CN102182262A - Armored foamed concrete thermal insulation wall - Google Patents
Armored foamed concrete thermal insulation wall Download PDFInfo
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- CN102182262A CN102182262A CN201110076885XA CN201110076885A CN102182262A CN 102182262 A CN102182262 A CN 102182262A CN 201110076885X A CN201110076885X A CN 201110076885XA CN 201110076885 A CN201110076885 A CN 201110076885A CN 102182262 A CN102182262 A CN 102182262A
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- 239000011381 foam concrete Substances 0.000 title claims abstract description 85
- 238000009413 insulation Methods 0.000 title claims abstract description 68
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 84
- 239000010959 steel Substances 0.000 claims abstract description 84
- 239000004567 concrete Substances 0.000 claims abstract description 75
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 21
- 239000003643 water by type Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 239000011083 cement mortar Substances 0.000 description 12
- 239000004568 cement Substances 0.000 description 8
- 230000005611 electricity Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 239000004088 foaming agent Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000010276 construction Methods 0.000 description 6
- 239000010881 fly ash Substances 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 241000277275 Oncorhynchus mykiss Species 0.000 description 4
- 239000011505 plaster Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 229910021538 borax Inorganic materials 0.000 description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 2
- 230000001112 coagulating effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 239000004328 sodium tetraborate Substances 0.000 description 2
- 235000010339 sodium tetraborate Nutrition 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011325 microbead Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011664 nicotinic acid Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/90—Passive houses; Double facade technology
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- Building Environments (AREA)
Abstract
装甲泡沫混凝土保温墙体,包括外墙板层、内墙板层、泡沫混凝土保温层、外墙面抹面砂浆层、内墙面抹面砂浆层和泡沫混凝土填充块;在内墙板层和泡沫混凝土保温层与上圈梁之间留有100-200mm高的空间,其中设有泡沫混凝土填充块;泡沫混凝土保温层设置在外墙板层和内墙板层之间;外墙板层的骨架Ⅰ和内墙板层的骨架Ⅱ通过泡沫混凝土保温层的支撑条连接;所述的骨架Ⅰ和骨架Ⅱ,均由4条角钢和多条T型钢组成,4条角钢构成长方形的固定框;T型钢垂直设置在固定框内;T型钢将固定框分隔成多列混凝土板卡槽,混凝土板设置在混凝土板卡槽内。本墙体造价低、自重小强度高,使用寿命长;保温效果较现有保温墙体大幅度提高,节能效果显著。
Armored foam concrete insulation wall, including exterior wall panels, interior wall panels, foam concrete insulation layers, exterior wall plastering mortar layers, interior wall plastering mortar layers and foam concrete filling blocks; interior wall panels and foam concrete There is a 100-200mm high space between the insulation layer and the upper ring beam, in which there are foam concrete filling blocks; the foam concrete insulation layer is set between the outer wall panel and the inner wall panel; the skeleton of the outer wall panel I and The skeleton II of the inner wall board layer is connected by the support bars of the foam concrete insulation layer; the skeleton I and the skeleton II are composed of 4 angle steels and multiple T-shaped steels, and the four angle steels form a rectangular fixed frame; the T-shaped steels are vertical It is arranged in the fixed frame; the T-shaped steel divides the fixed frame into multiple rows of concrete slab slots, and the concrete slabs are arranged in the concrete slab slots. The wall body has low cost, low self-weight, high strength and long service life; the thermal insulation effect is greatly improved compared with the existing thermal insulation wall body, and the energy-saving effect is remarkable.
Description
技术领域technical field
本发明涉及一种保温墙体,具体的说是一种轻质、高强、低传热的装甲泡沫混凝土保温墙体。The invention relates to a thermal insulation wall, in particular to an armored foam concrete thermal insulation wall with light weight, high strength and low heat transfer.
