CN102182644B - Front stander rough casting of wind power generator set - Google Patents
Front stander rough casting of wind power generator set Download PDFInfo
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- CN102182644B CN102182644B CN2011100259328A CN201110025932A CN102182644B CN 102182644 B CN102182644 B CN 102182644B CN 2011100259328 A CN2011100259328 A CN 2011100259328A CN 201110025932 A CN201110025932 A CN 201110025932A CN 102182644 B CN102182644 B CN 102182644B
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- forebay
- main body
- assembly department
- arc
- bearing holder
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- 238000005266 casting Methods 0.000 title abstract description 6
- 229910001141 Ductile iron Inorganic materials 0.000 claims abstract description 5
- 238000009434 installation Methods 0.000 abstract description 15
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract 7
- 230000008602 contraction Effects 0.000 abstract 1
- 230000002787 reinforcement Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
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- Y02E10/722—
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- Wind Motors (AREA)
Abstract
The invention relates to a front stander rough casting of a wind power generator set. The rough casting is a spheroidal graphite cast iron integrated piece and comprises a front stander main body, a main shaft bearing pedestal installation part, a tower frame installation part, a gear box installation part and a rear stander installation part, wherein the lower side of the tower frame installation part is connected with the front stander main body; the back side of the rear stander installation part is connected with the front stander main body; the front side and the upper side of the main shaft bearing pedestal installation part are connected with the front stander main body; the main shaft bearing pedestal installation part comprises a main shaft bearing pedestal installation slot base of which the upper side is connected with the front stander main body and which extends forward, two main shaft bearing pedestal boss parts which are positioned on the left side and the right side of the main shaft bearing pedestal installation slot base respectively, and two groups of reinforcement ribs of which the front sides are connected with the front stander main body; grooves are formed at the bottoms of the main shaft bearing pedestal boss parts; and the upper side of the gear box installation part is connected with the top of the front stander main body. The contraction cavity shortcoming on a screw hole part of the rough casting can be avoided.
Description
Technical field
The present invention relates to a kind of part of wind power generating set, be specifically related to a kind of blank of wind power generating set part.
Background technique
General main wind energy conversion system, gear-box, generator, controller and the structural member of comprising of wind power generating set.Structural member comprises underground foundation, pylon and cabin.The cabin comprises base and engine room cover.For the horizontal-shaft wind turbine group of capacity more than 1 megawatt, the base in cabin generally is fixed on the forebay by rear bay and constitutes.Wind energy conversion system comprises blade, wheel hub, main shaft and cowling.Pylon is fixed on the underground foundation; The base in cabin by its forebay from upper fixed on the top of pylon; Spindle bearing holder and gear-box are arranged on the forebay, and spindle bearing holder is from the front end of upper fixed mmi machine frame, and gear-box is by the centre of its casing from upper fixed mmi machine frame.Main shaft bearing is fixed on the spindle bearing holder by its outer ring.Generator is arranged on the rear bay.The blade of wind energy conversion system is fixed on the wheel hub, and the front end of main shaft is fixedly connected with wheel hub, and the centre of main shaft is rotatably connected in the inner ring of main shaft bearing, and the rear end of main shaft is fixedly connected with the power input shaft of gear-box through coupling.The pto of gear-box is fixedly connected with the motor shaft of generator through coupling.
In the above-mentioned parts of wind power generating set, capacity is that weight is at the large-scale ductile iron integral piece more than 10 tons at the forebay of the horizontal-shaft wind turbine group more than 1 megawatt.The spindle bearing holder boss part 22a of the top of the stiffening rib 23a of the front side that is positioned at forebay main body 1a of forebay is the thick large part of forebay foundry goods; And being positioned at the top (seeing Fig. 4 for details) of forebay main body 1a, is the position that is easy to generate shrinkage cavity defect (shrinkage cavity be meant foundry goods shrinks and the hole that produces) most in condensation process in casting technique.Because bolt hole will be stamped to be used for fixing spindle bearing holder in the top of the spindle bearing holder boss part 22a of forebay in the following process process; When spiro keyhole position during in the shrinkage cavity defect position of spindle bearing holder boss part 22a; Then can not play fixing effect; Thereby cause whole foundry goods to be scrapped, cause great economic loss.
Summary of the invention
The purpose of this invention is to provide a kind of forebay blank that does not produce the wind power generating set of shrinkage cavity defect at the bolt hole position.
