CN102164474A - Detection method and detection system for error installation of component - Google Patents

Detection method and detection system for error installation of component Download PDF

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Publication number
CN102164474A
CN102164474A CN2011100410411A CN201110041041A CN102164474A CN 102164474 A CN102164474 A CN 102164474A CN 2011100410411 A CN2011100410411 A CN 2011100410411A CN 201110041041 A CN201110041041 A CN 201110041041A CN 102164474 A CN102164474 A CN 102164474A
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CN
China
Prior art keywords
parts
mentioned
electronic component
feeder
information
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Pending
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CN2011100410411A
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Chinese (zh)
Inventor
横山泰幸
森谷友二
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Hitachi High Tech Instruments Co Ltd
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Hitachi High Tech Instruments Co Ltd
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Publication date
Application filed by Hitachi High Tech Instruments Co Ltd filed Critical Hitachi High Tech Instruments Co Ltd
Publication of CN102164474A publication Critical patent/CN102164474A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages
    • H05K13/081Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0413Pick-and-place heads or apparatus, e.g. with jaws with orientation of the component while holding it; Drive mechanisms for gripping tools, e.g. lifting, lowering or turning of gripping tools

Abstract

The invention provides a detection method and a detection system for error installation of a component. Supplier information of a bar code of a component supply unit, component information comprising a component ID of the bar code of a receiving band is read via a bar code scanner, component information associated with the component ID is inputted via a keyboard when necessary, and component information associated with the component ID is kept at a side of a server. In an electronic component installation device, supplier information, a component ID, and association of the component ID are kept in advance, the supplier information is used as keywords, the component ID and association of the component ID are inquired at the side of the server, and whether correspondence with response is determined. Associated component information is component quantity of the receiving band, component quality, component batch number, component lifetime, etc. in the electronic component installation device providing components by the receiving band on the component supply unit, thorough and concrete detection containing component quality and characteristics can be performed when detection of component installation error is performed.

Description

The detection system of the detection method of parts setup error and parts setup error
Technical field
The present invention relates on electric substrate, install the detection method of the parts setup error of parts, relate in particular to the method for the careful concrete detection of the quality that is fit to also comprise parts, characteristic by the electronic component erecting device.
Background technology
In the past, known following method: on printed circuit board (PCB), load in the electronic component erecting device of electronic component, by be loaded in adsorption mouth on the installation head come parts that sucking-off provides by a plurality of parts feed units take in on parts, installation head is moved on printed circuit board (PCB), make installation head drop to printed circuit board (PCB) then electronic component is loaded on the printed circuit board (PCB).
At this moment, a plurality of parts feed units are installed in respectively according to being loaded into the parts on the printed circuit board (PCB) and load the electronic component that needs on the scheduled circuit of assembling on the car (lane).Like this, by changing the parts feed unit and taking in band, can tackle the manufacturing of various printed circuit board (PCB)s neatly.
On the other hand, owing to changed the parts feed unit and taken in band,, therefore need the setup error of parts be detected so the parts that cause making a mistake when misspecification are loaded on the printed circuit board (PCB).
About such electronic component erecting device, patent documentation 1 discloses by bar code and has read feeder (feeder) information of parts feed unit and take in the components information of band and store the technology of server into.In addition, patent documentation 2 discloses technology as follows: obtain feeder information from a plurality of each parts feed unit that selected elements supplying device loads, according to this feeder information server is conducted interviews and to obtain parts ID, by PC each the parts ID that obtains from feeder information and each the parts ID that is stored in the planning data of server are compared, comparative result is presented on the monitor of PC.
The prior art document:
Patent documentation 1: TOHKEMY 2008-226975 communique
Patent documentation 2: TOHKEMY 2008-243890 communique
Summary of the invention
As mentioned above, the information of parts feed unit or carry out parts as described above and detect from taking in components information that band obtains when being stored in data in server in advance and parts are installed like this can be at the multiple parts of operation, use and prevent in the electronic component erecting device of various printed circuit board (PCB)s that by parts feed unit or the people that takes in the parts of band be the setup error of makeing mistakes and causing.
But, as above-mentioned patent documentation 1 is disclosed, as from taking in the components information that reads of band, as parts ID with take in fix information the quantity that band takes in etc., do not consider the quality supplied with by difference, batch etc. the detection method when carrying out the installation of parts.
