CN102155859B - U-shaped gravity assisted heat pipe for freezing system - Google Patents

U-shaped gravity assisted heat pipe for freezing system Download PDF

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CN102155859B
CN102155859B CN 201110111942 CN201110111942A CN102155859B CN 102155859 B CN102155859 B CN 102155859B CN 201110111942 CN201110111942 CN 201110111942 CN 201110111942 A CN201110111942 A CN 201110111942A CN 102155859 B CN102155859 B CN 102155859B
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尚存存
耑锐
匡以武
王文
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Shanghai Jiao Tong University
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Abstract

一种换热器技术领域的用于冷冻系统的U型重力热管,包括:蒸发段、冷凝段、U型弯管和内套管件,蒸发段和冷凝段的一端分别连接换热器的管道,蒸发段和冷凝段的另一端分别与U型弯管的两端连接,内套管件焊接在热管内部。本发明能够保证热管换热器的热管在长度较长的情况下,工作稳定,并保持较好的传热能力。该发明的应用可提高空调系统的除湿效果,并且起到节能的作用。

Figure 201110111942

A U-shaped gravity heat pipe used in a refrigeration system in the technical field of heat exchangers, comprising: an evaporation section, a condensation section, a U-shaped elbow and an inner casing, one end of the evaporation section and the condensation section are respectively connected to the pipe of the heat exchanger, The other ends of the evaporating section and the condensing section are respectively connected to the two ends of the U-shaped elbow, and the inner sleeve is welded inside the heat pipe. The invention can ensure that the heat pipe of the heat pipe heat exchanger works stably and maintains better heat transfer capacity under the condition of long length. The application of the invention can improve the dehumidification effect of the air conditioning system and play the role of energy saving.

Figure 201110111942

Description

用于冷冻系统的U型重力热管U-shaped gravity heat pipe for refrigeration system

技术领域 technical field

本发明涉及一种换热器技术领域的装置,具体是一种用于冷冻系统的U型重力热管。The invention relates to a device in the technical field of heat exchangers, in particular to a U-shaped gravity heat pipe used in a refrigeration system.

背景技术 Background technique

热管换热是一种利用相变进行热量传输的高效导热元件,已经在航空航天以及各种工业热回收场合得到了广泛应用。目前热管在液体回流方式上主要分为重力热管和毛细辅助回流的水平热管等。重力热管内部一般没有毛细结构,冷凝的液体依靠重力从热管上部回到热管下部的蒸发段。Heat pipe heat exchange is a high-efficiency heat conduction element that uses phase change for heat transfer, and has been widely used in aerospace and various industrial heat recovery applications. At present, heat pipes are mainly divided into gravity heat pipes and capillary-assisted horizontal heat pipes in terms of liquid return methods. There is generally no capillary structure inside the gravity heat pipe, and the condensed liquid relies on gravity to return from the upper part of the heat pipe to the evaporation section at the lower part of the heat pipe.