背景技术Background technique
节能减少污染排放,实现低碳经济是我国的基本国策,其中建筑节能是非常重要的一个方面。建筑节能又以外墙及屋面保温为关键,然而我国正在使用或推广的外墙保温技术有:①外敷泡沫塑料板;②用泡沫塑料板做外墙夹心;③借助特种添加剂把聚苯颗粒或玻璃微珠与水泥制成浆料外敷外墙体;④以容重为(700~1200)kg/m3泡沫混凝土整体浇注外墙体。其中前三种的墙体均存在不同程度的缺点,墙整体容重大、外墙面抗压强度低,使用寿命低均不能与建筑物本体的使用寿命相一致。在发生火灾时会产生大量有毒物质及黑烟,使人员极易吸入浓烟而难以逃生,破坏环境并可能持久地危害人体健康,污染环境。泡沫混凝土整体浇注外墙体,虽然墙体总容重有所减小、无二次污染,但存在易开裂吸水使保温性能降低以及粉饰砂浆易脱落等问题。中国专利申请号为201010543013.5公开一种超轻超强低传热的混凝土复合仿生墙技术,存在着生产成本高;施工困难,混凝土板受力点小。Energy conservation, pollution reduction and realization of low-carbon economy are the basic national policies of our country, among which building energy conservation is a very important aspect. Building energy saving is also the key to exterior wall and roof insulation. However, the exterior wall insulation technologies that are being used or promoted in China include: ①External application of foam plastic boards; ②Use foam plastic boards as exterior wall sandwiches; The slurry made of microbeads and cement is externally applied to the external wall; ④ The external wall is integrally poured with foamed concrete with a bulk density of (700-1200) kg/m 3 . Among them, the first three types of walls all have disadvantages in different degrees, such as large overall volume of the wall, low compressive strength of the outer wall surface, and low service life, which cannot be consistent with the service life of the building body. When a fire breaks out, a large amount of toxic substances and black smoke will be produced, making it easy for people to inhale the smoke and difficult to escape, damaging the environment and possibly permanently endangering human health and polluting the environment. Foam concrete is integrally poured into the external wall. Although the total bulk density of the wall is reduced and there is no secondary pollution, there are problems such as easy cracking and water absorption, which reduces the thermal insulation performance and the whitewashing mortar is easy to fall off. Chinese patent application No. 201010543013.5 discloses an ultra-light, super-strong and low-heat-transfer concrete composite bionic wall technology, which has high production costs, difficult construction, and small stress points on concrete slabs.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种保温效果好、自重小但强度高的装甲泡沫混凝土保温墙体,该保温墙体的泡沫混凝土保温层外覆盖有犹如保护装甲般的混凝土板,使用寿命优于现有保温墙体。The technical problem to be solved by the present invention is to provide an armored foam concrete insulation wall with good thermal insulation effect, low self-weight but high strength. Better than the existing thermal insulation wall.
本发明为解决上述问题,采用的技术方案是:一种装甲泡沫混凝土保温墙体,包括设置在保温墙体两侧的承重柱和上下两端的圈梁,保温墙体由外墙板层、内墙板层、泡沫混凝土保温层、外墙面抹面砂浆层、内墙面抹面砂浆层和泡沫混凝土填充块组成,外墙板层的上顶面与上圈梁的底面相连,外墙板层的底面与下圈梁的顶面相连,内墙板层和泡沫混凝土保温层的底面与下圈梁的顶面相连,在内墙板层和泡沫混凝土保温层的上顶面与上圈梁的底面之间留有高度100—200mm的空间,泡沫混凝土填充块横向设置在内墙板层和泡沫混凝土保温层与上圈梁之间的空间中;所述的外墙板层由骨架Ⅰ和混凝土板组成,所述的内墙板层由骨架Ⅱ和混凝土板组成,外墙板层和内墙板层的厚度分别为15—40mm;所述的泡沫混凝土保温层由泡沫混凝土浇注料和多根支撑条构成,泡沫混凝土浇注料的干容重为200—400kg/m3;泡沫混凝土保温层设置在外墙板层和内墙板层之间;外墙板层的骨架Ⅰ和内墙板层的骨架Ⅱ通过支撑条连接;In order to solve the above problems, the present invention adopts the following technical solution: an armored foam concrete insulation wall, including load-bearing columns arranged on both sides of the insulation wall and ring beams at the upper and lower ends. The wall panel layer, the foam concrete insulation layer, the outer wall surface plastering mortar layer, the inner wall surface plastering mortar layer and the foam concrete filling block, the upper top surface of the outer wall panel layer is connected with the bottom surface of the upper ring beam, and the outer wall panel layer The bottom surface is connected to the top surface of the lower ring beam, the bottom surface of the inner wall slab and foam concrete insulation layer is connected to the top surface of the lower ring beam, and the upper top surface of the inner wall slab and foam concrete insulation layer is connected to the bottom surface of the upper ring beam There is a space with a height of 100-200mm between them, and the foam concrete filling block is arranged horizontally in the space between the inner wall slab and the foam concrete insulation layer and the upper ring beam; the outer wall slab is composed of the skeleton I and the concrete slab Composition, the inner wall layer is composed of skeleton II and concrete slabs, the thickness of the outer wall layer and inner wall layer is 15-40mm respectively; the foam concrete insulation layer is composed of foam concrete castables and multiple supports The dry bulk density of the foamed concrete pouring material is 200-400kg/m 3 ; the foamed concrete insulation layer is set between the outer wall layer and the inner wall layer; the skeleton of the outer wall layer and the skeleton of the inner wall layer II connected by support bars;
所述的骨架Ⅰ和骨架Ⅱ,均由4条角钢和多条T型钢组成,4条角钢分别设置在两侧的承重柱和上下圈梁上,构成长方形的固定框;T型钢垂直设置在固定框内,T型钢将固定框分隔成多列混凝土板卡槽,混凝土板卡槽的宽度比混凝土板的宽度大6mm—10mm,混凝土板设置在混凝土板卡槽内;骨架Ⅰ中的T型钢腹板与骨架Ⅱ中的T型钢腹板相对,并通过支撑条连接。The skeleton I and skeleton II are composed of 4 angle steels and multiple T-shaped steels, and the 4 angle steels are respectively arranged on the load-bearing columns on both sides and the upper and lower ring beams to form a rectangular fixed frame; the T-shaped steels are vertically arranged on the fixed Inside the frame, the T-shaped steel divides the fixed frame into multiple columns of concrete slab slots, the width of which is 6mm-10mm larger than the width of the concrete slab, and the concrete slab is set in the concrete slab slots; the T-shaped steel web in the skeleton Ⅰ The plates are opposite to the T-shaped steel webs in the frame II and are connected by bracing bars.
