CN102139259A - Paint heating device - Google Patents

Paint heating device Download PDF

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Publication number
CN102139259A
CN102139259A CN2010105481419A CN201010548141A CN102139259A CN 102139259 A CN102139259 A CN 102139259A CN 2010105481419 A CN2010105481419 A CN 2010105481419A CN 201010548141 A CN201010548141 A CN 201010548141A CN 102139259 A CN102139259 A CN 102139259A
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paint
hot water
baking
water pipe
cold water
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CN102139259B (en
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金彪
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Suzhou Wujiang Shenzhou Bimetallic Cable Co ltd
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WUJIANG SHENZHOU BIMETAL CABLE CO Ltd
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Abstract

本发明公开了一种用于漆包线生产的油漆加热装置,它包括位于烘焙托盘下方的烘焙保温层、烘焙保温层、热水管道、冷水管道、调节开关以及油漆管道,热水管道穿过烘焙保温层,冷水管道与热水管道相接,油漆管道插入热水管道内部。由于采用了上述技术方案,本发明油漆加热装置,直接利用烘焙装置的烘焙保温层对水进行加热,再由水对油漆进行加热,省去了加热油漆所用的漆箱,同时对烘焙的多余热能加以利用,不仅降低了成本,而且节省了电能,油漆采用流动式加热,更提高了效率,通过调节冷热水的混合比例来调节油漆加热温度,操作便捷,装置结构简易,实施起来简单方便。

Figure 201010548141

The invention discloses a paint heating device for enameled wire production, which comprises a baking heat preservation layer, a baking heat preservation layer, a hot water pipe, a cold water pipe, a regulating switch and a paint pipe, and the hot water pipe passes through the baking heat preservation layer. Layer, the cold water pipe is connected with the hot water pipe, and the paint pipe is inserted into the hot water pipe. Due to the adoption of the above technical scheme, the paint heating device of the present invention directly utilizes the baking insulation layer of the baking device to heat the water, and then the water heats the paint, which saves the used paint box for heating the paint, and simultaneously heats the excess heat energy of the baking Using it not only reduces the cost, but also saves electric energy. The paint is heated by flow, which improves the efficiency. The paint heating temperature is adjusted by adjusting the mixing ratio of cold and hot water. The operation is convenient, the structure of the device is simple, and the implementation is simple and convenient.

Figure 201010548141

Description

一种油漆加热装置A paint heating device

技术领域technical field

木发明涉及一种加热装置,尤其是一种用于漆包线生产的油漆加热装置。The invention relates to a heating device, in particular to a paint heating device for enameled wire production.

背景技术Background technique

漆包线是电子线材中最具代表性的产品,漆包线是绕组线的一个主要品种,包括芯线和涂覆在芯线外侧的漆层,裸线经退火软化后,再经过多次涂漆,烘焙而成,具备机械性能,化学性能,电性能,热性能四大性能。漆包线的生产工艺包括芯线加工、成品拉拔、上漆以及包装入库等步骤。上漆工艺包括牵引、退火、上漆、烘焙、冷却、收线,经检验合格后包装入库。其中在上漆工艺中,需先将油漆预热至45℃-50℃,通常采用漆箱加热,烘焙由带温控的烘炉对涂漆后线材进行烘烤,对电能消耗较大。Enameled wire is the most representative product among electronic wires. Enameled wire is a main variety of winding wire, including the core wire and the paint layer coated on the outside of the core wire. After the bare wire is annealed and softened, it is painted and baked many times. It has four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties. The production process of enameled wire includes the steps of core wire processing, finished product drawing, painting, packaging and storage. The painting process includes pulling, annealing, painting, baking, cooling, winding, and packaging and storage after passing the inspection. Among them, in the painting process, the paint needs to be preheated to 45°C-50°C. Usually, the paint box is used for heating, and the painted wire is baked by a temperature-controlled oven, which consumes a lot of power.

发明内容Contents of the invention

为克服上述缺点,本发明的目的在于提供一种用于漆包线生产的油漆加热装置。In order to overcome the above disadvantages, the object of the present invention is to provide a paint heating device for enameled wire production.

为了达到以上目的,本发明采用的技术方案是:一种油漆加热装置,它包括位于烘焙托盘下方的烘焙保温层、热水管道、冷水管道、调节开关以及油漆管道,热水管道穿过烘焙保温层,所述的冷水管道与热水管道相接,油漆管道插入热水管道内部。In order to achieve the above object, the technical solution adopted by the present invention is: a paint heating device, which includes a baking heat preservation layer located below the baking tray, a hot water pipe, a cold water pipe, a regulating switch and a paint pipe, and the hot water pipe passes through the baking heat preservation layer. layer, the cold water pipes are connected with the hot water pipes, and the paint pipes are inserted into the hot water pipes.