The technological scheme that realizes the object of the invention is a kind of forebay blank of wind power generating set, is the spheroidal graphite cast iron integral piece, comprises forebay main body, spindle bearing holder assembly department, pylon assembly department, gear-box assembly department and rear bay assembly department;
The basic shape of forebay main body is the cylinder hull shape;
The pylon assembly department is connected on the forebay main body from the below, and is positioned at the below of forebay main body for the plate body that central authorities are provided with the upward and downward through hole; The rear bay assembly department is connected on the forebay main body from the rear, and is positioned at the rear of forebay main body;
The spindle bearing holder assembly department from the place ahead and the top be connected on the forebay main body, and be positioned at the place ahead and the top of forebay main body; The spindle bearing holder assembly department comprises spindle bearing holder mounting groove seat, spindle bearing holder boss part and stiffening rib; Spindle bearing holder mounting groove seat is the semicolumn hull shape, and its axis along front and back to setting, be connected on the forebay main body from the top and be positioned at the forebay main body the front center position the top and forwards stretch out; The spindle bearing holder boss part has 2, and branch is symmetrical set, and lays respectively at the top of the left and right sides of spindle bearing holder mounting groove seat; About the bottom of each spindle bearing holder boss part to midway be equipped with that Open Side Down along front and back to the groove that is provided with, groove is a cuboid shape; Stiffening rib has 2 groups; All be connected on the forebay main body from the place ahead; And the place ahead of the forebay main body that is positioned at; Each upper end of organizing stiffening rib is connected from the below on the position of stretching out the forebay main body forward of corresponding spindle bearing holder boss part, and each lower end of organizing stiffening rib is connected on the pylon assembly department from the top;
The gear-box assembly department comprises tabular arc platform and boss assembly department, and the arc platform is divided into arc left side platform and the right platform of arc; Arc left side platform is connected on the left part top of forebay main body from the top, and stretches out the left part of forebay main body left; The right platform of arc is connected on the right part top of forebay main body from the top, and stretches out the right part of forebay main body to the right; The external diameter of arc platform is greater than the external diameter of forebay main body; The boss assembly department is connected on the arc platform from the top.
The boss assembly department of said gear case assembly department has 6, and branch is symmetrical set, the sagittal middle part of the platform of 1 boss installation position wherein, 1 the boss installation position symmetrical with it in an arc left side in about the right platform of arc to the middle part; Adjacent boss installation position, 2 front and back wherein is in the rear portion, left side of arc platform, and 2 the boss installation positions symmetrical with it are in the rear portion, right side of arc platform.
The left side of above-mentioned forebay main body and right side all have oval-shaped side opening.
The present invention has positive effect: the forebay blank of wind power generating set of the present invention is also when mold design; Just have groove in the bottom of spindle bearing holder assembly department; Thereby attenuate the thickness of spindle bearing holder assembly department; Can effectively prevent the generation of shrinkage cavity, thereby guarantee finished casting rate.
Description of drawings
Fig. 1 is a kind of structural representation of the forebay blank of wind power generating set of the present invention.
Fig. 2 is the structural representation during from right-hand observe of Fig. 1.
Fig. 3 is the structural representation when observing from the top of Fig. 1.
Fig. 4 is the structural representation of forebay finished product in the prior art.
The mark of above-mentioned accompanying drawing is following:
Forebay main body 1, side opening 11,
Spindle bearing holder assembly department 2, spindle bearing holder mounting groove seat 21, spindle bearing holder boss part 22, groove 22-1, stiffening rib 23,
Pylon assembly department 3, through hole 31,
Gear-box assembly department 4, arc platform 41, boss assembly department 42,
Rear bay assembly department 5.
Embodiment
In the embodiment of the present invention to the description in orientation according to the forebay blank of wind power generating set shown in Figure 1 towards carrying out.
(embodiment 1)
See Fig. 1 to Fig. 3, the forebay blank of the wind power generating set of present embodiment is the spheroidal graphite cast iron integral piece, comprises forebay main body 1, spindle bearing holder assembly department 2, pylon assembly department 3, gear-box assembly department 4 and rear bay assembly department 5.
The basic shape of forebay main body 1 is the cylinder hull shape, and the left side of forebay main body 1 and right side all have oval-shaped side opening 11.