所述的泡沫混凝土保温层,其中设有多根支撑条,垂直方向相邻的两根支撑条的间距为 600mm—800mm。The foam concrete insulation layer is provided with a plurality of support bars, and the distance between two adjacent support bars in the vertical direction is 600mm-800mm.
所述的骨架Ⅰ,其中的T型钢的翼板设置在外墙面抹面砂浆层中;所述的骨架Ⅱ,其中的T型钢的翼板设置在内墙面抹面砂浆层中。In the framework I, the T-shaped steel flanges are arranged in the plaster layer of the outer wall; in the skeleton II, the T-shaped steel flanges are arranged in the plastered mortar layer of the inner wall.
所述的泡沫混凝土保温层由泡沫混凝土浇注料在支撑条之间凝结、干燥成型;所述的泡沫混凝土浇注料,其干容重为200—400kg/m3,原料由水泥、粉煤灰、发泡剂和水组成,每立方米的原料用量为:水泥168—360kg、粉煤灰0—144kg、发泡剂0.25—0.32kg、水140—198kg。The foam concrete insulation layer is formed by coagulating and drying the foam concrete castable between the support bars; the dry bulk density of the foam concrete castable is 200-400kg/m 3 , and the raw materials are cement, fly ash, hair Composed of foaming agent and water, the amount of raw materials per cubic meter is: cement 168-360kg, fly ash 0-144kg, foaming agent 0.25-0.32kg, water 140-198kg.
本发明的装甲泡沫混凝土保温墙体,所述的装甲是指:设置在泡沫混凝土保温层周围的外墙板层、内墙板层以及承重柱、圈梁等所形成的坚固结构体。In the armored foam concrete insulation wall of the present invention, the armor refers to a solid structure formed by outer wall panels, inner wall panels, load-bearing columns, ring beams, etc. arranged around the foam concrete insulation layer.
本发明的有益效果是:本发明的保温墙体用支撑条将外层墙板和内层墙板的骨架连接构成整个墙体的钢骨架。外层墙板和内层墙板之间的泡沫混凝土保温层为墙体的保温层,起主要的保温作用。在外层墙板和内层墙板的骨架上设置的混凝土板形成保护装甲,对泡沫混凝土保温层起到保护作用,增强墙体的强度,从而使混凝土、泡沫混凝土均能扬长避短发挥各自的优势。。The beneficial effect of the present invention is that: the insulating wall of the present invention uses support bars to connect the skeletons of the outer layer wallboard and the inner layer wallboard to form the steel skeleton of the entire wall body. The foam concrete insulation layer between the outer layer wallboard and the inner layer wallboard is the insulation layer of the wall body and plays a major role in insulation. The concrete slabs set on the skeleton of the outer wall panel and the inner wall panel form a protective armor, which protects the foam concrete insulation layer and enhances the strength of the wall, so that both concrete and foam concrete can make use of their strengths and avoid weaknesses. .
本发明的保温墙体造价低廉、自重小但强度高,使用寿命长;传热系数低,保温效果较现有保温墙体大幅度提高,节能效果显著,使用性能优越,建筑材料无污染。该墙体平均容重≤550kg/m3、墙表面强度≥20MPa、传热系数≤0.360W/(m2·K),并且能与建筑物本体同寿命、不燃烧,无任何二次污染。The thermal insulation wall of the present invention has the advantages of low cost, low self-weight, high strength and long service life; low heat transfer coefficient, greatly improved thermal insulation effect compared with existing thermal insulation walls, remarkable energy saving effect, superior use performance, and no pollution to building materials. The average bulk density of the wall is ≤550kg/m 3 , the surface strength of the wall is ≥20MPa, the heat transfer coefficient is ≤0.360W/(m 2 ·K), and it has the same lifespan as the building body, does not burn, and has no secondary pollution.
