CN102190230A - Method for preventing, processing and controlling hoisting overweight of mine main hoisting machine - Google Patents
Method for preventing, processing and controlling hoisting overweight of mine main hoisting machine Download PDFInfo
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Abstract
The invention discloses a method for preventing, processing and controlling hoisting overweight of a mine main hoisting machine, which comprises the following steps of: detecting a current signal of a motor by using a current sensor in the hoisting control process; conversing to obtain a hoisting current value according to the current signal of a controller, if the hoisting current value is greater than or smaller than a certain specific range of the hoisting current value, immediately carrying out safety brake of the hoisting machine and prohibiting the control to the automatic hoisting by the controller. In addition, the method also comprises the steps of: in the loading control process, acquiring a weight signal of loaded materials by using a weighting sensor of a ration feeding bin; conversing to obtain the weight of the loaded materials by using the controller according to the weight signal; and when the weight of the loaded materials reaches the rated weight, immediately carrying out material supply stop of a material supply machine and the automatic control stop to material loading into a skip bucket through the ration feeding bin by the controller. The method is mainly used for preventing the hoisting overweight from the hoisting control aspect and has important significance in improvement on the safety level of mines.
Description
Technical field
The present invention relates to a kind of mine main electromotor and promote overweight prevention processing controls technology.
Background technology
It is one of key factor that threatens the mine safety lifting that the mine main electromotor promotes overweight phenomenon, and in the design of mining hoist control system, it is particularly important that main electromotor is promoted overweight prevention and control technological requirement.Therefore press for a kind of complete main electromotor and promote overweight prevention and control method, this prevention and control method can promote overweight prevention from loading control and promoting two aspects of control respectively.In loading control process, by payloader by feeder to quantitative storehouse feed, by quantitative storehouse to the skip loading material, obtain the weight signal of institute's loaded material simultaneously by the LOAD CELLS in quantitative storehouse, the real-time input controller of the weight signal that is obtained, converse the weight of loaded material according to weight signal by controller, when the weight of loaded material reaches rated weight, controller is made following control immediately: the one, and control payloader and feeder stop feed immediately, the 2nd, control quantitative storehouse and stop immediately in automatic mode to the skip loading material, with the residual material in the quantitative storehouse change into manual control mode at twice or twice above to skip loading.
Summary of the invention
Task of the present invention is to provide a kind of mine main electromotor to promote overweight prevention process control method.
Its technical solution is:
A kind of mine main electromotor promotes overweight prevention process control method, may further comprise the steps:
Step 1, in promoting control process, the one, one section constant-speed section of design before promoting initial acceleration, as the surveyed area that promotes electric current, use current sensor senses to promote the current signal of motor, the real-time input controller of the current signal that is obtained converses the lifting current value by controller according to current signal; If promote current value greater than the normal a certain specialized range that promotes current value, controller is made following control immediately: the mine hoist safety braking, and forbid automatic lift; If promote current value less than the normal a certain specialized range that promotes current value, controller can be judged the skip bucket of downward operation and not unstow, and makes following control immediately: the mine hoist safety braking, and forbid automatic lift; The 2nd, controller is definited time-lag the overcurrent judgement simultaneously to above-mentioned lifting current value and is judged that with inverse-time overcurrent overcurrent occurs in case promote electric current, just make following control immediately: mine hoist safety is braked, and forbids automatic lift.
After forbidding in the above-mentioned steps 2 promotes and remove, after skip bucket is raised a circulation, just allow to the skip loading material.
On the basis of above-mentioned steps, also can further may further comprise the steps:
In the above-mentioned steps 2, also comprise the time of run of setting feeder by controller, control the carrying capacity in quantitative storehouse by the time of run of control feeder.
The present invention can have following useful technique effect:
At present, it is one of key factor that threatens the mine safety lifting that the mine main electromotor promotes overweight phenomenon, and in the design of mining hoist control system, it is particularly important that main electromotor is promoted overweight prevention and control technological requirement.The present invention is that the more complete main electromotor of a cover promotes overweight prevention process control method, this prevention process control method mainly promotes overweight prevention processing from promoting the control aspect, can also have crucial meaning to improving the mine safety level further combined with the prevention processing mode of loading the control aspect.
Description of drawings
The invention will be further described below in conjunction with accompanying drawing and the specific embodiment:
Figure is the structural principle scheme drawing that uses a kind of main electromotor of the present invention.
The specific embodiment
Referring to accompanying drawing, the present invention will be described below in conjunction with the mine main electromotor, and it may further comprise the steps:
Step 1, in promoting control process, the one, one section constant-speed section of design before promoting initial acceleration, as the surveyed area that promotes electric current, use current sensor 6 to detect the current signal that promotes motor, the real-time input controller 5 of the current signal that is obtained converses the lifting current value by controller 5 according to current signal; If promote current value greater than the normal a certain specialized range that promotes current value, controller is made following control immediately: the mine hoist safety braking, and forbid automatic lift; If promote current value less than the normal a certain specialized range that promotes current value, controller can be judged the skip bucket of downward operation and not unstow, and makes following control immediately: the mine hoist safety braking, and forbid automatic lift; The 2nd, controller is definited time-lag the overcurrent judgement simultaneously to above-mentioned lifting current value and is judged that with inverse-time overcurrent overcurrent occurs in case promote electric current, just make following control immediately: mine hoist safety is braked, and forbids automatic lift.