The present invention addresses the above problem a little and finishes, therefore, its purpose is to provide a kind of electronic component erecting device, provide the electronic component erecting device of parts at the band taken in from the parts feed unit, can when detecting the setup error of parts, comprise the careful concrete detection of user expectation of quality, the characteristic of parts.
In the parts setup error detection method of the parts that are loaded in the electronic component erecting device of the present invention, the electronic component erecting device be loaded on the circuit of assembling car, from the electronic component that provides the parts feed unit that is accommodated in the electronic component of taking in band to take out to be loaded into printed circuit board (PCB) and the device of configuration.
At first, on personal computer, the feeder information of using bar code scanner to read to store and to take in the components information of storing with incidental bar code form that comprises parts ID, where necessary by keyboard input and the corresponding components information of these parts ID with the incidental bar code form of parts feed unit.
And, will with bar code scanner feeder information that reads and the parts ID that reads with bar code scanner, with read with bar code scanner or carry out relatedly with the components information of keyboard input, remain in the server as feeder parts associated data.
On the other hand, in the electronic component erecting device, feeder information is carried out related information with the circuit sequence number of the circuit of the parts feed unit that loads the parts feed unit keep, circuit sequence number, parts ID, the components information related with it of circuit carried out related information keep as the parts configuration data as the feeder configuration data.
And the feeder information that keeps in the memory of electronic component erecting device with the parts feed unit is that keyword is inquired about server.
Server is according to the feeder parts associated data that is kept, from the feeder information that becomes the keyword that server is inquired about, take out corresponding parts ID with the related components information of these parts ID, send to the electronic component erecting device.
The electronic component erecting device is with reference to feeder configuration data and parts configuration data, according to the parts ID that obtains corresponding parts configuration data as the above-mentioned feeder information of keyword with the related components information of these parts ID, compare with the parts ID that sends from server with the related components information of these parts ID, judge whether unanimity.
And, the result of the step judged is presented on the monitor of electronic component erecting device.
As the components information related with parts ID, comprise above-mentioned amount of parts of taking in band, parts quality, parts batch, any one in the useful life of parts or their combination.
In addition, the parts configuration data can be determined the form of the components information related with parts ID by each parts.
According to the present invention, a kind of electronic component erecting device can be provided, the band of taking in from the parts feed unit provides parts, can comprise the careful concrete detection of user expectation of quality, the characteristic of parts when the parts setup error detects.
Description of drawings
Fig. 1 is the vertical view of the electronic component erecting device of first embodiment of the invention.
Fig. 2 is the block diagram of the electronic component erecting device of first embodiment of the invention.
Fig. 3 is the parts feed unit, take in band, the synoptic diagram of assembling car.
Fig. 4 is the figure of an example of expression installation data.
Fig. 5 is the figure of an example of expression feeder configuration data.
Fig. 6 is the figure of an example of the parts configuration data of expression first embodiment of the invention.
Fig. 7 is the figure of an example of expression feeder parts associated data.
Fig. 8 is the flow chart of the processing in each equipment of detection method of parts setup error of electronic component erecting device of expression first execution mode.
Fig. 9 A is the figure of expression feeder components information registration picture.
Fig. 9 B is the figure of expression feeder components information registration picture.
Figure 10 is that expression parts setup error detects the figure that sets picture.
Figure 11 is the figure that the parts program library of expression first embodiment of the invention is set picture.
Figure 12 is the figure that expression parts setup error detects picture.
Figure 13 is the figure of an example of the parts configuration data of expression second embodiment of the invention.
Figure 14 is the figure that the parts program library of expression second embodiment of the invention is set picture.
Label declaration:
1... electronic component erecting device
3... parts feed unit
19... assembling car
31... personal computer
33... detection server
36... parts program library server
Embodiment
Below, use Fig. 1 to Figure 14 that the detection method of parts setup error of the electronic component erecting device of each execution mode of the present invention is described.
(execution mode 1)
Below, use Fig. 1 to Figure 12 that the detection method of parts setup error of the electronic component erecting device of first embodiment of the invention is described.
At first, use Fig. 1 and Fig. 3 that the structure of the electronic component erecting device of first embodiment of the invention is described.
Fig. 1 is the vertical view of the electronic component erecting device of first embodiment of the invention.
Fig. 2 is the block diagram of the electronic component erecting device of first embodiment of the invention.
Fig. 3 is the parts feed unit, take in band, the synoptic diagram of assembling car.