优选地,冷水管道连接于热水管道的伸出烘焙保温层的部分。Preferably, the cold water pipeline is connected to the part of the hot water pipeline protruding from the baking insulation layer.

更优地,在热水管道中的水流方向上,油漆管道插入热水管道的位置位于热水管道与冷水管道相接的位置之后。More preferably, in the direction of water flow in the hot water pipe, the position where the paint pipe is inserted into the hot water pipe is behind the position where the hot water pipe connects with the cold water pipe.

优选地,热水管道的与冷水管道相接的位置的温度为45℃-50℃。Preferably, the temperature at the position where the hot water pipe connects with the cold water pipe is 45°C-50°C.

更优地,热水管道上在与冷水管道相接后的位置处设有测温计。More preferably, the hot water pipe is provided with a thermometer at a position connected to the cold water pipe.

进一步地,热水管道的穿出烘焙保温层之外的外侧包裹有管道保温层。Further, the outer side of the hot water pipeline passing through the baking insulation layer is wrapped with the pipeline insulation layer.

烘焙是通过高温烘干将线芯上涂的漆液中的溶剂蒸发,然后固化形成漆膜,将线放在烘焙托盘上烘焙,而烘焙保温层则是对烘焙托盘进行保温,使之温度均匀恒稳,由于采用了上述技术方案,本发明油漆加热装置,直接利用烘焙装置的烘焙保温层对水进行加热,再由水对油漆进行加热,省去了加热油漆所用的漆箱,同时对烘焙的多余热能加以利用,不仅降低了成本,而且节省了电能,油漆采用流动式加热,更提高了效率,通过调节冷热水的混合比例来调节油漆加热温度,操作便捷,装置结构简易,实施起来简单方便。Baking is to evaporate the solvent in the paint liquid coated on the wire core through high-temperature drying, and then solidify to form a paint film, put the wire on the baking tray for baking, and the baking insulation layer is to keep the baking tray warm, so that the temperature is uniform Hengwen, due to the adoption of the above technical scheme, the paint heating device of the present invention directly uses the baking insulation layer of the baking device to heat the water, and then the water heats the paint, which saves the paint box used for heating the paint, and at the same time The excess heat energy is utilized, which not only reduces the cost, but also saves electric energy. The paint is heated by flow, which improves the efficiency. The paint heating temperature is adjusted by adjusting the mixing ratio of cold and hot water. The operation is convenient and the device structure is simple. easy and convenient.

附图说明Description of drawings

附图1为本发明的结构示意图;Accompanying drawing 1 is a structural representation of the present invention;

其中:1、烘焙托盘;2、烘焙保温层;3、热水管道;4、冷水管道;5、油漆管道;6、管道保温层;7、测温计;8、调节开关。Among them: 1. Baking tray; 2. Baking insulation layer; 3. Hot water pipe; 4. Cold water pipe; 5. Paint pipe; 6. Pipe insulation layer; 7. Thermometer; 8. Regulating switch.

具体实施方式Detailed ways

下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.

参照附图1,本实施例中的油漆加热装置,它包括烘焙托盘1、烘焙保温层2、热水管道3、冷水管道4、调节开关8以及油漆管道5,烘焙保温层2位于烘焙托盘1的下方,热水管道3穿过烘焙保温层2,冷水管道4与热水管道1相接,油漆管道5插入热水管道3内部。With reference to accompanying drawing 1, the paint heating device in the present embodiment, it comprises baking tray 1, baking insulation layer 2, hot water pipeline 3, cold water pipeline 4, regulating switch 8 and paint pipeline 5, and baking insulation layer 2 is positioned at baking tray 1 Below, the hot water pipe 3 passes through the baking insulation layer 2, the cold water pipe 4 is connected with the hot water pipe 1, and the paint pipe 5 is inserted into the hot water pipe 3 inside.

在本实施例中,油漆管道采用镀锌铁管,避免油漆与管道内壁粘结,热水管道和冷水管道采用耐高温性较好的PP-R水管,也可根据实际情况选用其他材质的管道。In this embodiment, galvanized iron pipes are used for the paint pipes to avoid adhesion between the paint and the inner wall of the pipes. The hot water pipes and cold water pipes are made of PP-R water pipes with better high temperature resistance, and pipes of other materials can also be selected according to the actual situation.

