CN102150896B - Processing method of instant smoked mussels - Google Patents

Processing method of instant smoked mussels Download PDF

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CN102150896B
CN102150896B CN201110070214A CN201110070214A CN102150896B CN 102150896 B CN102150896 B CN 102150896B CN 201110070214 A CN201110070214 A CN 201110070214A CN 201110070214 A CN201110070214 A CN 201110070214A CN 102150896 B CN102150896 B CN 102150896B
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smoked
mussels
mussel meat
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徐嘉杰
苏秀榕
黄健
章超桦
秦小明
裘迪红
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Ningbo University
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Abstract

本发明公开了一种即食烟熏贻贝的加工方法,特点是它的具体加工步骤为:清洗、蒸煮贻贝→脱壳取肉并冷却→往贻贝肉中加烟熏浸泡液并浸泡→滤去烟熏浸泡液并将贻贝肉进行低温热风干燥→真空包装→杀菌;优点是由于用含有烟熏液的烟熏浸泡液浸泡贻贝肉,可抑制微生物的生长,使贻贝肉在加工过程中无需添加防腐剂,增加了即食贻贝的安全性,延长了保质期,且在加工过程中往贻贝肉中添加了蛋白酶,增加了贻贝肉的弹性和嚼劲,大大提高了口感;而且采用低温热风干燥可防止在高温干燥条件下因局部干燥过快而引起的质感不均匀,从而也进一步提高了产品的口感;此外,食用也很方便。The invention discloses a processing method of ready-to-eat smoked mussels, which is characterized in that the specific processing steps are as follows: cleaning and cooking the mussels → shelling and taking the meat and cooling → adding smoked soaking liquid to the mussel meat and soaking → Filter out the smoked soaking liquid and dry the mussel meat with low-temperature hot air→vacuum packaging→sterilize; the advantage is that the mussel meat can be inhibited from the growth of microorganisms due to soaking the mussel meat with the smoked soaking liquid containing the smoked liquid, so that the mussel meat can There is no need to add preservatives during processing, which increases the safety of instant mussels and prolongs the shelf life, and protease is added to mussel meat during processing, which increases the elasticity and chewiness of mussel meat and greatly improves the taste ; Moreover, the use of low-temperature hot air drying can prevent uneven texture caused by excessive local drying under high-temperature drying conditions, thereby further improving the taste of the product; in addition, it is also very convenient to eat.

Description

一种即食烟熏贻贝的加工方法A kind of processing method of instant smoked mussels

技术领域 technical field

本发明涉及一种贻贝食品的加工处理方法,尤其涉及一种即食烟熏贻贝的加工方法。 The invention relates to a processing method of mussel food, in particular to a processing method of instant smoked mussel.

背景技术 Background technique

贻贝俗称“海红”、“淡菜”,它含有多种蛋白质、矿物质和维生素,享有“海中鸡蛋”的美称,是群众喜爱的海洋贝类之一。目前国内外市场贻贝的加工产品主要以冷冻品、干品和罐藏食品等为主,也有少数烟熏贻贝食品。 Mussels are commonly known as "sea red" and "mussels". It contains a variety of proteins, minerals and vitamins. It enjoys the reputation of "eggs in the sea" and is one of the most popular marine shellfish. At present, the processed products of mussels in the domestic and foreign markets are mainly frozen products, dry products and canned foods, and there are also a small number of smoked mussel foods.

目前烟熏贻贝罐头的加工方法是先将贻贝蒸煮取肉去足丝,然后将贻贝肉平放在传送带上送入熏房内熏烤,最后定量注入加热的植物油,装罐注油后及时封口,反压杀菌;通过此方法加工出的烟熏贻贝罐头虽然能够保存较长时间,但口感欠缺,且罐头食品食用也不方便。 At present, the processing method of canned smoked mussels is to steam the mussels first, remove the meat and remove the shreds, then put the mussel meat flat on the conveyor belt and send it to the smoker for smoking and roasting, and finally inject a certain amount of heated vegetable oil. Timely sealing and anti-pressure sterilization; although the canned smoked mussels processed by this method can be stored for a long time, the taste is lacking, and the canned food is inconvenient to eat.