As shown in Figure 1, on the base station 2 of the device of the electronic component erecting device 1 of present embodiment, a plurality of various electronic components are set up in parallel on assembling car 19 with each parts feed unit 3 that offers its parts extracting position (parts absorption position) respectively.Between 3 groups of relative parts feed units, be provided with and supply with conveyer 4, location division 5 and discharge conveyer 6.Supply with conveyer 4 and will be transported to location division 5 from the printed circuit board (PCB) P that upstream side device (not shown) is accepted, after being positioned in the mechanism that is positioned (not shown) on the substrate P of this location division 5 electronic component to be installed, be moved to and discharge conveyer 6, thereby be moved to the downstream device.
Parts feed unit (feeder) 3 sends off and on to reel with a determining deviation and is accommodated in the band of taking on the band supply spool (not shown), and cover tape peeled off and sends electronic component to the parts extracting position, takes out for adsorption mouth 13.
A pair of beam 8 prolongs at directions X, and the driving by Y-axis drive motors 9 makes lead screw shaft 10 rotations and moves on the Y direction in parts taking-up portion (parts absorption position) top of printed circuit board (PCB) P or parts feed unit 3 individually along pair of right and left guide rod 11.In addition, the length direction of each beam 8 is that directions X is provided with the installation head 7 that moves along guide rod by X-axis drive motors 15, and this installation head 7 is provided with many for example 3 adsorption mouth 13.And, on installation head 7, load the axis drive motor up and down 16 be used to make adsorption mouth 13 up and down, and be mounted with and be used for the θ axis drive motor 17 that rotates around vertical axis.Therefore, the adsorption mouth 13 of installation head 7 can move on directions X and Y direction, can rotate and up and down around vertical axis.
Parts identification camera 18 is made a video recording to be used for location recognition to electronic component along with adsorbing the XY direction and the anglec of rotation that maintains electronic component with respect to adsorption mouth 13 position offset slightly.And, be adsorbed at each electronic component under the state of mouth 13 absorption maintenances, discerned camera 18 shootings and discern processing by parts by recognition process unit 23 described later.
The controll block of the electronic component erecting device 1 of present embodiment is shown as shown in Figure 2.
CPU (Central Processing Unit) 20 controls these electronic component erecting devices 1, each one is indicated carry out necessary programs.As the RAM (Random Access Memory) 21 of volatile memory with as the ROM (ReadOnly Memory) the 22nd of nonvolatile memory, be connected semiconductor storage on this CPU20 via bus.And CPU20 controls the related work of parts installment work of electronic component erecting device 1 based on the data that are stored in RAM21 blanketly according to the program that is stored in ROM22.That is, CPU20 is by drive circuit 27 control Y-axis drive motors 9, X-axis drive motors 15, the driving of axis drive motor 16 and θ axis drive motor 17 etc. up and down.
Kind by the related printed circuit board (PCB) P of parts installation in RAM21 stores installation data, stores (concrete example of installation data are narrated below) such as configuration serial number informations of directions X (representing with X), Y direction (representing with Y) and angle (representing with θ) information or each parts feed unit 3 in the printed circuit board (PCB) P according to its erection sequence (sequence number set by step).In addition, the kind (parts ID) of pairing each electronic component of parts feed unit configuration sequence number (circuit sequence number) that in RAM21, stores each parts feed unit 3 by the kind of each printed circuit board (PCB) P with the information relevant with these parts, be parts configuration data (concrete example of parts configuration data is narrated below).In addition, store the corresponding feeder configuration data (concrete example of feeder configuration data is narrated below) that keeps parts feed unit and each circuit of assembling car.
And then, load the also relevant parts program library data such as feature of store electrons parts by above-mentioned parts ID by program library server 36.
Recognition process unit 23 is connected with CPU20 via interface 24, carries out being taken by parts identification camera 18 in this recognition process unit 23 and the identification of the image that is taken into is handled, and sends result to CPU20.That is, CPU20 discerns processing (calculating of position offset etc.) to recognition process unit 23 output indications with the image that parts identification camera 18 is photographed, and receives the identification result by recognition process unit 23.
Monitor 25 is the display unit that show the picture be used for part diagram picture or various data settings etc., and this monitor 25 is provided with the various touch panel switch 26 as input unit, by operator's operating touch panel switch 26, can carry out various settings.