After forbidding in the above-mentioned steps 1 promotes and remove, after skip bucket is raised a circulation, just allow to the skip loading material.
In the above-mentioned steps 2, also comprise the time of run of setting feeder by controller, control the carrying capacity in quantitative storehouse by the time of run of control feeder.
Aspect above-mentioned loading control, quantitatively the pressure magnetic in storehouse is weighed buy securities with all one's capital, overload promotes overweight the first line of defence as prevention, quantitatively in a single day buy securities with all one's capital in the storehouse, loading conveyor and feeder are just stopped transport, in case the overload signalizing activity is loading conveyor and feeder stoppage in transit not only, and restriction can only be loaded from the trend skip loading in gradation.In addition,, control carrying capacity, promote overweight defence line, second road thereby formed prevention by the time of run of control feeder because the feeding coal of feeder is relatively stable.
Aspect above-mentioned lifting control, prevention promotes overweight two approach that also have, the one: in the velocity diagram design of gig, the constant-speed section of design one section (0.5m---1.0m) before initial acceleration, as the accurate surveyed area that promotes electric current, if detected electric current is greater than the normal a certain scope that promotes electric current, gig is with regard to safety arrestment, and forbids promoting; If detected electric current is less than the normal a certain scope that promotes electric current, the skip bucket that just is judged as downward operation is not unstowed, gig is with regard to safety arrestment, and forbid automatic lift, in addition, this skip bucket arrives the " loaded " position system to be forbidden loading, and it is overweight to form lifting with the inventory addition that prevents new carrying capacity and do not unstow, after having only this skip bucket to be raised a circulation, just allow quantitative storehouse to this skip loading; Simultaneously, the design of this function prevents that also heavy duty from transferring the generation of abominable phenomenon.Prevention promotes overweight second approach: the initial acceleration section detection electric current at gig is definited time-lag overcurrent judgement and inverse-time overcurrent judgement; no matter which kind of overcurrent protection action occurs; gig is safety arrestment all, and forbids automatic lift, reaches the purpose of the overweight lifting of prevention.
The relevant technologies content of not addressing in the aforesaid way is taked or is used for reference prior art and can realize.
Claims (4)
1. a mine main electromotor promotes overweight prevention process control method, it is characterized in that may further comprise the steps:
Step 1, in promoting control process, the one, one section constant-speed section of design before promoting initial acceleration, as the surveyed area that promotes electric current, use current sensor senses to promote the current signal of motor, the real-time input controller of the current signal that is obtained converses the lifting current value by controller according to current signal; If promote current value greater than the normal a certain specialized range that promotes current value, controller is made following control immediately: the mine hoist safety braking, and forbid automatic lift; If promote current value less than the normal a certain specialized range that promotes current value, controller can be judged the skip bucket of downward operation and not unstow, and makes following control immediately: the mine hoist safety braking, and forbid automatic lift; The 2nd, controller is definited time-lag the overcurrent judgement simultaneously to above-mentioned lifting current value and is judged that with inverse-time overcurrent overcurrent occurs in case promote electric current, just make following control immediately: mine hoist safety is braked, and forbids automatic lift.
2. mine according to claim 1 main electromotor promotes overweight prevention process control method, it is characterized in that: after forbidding in the described step 1 promotes and remove, after skip bucket is raised a circulation, just allow to the skip loading material.
3. mine according to claim 1 and 2 main electromotor promotes overweight prevention process control method, it is characterized in that further comprising the steps of:
Step 2, in loading control process, by payloader by feeder to quantitative storehouse feed, by quantitative storehouse to the skip loading material, obtain the weight signal of institute's loaded material simultaneously by the LOAD CELLS in quantitative storehouse, the real-time input controller of the weight signal that is obtained, converse the weight of loaded material according to weight signal by controller, when the weight of loaded material reaches rated weight, controller is made following control immediately: the one, and control payloader and feeder stop feed immediately, the 2nd, control quantitative storehouse and stop immediately in automatic mode to the skip loading material, with the residual material in the quantitative storehouse change into manual control mode at twice or twice above to skip loading.
4. mine according to claim 3 main electromotor promotes overweight prevention process control method, it is characterized in that: in the described step 2, also comprise the time of run of setting feeder by controller, control the carrying capacity in quantitative storehouse by the time of run of control feeder.