附图说明Description of drawings
图1是本发明保温墙体的垂直截面示意图;Fig. 1 is the vertical sectional schematic view of thermal insulation wall body of the present invention;
图2是本发明保温墙体承重柱位置的水平截面示意图;Fig. 2 is a horizontal cross-sectional schematic diagram of the load-bearing column position of the thermal insulation wall of the present invention;
图3是本发明保温墙体墙角处的水平截面示意图;Fig. 3 is a horizontal cross-sectional schematic view at the corner of the thermal insulation wall of the present invention;
图4是骨架Ⅰ和骨架Ⅱ的连接示意图;Figure 4 is a schematic diagram of the connection between skeleton I and skeleton II;
图5是本发明墙体无抹面砂浆时自屋外向内的正视图;Fig. 5 is the front view inward from the outside of the house when the wall body of the present invention has no plastering mortar;
图6是本发明墙体无抹面砂浆时自屋内向外的正视图;Fig. 6 is the front view from inside the house when the wall body of the present invention has no plastering mortar;
图7是外墙板层水平截面视图;Fig. 7 is a horizontal sectional view of the exterior wall ply;
图8是内墙板层水平截面视图;Fig. 8 is a horizontal sectional view of the interior wall ply;
图9是夹具使用方法示意图;Fig. 9 is a schematic diagram of the method of using the fixture;
图10是支撑杆使用方法示意图;Fig. 10 is a schematic diagram of a method of using a support rod;
图11是窗口预留孔的水平截面视图;Fig. 11 is a horizontal sectional view of the window reserved hole;
图12是窗口预留孔的垂直截面视图;Fig. 12 is a vertical sectional view of a window reserved hole;
图13是墙体水电气控制柜的设置方式示意图;Fig. 13 is a schematic diagram of the setting method of the wall water and electricity control cabinet;
图14是电源插座、开关盒安装方式示意图;Fig. 14 is a schematic diagram of the installation method of the power socket and the switch box;
图15是电源开关正视图;Figure 15 is a front view of the power switch;
图16是电源插座正视图;Figure 16 is a front view of the power socket;
图17是骨架Ⅱ上窗口预留孔的设置方式示意图。Fig. 17 is a schematic diagram of the arrangement of reserved holes for windows on the framework II.
图中标示:1、承重柱,2、上圈梁,3、外墙板层,4、内墙板层,5、泡沫混凝土保温层,6、外墙面抹面砂浆层,7、内墙面抹面砂浆层,8、混凝土板,9、骨架Ⅰ,10、固定框,11、骨架Ⅱ,12、T型钢,13、腹板,14、翼板,15、支撑条,16、泡沫混凝土填充块,17、垂直角钢,18、水平角钢,19、勾缝水泥砂浆,20、窗口预留孔,21、水电气控制柜安装口,22、套管,23、电源开关,24、下圈梁,25、自攻螺丝,26、夹具,27、支撑杆,28、水泥砂浆,29、水电控制柜,30、焊缝,31、框架焊接点,32、预留口角钢,33、预留口混凝土板,34、电源开关(插座)内盒,35、电源开关(插座)盒盖,36、预钻孔,37、开关,38、插座,39、预留钢筋头,40、浇注口。Marked in the picture: 1. Load-bearing column, 2. Upper ring beam, 3. Exterior wall panel, 4. Inner wall panel, 5. Foam concrete insulation layer, 6. Exterior wall plastering mortar layer, 7. Inner wall Plastering mortar layer, 8. Concrete slab, 9. Framework I, 10. Fixed frame, 11. Framework II, 12. T-shaped steel, 13. Web plate, 14. Flange plate, 15. Support strip, 16. Foam concrete filling block , 17. Vertical angle steel, 18. Horizontal angle steel, 19. Pointing cement mortar, 20. Reserved hole for window, 21. Installation port of water and electricity control cabinet, 22. Bushing, 23. Power switch, 24. Lower ring beam, 25. Self-tapping screws, 26. Fixtures, 27. Support rods, 28. Cement mortar, 29. Water and electricity control cabinets, 30. Weld seams, 31. Frame welding points, 32. Reserved opening angle steel, 33. Reserved opening concrete Board, 34, power switch (socket) inner box, 35, power switch (socket) box cover, 36, pre-drilled hole, 37, switch, 38, socket, 39, reserved steel bar head, 40, sprue.