Bar code scanner 30 is the reading devices with optical pickocff, read the precalculated position of parts feed unit 3, the feeder information (serial sequence number, the intrinsic sequence number of each parts feed unit 3) that the bar code 102 (with reference to Fig. 3) that subsidiary label is put down in writing on the handle that uses when for example the supply platform of base station 2 being carried out installation or removal constitutes, or taken in 110 band supply spool 104 (with reference to Fig. 3) by coiling and to have gone up the components information (being used to discern the parts ID of electronic component and the information (take in quantity etc.) relevant) that the bar code 103 that subsidiary label puts down in writing (Fig. 3 with reference to) constitutes with this electronic component.
Personal computer 31 is information processors with microcomputer etc. that LAN circuit 32 is connected with electronic component erecting device 1, this personal computer 31 via same LAN circuit 32 with detect server 33 and be connected.In addition, on personal computer 31, be connected with input part 35 as the monitor 34 of display unit and keyboard etc.
In addition, in detecting server 33, store feeder information and parts ID and the information foundation corresponding feeder parts associated data (concrete example of feeder parts associated data below narrate) relevant with these parts.
Parts program library server 36 stores the specification of the loading parts that use input parts 38 inputs and based on the data of parts configuration data, sends to electronic component erecting device 1.
Parts feed unit 3 is loaded on the assembling car 19.Assembling car 19 is divided into the circuit that has the circuit sequence number, at each circuit parts feed unit 3 is installed.
Parts feed unit 3 as described later, the feeder information that on memory, keeps oneself, when installing on the line, the CPU20 of electronic component erecting device 1 reads this feeder information by energising unit (not shown), keeps feeder information and circuit sequence number are set up corresponding feeder configuration data (concrete example of feeder configuration data is narrated below).
Parts feed unit 3 is with 110 to pass out to parts extracting position side with being arranged at taking on the band supply spool 104 of assembling car 19 as shown in Figure 3.
It is feeder serial sequence number 105 that parts feed unit 3 is stored the information that is used to discern separately with the form of bar code 102, reads with bar code scanner 30.Simultaneously, this parts feed unit 3 maintains feeder serial sequence number in the memory 110 of oneself.
On the other hand, take in 110 also with the subsidiary components information of supplying with of the form of bar code 103, it is read with bar code scanner 30.
In addition, the feeder serial sequence number of parts feed unit 3 and taking in 110 components information except bar code form can be used IC to indicate and store, and can also indicate that reader reads it by IC.
Then, use Fig. 4 to Fig. 7 that the data structure of using in the detection method of parts setup error of electronic component erecting device of an embodiment of the present invention is described.
Fig. 4 is the figure of an example of expression installation data.
Fig. 5 is the figure of an example of expression feeder configuration data.
Fig. 6 is the figure of an example of the parts configuration data of expression first embodiment of the invention.
Fig. 7 is the figure of an example of expression feeder parts associated data.
Installation data 200 is the control datas that are used to control electronic component erecting device 1, remains among the RAM21, and CPU20 is according to these installation data 200 control Driver Circuit 27.Installation data 200 is made up of each field of step 201, X202, Y203, θ 204, circuit 205 as shown in Figure 4.
The field of step 201 is to have recorded and narrated the field of the order of the step that the CPU20 of electronic component erecting device 1 carries out.Each field of X202, Y203, θ 204 is to record and narrate the field of each position of the directions X of loading parts, Y direction, θ direction respectively.The field of circuit 205 is to record and narrate the field of the circuit sequence number of the assembling car 19 that loads parts feed unit 3.
Feeder configuration data 300 is to be used for the circuit of parts feed unit 3 and the assembling car 19 that loads this parts feed unit 3 is carried out related data, in the time of on parts feed unit 3 being installed to assembling car 19, CPU20 reads the feeder serial sequence number that keeps in the memory 101 of parts feed unit 3, set up corresponding with the circuit sequence number of the circuit of assembling car 19 and generate this feeder configuration data 300, and remain among the RAM21.As shown in Figure 5, feeder configuration data 300 is made up of feeder serial sequence number 301, circuit 302 each field.
The field of feeder serial sequence number 301 is used to record and narrate the serial sequence number of the parts feed unit 3 that reads.The field of circuit 302 is used to record and narrate the circuit sequence number of the circuit of the assembling car 19 that parts feed unit 3 is installed.
