CN102179467A - Die change device for die of pressure machine - Google Patents
Die change device for die of pressure machine Download PDFInfo
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Abstract
本发明提供一种应用于模具技术领域的压力机模具换模装置,所述的压力机模具换模装置,包括上模台(1),下模台(2),换模装置(3),所述的换模装置(3)设置为杆状结构的换模导杆(4),所述的上模台(1)和下模台(2)上分别设置一个以上的配合孔(5),所述的换模导杆(4)的两端部分别插入上模台(1)和下模台(2)的配合孔(5)内。本发明的压力机模具换模装置,能够做到既缩短换模时间,提高生产效率,同时现场操作方便。由于不需要吊运重量达到1吨多的原换模装置,明显降级操作人员的劳动强度。
The invention provides a mold changing device for a press machine applied in the technical field of molds. The mold changing device for a press machine includes an upper mold table (1), a lower mold table (2), and a mold changing device (3). The mold changing device (3) is set as a mold changing guide rod (4) with a rod-shaped structure, and more than one matching hole (5) is respectively set on the upper mold platform (1) and the lower mold platform (2) , the two ends of the mold changing guide rod (4) are respectively inserted into the matching holes (5) of the upper mold table (1) and the lower mold table (2). The mold changing device of the press mold of the present invention can not only shorten the mold changing time, improve the production efficiency, but also facilitate on-site operation. Since there is no need to lift the original mold changing device with a weight of more than 1 ton, the labor intensity of the operator is significantly reduced.
Description
技术领域technical field
本发明属于模具技术领域,更具体地说,是涉及一种压力机模具换模装置。The invention belongs to the technical field of molds, and more specifically relates to a mold changing device for press molds.
背景技术Background technique
对于胎模锻而言,由于模具磨损变形,生产中更换模具非常频繁。通常热成形模具先组装于模座中组成上下模台,上下模台通过换模装置贴合在一起,行车吊起模台放到换模小车上。现有的压力机模具如附图3所示。For tire die forging, due to the wear and deformation of the die, the replacement die is very frequent during production. Usually, the thermoforming mold is first assembled in the mold base to form the upper and lower mold tables, and the upper and lower mold tables are bonded together by the mold changing device, and the mold table is lifted by the crane and placed on the mold changing trolley. Existing press mold as shown in accompanying
在现有技术中,由于压力机是定台,换模步骤多,每次完成一次换模,换模小车要进出压力机二次,其中有一次是为了取出或放入换模装置。而且,换模小车动作不顺利,现场操作比较困难,一次更换模具时间长达2个小时。故使用传统的定台模锻压力机模具更换方式效率低下,影响生产节奏,与此同时,现有的换模装置体积庞大,重量大,更换时给操作人员带来很大的不便。In the prior art, since the press is a fixed platform, there are many mold changing steps. Each time a mold changing is completed, the mold changing trolley needs to enter and exit the press twice, one of which is to take out or put into the mold changing device. Moreover, the movement of the mold changing trolley is not smooth, and the on-site operation is relatively difficult, and it takes up to 2 hours to change the mold at a time. Therefore, it is inefficient to use the traditional fixed-table die forging press mold replacement method, which affects the production rhythm. At the same time, the existing mold changing device is bulky and heavy, which brings great inconvenience to the operator during replacement.
发明内容Contents of the invention
本发明所要解决的技术问题是:针对现有技术的不足,提供一种能够提高上下模台更换效率,降低换模时的劳动强度的压力机模具换模装置。The technical problem to be solved by the present invention is to provide a die changing device for presses that can improve the replacement efficiency of the upper and lower die tables and reduce the labor intensity when changing the dies.
要解决以上所述的技术问题,本发明采取的技术方案为:To solve the technical problems described above, the technical solution adopted by the present invention is:
本发明为一种压力机模具换模装置,包括上模台,下模台,换模装置,所述的换模装置设置为杆状结构的换模导杆,所述的上模台和下模台上分别设置一个以上的配合孔,换模导杆的两端部分别插入上模台和下模台的配合孔内。The present invention relates to a mold changing device for a press mold, comprising an upper mold table, a lower mold table, and a mold changing device. The mold changing device is set as a rod-shaped mold changing guide rod. More than one matching hole is respectively arranged on the mold platform, and the two ends of the mold changing guide rod are respectively inserted into the matching holes of the upper mold platform and the lower mold platform.
