, and cause cycloid wheel and pin tooth gummed." " 799 pages of Gear Transmission Design handbook and Wang Wenbin " mechanical design handbook " volume 3.17-109 page or leaf; (C-2) splash lubrication oil can't be lubricated several pin teeth in top and needle guard rubbing surface in the retarder;
(C-3) needle pin of two fulcrum needle pin structures must have enough big pin footpath, in addition curtate ratio K for not producing excessive bending deflection
2=R
Zr
z -1Sin (180/z
b) tell us, because needle guard (r has been arranged
z) make reduction speed ratio＞43 o'clock most of types all must take out tooth, the result who takes out tooth is the bearing capacity drop by half;
Summary of the invention
It is the doubly serial cycloidal reducers of Japanese 6000 type 1.5-2 that the present invention aims at creating bearing capacity, and a kind of novel vertical dynamic balancing does not have the needle guard cycloidal reducer.Zhu Xiaolu " 6 pages of Gear Transmission Design handbook, " 1-12 page or leaf on the gear handbook: cycloid efficiency eta=0.9～0.98 ≈ 0.94, identical with NGW η=0.96 (secondary), 0.94 (three grades), thereby can replace the NGW planetary reducer.The most advanced retarder of technological scheme must possess following key element:
(1) structure advanced person's body because body heavily accounts for 60% of complete machine, and existingly reset valency with machine, yet the structural type of body does not cause gear expert's great attention so far, and this point just can be found out from Japanese 6000 types, domestic X, B series;
(2) axial dimension is short; (3) overload capacity is strong.
Technological scheme is described below:
(A) adopt both ends of the surface the flange circle to be arranged, the vertical thin walled cylinder body of radiating fin arranged outward, its advantage is: have very high mechanical strength, in light weight, perfect heat-dissipating, according to " 7-81 page or leaf on the gear handbook, Cheng Daxian " mechanical design handbook " volume 3.14-411 page or leaf and open the theoretical calculation formula of planetary reducer support (casing) the wall thickness δ that 274 pages of scheduling theory works of exhibition " planetary differential transmission device " propose and be defined as in conjunction with casting material and technology wall thickness: δ～1.5T
D 0.25(mm) (T
D-Nm);
(B) adopt rigidity cage type W output mechanism: the output shaft disk is connected one with equal load plate with uniform pin, its block bearing places the both sides of escapement, can shorten axial dimension greatly, the device Circular Plate doubles the pin flexural stress between wheel and wheel, reduce the external diameter that the pin diameter can increase capacity eccentric bearing, also can improve the dynamic load rating ability of capacity eccentric bearing;
(C) adopt four wheels to make the rotating mass on the input shaft be in static balancing, dynamic equilibrium state, transmission is more steady;
(D) according to Wang Wenbin " mechanical design handbook " volume 3.174-129 page or leaf: " RV... pin tooth partly is embedded in the pin holes of pin wheel housing, does not have bending deflection basically ", partly burying tooth is to process the pin wheel housing endoporus car of pin-and-hole greatly to D
Z-dz+4e+ (0.2-0.4) obtains, and needle pin is not with cover, and half buried via hole opening both sides wedge angle is repaiied blunt, not only improves wedge angle intensity but also be beneficial to oil-feed;
(D-1) needle pin and half buried via hole had both been realized and cycloidal gear teeth rolling engagement movingly, were beneficial to again from half buried via hole and axially extracted out;
(D-2) theoretical calculation shows, the contact stress of needle pin and half buried via hole only is the 6-8% of allowable value, thereby can guarantee that pin wheel housing can use for a long time, and it is lubricated better not to be with needle guard to make, and the single-stage reduction speed ratio needn't be taken out tooth to 144 greatly.Be calculated as follows: [cycloid 6275 retarder parameters] N=62kW, n
1=1000rpm, i=143, T
2=79590Nm (η=0.94), Rz=325, e=1.50, K
1=0.6646, K
2=1.5755, Y
1Max=1.350, b=56mm, needle guard (tooth) radius r z=ρ
1=4.50, half buried via hole radius of curvature ρ
2=4.509 (hole φ=9.018), so: pin-tooth directed force F max=2000T/ (K
1Rz Za)=5154 (N), pin tooth and half buried via hole contact stress: σ
Jmax=0.418{FE (ρ
1 -1-ρ
2 -1)/b}
0.5==0.418{5154 * 2.06 * 10
5(ρ
1 -1-ρ