发明内容 Contents of the invention

本发明所要解决的技术问题是提供一种能确保产品质量、口感好且食用方便的即食烟熏贻贝的加工方法。 The technical problem to be solved by the present invention is to provide a processing method for instant smoked mussels that can ensure product quality, good taste and is convenient to eat.

本发明解决上述技术问题所采用的技术方案为:一种即食烟熏贻贝的加工方法,它的具体加工步骤为:清洗、蒸煮贻贝→脱壳取肉并冷却→往贻贝肉中加烟熏浸泡液并浸泡→滤去烟熏浸泡液并将贻贝肉进行低温热风干燥→真空包装→杀菌。 The technical scheme adopted by the present invention to solve the above-mentioned technical problems is: a processing method of instant smoked mussels, and its specific processing steps are: cleaning and cooking mussels→shelling and taking meat and cooling→adding mussel meat Smoke the soaking liquid and soak → filter the smoked soaking liquid and dry the mussel meat with low-temperature hot air → vacuum pack → sterilize.

所述的清洗、蒸煮贻贝的加工工艺为:将贻贝清洗干净,然后放入蒸煮锅中进行蒸煮,其中控制水与贻贝的重量比为1:2~3,蒸煮水温为85~90℃,蒸煮时间为5~10 min。 The processing technology for cleaning and cooking mussels is as follows: clean the mussels, and then put them into a cooking pot for cooking, wherein the weight ratio of water to mussels is controlled to be 1:2-3, and the cooking water temperature is 85-90 ℃, and the cooking time is 5-10 minutes.

所述的往贻贝肉中加烟熏浸泡液并浸泡的加工工艺为:将贻贝肉放入容器中,然后往贻贝肉中加入由香辛料、蛋白酶、烟熏液和水混合而成的烟熏浸泡液,其中香辛料的含量为贻贝肉重量的0.5~2%,蛋白酶的含量为贻贝肉重量的0.5~4%,烟熏液的含量为贻贝肉重量的1~2%,水的含量为贻贝肉重量的30~50%,并在4~15℃的温度下浸泡2~5小时。 The process of adding smoked soaking liquid to the mussel meat and soaking is as follows: put the mussel meat into a container, and then add a mixture of spices, protease, smoked liquid and water to the mussel meat. Smoked soaking liquid, wherein the content of spices is 0.5-2% of the weight of mussel meat, the content of protease is 0.5-4% of the weight of mussel meat, the content of smoked liquid is 1-2% of the weight of mussel meat, The water content is 30-50% of the weight of the mussel meat, and soaked at a temperature of 4-15°C for 2-5 hours.

所述的香辛料由辣椒油和花椒油按2:1的比例混合而成。 The spices are prepared by mixing chili oil and prickly ash oil in a ratio of 2:1.

所述的蛋白酶为复合蛋白酶、中性蛋白酶或转谷氨酰胺酶。 The protease is compound protease, neutral protease or transglutaminase.

在用烟熏浸泡液浸泡贻贝肉的过程中,将贻贝肉每隔20~30 min翻动一次。 During the process of soaking the mussel meat with the smoked soaking liquid, turn the mussel meat every 20-30 minutes.

所述的滤去烟熏浸泡液并将贻贝肉进行低温热风干燥的加工工艺为:将贻贝肉中的烟熏浸泡液滤掉,然后在45~70℃的温度下进行低温热风干燥20~50min,在干燥的过程中,每隔10~15min将贻贝肉翻动一次。 The processing technology of filtering out the smoked soaking liquid and drying the mussel meat with low-temperature hot air is as follows: filtering out the smoked soaking liquid in the mussel meat, and then performing low-temperature hot-air drying at a temperature of 45-70°C for 20 ~50min, during the drying process, turn the mussel meat every 10~15min.