Parts configuration data 400 is that the circuit that is used for loading parts carries out related data with the information relevant with parts, by being generated and be held, be transferred to the RAM21 of electronic component erecting device 1 by the information relevant of parts program library server 36 inputs with parts.As shown in Figure 6, parts configuration data 400 is made up of each field of circuit 401, parts ID402, parts related information 403.
The field of circuit 401 is used to record and narrate sends the circuit sequence number of taking in the circuit of the assembling car 19 of 110 parts.The field of parts ID402 is used to record and narrate the ID that is used to discern parts.The field of parts related information 403 is used for recording and narrating the information that is associated with the parts with ID that parts ID402 records and narrates.Can comprise the information that the useful life of taking in quantity, quality, lot number (LOT NO), parts etc. of the parts that provide of band is provided by this in the parts related information 403.In example shown in Figure 6, for example, the parts ID that circuit sequence number " 101 " sets is " Q1 " level for the quality of the parts of " A1 ", as lot number, shows batch providing by " 0004 ".In the past, these parts ID fixed with the information related with it, and in the present invention, had the user and can freely define such characteristics.
Feeder parts associated data 500 is to be used for parts feed unit 3 is carried out related data with the parts that provide thus, according to the bar code 102 of the parts feed unit 3 that reads by bar code scanner 30, take in the information of using input part 35 inputs with 110 bar code 103 and user, to detecting server 33 transmission and being created on data related on the personal computer 31.As shown in Figure 7, feeder parts associated data 500 is made up of each field of feeder serial sequence number 501, parts ID502, parts related information 503.
The field of feeder serial sequence number 301 is used to store the feeder serial sequence number that reads by parts feed unit 3 subsidiary bar codes 102.The field of parts ID402 is that storage is from taking in the field that cuts out parts ID 110 the bar code 103.The field of parts related information 403 is storages from taking in the information and the data imported by input part 35 of user where necessary that cut out 110 the bar code 103 behind the parts ID.
Then, use Fig. 8 to Figure 12 that the processing of detection method of parts setup error of the electronic component erecting device of first embodiment of the invention is described.
Fig. 8 is the flow chart of the processing in each equipment of detection method of parts setup error of electronic component erecting device of expression first execution mode.
Fig. 9 A and Fig. 9 B are the figure of expression feeder components information registration picture.
Figure 10 is that expression parts setup error detects the figure that sets picture.
Figure 11 is the figure that the parts program library of expression first embodiment of the invention is set picture.
Figure 12 is the figure that expression parts setup error detects picture.
At first, as shown in Figure 8, read the bar code 102 (S101) of parts feed unit 3 by the bar code scanner 30 that is connected with personal computer 31.
Equally, read the bar code of taking in 110 103 (S102) by bar code scanner 30.
Then, the registration of the feeder components information shown in displayed map 9A picture 600 on monitor 34.
The value that shows the bar code 102 of the parts feed unit 3 that reads in the feeder bar code hurdle 601 of feeder components information registration picture 600 shows taking in of the reading value with 110 bar code 103 in the tape font code hurdle 602.
The value of these bar codes also can be changed by input parts such as keyboard 35 by the operator.
In addition, feeder components information registration picture 600 has the input field of parts related information, can be imported by the input part 35 of keyboard etc. by the operator.
On personal computer, for position and the length on the bar code that from the bar code information of being imported, cuts out parts ID and be used for the parts related information that the parts setup error detects, need preestablish the parts ID that cuts out, parts related information.
In the example of Fig. 9 A, the value on feeder bar code hurdle 602 is " FDR0002 ", the value on tape font code hurdle is " B21034 ", the value of parts related information input 1 (604a) has been imported " Q3 " as the quality of parts, the value of parts related information input 2 (604b) has been imported " 0112 " as batch sequence number of parts.This parts related information reads the value of taking in 110 bar code 103 by bar code scanner 30, perhaps imports by operator's keyboard operation.
In addition, shown in Fig. 9 B, the value that reads on tape font code hurdle can show by reading form as parts ID603a, quantity 603b, quality 603c, other bar codes 604d.In the example of Fig. 9 B, show " B21034Q2 " as the value on tape font code hurdle, the parts ID that parts ID603a represents shows " B2 ", and the quantity that quantity 603b represents shows " 1034 ", and the quality that quality 603c represents shows " Q3 ".Like this, the parts related information both can be obtained from the defined range beyond the parts ID that reads with bar code, also can generate by manual inputs such as keyboards.