2 -1)/56}
0.5=38.8 (MPa) (be allowable value 6.1%)
(notes) Xu Hao " mechanical design handbook " volume 1.4-289 page or leaf: steel-cast iron [σ
H]=633 (MPa);
Beneficial effect: according to SUMITOMO CHEMICAL 6000 types, creativeness of the present invention is:
(1) have advanced thin-walled body and W output mechanism, thus 20-30% in light weight, the short 25-35%. of axial dimension;
(2) the pin tooth is not with cover and is partly buried tooth, thereby bearing capacity is 1.5-2 times of 6000 types;
(3) when running inertial force and moment of inertia complete equilibrium in theory;
Description of drawings Fig. 1, embodiment of the invention structural representation
Embodiment encyclopaedizes the present invention below in conjunction with accompanying drawing:
With reference to Fig. 1. a kind of novel vertical dynamic balancing does not have the needle guard cycloidal reducer, by body (1), input shaft (11), double-eccentric shaft hold, cycloid wheel, pin wheel housing (5), needle pin (6), pin (9) and column sleeve (8), W output mechanism and block bearing (2,13) form, connect end cap (15) on described body (1) input end face, described double-eccentric shaft is housed in input shaft (11) shaft extension end, described input shaft (11) is bearing in end cap (15) endoporus by bearing (12), it is characterized in that:
(A) described vertical body (1) the thin walled cylinder body that has flange circle, two flange circles to connect for both ends of the surface with stiffening rib, cylindrical body wall thickness δ ≈ 1.5T
D 0.25(mm) (T
D-Nm); One fuel-displaced screw b is arranged at described body (1) bottom, enters top oil-feed screw a through oil pump, on described body (1) the inward flange nose-circle anchor ring annulus cover (17) is housed, and prevents from bearing (2) leakage of oil;
(B) described capacity eccentric bearing is that two identical double-eccentric shafts hold (10,16), described cycloid wheel is four identical cycloid wheel (4), wherein: double-eccentric shaft holds (10) last first cycloid wheel and second cycloid wheel phase angle staggered 180 °, double-eccentric shaft holds (16) last three-disk cycloid wheel and staggers 180 ° with the 4th cycloid wheel phase angle, second cycloid wheel is identical with three-disk cycloid wheel phase angle, advantage is: the rotating mass on the input shaft is in static balancing, dynamic equilibrium state, makes transmission more steady;
(C) described W output mechanism by output shaft (3), with the output shaft disk on the friction tight pin in uniform hole (9) pass the cycloid wheel pin-and-hole and go up uniform hole close-fitting with equal load plate (14), three Circular Plate (7) are housed on the described pin (9), every Circular Plate places between two cycloid wheel separately, thereby form rigidity cage type W output mechanism, in the described rigidity cage type W output mechanism: be bearing in body (1) endoporus with bearing (2) on output shaft (3) axle journal; All load plate (14) endoporus is bearing on end cap (15) the inward flange cylindrical with bearing (13), described pin (9) is gone up column sleeve (8) and cycloid wheel uniform thickness, with uniform pin the output shaft disk is connected one with equal load plate, its block bearing places the both sides of escapement, can shorten axial dimension greatly, the device Circular Plate is a freely supported structure to become the cantilever pin between wheel and wheel, and the pin flexural stress is doubled;
(D) described pin wheel housing (5) is contained in body (1) input end endoporus, and it is greatly to D with pin wheel housing endoporus car that described pin wheel housing (5) is gone up uniform needle pin half buried via hole
Z-dz+4e+ (0.2-0.4) obtains, and half buried via hole opening both sides wedge angle is repaiied blunt, not only improves wedge angle intensity but also be beneficial to rubbing surface oil-feed (D
Z-needle pin center circle diameter, dz-needle pin diameter, e-throw of eccentric);
(E) described needle pin (6) is not with cover, and needle pin (6) and half buried via hole make the rolling engagement as needle guard and cycloidal gear teeth of needle pin and cycloidal gear teeth movingly, are convenient to again needle pin is extracted out vertically from half buried via hole; Calculating shows that needle pin and half buried via hole contact stress only are allowable value 6-8%, thereby pin wheel housing can use for a long time, and reduction speed ratio increases to 144 and needn't take out tooth by 87.