所述的杀菌工艺为:将真空包装好的贻贝肉放在80~100℃的温度下杀菌20~40min。 The sterilization process is as follows: the vacuum-packed mussel meat is sterilized at a temperature of 80-100° C. for 20-40 minutes.

所述的杀菌工艺为:将真空包装好的贻贝肉进行微波杀菌40~240S。 The sterilization process is as follows: the vacuum-packed mussel meat is subjected to microwave sterilization for 40-240 seconds.

所述的杀菌工艺为:将真空包装好的贻贝肉进行辐照杀菌。 The sterilization process is as follows: the vacuum-packed mussel meat is irradiated and sterilized.

与现有技术相比,本发明的优点是由于用含有烟熏液的烟熏浸泡液浸泡贻贝肉,可抑制微生物的生长,使贻贝肉在加工过程中无需添加防腐剂,增加了即食贻贝的安全性,延长了保质期,且在加工过程中往贻贝肉中添加了蛋白酶,增加了贻贝肉的弹性和嚼劲,大大提高了口感;而且采用低温热风干燥可防止在高温干燥条件下因局部干燥过快而引起的质感不均匀,从而也进一步提高了产品的口感;此外,食用也很方便。 Compared with the prior art, the present invention has the advantages of soaking the mussel meat with the smoked soaking liquid containing the smoked liquid, which can inhibit the growth of microorganisms, so that the mussel meat does not need to add preservatives in the processing process, and increases the consumption of instant food. The safety of mussels extends the shelf life, and protease is added to the mussel meat during processing, which increases the elasticity and chewiness of the mussel meat, and greatly improves the taste; and the use of low-temperature hot air drying can prevent drying at high temperature Inhomogeneous texture caused by partial drying under certain conditions further improves the taste of the product; in addition, it is also very convenient to eat.

具体实施方式 Detailed ways

以下对本发明作进一步详细描述。 The present invention is described in further detail below.

实施例一:一种即食烟熏贻贝的加工方法,它的具体加工步骤为: Embodiment one: a kind of processing method of instant smoked mussels, its concrete processing steps are:

将贻贝清洗干净,放入蒸煮锅中,控制水与贻贝的重量比为1:3,在90℃的水温下蒸煮5min,然后捞出,脱壳取肉并冷却,冷却后将贻贝肉放入容器中,然后往贻贝肉中加入由香辛料、转谷氨酰胺酶、烟熏液和水混合而成的烟熏浸泡液,其中辣椒油的含量为贻贝肉重量的1%、花椒油为0.5%、转谷氨酰胺酶为1.5%、烟熏液为1.5%、水为50%,并在4℃的温度下浸泡4小时,浸泡过程中将贻贝肉每隔30 min翻动一次,然后将贻贝肉中的烟熏浸泡液滤掉,然后在50℃的温度下进行低温热风干燥45min,且每隔15min将贻贝肉翻动一次,干燥完成后,将贻贝肉分装成软包装进行真空包装,最后在100℃的温度下杀菌30min。 Clean the mussels, put them into a cooking pot, control the weight ratio of water and mussels to 1:3, steam them at 90°C for 5 minutes, then remove them, remove the shells, take the meat and cool them, after cooling the mussels Put the meat into the container, then add the smoked soaking liquid mixed by spices, transglutaminase, smoked liquid and water to the mussel meat, wherein the content of chili oil is 1% of the weight of the mussel meat, Zanthoxylum bungeanum oil 0.5%, transglutaminase 1.5%, smoke liquid 1.5%, water 50%, soak at 4°C for 4 hours, turn the mussel meat every 30 minutes during the soaking process Once, then filter out the smoked soaking liquid in the mussel meat, then dry it with low-temperature hot air for 45 minutes at a temperature of 50°C, and turn the mussel meat every 15 minutes. After the drying is completed, divide the mussel meat Vacuum-packed in flexible packaging, and finally sterilized at 100°C for 30 minutes.