During all ends of input, the operator registers (S103) by click register button 601 such as mouses.Thus, the input data are maintained in the personal computer 31, and are transferred to detection server 33 (S104).
In detecting server 33, generate feeder parts associated data 500 shown in Figure 7 and keep (S201) according to being transmitted the data of coming.
Then, because with feeder serial sequence number is keyword, sends inquiry (S304) from electronic component erecting device 1, so, with its accordingly, detect server 33 and reply corresponding parts ID and parts related information (S202) with reference to feeder parts associated data 500.
On the other hand, parts program library the old guard imports parts ID and parts related informations (S401) from the parts program library setting picture 800 shown in Figure 11 that the monitor 37 at parts program library server 36 shows.In the parts ID hurdle of parts program library setting picture 800 shown in Figure 11, illustrated and imported " B2 " as parts ID, in parts related information 1 hurdle 802a, illustrated as the parts related information of expression quality and imported " Q3 ", in parts related information 2 hurdle 802b, illustrated as the parts related information of expression batch sequence number and imported " 0112 ".
Then, parts program library the old guard is to the correspondence (S402) of parts program library server 36 incoming lines and parts ID.
Then, parts program library server 36 sets picture 800 according to the parts program library and the value shown in the picture 700 is set in detection and the circuit of being imported generates parts configuration data 400 (S403) shown in Figure 6 with the corresponding of parts ID, and is transferred to electronic component erecting device 1 (S404).
In electronic component erecting device 1 side, the operator is installed to assembling car 19 (S301) with parts feed unit 3.Then, the CPU20 of electronic component erecting device 1 reads the feeder serial sequence number that keeps in the memory 101 of parts feed unit 3, set up corresponding with the circuit sequence number of the circuit of assembling car 19 and generate feeder configuration data 300 (S302) shown in Figure 5, and remain among the RAM21.
Then, raise out the detection of parts setup error shown in Figure 10 at the monitor 25 of electronic component erecting device 1 and set picture 700, use touch panel switch 26 to be set in the detection of parts setup error to use which parts related information (S303).In example shown in Figure 10,, in the detection of parts setup error, use parts related information 1 hurdle, parts related information 2 hurdles owing to selected " project 1, project 2 " button 701.When the parts related information that will be used to detect fixedly the time, can not detect the step of setting picture 700 and S402.
Then, the value of the feeder serial sequence number of storing in the field with the feeder serial sequence number 301 of feeder configuration data 300 is a keyword, inquires about (S304) to detecting server 33.
With its accordingly, return the parts ID502 that detects the feeder parts associated data 500 that server 33 kept from detecting server 33, the value of parts related information 503, therefore with reference to feeder configuration data 300 and parts configuration data 400 shown in Figure 6, to record and the parts ID402 of the parts configuration data 400 that same circuit sequence number is set up related (that is, the circuit 401 of the circuit 302 of feeder configuration data 300 and parts configuration data 400 is identical values) and the value of parts related information 403 with the feeder serial sequence number of inquiry, compare and detect (S305) from the value that detects parts ID that server 33 returns and parts related information.
Its result, if all consistent, it is appropriate then being judged as the current parts that are installed on the electronic component erecting device 1, if inconsistent, then is judged as the parts generation setup error that is installed on the electronic component erecting device 1.
Judged result detects picture 900 as the parts setup error as shown in Figure 12 on the monitor 25 of electronic component erecting device 1 and link, parts ID carry out the demonstration (S306) of OK/NG.
In the past, components information only used fixing information, and in the detection method of the parts setup error of the electronic component erecting device of present embodiment, can change the parts related information, therefore can carry out careful more concrete detection.
For example, when manufacturing is mounted with the electronic installation of luminous component, want to make the brightness of luminous component even sometimes in each field of employment.When making this electronic installation, the combined shipment quality better suitably with inferior.At this moment, adopt the parts setup error of the electronic component erecting device of present embodiment to detect, when detecting, also can consider to comprise the parts related information of quality, therefore bring into play effect.
(execution mode 2)
Below, use Figure 13 and Figure 14 that the detection method of parts setup error of the electronic component erecting device of second embodiment of the invention is described.
Figure 13 is the figure of an example of the parts configuration data of expression second embodiment of the invention.
Figure 14 is the figure that the parts program library of expression second embodiment of the invention is set picture.
In the first embodiment, as the parts related information that is used for the parts setup error, all used the parts related information of same form.