具体实施方式Detailed ways
如图所示,一种装甲泡沫混凝土保温墙体,包括设置在保温墙体两侧的承重柱和上下两端的圈梁。保温墙体由外墙板层3、内墙板层4、泡沫混凝土保温层5、外墙面抹面砂浆层6、内墙面抹面砂浆层7和泡沫混凝土填充块16组成;外墙板层3的上顶面与上圈梁2的底面相连,外墙板层3的底面与下圈梁24的顶面相连,内墙板层4和泡沫混凝土保温层5的底面与下圈梁24的顶面相连,在内墙板层4和泡沫混凝土保温层5的上顶面与上圈梁2的底面之间留有高度100—200mm的空间,优选距离为150mm。泡沫混凝土填充块16横向设置在内墙板层4和泡沫混凝土保温层5与上圈梁2之间的空间中;所述的外墙板层3由骨架Ⅰ9和混凝土板8组成,所述的内墙板层4由骨架Ⅱ 11和混凝土板8组成,外墙板层3和内墙板层4的厚度分别为15—40mm,优选为18—22mm。所述的泡沫混凝土保温层5由泡沫混凝土浇注料和多根支撑条15构成,泡沫混凝土浇注料的干容重为200—400kg/m3,泡沫混凝土保温层5设置在外墙板层3和内墙板层4之间;外墙板层3的骨架Ⅰ9和内墙板层4的骨架Ⅱ 11通过泡沫混凝土保温层5的支撑条15连接;外墙面抹面砂浆层6和内墙面抹面砂浆层7分别设置在外墙板层3和内墙板层4的外表面;As shown in the figure, an armored foam concrete insulation wall includes load-bearing columns arranged on both sides of the insulation wall and ring beams at the upper and lower ends. The thermal insulation wall is composed of outer
所述的骨架Ⅰ9和骨架Ⅱ 11对称设置,两者均由4条角钢和多条T型钢12组成,4条角钢分别设置在两侧的承重柱和上下圈梁上,构成长方形的固定框10;T型钢12垂直设置在固定框10内,T型钢12将固定框10分隔成多列混凝土板卡槽,混凝土板8设置在混凝土板卡槽内;混凝土板卡槽的宽度比混凝土板8的宽度大6mm—10mm,以预留安装混凝土板时抹水泥砂浆的空间;骨架Ⅰ9中的T型钢腹板与骨架Ⅱ 11中的T型钢腹板相对,并通过支撑条15连接。The frame I 9 and frame
所述的泡沫混凝土保温层5,其中设有多根支撑条,垂直方向相邻的两根支撑条的间距为 600mm—800mm,优选方式为每隔680—720mm设置一根。Described foam
如图7、图8所示,所述T型钢12的腹板13与支撑条15连接。混凝土板8垂直端面镶在T型钢12的腹板13上,两者通过水泥砂浆粘接。所述的骨架Ⅰ9,其中T型钢12的翼板14设置在外墙面抹面砂浆层6中;所述的骨架Ⅱ 11,其中T型钢12的翼板14设置在内墙面抹面砂浆层7中。T型钢12的翼板14还起到了提高抹面砂浆层附着力的作用。由于T型钢12的腹板13朝向墙体内部,在设置泡沫混凝土保温层5后,混凝土板8外端面的边缘顶在T型钢12的翼板14上,内端面则贴在泡沫混凝土保温层5上,从而保证混凝土板8不会脱落。As shown in FIGS. 7 and 8 , the
所述的支撑条15可以使用塑料支撑条或带钢支撑条,使用塑料支撑条时通过铆钉与T型钢12连接;使用带钢支撑条时直接与T型钢12焊接。The
墙体设计有窗口和水电气控制柜时,在窗口预留孔20、水电气控制柜安装口21外缘设有预留口角钢32;走线用的套管22埋设在泡沫混凝土保温层5内。墙体设计有电源开关(插座)时,如图14、图15、图16所示,在内墙板层4的混凝土板8上设置预钻孔36,电源开关(插座)内盒34镶嵌在混凝土板8内,电源开关(插座)盒盖35通过自攻螺丝25与电源开关(插座)内盒34连接。When the wall is designed with windows and water and electricity control cabinets, a reserved opening
所述的泡沫混凝土保温层5由泡沫混凝土浇注料在支撑条之间凝结、干燥成型;所述的泡沫混凝土浇注料,其干容重为200—400kg/m3,原料由水泥、粉煤灰、发泡剂和水组成,每立方米的原料用量为:水泥168—360kg、粉煤灰0—144kg、发泡剂0.25—0.32kg、水140—198kg。The foam
泡沫混凝土填充块16采用与泡沫混凝土保温层5相同的泡沫混凝土浇注料制成。The foamed
在墙体施工时,骨架Ⅰ 9和骨架Ⅱ 11焊接在承重柱1、上圈梁2和下圈梁24的预留钢筋头39上。如果承重柱1、上圈梁2和下圈梁24没有预留钢筋头39,则可以在承重柱1、上圈梁2和下圈梁24上需要固定骨架Ⅰ 9和骨架Ⅱ 11的位置安装膨胀螺栓代替预留钢筋头39。膨胀螺栓安装时应先钻孔、灌水泥砂浆,而后插入膨胀螺栓、紧固。During wall construction, skeleton I 9 and skeleton II 11 are welded on the reserved