Pylon assembly department 3 is the central plate body that is provided with upward and downward through hole 31, and is connected on the forebay main body 1 from the below, and is positioned at the below of forebay main body 1.Rear bay assembly department 5 is connected on the forebay main body 1 from the rear, and is positioned at the rear of forebay main body 1.
Spindle bearing holder assembly department 2 from the place ahead and the top be connected on the forebay main body 1, and be positioned at the place ahead and the top of forebay main body 1.Spindle bearing holder assembly department 2 comprises spindle bearing holder mounting groove seat 21, spindle bearing holder boss part 22 and stiffening rib 23.Spindle bearing holder mounting groove seat 21 is the semicolumn hull shape, and its axis along front and back to setting, be connected on the forebay main body 1 from the top and be positioned at forebay main body 1 the front center position the top and forwards stretch out.Spindle bearing holder boss part 22 has 2, and branch is symmetrical set, and lays respectively at the top of the left and right sides of spindle bearing holder mounting groove seat 21.About the bottom of each spindle bearing holder boss part 22 to midway be equipped with that Open Side Down along front and back to the groove 22-1 that is provided with, groove 22-1 is a cuboid shape.Stiffening rib 23 has 2 groups; All be connected on the forebay main body 1 from the place ahead; And the place ahead of the forebay main body 1 that is positioned at; Each upper end of organizing stiffening rib 23 is connected from the below on the position of stretching out forebay main body 1 forward of corresponding spindle bearing holder boss part 22, and each lower end of organizing stiffening rib 23 is connected on the pylon assembly department 3 from the top.
Gear-box assembly department 4 comprises tabular arc platform 41 and boss assembly department 42, and arc platform 41 is divided into arc left side platform 41-1 and the right platform 41-2 of arc.Arc left side platform 41-1 is connected on the left part top of forebay main body 1 from the top, and stretches out the left part of forebay main body 1 left; The right platform 41-2 of arc is connected on the right part top of forebay main body 1 from the top, and stretches out the right part of forebay main body 1 to the right; The external diameter of arc platform 41 is greater than the external diameter of forebay main body 1, thereby can install and fix engine room cover at arc platform 41.Boss assembly department 42 has 6; Divide and be symmetrical set; All be positioned at the top of arc platform 41,1 boss assembly department 42 wherein is positioned at the sagittal middle part of arc left side platform 41-1,1 the boss assembly department 42 symmetrical with it be positioned at the right platform 41-2 of arc about to the middle part; The adjacent boss assembly department 42 in 2 front and back wherein is positioned at the rear portion, left side of arc platform 41, and 2 the boss assembly departments 42 symmetrical with it are positioned at the rear portion, right side of arc platform 41.
Claims (3)
1. the forebay blank of a wind power generating set; Be the spheroidal graphite cast iron integral piece, it is characterized in that: comprise forebay main body (1), spindle bearing holder assembly department (2), pylon assembly department (3), gear-box assembly department (4) and rear bay assembly department (5);
The basic shape of forebay main body (1) is the cylinder hull shape;
Pylon assembly department (3) is connected on the forebay main body (1) from the below, and is positioned at the below of forebay main body (1) for the plate body that central authorities are provided with upward and downward through hole (31); Rear bay assembly department (5) is connected on the forebay main body (1) from the rear, and is positioned at the rear of forebay main body (1);
Spindle bearing holder assembly department (2) from the place ahead and the top be connected on the forebay main body (1), and be positioned at the place ahead and the top of forebay main body (1); Spindle bearing holder assembly department (2) comprises spindle bearing holder mounting groove seat (21), spindle bearing holder boss part (22) and stiffening rib (23); Spindle bearing holder mounting groove seat (21) is the semicolumn hull shape, and its axis along front and back to setting, be connected from the top forebay main body (1) go up and be positioned at forebay main body (1) the front center position the top and forwards stretch out; Spindle bearing holder boss part (22) has 2, and branch is symmetrical set, and lays respectively at the top of the left and right sides of spindle bearing holder mounting groove seat (21); About the bottom of each spindle bearing holder boss part (22) to midway be equipped with that Open Side Down along front and back to the groove (22-1) that is provided with, groove (22-1) is a cuboid shape; Stiffening rib (23) has 2 groups; All be connected on the forebay main body (1) from the place ahead; And the place ahead of the forebay main body (1) that is positioned at; Each upper end of organizing stiffening rib (23) is connected from the below on the position of stretching out forebay main body (1) forward of corresponding spindle bearing holder boss part (22), and each lower end of organizing stiffening rib (23) is connected on the pylon assembly department (3) from the top;
Gear-box assembly department (4) comprises tabular arc platform (41) and boss assembly department (42), and arc platform (41) is divided into arc left side platform (41-1) and the right platform (41-2) of arc; Arc left side platform (41-1) is connected on the left part top of forebay main body (1) from the top, and stretches out the left part of forebay main body (1) left; The right platform of arc (41-2) is connected on the right part top of forebay main body (1) from the top, and stretches out the right part of forebay main body (1) to the right; The external diameter of arc platform (41) is greater than the external diameter of forebay main body (1); Boss assembly department (42) is connected on the arc platform (41) from the top.