Described novel horizontal does not have the needle guard cycloidal reducer, it is characterized in that: for little speed ratio, needle pin (6) is the metal thin-wall spring tube, and oil resistant rubber or nylon elastic material inner core are housed in the spring tube, has not only alleviated but also has a good shock sucking function.
Claims (2)
1. a novel vertical dynamic balancing does not have the needle guard cycloidal reducer, by vertical body (1), input shaft (11), double-eccentric shaft hold, cycloid wheel, pin wheel housing (5), needle pin (6), pin (9) and column sleeve (8), W output mechanism and block bearing (2,13) form, described vertical body (1) top attachment end cap (15), described double-eccentric shaft is housed in input shaft (11) shaft extension end, described input shaft (11) is bearing in end cap (15) endoporus by bearing (12), it is characterized in that:
(A) described vertical body (1) the thin walled cylinder body that has flange circle, two flange circles to connect for both ends of the surface with stiffening rib, one oil-feed screw b is arranged on the described end cap (15), one fuel-displaced screw a is arranged at described vertical body (1) bottom, on described vertical body (1) the inward flange nose-circle anchor ring annulus cover (16) is housed, described cylindrical body wall thickness δ: δ ≈ 1.5T
D 0.25(mm) (T
D-Nm);
(B) described capacity eccentric bearing is that two identical double-eccentric shafts hold (10,16), described cycloid wheel is four identical cycloid wheel (4), wherein: double-eccentric shaft holds (10) last first cycloid wheel and second cycloid wheel phase angle staggered 180 °, double-eccentric shaft holds (16) last three-disk cycloid wheel and staggers 180 ° with the 4th cycloid wheel phase angle, and second cycloid wheel is identical with three-disk cycloid wheel phase angle;
(C) described W output mechanism by output shaft (3), with the output shaft disk on the friction tight pin in uniform hole (9) pass the cycloid wheel pin-and-hole and go up uniform hole close-fitting with equal load plate (14), Circular Plate (7) is housed on the described pin (9), Circular Plate places between two cycloid wheel, thereby constitute rigidity cage type W output mechanism, in the described W output mechanism: be bearing in body (1) endoporus with bearing (2) on output shaft (3) axle journal; All load plate (14) endoporus is bearing on end cap (15) the inward flange cylindrical with bearing (13), and described pin (9) is gone up column sleeve (8) and cycloid wheel uniform thickness;
(D) described pin wheel housing (5) is contained in vertical body (1) input end endoporus, and it is greatly to D with pin wheel housing endoporus car that described pin wheel housing (5) is gone up uniform needle pin half buried via hole
Z-dz+4e+ (0.2-0.4) obtains, and half buried via hole opening points to the pin wheel housing center line, and half buried via hole opening both sides wedge angle is repaiied blunt (in the formula: D
Z-needle pin center circle diameter, dz-needle pin diameter, e-throw of eccentric);
(E) described needle pin (6) is not with cover, and needle pin (6) and half buried via hole are movingly.