在冷冻除湿系统中,除湿过程主要在作为制冷系统蒸发器或者中央空调的的表冷器上进行,被处理空气在表冷器上先是温度降低到露点温度,再降温去湿,经过表冷器后,温度降低,通常再经过制冷系统的蒸发器或者专门的加热器,然后进入空调环境。通过合理的换热形式,将表冷器前空气与已经经过除湿的空气进行热交换,则能降低表冷器对处理空气的预冷负荷,也减少了表冷器后对已处理空气的加热器的加热负荷。热管作为一种高导热性能结构,通过在表冷器前后端布置热管,就可实现上述功能,减少被处理空气的显热降温负荷,这一技术已经在国内外很多工程中得到应用。但是在很多场合中,用于降温的制冷系统的蒸发器或者表冷器竖直放置,风道水平,且风道内换热器布置紧密,布置过程中由于实际空调箱的紧凑性要求,通常热管设计成横向U型放置,其中U弯的一臂稍高于另一臂,以重力热管方式运行。即热管的蒸发端和冷凝端布置在表冷器前后紧靠表冷器的位置,且蒸发端的水平高度仅比冷凝端稍微低一点,这是大部分除湿过程节能热管形式。这种热管形式在运行过程中因为U型弯头的存在,使低速回流的冷凝液与蒸发后高速流往冷凝端的蒸气在这一区域的相互影响,部分回流液体因为气体的携带作用,难以回到蒸发端,从而影响热管的传热能力。这一影响在U型弯区域远远高于在平直管段的相互影响。特别是对于较长换热管的情况,很容易由于U型区域的气、液相互影响而较早出现携带极限,从而影响换热器的性能,导致系统的运行经济性受到影响。In the refrigeration dehumidification system, the dehumidification process is mainly carried out on the surface cooler used as the evaporator of the refrigeration system or the central air conditioner. The temperature of the treated air is first reduced to the dew point temperature on the surface cooler, and then cooled to dehumidify, and passed through the surface cooler. Finally, the temperature drops, usually through the evaporator of the refrigeration system or a special heater, and then enters the air-conditioned environment. Through a reasonable form of heat exchange, heat exchange between the air in front of the surface cooler and the dehumidified air can reduce the pre-cooling load of the surface cooler on the treated air, and also reduce the heating of the treated air after the surface cooler heater heating load. As a structure with high thermal conductivity, the heat pipe can realize the above functions by arranging the heat pipes at the front and rear ends of the surface cooler, and reduce the sensible heat cooling load of the treated air. This technology has been applied in many projects at home and abroad. However, in many occasions, the evaporator or surface cooler of the refrigeration system used for cooling is placed vertically, the air duct is horizontal, and the heat exchangers in the air duct are arranged closely. It is designed to be placed in a horizontal U shape, where one arm of the U bend is slightly higher than the other arm, and operates as a gravity heat pipe. That is, the evaporating end and condensing end of the heat pipe are arranged at the front and back of the surface cooler and close to the surface cooler, and the level of the evaporating end is only slightly lower than that of the condensing end. This is the most energy-saving heat pipe form in the dehumidification process. Due to the existence of the U-shaped elbow during the operation of this type of heat pipe, the low-speed reflux condensate and the evaporated high-speed steam flowing to the condensation end interact in this area, and part of the reflux liquid is difficult to return to due to the gas-carrying effect. To the evaporating end, thus affecting the heat transfer capacity of the heat pipe. This effect is much higher in the U-bend region than in the straight pipe section. Especially for the case of longer heat exchange tubes, it is easy to cause the carrying limit earlier due to the interaction of gas and liquid in the U-shaped area, which affects the performance of the heat exchanger and affects the operating economy of the system.

文献《利用热管换热器提高小型除湿机除湿性能实验》(第十二届全国热管会议论文集,2010年10月)中讨论了除湿机中采用的U型热管结构的热管运行特点。通过数值模拟发现热管运行中,绝热弯管内气液涡旋流动明显影响蒸发和冷凝段的流体输运过程,从而引起相界面的波动,而且,在稳定热流密度条件下,由于上述原因导致相界面的不稳定,气液温度随之波动。因此,蒸发和冷凝段的相界面传热传质不稳定。In the literature "Experiment on Improving the Dehumidification Performance of Small Dehumidifiers Using Heat Pipe Heat Exchangers" (Proceedings of the Twelfth National Heat Pipe Conference, October 2010), the heat pipe operation characteristics of the U-shaped heat pipe structure used in the dehumidifier are discussed. Through numerical simulation, it is found that during the operation of the heat pipe, the gas-liquid vortex flow in the adiabatic elbow obviously affects the fluid transport process in the evaporation and condensation sections, thereby causing fluctuations in the phase interface. The interface is unstable, and the gas-liquid temperature fluctuates accordingly. Therefore, the heat and mass transfer at the phase interface in the evaporation and condensation sections is unstable.