2. according to the forebay blank of the described wind power generating set of claim 1; It is characterized in that: the boss assembly department (42) of said gear-box assembly department (4) has 6; Divide and be symmetrical set; 1 boss assembly department (42) wherein is positioned at the sagittal middle part of arc left side platform (41-1), 1 the boss assembly department (42) symmetrical with it be positioned at the right platform of arc (41-2) about to the middle part; The adjacent boss assembly department (42) in 2 front and back wherein is positioned at the rear portion, left side of arc platform (41), and 2 the boss assembly departments (42) symmetrical with it are positioned at the rear portion, right side of arc platform (41).
3. according to the forebay blank of claim 1 or 2 described wind power generating set, it is characterized in that: the left side of said forebay main body (1) and right side all have oval-shaped side opening (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100259328A CN102182644B (en) | 2011-01-24 | 2011-01-24 | Front stander rough casting of wind power generator set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100259328A CN102182644B (en) | 2011-01-24 | 2011-01-24 | Front stander rough casting of wind power generator set |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102182644A CN102182644A (en) | 2011-09-14 |
| CN102182644B true CN102182644B (en) | 2012-12-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011100259328A Expired - Fee Related CN102182644B (en) | 2011-01-24 | 2011-01-24 | Front stander rough casting of wind power generator set |
Country Status (1)
| Country | Link |
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| CN (1) | CN102182644B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3577341A1 (en) | 2017-01-31 | 2019-12-11 | Siemens Gamesa Renewable Energy A/S | Axially mounted bearing housing and a wind turbine with the axially mounted bearing housing |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009015827A1 (en) * | 2009-04-01 | 2010-10-07 | Ab Skf | Bearing arrangement for the rotatable mounting of a machine part and method for fixing a tapered roller bearing on a machine part |
| CN101918711A (en) * | 2007-08-31 | 2010-12-15 | 谢夫勒科技有限两合公司 | Rotor bearings for wind power plants |
| CN201835996U (en) * | 2011-01-24 | 2011-05-18 | 江苏兴盛风能科技有限公司 | Blank piece for front machine frame of wind power generating set |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009009017B4 (en) * | 2009-02-16 | 2011-03-31 | Suzlon Energy Gmbh | Braking system for a wind turbine |
-
2011
- 2011-01-24 CN CN2011100259328A patent/CN102182644B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101918711A (en) * | 2007-08-31 | 2010-12-15 | 谢夫勒科技有限两合公司 | Rotor bearings for wind power plants |
| DE102009015827A1 (en) * | 2009-04-01 | 2010-10-07 | Ab Skf | Bearing arrangement for the rotatable mounting of a machine part and method for fixing a tapered roller bearing on a machine part |
| CN201835996U (en) * | 2011-01-24 | 2011-05-18 | 江苏兴盛风能科技有限公司 | Blank piece for front machine frame of wind power generating set |
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| Publication number | Publication date |
|---|---|
| CN102182644A (en) | 2011-09-14 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: JIANGSU XINGSHENG HEAVY INDUSTRY CO., LTD. Free format text: FORMER NAME: JIANGSU XINGSHENG WIND POWER TECHNOLOGY CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 213321 No. 1 Industrial Park, Liyang, Jiangsu, Changzhou Patentee after: JIANGSU XINGSHENG WIND POWER TECHNOLOGY CO., LTD. Address before: 213321 No. 1 Industrial Park, Liyang, Jiangsu, Changzhou Patentee before: Jiangsu Xingsheng Wind Power Technology Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121219 Termination date: 20160124 |