2. novel vertical dynamic balancing according to claim 1 does not have the needle guard cycloidal reducer, it is characterized in that: needle pin (6) is the metal thin-wall spring tube, and oil resistant rubber or nylon elastic material inner core are housed in the spring tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110089069.2A CN102192278B (en) | 2011-04-02 | 2011-04-02 | Vertical dynamic balance needle-guard-free cycloid speed reducer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110089069.2A CN102192278B (en) | 2011-04-02 | 2011-04-02 | Vertical dynamic balance needle-guard-free cycloid speed reducer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102192278A true CN102192278A (en) | 2011-09-21 |
| CN102192278B CN102192278B (en) | 2015-11-25 |
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|---|---|---|---|
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103375546A (en) * | 2012-04-25 | 2013-10-30 | 吴小杰 | Cycloidal reducer of aerial cableway |
| CN103375540A (en) * | 2012-04-25 | 2013-10-30 | 吴小杰 | Self-braking cycloidal reducer of aerial cableway |
| CN103374364A (en) * | 2012-04-25 | 2013-10-30 | 吴小杰 | Vertical cycloid-rack driven coke pushing device |
| CN103374374A (en) * | 2012-04-25 | 2013-10-30 | 吴小杰 | Vertical involute few tooth difference-rack driven coke pushing device |
| CN103374362A (en) * | 2012-04-25 | 2013-10-30 | 吴小杰 | Vertical cycloid-rack driven coke pushing device |
| CN103374361A (en) * | 2012-04-25 | 2013-10-30 | 吴小杰 | Horizontal involute few tooth difference-rack driven coke pushing device |
| CN104110483A (en) * | 2014-06-15 | 2014-10-22 | 吴小杰 | Water-cooling dynamic-balance inner cycloid reduction gearbox of plastic extruder |
| CN104132124A (en) * | 2014-08-06 | 2014-11-05 | 吴小杰 | Interlayer water-cooling box dynamic balance small-tooth-difference reduction gearbox supported by zinc-based alloy bearings |
| CN104295725A (en) * | 2014-08-06 | 2015-01-21 | 吴小杰 | Dynamic balance hypocycloidal reduction box provided with interlayer water-cooling box body and supported by zinc-based alloy bearings |
| CN104373567A (en) * | 2014-08-06 | 2015-02-25 | 吴小杰 | Dynamic balance small tooth difference reduction gearbox with interlayer air cooling box body supported by zinc base alloy bearings |
| CN104373569A (en) * | 2014-08-06 | 2015-02-25 | 吴小杰 | Small tooth difference reduction gearbox with interlayer air cooling box body supported by zinc base alloy bearings |
| CN104696491A (en) * | 2014-06-28 | 2015-06-10 | 吴小杰 | Cabinet interlayer air-cooled high-heat power dynamic balancing hypocycloid reduction box |
| CN105156643A (en) * | 2015-09-11 | 2015-12-16 | 陈伟 | Double-region type interlayer box air cooling few-tooth-difference speed reduction box |
| CN105156595A (en) * | 2015-09-18 | 2015-12-16 | 陈伟 | Digital display hypocycloid speed reducer for dynamic balance of non-meshing zone oil temperature |
| CN110345200A (en) * | 2019-06-05 | 2019-10-18 | 宁波智启机电有限公司 | A kind of tubular motor reducer |
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| CN1428521A (en) * | 2001-12-26 | 2003-07-09 | 王庆雨 | Cycloidal speed reducer |
| CN101813072A (en) * | 2010-05-01 | 2010-08-25 | 吴声震 | Wind power generation yawing cycloid speed reducer |
| CN101846156A (en) * | 2010-03-01 | 2010-09-29 | 吴声震 | Vertical and high-speed quasi-planetary reduction gearbox for nuclear generation |