发明内容Contents of the invention

本发明针对现有技术存在的上述不足,提供一种用于冷冻系统的U型重力热管,该装置能够保证热管换热器的热管在长度较长的情况下,工作稳定,并保持较好的传热能力。该发明的应用可提高空调系统的除湿效果,并且起到节能的作用。Aiming at the above-mentioned deficiencies in the prior art, the present invention provides a U-shaped gravity heat pipe used in a refrigeration system. The device can ensure that the heat pipe of the heat pipe heat exchanger works stably and maintains a good temperature when the heat pipe heat exchanger is long. heat transfer capacity. The application of the invention can improve the dehumidification effect of the air-conditioning system and play the role of energy saving.

本发明是通过以下技术方案实现的,本发明包括:蒸发段、冷凝段、U型弯管和内套管件,其中:蒸发段和冷凝段的一端分别连接换热器的管道,蒸发段和冷凝段的另一端分别与U型弯管的两端连接,内套管件焊接在热管内部。The present invention is achieved through the following technical solutions. The present invention includes: an evaporating section, a condensing section, a U-shaped elbow and an inner casing, wherein: one end of the evaporating section and the condensing section are respectively connected to the pipeline of the heat exchanger, and the evaporating section and the condensing section The other end of the section is respectively connected with the two ends of the U-shaped elbow, and the inner sleeve is welded inside the heat pipe.

所述的内套管件采用无孔板或多孔板,该内套管件的形状与热管U型弯头外形相匹配,壁厚0.2~1.0mm,内套管件与U型弯管的内壁面形成环状空间,内套管外壁与外管内壁间隙距离为外管内径的1/20-1/5。The inner sleeve fitting adopts a non-porous plate or a porous plate, the shape of the inner sleeve fitting matches the shape of the U-shaped elbow of the heat pipe, and the wall thickness is 0.2-1.0 mm. The inner sleeve fitting and the inner wall of the U-bend form a ring Shaped space, the distance between the outer wall of the inner casing and the inner wall of the outer tube is 1/20-1/5 of the inner diameter of the outer tube.

所述的蒸发段、冷凝段的U型热管的外壁设有换热翅片。The outer walls of the U-shaped heat pipes in the evaporating section and the condensing section are provided with heat exchange fins.

本发明的内套管件具有将内部相向流动的气体和液体分离的功能,正常运行时,在U型弯管内,冷凝液体主要在内套管件与U型管之间的空间回流至蒸发段,蒸气在运动时受内套管的约束,对相向运动的冷凝液影响较少。本发明能够应用于加热、冷却段没有明显高度差的场合。The inner casing of the present invention has the function of separating the gas and liquid flowing in opposite directions inside. During normal operation, in the U-shaped elbow, the condensed liquid mainly flows back to the evaporation section in the space between the inner casing and the U-shaped pipe. The steam is restricted by the inner casing when it moves, and has less influence on the condensate moving in the opposite direction. The invention can be applied to occasions where there is no obvious height difference between the heating and cooling sections.

本发明形成的换热器能够用于空调系统的空调处理箱中,用于提高表冷器的除湿效果,并起到节能的作用。The heat exchanger formed by the invention can be used in an air-conditioning treatment box of an air-conditioning system to improve the dehumidification effect of a surface cooler and play a role in energy saving.

附图说明 Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2为实施例1的剖视图。FIG. 2 is a cross-sectional view of Embodiment 1. FIG.

图3为实施例2的剖视图。FIG. 3 is a cross-sectional view of Embodiment 2. FIG.

具体实施方式 Detailed ways

以下结合附图对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. This embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present invention is not limited to the following the described embodiment.

实施例Example

如图2所示,本实施例包括:蒸发段1、冷凝段2、U型弯管3和内套管件4,其中:蒸发段1和冷凝段2的一端分别连接换热器的管道,蒸发段1和冷凝段2的另一端分别与U型弯管3的两端连接,内套管件4置于U型弯管内,与其内壁面形成环状空间。As shown in Figure 2, this embodiment includes: an evaporating section 1, a condensing section 2, a U-shaped elbow 3 and an inner casing 4, wherein: one end of the evaporating section 1 and the condensing section 2 are respectively connected to the pipe of the heat exchanger, and the evaporation The other ends of section 1 and condensing section 2 are respectively connected to two ends of U-shaped elbow 3 , and the inner casing 4 is placed in the U-shaped elbow to form an annular space with its inner wall.