本发明的复合保温墙体可以采用以下方案施工:The composite thermal insulation wall of the present invention can adopt the following schemes for construction:
施工步骤如下:The construction steps are as follows:
步骤一、在两个承重柱1的相对面,沿内侧边缘各焊接一根垂直角钢17,在上圈梁2的下端面和下圈梁24的上端面分别焊接一根水平角钢18,承重柱1上的垂直角钢17和上下圈梁上的水平角钢18构成内墙板层4的固定框10,在固定框10内沿水平方向每隔400mm—600mm垂直设置一条腹板朝向室外的T型钢12,T型钢12的两端分别与上下圈梁上的水平角钢18焊接,构成内墙板层4的骨架Ⅱ 11,骨架Ⅱ 11中的T型钢12将固定框10分隔成多列混凝土板卡槽;Step 1. On the opposite sides of the two load-bearing columns 1, weld a
步骤二、在两个承重柱1的相对面,沿外侧边缘各焊接一根垂直角钢17,在上圈梁2的下端面和下圈梁24的上端面分别焊接一根水平角钢18,承重柱1上的垂直角钢17和上下圈梁上的水平角钢18构成外墙板层3的固定框10,在固定框10内沿水平方向每隔400mm—600mm垂直设置一条腹板朝向室内的T型钢12,T型钢12的两端分别与上下圈梁上的水平角钢18焊接,构成外墙板层3的骨架Ⅰ9,骨架Ⅰ9中的T型钢12将固定框10分隔成多列混凝土板卡槽;
步骤三、在骨架Ⅰ9的T型钢的腹板上,沿垂直方向每隔600mm—800mm安装一条支撑条15,支撑条15的另一端与骨架Ⅱ 11的T型钢的腹板连接;
步骤四、选取一块混凝土板,用水泥砂浆作粘结剂,将混凝土板安装在骨架Ⅰ9中的一列混凝土板卡槽内,混凝土板的垂直端面贴在T型钢的腹板上,用夹具26将混凝土板与骨架Ⅰ9夹紧;Step 4: Select a concrete slab, use cement mortar as a binder, install the concrete slab in a row of concrete slab slots in the frame I9, attach the vertical end surface of the concrete slab to the web of the T-shaped steel, and use the
步骤五、选取一块混凝土板,用水泥砂浆作粘结剂,将混凝土板安装在骨架Ⅱ 11中的一列混凝土板卡槽内,且与上述步骤四装好的一块混凝土板相对,混凝土板的垂直端面贴在T型钢的腹板上,用夹具26将混凝土板与骨架Ⅱ 11夹紧;
步骤六、在步骤四和步骤五已装好的两块相对的混凝土板之间,设置一个支撑杆27,使两块相对设置的混凝土板固定在对应的T型钢的翼板上,后取下两块混凝土板上的夹具;Step 6: Set a
步骤七、按照步骤四的方法,在骨架Ⅰ9已装好的混凝土板的水平相邻的一列混凝土板卡槽内,再安装一块混凝土板;按照步骤五的方法,在骨架Ⅱ 11已装好的混凝土板水平相邻的一列混凝土板卡槽内,再安装一块混凝土板;在两块相对的混凝土板之间,设置一个支撑杆27,使两块相对设置的混凝土板分别固定在对应的T型钢的翼板上,后取下两块混凝土板上的夹具;
步骤八、按照步骤七的方法,在骨架Ⅰ9和骨架Ⅱ 11上,依序逐块完成一行混凝土板的安装,用勾缝水泥砂浆19填补各混凝土板间的缝隙;
步骤九、重复步骤四至步骤八的步骤,在骨架Ⅰ9和骨架Ⅱ 11上,依序逐块逐行安装混凝土板,骨架Ⅰ9最后一行混凝土板安装至上圈梁2的下端面,内墙板层4最后一行混凝土板与上圈梁2之间预留100—200mm高的浇注口40,干燥24—48小时;Step 9. Repeat the steps from
步骤十、浇注泡沫混凝土保温层:按每立方米用量,取168—360kg的水泥、0—144kg的粉煤灰、0.25—0.32kg的发泡剂和140—198kg的水,搅拌混合均匀后,制成泡沫混凝土浇注料,从内墙板层4的浇注口灌入泡沫混凝土浇注料,灌至填满外墙板层3和内墙板层4之间的空间,干燥12—24小时,形成泡沫混凝土保温层5;
步骤十一、用泡沫混凝土填充块16填充泡沫混凝土保温层5和内墙板层4与上圈梁2底面之间的空间;
步骤十二、分别在外墙板层3和内墙板层4的表面用水泥砂浆抹面,形成外墙面抹面砂浆层6和内墙面抹面砂浆层7,完成保温墙体的施工。Step 12: Plastering with cement mortar on the surface of the outer
所述的泡沫混凝土填充块16采用与泡沫混凝土保温层5同样的泡沫混凝土浇注料制成。在外墙板层3和内墙板层4之间灌满泡沫混凝土浇注料并干燥后,从沿圈梁设置的长条形的浇注口塞入泡沫混凝土填充块16,将墙体内的空腔填满。The foamed
所述的泡沫混凝土浇注料,其干容重为200—400kg/m3。The foamed concrete pouring material has a dry bulk density of 200-400kg/m 3 .