实施例二:一种即食烟熏贻贝的加工方法,它的具体加工步骤为: Embodiment two: a kind of processing method of instant smoked mussels, its concrete processing steps are:

将贻贝清洗干净,放入蒸煮锅中,控制水与贻贝的重量比为1:2,在85℃的水温下蒸煮7min,然后捞出,脱壳取肉并冷却,冷却后将贻贝肉放入容器中,然后往贻贝肉中加入由香辛料、中性蛋白酶、烟熏液和水混合而成的烟熏浸泡液,其中辣椒油的含量为贻贝肉重量的0.6%、花椒油为0.3%、中性蛋白酶为1.0%、烟熏液为1.5%、水为50%,并在4℃的温度下浸泡5小时,浸泡过程中将贻贝肉每隔20min翻动一次,然后将贻贝肉中的烟熏浸泡液滤掉,然后在60℃的温度下进行低温热风干燥30min,且每隔10min将贻贝肉翻动一次,干燥完成后,将贻贝肉分装成软包装进行真空包装,最后在1000w档的微波仪中杀菌90s。 Clean the mussels, put them into a cooking pot, control the weight ratio of water and mussels to 1:2, steam them at 85°C for 7 minutes, then remove them, shell them and take the meat and cool them down. After cooling, mussels Put the meat into the container, and then add the smoked soaking liquid mixed with spices, neutral protease, smoked liquid and water to the mussel meat, wherein the content of chili oil is 0.6% of the weight of mussel meat, pepper oil 0.3% neutral protease, 1.0% neutral protease, 1.5% smoked liquid, 50% water, soak for 5 hours at a temperature of 4°C, turn the mussel meat every 20 minutes during the soaking process, and then put the mussel meat Filter out the smoked soaking liquid in the mussel meat, then dry it with low-temperature hot air at 60°C for 30 minutes, and turn the mussel meat every 10 minutes. After drying, divide the mussel meat into soft packages for vacuum packaging , and finally sterilized for 90s in a microwave instrument at 1000w.

实施例三:一种即食烟熏贻贝的加工方法,它的具体加工步骤为: Embodiment three: a kind of processing method of instant smoked mussels, its specific processing steps are:

将贻贝清洗干净,放入蒸煮锅中,控制水与贻贝的重量比为1:2.5,在85℃的水温下蒸煮10min,然后捞出,脱壳取肉并冷却,冷却后将贻贝肉放入容器中,然后往贻贝肉中加入由香辛料、中性蛋白酶、烟熏液和水混合而成的烟熏浸泡液,其中辣椒油的含量为贻贝肉重量的1%、花椒油为0.5%、中性蛋白酶为1.5%、烟熏液为1.5%、水为30%,并在10℃的温度下浸泡3小时,浸泡过程中将贻贝肉每隔30min翻动一次,然后将贻贝肉中的烟熏浸泡液滤掉,然后在50℃的温度下进行低温热风干燥45min,且每隔15min将贻贝肉翻动一次,干燥完成后,将贻贝肉分装成软包装进行真空包装,最后在1000w档的微波仪中杀菌120s。 Clean the mussels, put them in a cooking pot, control the weight ratio of water and mussels to 1:2.5, steam them at 85°C for 10 minutes, then remove them, shell them and take the meat and cool them. After cooling, mussels Put the meat into a container, and then add a smoked soaking liquid mixed with spices, neutral protease, smoked liquid and water to the mussel meat, wherein the content of chili oil is 1% of the weight of the mussel meat, pepper oil 0.5% of dispase, 1.5% of neutral protease, 1.5% of smoked liquid, and 30% of water, and soaked for 3 hours at a temperature of 10°C. During the soaking process, the mussel meat was turned every 30 minutes, and then the mussel meat was Filter out the smoked soaking liquid in the mussel meat, then dry it with low-temperature hot air at 50°C for 45 minutes, and turn the mussel meat every 15 minutes. After drying, divide the mussel meat into soft packages for vacuum packaging , and finally sterilized for 120s in a 1000w microwave instrument.