In the parts setup error detection method of the electronic component erecting device of present embodiment, can change the parts related information that is used for the parts setup error by each parts.
In the present embodiment, set shown in the picture 800 ' as the parts program library of Figure 14, be provided for judging detection block 803a, 803b that input is effective or invalid among the input field 802a of parts related information 1 and the input field 802b of parts related information 2, parts program library the old guard make during with interpolations certification marks such as mouses be input as effective.
In addition, it is invalid to be judged as when all not importing among the input field 802b of the input field 802a of parts related information 1 and parts related information 2, is judged as when having imported value effectively.
For this setting, parts configuration data 400 ' as shown in Figure 13, the field and the parts related information 1 (403a), the parts related information 2 (403b) that are used to store the parts related information of detection of code 404 are set, it is invalid for example to be defined as all parts related informations when the value of detection of code 404 is " 0 ", it is on duty that to be defined as parts related information 1 when " 1 " effective, on duty to be defined as parts related information 2 when " 2 " effective, on dutyly is defined as parts related information 1 during for " 3 ", parts related information 2 is effective.
Like this, electronic component erecting device 1 carries out the detection of S305 according to the value of detection of code 404.
In the present embodiment, the project that the parts related informations have been described is two a situation, also can be plural a plurality of.
In addition, as second execution mode, can change under the situation of parts related information, for example also can as illustrating in first execution mode, forcibly sum up setting by the operation screen of monitor of device.
In the present embodiment, such as previously discussed, even when on printed circuit board (PCB), loading the parts of all size, also can be according to the character of parts, different parts related informations carries out the setup error detection of parts by the difference of each parts in use.

Claims (7)

1. the detection method of a parts setup error, its by on the circuit that is loaded in the assembling car, be used to provide be accommodated in take in on the parts feed unit of electronic component take out above-mentioned electronic component and it be loaded into the electronic component erecting device
It is characterized in that, comprising:
Use bar code scanner to read the step of having carried out the feeder information of storage with the incidental bar code form of above-mentioned parts feed unit;
Use bar code scanner to read and take in the components information that comprises parts ID that has carried out storage with incidental bar code form, and import the step of the components information related where necessary by keyboard with above-mentioned parts ID with above-mentioned;
The parts ID that uses feeder information that above-mentioned bar code scanner reads and read with above-mentioned bar code scanner with read with above-mentioned bar code scanner or be associated with the components information of above-mentioned keyboard input, be used as feeder and parts associated data and remain on step in the server;
Feeder information is associated be used as the feeder configuration data to remain on step in the electronic component erecting device with the circuit sequence number of above-mentioned circuit;
The circuit sequence number of above-mentioned circuit and parts ID are associated with its associated components information are used as the step that the parts configuration data keeps;
The feeder information that keeps in the memory of above-mentioned electronic component erecting device with the above-mentioned parts feed unit is that keyword comes step that above-mentioned server is inquired about;
Above-mentioned server is according to feeder that is kept and parts associated data, from as take out the feeder information of the keyword that above-mentioned server is inquired about corresponding parts ID with the related components information of these parts ID, send to the step of above-mentioned electronic component erecting device;
Above-mentioned electronic component erecting device is with reference to above-mentioned feeder configuration data and above-mentioned parts configuration data, obtain with as the parts ID of the corresponding above-mentioned parts configuration data of the above-mentioned feeder information of keyword and with the related components information of these parts ID, compare with the parts ID that sends from above-mentioned server with the related components information of these parts ID, judge whether consistent step; And
The result of the above-mentioned step of judging is presented at the step on the monitor of above-mentioned electronic component erecting device.
2. the detection method of parts setup error according to claim 1 is characterized in that,
As the components information related with above-mentioned parts ID, comprise above-mentioned amount of parts of taking in band, parts quality, parts batch, any one in the useful life of parts or their combination.
3. the detection method of parts setup error according to claim 1 is characterized in that,
The above-mentioned parts configuration data is determined the form of the components information related with above-mentioned parts ID by each parts.