所述的换模导杆设置为导杆中间部位直径大于导杆端部Ⅰ和导杆端部Ⅱ的结构,所述的导杆中间部位和导杆端部Ⅰ、导杆端部Ⅱ与之间,均设置为台阶面结构,所述的导杆端部Ⅰ和导杆端部Ⅱ均设置为与装配孔的尺寸相配合的结构。The guide rod for mold change is set to a structure in which the diameter of the middle part of the guide rod is larger than that of the end part I of the guide rod and the end part II of the guide rod. Between them, they are all arranged as stepped surface structures, and the above-mentioned guide rod end I and guide rod end II are both arranged as a structure matching the size of the assembly hole.
所述的配合孔包括上模台上的配合孔Ⅰ和下模台上的配合孔Ⅱ,所述的配合孔Ⅰ和配合孔Ⅱ分别设置为沿上模台表面和下模台表面一周分布多个的结构,所述的配合孔Ⅰ和配合孔Ⅱ设置为上模台和下模台贴合时能够重合的结构。The matching holes include the matching hole I on the upper mold table and the matching hole II on the lower mold table, and the matching holes I and II are respectively arranged to be distributed along the surface of the upper mold table and the surface of the lower mold table. One structure, the matching hole I and the matching hole II are set as a structure that can overlap when the upper mold table and the lower mold table are attached.
所述的导杆端部Ⅰ和导杆端部Ⅱ设置为向导杆边沿位置圆周尺寸逐渐减小的结构。The guide rod end I and the guide rod end II are arranged as a structure in which the circumferential size of the edge position of the guide rod gradually decreases.
所述的导杆边沿设置为圆弧面的结构。The edge of the guide rod is configured as an arc surface structure.
采用本发明的技术方案,能得到以下的有益效果:Adopt technical scheme of the present invention, can obtain following beneficial effect:
本发明的压力机模具换模装置,使每次换模可缩短时间40分钟左右。本发明的压力机模具换模装置,能够做到既缩短换模时间,提高生产效率,同时现场操作方便。本发明的结构,由于不需要吊运重量达到1吨多的原换模装置,明显降级操作人员的劳动强度。The press die changing device of the present invention can shorten the time for each die changing by about 40 minutes. The mold changing device of the press mold of the present invention can not only shorten the mold changing time, improve the production efficiency, but also facilitate on-site operation. The structure of the present invention obviously reduces the labor intensity of operators because it does not need to lift the original mold changing device with a weight of more than 1 ton.
本发明的压力机模具换模装置,体积小,可以直接人工移动;装配方便、灵活、可靠性高;制造成本低;工作效率高。The press die changing device of the present invention is small in size and can be manually moved directly; convenient and flexible in assembly, high in reliability; low in manufacturing cost; and high in work efficiency.
附图说明Description of drawings
下面对本说明书各附图所表达的内容及图中的标记作出简要的说明:The following is a brief description of the contents expressed in the drawings of this manual and the marks in the drawings:
图1为本发明所述的压力机模具换模装置的结构示意图;Fig. 1 is the structural representation of press die changing device of the present invention;
图2为换模导杆的结构示意图;Fig. 2 is the structural representation of mold changing guide rod;
图3为原压力机模具换模装置的结构示意图;Fig. 3 is the structural representation of former press die changing device;
图4为现有的压力机模具换下磨损的模具的过程示意图(换模小车二进二出):Fig. 4 is a schematic diagram of the process of replacing the worn mold of the existing press mold (two in and two out of the mold changing trolley):
图5为现有的压力机模具换上新的模具的过程示意图(换模小车二进二出):Figure 5 is a schematic diagram of the process of replacing the existing press mold with a new mold (two in and two out of the mold changing trolley):
图中标记:1、上模台;2、下模台;3、换模装置;4、换模导杆;5、配合孔;6、导杆中间部位;7、导杆端部Ⅰ;8、导杆端部Ⅱ;9、配合孔Ⅰ;10、配合孔Ⅱ;11、上模台表面;12、下模台表面;13、导杆边沿。Marks in the figure: 1. Upper die table; 2. Lower die table; 3. Die changing device; 4. Die changing guide rod; 5. Fitting hole; 6. Middle part of guide rod; 7. End of guide rod I; 8 , the end of the guide rod II; 9, the fitting hole I; 10, the fitting hole II; 11, the surface of the upper mold table; 12, the surface of the lower mold table; 13, the edge of the guide rod.