所述的蒸发段1、冷凝段2和U型弯管3可根据换热需要,在管外布置强化换热翅片。The evaporating section 1, the condensing section 2 and the U-shaped elbow 3 can be arranged with enhanced heat exchange fins outside the tubes according to heat exchange requirements.

如图3所示,所述的内套管件4采用有孔板。As shown in FIG. 3 , the inner casing member 4 adopts a perforated plate.

本实施例能够使热管的U型区域中气体和液体流道得到一定程度的隔离,则回流液体不至于因为高速气流的相向流动产生较大的影响。This embodiment can isolate the gas and liquid flow channels in the U-shaped region of the heat pipe to a certain extent, so that the backflow liquid will not be greatly affected by the counterflow of high-speed air flow.

Claims (4)

1.一种用于冷冻系统的U型重力热管,包括:蒸发段、冷凝段、U型弯管和内套管件,其特征在于:蒸发段和冷凝段的一端分别连接换热器的管道,蒸发段和冷凝段的另一端分别与U型弯管的两端连接,内套管件焊接在热管内部,所述的内套管件的形状与热管U型弯头外形相匹配且内套管件与U型弯管的内壁面形成环状空间,所述的内套管件外壁与外管内壁间隙距离为外管内径的1/5。1. A U-shaped gravity heat pipe for a refrigeration system, comprising: an evaporation section, a condensation section, a U-shaped elbow and an inner sleeve fitting, characterized in that: one end of the evaporation section and the condensation section are respectively connected to the pipeline of the heat exchanger, The other ends of the evaporating section and the condensing section are respectively connected to the two ends of the U-shaped elbow, and the inner sleeve is welded inside the heat pipe. The inner wall of the curved pipe forms an annular space, and the distance between the outer wall of the inner casing and the inner wall of the outer pipe is 1/5 of the inner diameter of the outer pipe. 2.根据权利要求1所述的用于冷冻系统的U型重力热管,其特征是,所述的内套管件采用无孔板或多孔板。2. The U-shaped gravity heat pipe used in a refrigeration system according to claim 1, characterized in that, the inner sleeve member adopts a non-porous plate or a porous plate. 3.根据权利要求l所述的用于冷冻系统的U型重力热管,其特征是,所述的内套管件的壁厚0.2~1.0mm。3. The U-shaped gravity heat pipe for refrigeration system according to claim 1, characterized in that, the wall thickness of the inner casing member is 0.2-1.0mm. 4.根据权利要求1所述的用于冷冻系统的U型重力热管,其特征是,所述的蒸发段、冷凝段的U型热管的外壁设有换热翅片。4. The U-shaped gravity heat pipe for refrigeration system according to claim 1, characterized in that, the outer walls of the U-shaped heat pipes in the evaporating section and the condensing section are provided with heat exchange fins.
CN 201110111942 2011-04-30 2011-04-30 U-shaped gravity assisted heat pipe for freezing system Expired - Fee Related CN102155859B (en)

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CN103925233A (en) * 2013-01-16 2014-07-16 宝山钢铁股份有限公司 Method and device for self-circulation cooling of mechanical seal of emulsified liquid lift pump
WO2016086503A1 (en) * 2014-12-02 2016-06-09 北京空间飞行器总体设计部 Device and method for testing compatibility of gravity-driven two-phase fluid loop
CN108180650A (en) * 2017-12-30 2018-06-19 淄博环能海臣环保技术服务有限公司 Collecting core vacuum collection heat transfer tube module is laminated in a kind of horizontal bending in longitudinal direction
CN108534369A (en) * 2017-12-30 2018-09-14 淄博环能海臣环保技术服务有限公司 A kind of horizontal bending stacking collecting core vacuum collection heat transfer tube module of level
CN108195087A (en) * 2017-12-30 2018-06-22 淄博环能海臣环保技术服务有限公司 Heat collector tube core vacuum heat-collecting tube module is laminated in a kind of horizontal bending of level

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