泡沫混凝土浇注料中所用的发泡剂可以采用专利号为200910138376.8的技术方案,其原料包括NaOH、丁二酸、硼砂、三乙醇胺、松香、AES、6501和双氧水,各原料用量的比例为:NaOH 37.5—38mol、丁二酸1.8—2.4 mol、硼砂1.9—2.1 mol、三乙醇胺2—8 mol、松香18—22 mol、AES 28—32 mol、6501 0—0.1 mol、双氧水0—0.1 mol。也可以采用其它发泡剂,只要保证泡沫混凝土浆料浇注高度≥1m,不发生离析(分层),既满足本发明的要求。The foaming agent used in the foam concrete castable can adopt the technical scheme of patent number 200910138376.8, and its raw materials include NaOH, succinic acid, borax, triethanolamine, rosin, AES, 6501 and hydrogen peroxide. The ratio of the amount of each raw material is: NaOH 37.5-38 mol, 1.8-2.4 mol succinic acid, 1.9-2.1 mol borax, 2-8 mol triethanolamine, 18-22 mol rosin, 28-32 mol AES, 0-0.1 mol 6501, 0-0.1 mol hydrogen peroxide. Other foaming agents can also be used, as long as the pouring height of the foamed concrete slurry is ≥1m and no segregation (delamination) occurs, the requirements of the present invention are met.
所述的混凝土板8,由水泥、沙子、石子和水混合后经机器模压、振捣、脱模、养护制成,各原料的重量百分比为:水泥20%—25%,沙子20%—25%,石子30%—40%,水为10—30%。The
在墙体施工时,骨架Ⅰ 9和骨架Ⅱ 11焊接在承重柱1、上圈梁2和下圈梁24的预留钢筋头39上。如果承重柱1、上圈梁2和下圈梁24没有预留钢筋头39,则可以在承重柱1、上圈梁2和下圈梁24上需要固定骨架Ⅰ 9和骨架Ⅱ 11的位置安装膨胀螺栓代替预留钢筋头39。膨胀螺栓安装时应先钻孔、灌水泥砂浆,而后插入膨胀螺栓、紧固。During wall construction, skeleton I 9 and skeleton II 11 are welded on the reserved
在上述技术方案的步骤一和步骤二中,焊接骨架Ⅰ9和骨架Ⅱ 11时,如果墙体上设计有窗口或门口,那么在骨架Ⅰ9和骨架Ⅱ 11上焊接T型钢12时,应在设计的窗口位置预留一个比窗口水平和垂直方向尺寸各大40mm的窗口预留孔20;在设计的门口位置预留一个比门口水平尺寸大40mm、垂直方向尺寸大20mm的门预留口;如设计有水电气控制柜,在相应位置预留一个比水电气控制柜水平和垂直方向尺寸各大40mm水电气控制柜安装口21。各预留口由预留口角钢32围成;各预留口的框架上下两边分别通过T型钢12与上圈梁2和下圈梁24上的水平角钢18连接。另外,由于门预留口不设底边,因此门预留口两侧的预留口角钢32直接焊接在下圈梁2上端面的水平角钢18上。In
T型钢12的设置间隔要与混凝土板8的宽度相等,从而将混凝土板8卡在T型钢12分割成的垂直方框中。The setting interval of the T-shaped
在安装混凝土板时,各预留口处也要在预留口角钢32围成的框架内安装预留口混凝土板33,预留口混凝土板33与外墙板层3和内墙板层4的混凝土板8通过水泥砂浆粘接。预留口混凝土板33与混凝土板8材料相同。When installing the concrete slab, each reserved opening should also be installed with a reserved opening
在上述技术方案中,安装混凝土板时,靠近承重柱1的混凝土板,其一侧的垂直端面贴在垂直角钢17的内侧面,另一侧的垂直端面贴在T型钢12的腹板13上,并通过水泥砂浆粘合。In the above technical solution, when installing the concrete slab, the vertical end surface of the concrete slab close to the load-bearing column 1 is attached to the inner surface of the
本发明所述的规格产品的理化指标,墙体容重为550 kg/m3、墙体厚度为200mm时,墙体总热阻为2.788 m2K/W,其传热系数为0.360 W/(m2K),而墙面的抗压强度为20 Mpa;墙体容重为538 kg/m3、墙体厚度为220mm时,墙体总热阻为3.038 m2K/W,其传热系数为0.329W/(m2K),而墙面的抗压强度为20 Mpa;墙体容重为528 kg/m3、墙体厚度为240mm时,墙体总热阻为3.288 m2K/W,其传热系数为0.304 W/(m2K),而墙面的抗压强度为20Mpa;,墙体容重为524 kg/m3、墙体厚度为250mm时,墙体总热阻为3.413 m2K/W,其传热系数为0.293W/(m2K)而墙面的抗压强度为20Mpa。