具体实施方式Detailed ways
下面对照附图,通过对实施例的描述,对本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理等作进一步的详细说明:Below with reference to the accompanying drawings, through the description of the embodiments, the specific embodiments of the present invention, such as the shape, structure, mutual position and connection relationship between each part, the role and working principle of each part, etc. Detailed instructions:
如附图1-附图3所示,本发明为一种压力机模具换模装置,包括上模台1,下模台2,换模装置3,所述的换模装置3设置为杆状结构的换模导杆4,所述的上模台1和下模台2上分别设置一个以上的配合孔5,所述的换模导杆4的两端部分别插入上模台1和下模台2的配合孔5内。As shown in accompanying drawing 1-accompanying
所述的换模导杆4设置为导杆中间部位6直径大于导杆端部Ⅰ7和导杆端部Ⅱ8的结构,所述的导杆中间部位6和导杆端部Ⅰ7、导杆端部Ⅱ8与之间,均设置为台阶面结构,所述的导杆端部Ⅰ7和导杆端部Ⅱ8均设置为与装配孔5 的尺寸相配合的结构。在设计时,合理设计换模导杆4与装配孔5之间的公差,从而便于导杆4与上下模台上的装配孔5的准确装配定位。The mold
所述的配合孔5包括上模台1上的配合孔Ⅰ9和下模台2上的配合孔Ⅱ10,所述的配合孔Ⅰ9和配合孔Ⅱ10分别设置为沿上模台表面11和下模台表面12一周分布多个的结构,所述的配合孔Ⅰ9和配合孔Ⅱ10设置为上模台1和下模台2贴合时能够重合的结构。The matching hole 5 includes the matching hole I9 on the upper mold table 1 and the matching hole II10 on the lower mold table 2, and the matching hole I9 and the matching hole II10 are respectively arranged along the
所述的导杆端部Ⅰ7和导杆端部Ⅱ8设置为向导杆边沿13位置圆周尺寸逐渐减小的结构,从而确保上下模台闭合时导杆不会侧向滑动,便于装配。The guide rod end I7 and the guide rod end II8 are set to a structure in which the circumferential size at the
所述的导杆边沿13设置为圆弧面的结构。The
本发明的压力机模具换模装置,用换模导杆4替代原来的换模装置,应用于定台模锻压力机,所述的换模导杆的最佳结构设置4个,其模具的的结构示意图见附图1所示。The press die changing device of the present invention replaces the original die changing device with the die changing
本发明所述的换模导杆4的重量,仅相当于一个哑铃,人工手动即可搬运,从而省去换模小车的一个进出行程。The weight of the mold changing
本发明压力机模具换模装置的模具更换过程如下:The mold replacement process of the press die changing device of the present invention is as follows:
热成形模具先组装于模座中,组成上模台1和下模台2,换模导杆4连接上模台1和下模台2,从而使两者贴合在一起,此时,行车吊起上下模台,放到换模小车上,换模小车将上下模台及换模导杆4一起载入压力机中。The thermoforming mold is first assembled in the mold base to form the upper mold table 1 and the lower mold table 2, and the mold
然后,放下压力机上横梁,装配上模台1到压力机上横梁上,装配完成上模台1后,压力机上横梁抬起,人工取出模台上的换模导杆4,此时,再装配下模台2,上下模台装配完成后,小车开出,完成一次换模。Then, put down the upper beam of the press, and assemble the upper mold table 1 to the upper beam of the press. After the upper mold table 1 is assembled, the upper beam of the press is lifted, and the mold
同样过程适用于取出需要更换的磨损模具,模台损坏后,抬起压力机上横梁,小车推入,然后上下模具放在换模小车上,在下模台2上放置换模导杆4,然后放下上横梁,上模台1与下模台2贴合的过程中,换模导杆4的导杆端部Ⅰ7、导杆端部Ⅱ8分别插入上模台1上的配合孔Ⅰ9和下模台2上的配合孔Ⅱ10,此时,再将上模台1和上横梁拆开,抬起上横梁,然后将在换模小车上的上下模具推出即可。The same process is applicable to take out the worn mold that needs to be replaced. After the mold table is damaged, lift the upper beam of the press, push the trolley in, then put the upper and lower molds on the mold changing trolley, place the mold changing
本发明的换模装置,结构轻便,能够替代笨重的原换模装置,在上模台安装完成后,人工能取出换模导杆4,从而省掉一个小车进出的动作。The mold changing device of the present invention has a light structure and can replace the bulky original mold changing device. After the upper mold table is installed, the mold changing