实施例四:一种即食烟熏贻贝的加工方法,它的具体加工步骤为: Embodiment four: a kind of processing method of instant smoked mussels, its specific processing steps are:

将贻贝清洗干净,放入蒸煮锅中,控制水与贻贝的重量比为1:2,在90℃的水温下蒸煮6min,然后捞出,脱壳取肉并冷却,冷却后将贻贝肉放入容器中,然后往贻贝肉中加入由香辛料、复合蛋白酶、烟熏液和水混合而成的烟熏浸泡液,其中辣椒油的含量为贻贝肉重量的1%、花椒油为0.5%、复合蛋白酶为2%、烟熏液为2%、水为40%,并在15℃的温度下浸泡2小时,浸泡过程中将贻贝肉每隔25min翻动一次,然后将贻贝肉中的烟熏浸泡液滤掉,然后在55℃的温度下进行低温热风干燥45min,且每隔15min将贻贝肉翻动一次,干燥完成后,将贻贝肉分装成软包装进行真空包装,最后将真空包装好的贻贝肉进行辐照杀菌,剂量为8kGy。 Clean the mussels, put them into a cooking pot, control the weight ratio of water and mussels to 1:2, steam them at 90°C for 6 minutes, then remove them, shell them and take the meat and cool them. After cooling, mussels Put the meat into the container, and then add the smoked soaking liquid mixed with spices, compound protease, smoked liquid and water to the mussel meat, wherein the content of chili oil is 1% of the weight of mussel meat, and the pepper oil is 1%. 0.5%, 2% compound protease, 2% smoked liquid, 40% water, soak for 2 hours at 15°C, turn the mussel meat every 25 minutes during the soaking process, and then put the mussel meat Filter out the smoked soaking liquid, then dry it with low-temperature hot air at 55°C for 45 minutes, and turn the mussel meat every 15 minutes. After drying, divide the mussel meat into soft packages for vacuum packaging, and finally The vacuum-packed mussel meat is irradiated and sterilized at a dose of 8kGy.

上述实施例中,所使用的烟熏液由阿泽雷斯国际贸易(上海)有限公司提供,复合蛋白酶由广西南宁庞博生物工程有限公司提供,也可用市售的其它的烟熏液和蛋白酶。 In the above examples, the smoked liquid used was provided by Azelis International Trade (Shanghai) Co., Ltd., and the compound protease was provided by Guangxi Nanning Pangbo Bioengineering Co., Ltd. Other smoked liquids and proteases available in the market can also be used .

Claims (8)