The physical and chemical indicators of the specification product described in the present invention, when the wall body bulk density is 550 kg/m3, and the wall body thickness is 200mm, the total thermal resistance of the wall body is 2.788 m2K/W, and its heat transfer coefficient is 0.360 W/(m2K), The compressive strength of the wall is 20 Mpa; when the bulk density of the wall is 538 kg/m3 and the thickness of the wall is 220mm, the total thermal resistance of the wall is 3.038 m2K/W, and its heat transfer coefficient is 0.329W/(m2K), The compressive strength of the wall is 20 Mpa; when the bulk density of the wall is 528 kg/m3 and the thickness of the wall is 240mm, the total thermal resistance of the wall is 3.288 m2K/W, and its heat transfer coefficient is 0.304 W/(m2K), The compressive strength of the wall is 20Mpa; when the bulk density of the wall is 524 kg/m3 and the thickness of the wall is 250mm, the total thermal resistance of the wall is 3.413 m2K/W, and its heat transfer coefficient is 0.293W/(m2K) and The compressive strength of the wall is 20Mpa.
所述的角钢的规格为(20~30)mm×(20~30)mm×(1.5~2.5)mm;The specification of the angle steel is (20-30) mm×(20-30) mm×(1.5-2.5) mm;
所用T型钢规格为(高度H×宽度B×腹板厚度t1×翼板厚度t2):(20~30)mm×20mm×2mm×(1.5~2)mm;The specifications of the T-shaped steel used are (height H×width B×web thickness t1×flange thickness t2): (20~30)mm×20mm×2mm×(1.5~2)mm;
所用支撑条尺寸为5mm×18mm×(100~400)mm塑料,或用(1~2)mm×20mm×(100-400)mm带钢The size of the support bar used is 5mm×18mm×(100-400)mm plastic, or (1-2)mm×20mm×(100-400)mm strip steel
所用泡沫混凝土浇注料的容重为(200~400)kg/m3;The bulk density of the foam concrete castable used is (200-400) kg/m 3 ;
所用混凝土板的尺寸为(400~600)mm×(400~600)mm×(15~20)mm。The size of the concrete slab used is (400-600) mm×(400-600) mm×(15-20) mm.
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| CN201110076885XA CN102182262B (en) | 2011-03-29 | 2011-03-29 | Armored foam concrete insulation walls |
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| CN201110076885XA CN102182262B (en) | 2011-03-29 | 2011-03-29 | Armored foam concrete insulation walls |
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| CN102182262A true CN102182262A (en) | 2011-09-14 |
| CN102182262B CN102182262B (en) | 2012-03-28 |
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| WO2012129906A1 (en) * | 2011-03-29 | 2012-10-04 | 洛阳师范学院 | Light thermal-insulation building wall and construction method therefor |
| CN104032865A (en) * | 2014-06-25 | 2014-09-10 | 孙大程 | Keel assembly used for cast-in-place foam concrete of filling wall in building heat preservation reverse building method and construction method |
| CN113309250A (en) * | 2021-04-08 | 2021-08-27 | 扬州工业职业技术学院 | Heat-insulating concrete wall |
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| CN113309250A (en) * | 2021-04-08 | 2021-08-27 | 扬州工业职业技术学院 | Heat-insulating concrete wall |
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| CN102182262B (en) | 2012-03-28 |
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