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CN 201110112970 CN102190230B (en) | 2011-05-04 | 2011-05-04 | Method for preventing, processing and controlling hoisting overweight of mine main hoisting machine |
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CN 201110112970 CN102190230B (en) | 2011-05-04 | 2011-05-04 | Method for preventing, processing and controlling hoisting overweight of mine main hoisting machine |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102398835A (en) * | 2011-11-30 | 2012-04-04 | 洛阳源创电气有限公司 | Lifting mining anti-explosion and frequency-change control system with skip emptying function |
CN102424322A (en) * | 2011-11-30 | 2012-04-25 | 洛阳源创电气有限公司 | Method for completely unloading mineral aggregates from skip |
CN102491157A (en) * | 2011-11-30 | 2012-06-13 | 洛阳源创电气有限公司 | Lifting control device with skip emptying function |
CN102636240A (en) * | 2012-04-12 | 2012-08-15 | 兖州煤业股份有限公司 | Quantitative loading method and system for mine lifting |
CN103922208A (en) * | 2014-04-30 | 2014-07-16 | 上海市特种设备监督检验技术研究院 | Safety monitoring system of lift special for automobile and monitoring method thereof |
CN104495558A (en) * | 2015-01-29 | 2015-04-08 | 枣庄矿业(集团)付村煤业有限公司 | Current judgment method-based method preventing skid accumulating loading accidents |
CN104843555A (en) * | 2014-04-16 | 2015-08-19 | 北汽福田汽车股份有限公司 | Elevator bucket anti-dropping control method and elevator bucket anti-dropping control device |
CN110407073A (en) * | 2019-07-22 | 2019-11-05 | 北京天和中控科技有限公司 | Main shaft dress in mine, which mentions, unloads comprehensive protector and its guard method |
CN111003617A (en) * | 2019-12-19 | 2020-04-14 | 临沂矿业集团菏泽煤电有限公司 | Elevator control system for coal mine, overspeed alarm method and residue detection method |
CN112722896A (en) * | 2020-12-31 | 2021-04-30 | 山东东山新驿煤矿有限公司 | Overload protection system and method for measuring hopper |
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CN101992976A (en) * | 2010-11-05 | 2011-03-30 | 沈阳建筑大学 | Automatic control system of high-operating hanging basket |
CN102009887A (en) * | 2010-10-30 | 2011-04-13 | 枣庄矿业(集团)有限责任公司蒋庄煤矿 | Overload lowering prevention monitoring system of main shaft friction type hoister |
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CN201354291Y (en) * | 2009-02-12 | 2009-12-02 | 北京富世博尔自动化工程技术有限公司 | Protecting device of mine hoist |
CN201605079U (en) * | 2009-09-24 | 2010-10-13 | 青岛立邦达工控技术有限公司 | Loading and unloading control device of mine hoist |
CN102009887A (en) * | 2010-10-30 | 2011-04-13 | 枣庄矿业(集团)有限责任公司蒋庄煤矿 | Overload lowering prevention monitoring system of main shaft friction type hoister |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102398835A (en) * | 2011-11-30 | 2012-04-04 | 洛阳源创电气有限公司 | Lifting mining anti-explosion and frequency-change control system with skip emptying function |
CN102424322A (en) * | 2011-11-30 | 2012-04-25 | 洛阳源创电气有限公司 | Method for completely unloading mineral aggregates from skip |
CN102491157A (en) * | 2011-11-30 | 2012-06-13 | 洛阳源创电气有限公司 | Lifting control device with skip emptying function |
CN102636240A (en) * | 2012-04-12 | 2012-08-15 | 兖州煤业股份有限公司 | Quantitative loading method and system for mine lifting |
CN102636240B (en) * | 2012-04-12 | 2013-12-18 | 兖州煤业股份有限公司 | Quantitative loading method and system for mine lifting |
CN104843555A (en) * | 2014-04-16 | 2015-08-19 | 北汽福田汽车股份有限公司 | Elevator bucket anti-dropping control method and elevator bucket anti-dropping control device |
CN103922208A (en) * | 2014-04-30 | 2014-07-16 | 上海市特种设备监督检验技术研究院 | Safety monitoring system of lift special for automobile and monitoring method thereof |
CN104495558A (en) * | 2015-01-29 | 2015-04-08 | 枣庄矿业(集团)付村煤业有限公司 | Current judgment method-based method preventing skid accumulating loading accidents |
CN104495558B (en) * | 2015-01-29 | 2017-01-04 | 枣庄矿业(集团)付村煤业有限公司 | Electric current determining method takes precautions against the method for skip bucket accumulation refitting accident |
CN110407073A (en) * | 2019-07-22 | 2019-11-05 | 北京天和中控科技有限公司 | Main shaft dress in mine, which mentions, unloads comprehensive protector and its guard method |
CN111003617A (en) * | 2019-12-19 | 2020-04-14 | 临沂矿业集团菏泽煤电有限公司 | Elevator control system for coal mine, overspeed alarm method and residue detection method |
CN112722896A (en) * | 2020-12-31 | 2021-04-30 | 山东东山新驿煤矿有限公司 | Overload protection system and method for measuring hopper |
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