1.一种即食烟熏贻贝的加工方法,其特征在于它的具体加工步骤为:清洗、蒸煮贻贝→脱壳取肉并冷却→往贻贝肉中加烟熏浸泡液并浸泡→滤去烟熏浸泡液并将贻贝肉进行低温热风干燥→真空包装→杀菌;1. A processing method for instant smoked mussels, characterized in that its specific processing steps are: cleaning and cooking mussels → shelling and taking the meat and cooling → adding smoked soaking liquid to the mussel meat and soaking → filtering Remove the smoked soaking liquid and dry the mussel meat with low-temperature hot air→vacuum packaging→sterilization; 所述的往贻贝肉中加烟熏浸泡液并浸泡的加工工艺为:将贻贝肉放入容器中,然后往贻贝肉中加入由香辛料、转谷氨酰胺酶、烟熏液和水混合而成的烟熏浸泡液,其中香辛料的含量为贻贝肉重量的0.5~2%,转谷氨酰胺酶的含量为贻贝肉重量的0.5~4%,烟熏液的含量为贻贝肉重量的1~2%,水的含量为贻贝肉重量的30~50%,并在4~15℃的温度下浸泡2~5小时。The process of adding smoked soaking liquid to the mussel meat and soaking is as follows: put the mussel meat into a container, and then add spices, transglutaminase, smoked liquid and water to the mussel meat. The mixed smoked soaking solution, wherein the content of spices is 0.5-2% of the weight of mussel meat, the content of transglutaminase is 0.5-4% of the weight of mussel meat, and the content of smoked liquid is 0.5-2% of the weight of mussel meat. 1-2% of the weight of the mussel meat, the water content is 30-50% of the weight of the mussel meat, and soaked at a temperature of 4-15°C for 2-5 hours. 2.如权利要求1所述的一种即食烟熏贻贝的加工方法,其特征在于所述的清洗、蒸煮贻贝的加工工艺为:将贻贝清洗干净,然后放入蒸煮锅中进行蒸煮,其中控制水与贻贝的重量比为1:2~3,蒸煮水温为85~90℃,蒸煮时间为5~10 min。2. a kind of processing method of instant smoked mussels as claimed in claim 1 is characterized in that the processing technology of described cleaning, cooking mussels is: mussels are cleaned, then put into cooking pot and cook , wherein the weight ratio of control water to mussels is 1:2-3, the cooking water temperature is 85-90°C, and the cooking time is 5-10 min. 3.如权利要求1所述的一种即食烟熏贻贝的加工方法,其特征在于所述的香辛料由辣椒油和花椒油按2:1的比例混合而成。3. A processing method of instant smoked mussels as claimed in claim 1, characterized in that said spices are prepared by mixing chili oil and prickly ash oil in a ratio of 2:1. 4.如权利要求1所述的一种即食烟熏贻贝的加工方法,其特征在于在用烟熏浸泡液浸泡贻贝肉的过程中,将贻贝肉每隔20~30 min翻动一次。4. The processing method of a kind of instant smoked mussels as claimed in claim 1, characterized in that in the process of soaking the mussels in the smoked soaking liquid, the mussels are turned every 20 to 30 minutes. 5.如权利要求1所述的一种即食烟熏贻贝的加工方法,其特征在于所述的滤去烟熏浸泡液并将贻贝肉进行低温热风干燥的加工工艺为:将贻贝肉中的烟熏浸泡液滤掉,然后在45~70℃的温度下进行低温热风干燥20~50min,在干燥的过程中,每隔10~15min将贻贝肉翻动一次。5. The processing method of a kind of ready-to-eat smoked mussels as claimed in claim 1, characterized in that the processing technology of filtering out the smoked soaking liquid and carrying out low-temperature hot air drying of the mussel meat is as follows: Filter out the smoked soaking liquid, and then dry it with low-temperature hot air at a temperature of 45-70°C for 20-50 minutes. During the drying process, turn the mussel meat every 10-15 minutes. 6.如权利要求1所述的一种即食烟熏贻贝的加工方法,其特征在于所述的杀菌工艺为:将真空包装好的贻贝肉放在80~100℃的温度下杀菌20~40min。6. A processing method of instant smoked mussels as claimed in claim 1, characterized in that the sterilization process is: put the vacuum-packed mussel meat at a temperature of 80-100°C for 20-20°C. 40min. 7.如权利要求1所述的一种即食烟熏贻贝的加工方法,其特征在于所述的杀菌工艺为:将真空包装好的贻贝肉进行微波杀菌40~240S。7. A processing method of instant smoked mussels according to claim 1, characterized in that said sterilization process is: subjecting vacuum-packed mussel meat to microwave sterilization for 40-240 seconds. 8.如权利要求1所述的一种即食烟熏贻贝的加工方法,其特征在于所述的杀菌工艺为:将真空包装好的贻贝肉进行辐照杀菌。8. The processing method of a kind of instant smoked mussel as claimed in claim 1, characterized in that said sterilization process is: irradiating and sterilizing the vacuum-packed mussel meat.
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CN104247968B (en) * 2013-06-27 2017-08-15 浙江万里学院 A kind of spouted drying means of shellfish hot blast assisted microwave synthesis
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CN105211930B (en) * 2015-10-27 2019-01-22 厦门海洋职业技术学院 A kind of smoked flavor instant abalone and processing method thereof
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