4. parts setup error detection system, by on the circuit that is loaded in the assembling car, be used to provide be accommodated in take in on the parts feed unit of electronic component take out above-mentioned electronic component and it be loaded into the electronic component erecting device,
It is characterized in that, comprising:
Be connected the server on the above-mentioned electronic component erecting device;
Be connected the personal computer on the above-mentioned server;
Be connected the bar code scanner on the above-mentioned personal computer;
Be connected the keyboard on the above-mentioned personal computer;
Be connected the monitor on the above-mentioned personal computer;
Be connected the monitor on the above-mentioned electronic component erecting device,
Use bar code scanner to read the feeder information of having carried out storage with the incidental bar code form of above-mentioned parts feed unit,
Use bar code scanner to read and take in the components information that comprises parts ID that has carried out storage with incidental bar code form, and on above-mentioned monitor, import the components information related by keyboard where necessary with above-mentioned parts ID with above-mentioned,
The parts ID that uses feeder information that above-mentioned bar code scanner reads and read with above-mentioned bar code scanner with read with above-mentioned bar code scanner or be associated with the components information of above-mentioned keyboard input, be used as feeder and the parts associated data remains in the above-mentioned server
Feeder information is associated with the circuit sequence number of above-mentioned circuit be used as the feeder configuration data to remain in the above-mentioned electronic component erecting device,
The circuit sequence number of above-mentioned circuit and parts ID are associated with its associated components information be used as the parts configuration data to remain in the above-mentioned electronic component erecting device,
The feeder information that keeps in the memory of above-mentioned electronic component erecting device with the above-mentioned parts feed unit is that keyword comes above-mentioned server is inquired about,
Above-mentioned server is according to feeder that is kept and parts associated data, from sending to above-mentioned electronic component erecting device with the components information related with these parts ID as taking out corresponding parts ID the feeder information of the keyword that above-mentioned server is inquired about
Above-mentioned electronic component erecting device is with reference to above-mentioned feeder configuration data and above-mentioned parts configuration data, obtain with as the parts ID of the corresponding above-mentioned parts configuration data of the above-mentioned feeder information of keyword and with the related components information of these parts ID, compare with the parts ID that sends from above-mentioned server with the related components information of these parts ID, judge whether unanimity
The result of the above-mentioned step of judging is presented on the monitor of above-mentioned electronic component erecting device.
5. parts setup error detection system according to claim 4 is characterized in that,
As the components information related with above-mentioned parts ID, comprise above-mentioned amount of parts of taking in band, parts quality, parts batch, any one in the useful life of parts or their combination.
6. parts setup error detection system according to claim 4 is characterized in that,
The above-mentioned parts configuration data is determined the form of the components information related with parts ID by each parts.
7. the detection method of a parts setup error, by on the circuit that is loaded in the assembling car, be used to provide the parts feed unit that is accommodated in the electronic component of taking in band to take out above-mentioned electronic component and it be loaded into the electronic component erecting device,
It is characterized in that, comprising:
Use reading device to read the step of the incidental feeder information of above-mentioned parts feed unit;
Use reading device to read and above-mentionedly take in the components information that comprises parts ID with incidental, and the step by the keyboard input components information related with above-mentioned parts ID where necessary;
The parts ID that uses feeder information that above-mentioned reading device reads and get with above-mentioned readout means reads with get with above-mentioned readout means reads or be associated with the components information of above-mentioned keyboard input, be used as feeder and parts associated data and remain on step in the server;
Feeder information is associated be used as the feeder configuration data to remain on step in the electronic component erecting device with the circuit sequence number of above-mentioned circuit;
The circuit sequence number of above-mentioned circuit and parts ID are associated with its associated components information are used as the step that the parts configuration data keeps;
The feeder information that keeps in the memory of above-mentioned electronic component erecting device with the above-mentioned parts feed unit is that keyword comes step that above-mentioned server is inquired about;
Above-mentioned server is according to feeder that is kept and parts associated data, from as take out the feeder information of the keyword that above-mentioned server is inquired about corresponding parts ID with the related components information of these parts ID, send to the step of above-mentioned electronic component erecting device;
Above-mentioned electronic component erecting device is with reference to above-mentioned feeder configuration data and above-mentioned parts configuration data, obtain with as the parts ID of the corresponding above-mentioned parts configuration data of the above-mentioned feeder information of keyword and with the related components information of these parts ID, compare with the parts ID that sends from above-mentioned server with the related components information of these parts ID, judge whether consistent step; And
The result of the above-mentioned step of judging is presented at the step on the monitor of above-mentioned electronic component erecting device.
CN2011100410411A 2010-02-18 2011-02-17 Detection method and detection system for error installation of component Pending CN102164474A (en)

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