-
2011
- 2011-04-02 CN CN201110089069.2A patent/CN102192278B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1428521A (en) * | 2001-12-26 | 2003-07-09 | 王庆雨 | Cycloidal speed reducer |
| CN101846156A (en) * | 2010-03-01 | 2010-09-29 | 吴声震 | Vertical and high-speed quasi-planetary reduction gearbox for nuclear generation |
| CN101813072A (en) * | 2010-05-01 | 2010-08-25 | 吴声震 | Wind power generation yawing cycloid speed reducer |
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|---|---|---|---|---|
| CN103374374B (en) * | 2012-04-25 | 2015-09-02 | 陈伟 | Vertical involute less tooth difference-rack drives coke pusher |
| CN103375540A (en) * | 2012-04-25 | 2013-10-30 | 吴小杰 | Self-braking cycloidal reducer of aerial cableway |
| CN103374364A (en) * | 2012-04-25 | 2013-10-30 | 吴小杰 | Vertical cycloid-rack driven coke pushing device |
| CN103374374A (en) * | 2012-04-25 | 2013-10-30 | 吴小杰 | Vertical involute few tooth difference-rack driven coke pushing device |
| CN103374362A (en) * | 2012-04-25 | 2013-10-30 | 吴小杰 | Vertical cycloid-rack driven coke pushing device |
| CN103374361A (en) * | 2012-04-25 | 2013-10-30 | 吴小杰 | Horizontal involute few tooth difference-rack driven coke pushing device |
| CN103374361B (en) * | 2012-04-25 | 2014-09-17 | 吴小杰 | Horizontal involute few tooth difference-rack driven coke pushing device |
| CN103374362B (en) * | 2012-04-25 | 2015-04-08 | 陈伟 | Vertical cycloid-rack driven coke pushing device |
| CN103375540B (en) * | 2012-04-25 | 2016-01-13 | 陈伟 | Aerial cableway self-retention cycloidal reducer |
| CN103374364B (en) * | 2012-04-25 | 2014-12-17 | 吴小杰 | Vertical cycloid-rack driven coke pushing device |
| CN103375546A (en) * | 2012-04-25 | 2013-10-30 | 吴小杰 | Cycloidal reducer of aerial cableway |
| CN103375546B (en) * | 2012-04-25 | 2016-01-13 | 陈伟 | Cycloidal reducer of aerial cableway |
| CN104110483A (en) * | 2014-06-15 | 2014-10-22 | 吴小杰 | Water-cooling dynamic-balance inner cycloid reduction gearbox of plastic extruder |
| CN104696491A (en) * | 2014-06-28 | 2015-06-10 | 吴小杰 | Cabinet interlayer air-cooled high-heat power dynamic balancing hypocycloid reduction box |
| CN104295725A (en) * | 2014-08-06 | 2015-01-21 | 吴小杰 | Dynamic balance hypocycloidal reduction box provided with interlayer water-cooling box body and supported by zinc-based alloy bearings |
| CN104373569A (en) * | 2014-08-06 | 2015-02-25 | 吴小杰 | Small tooth difference reduction gearbox with interlayer air cooling box body supported by zinc base alloy bearings |
| CN104373567A (en) * | 2014-08-06 | 2015-02-25 | 吴小杰 | Dynamic balance small tooth difference reduction gearbox with interlayer air cooling box body supported by zinc base alloy bearings |
| CN104132124A (en) * | 2014-08-06 | 2014-11-05 | 吴小杰 | Interlayer water-cooling box dynamic balance small-tooth-difference reduction gearbox supported by zinc-based alloy bearings |
| CN105156643A (en) * | 2015-09-11 | 2015-12-16 | 陈伟 | Double-region type interlayer box air cooling few-tooth-difference speed reduction box |
| CN105156595A (en) * | 2015-09-18 | 2015-12-16 | 陈伟 | Digital display hypocycloid speed reducer for dynamic balance of non-meshing zone oil temperature |
| CN110345200A (en) * | 2019-06-05 | 2019-10-18 | 宁波智启机电有限公司 | A kind of tubular motor reducer |
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