本发明的结构,由于不需要吊运重量达到1吨多的原换模装置,可缩短换 模时间大约40分钟,并且明显降级操作人员的劳动强度。The structure of the present invention can shorten the mold changing time by about 40 minutes, and significantly reduce the labor intensity of the operators, since the original mold changing device with a lifting weight of more than 1 ton is not needed.
本发明的压力机模具换模装置与传统的定台模锻压力机模具更换方式相比,能够做到既缩短换模时间,提高生产效率,同时现场操作方便。Compared with the traditional fixed-table die forging press die replacement method, the press die changing device of the present invention can shorten the die changing time, improve production efficiency, and facilitate on-site operation.
上面结合附图对本发明进行了示例性的描述,显然本发明具体的实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进将本发明的构思和技术方案直接应用于其他场合的,均在本发明的保护范围内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-mentioned manner, as long as various improvements are adopted in the method concept and technical solutions of the present invention, or the present invention is converted without improvement. The ideas and technical solutions of the invention that are directly applied to other occasions are within the protection scope of the present invention.
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| CN 201110039322 CN102179467B (en) | 2011-02-16 | 2011-02-16 | Die change device for die of pressure machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107716828A (en) * | 2017-11-29 | 2018-02-23 | 东莞市高盟机械有限公司 | A kind of mould that rod debugging is rushed for equipment of cold forging |
| CN108380807A (en) * | 2018-05-11 | 2018-08-10 | 杨杰 | A kind of forge die with dismounting assembling function |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2004050264A (en) * | 2002-07-22 | 2004-02-19 | Ishikawajima Harima Heavy Ind Co Ltd | Heavy load lowering lock device |
| CN1565768A (en) * | 2003-06-26 | 2005-01-19 | 武汉市工程科学技术研究院光学研究所 | Die changing method and device for stamping processing multiple die of sheet material |
| CN202079217U (en) * | 2011-02-16 | 2011-12-21 | 马鞍山钢铁股份有限公司 | Mould changing device of press machine |
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2011
- 2011-02-16 CN CN 201110039322 patent/CN102179467B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004050264A (en) * | 2002-07-22 | 2004-02-19 | Ishikawajima Harima Heavy Ind Co Ltd | Heavy load lowering lock device |
| CN1565768A (en) * | 2003-06-26 | 2005-01-19 | 武汉市工程科学技术研究院光学研究所 | Die changing method and device for stamping processing multiple die of sheet material |
| CN202079217U (en) * | 2011-02-16 | 2011-12-21 | 马鞍山钢铁股份有限公司 | Mould changing device of press machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107716828A (en) * | 2017-11-29 | 2018-02-23 | 东莞市高盟机械有限公司 | A kind of mould that rod debugging is rushed for equipment of cold forging |
| CN108380807A (en) * | 2018-05-11 | 2018-08-10 | 杨杰 | A kind of forge die with dismounting assembling function |
| CN108380807B (en) * | 2018-05-11 | 2019-06-14 | 日照市方进金属制品有限公司 | A kind of forge die with disassembly assembling function |
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