烘焙是通过高温烘干将线芯上涂的漆液中的溶剂蒸发,然后固化形成漆膜,将线放在烘焙托盘1上烘焙,而烘焙保温层2则是对烘焙托盘1进行保温,使之温度均匀恒稳。烘焙保温层2选用比较常用保温材料石棉,保温效果好切成本较低。Baking is to evaporate the solvent in the paint liquid coated on the wire core through high-temperature drying, and then solidify to form a paint film, put the wire on the baking tray 1 to bake, and the baking insulation layer 2 is to keep the baking tray 1 warm, so that The temperature is uniform and stable. The baking insulation layer 2 selects asbestos, a commonly used insulation material, which has good insulation effect and low cost.

烘焙保温2层各个位置的温度是不同的,而在漆包线上漆工艺中,油漆预热温度为45℃-50℃,故在该装置安装前,需先测量烘焙保温层2各位置的温度,再选择温度为50℃之上的位置安装热水管道3。The temperature of each position of the baking insulation layer 2 is different, and in the enamelled wire painting process, the paint preheating temperature is 45°C-50°C, so before installing the device, it is necessary to measure the temperature of each position of the baking insulation layer 2, Then choose the position where the temperature is above 50°C to install the hot water pipeline 3 .

石棉保温层经过长期使用,各个位置的温度是基本恒定的,而石棉保温层的使用时间较短,各个位置的温度会有变化,因此,热水管道3在伸出烘焙保温层2的一端与冷水管道4相接,使冷水与热水混合,通过调节开关8来调节冷热水的混合比例,以控制水温,即对油漆的加热温度,使该温度保持在45℃-50℃。在本实施例中,调节开关8设置在冷水管道4上,通过调节冷水的流量来控制温度,也可以在热水管道3上也设置一个调节开关8控制热水流量,还可以在热水管道3与冷水管道4相接处设置一个双向调节开关,同时调节冷水与热水的流量。The asbestos insulation layer is used for a long time, and the temperature of each position is basically constant, and the service time of the asbestos insulation layer is shorter, and the temperature of each position will change. The cold water pipes 4 are connected to mix the cold water and hot water, and the mixing ratio of the hot and cold water is adjusted by adjusting the switch 8 to control the water temperature, that is, the heating temperature of the paint, so that the temperature is maintained at 45°C-50°C. In this embodiment, the regulating switch 8 is arranged on the cold water pipe 4, and the temperature is controlled by regulating the flow of cold water. It is also possible to set a regulating switch 8 on the hot water pipe 3 to control the flow of hot water. 3. A two-way regulating switch is arranged at the joint of the cold water pipe 4 to regulate the flow of cold water and hot water at the same time.

油漆管道5插入热水管道3的位置位于热水管道3与冷水管道4相接的位置之后。热水管道3在与冷水管道4相接后的位置处设有测温计7,以便于对温度进行实时监控。热水管道外侧包裹有管道保温层,确保冷热水混合后的水温保持在45℃-50℃,即确保油漆温度保持在45℃-50℃。The position where the paint pipe 5 is inserted into the hot water pipe 3 is behind the position where the hot water pipe 3 and the cold water pipe 4 join. The hot water pipeline 3 is provided with a thermometer 7 at the position behind the cold water pipeline 4, so as to monitor the temperature in real time. The outside of the hot water pipe is wrapped with a pipe insulation layer to ensure that the water temperature after mixing the hot and cold water is kept at 45°C-50°C, that is, to ensure that the paint temperature is kept at 45°C-50°C.

在热水流出烘焙保温层的一端的管道外侧包裹着管道保温层6,该管道保温层6同样为石棉。The outside of the pipeline at one end where the hot water flows out of the baking insulation layer is wrapped with a pipeline insulation layer 6, which is also asbestos.

由以上实施例可以看出,本发明油漆加热装置,油漆采用流动式加热,是一种即热式的加热方法,提高了生产效率,直接利用烘焙装置的烘焙保温层2加热,省去了加热油漆所用的漆箱,同时对烘焙的多余热能加以利用,不仅降低了成本,而且节约能源,装置结构简单,操作便捷,实施起来简单方便。As can be seen from the above examples, the paint heating device of the present invention adopts flow heating, which is an instant heating method, improves production efficiency, and directly utilizes the baking insulation layer 2 of the baking device for heating, eliminating the need for heating. The lacquer box used for painting utilizes the excess heat energy of baking at the same time, which not only reduces the cost, but also saves energy. The device has a simple structure, is convenient to operate, and is simple and convenient to implement.

以上实施方式只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所做的等效变化或修饰,都应涵盖在本发明的保护范围内。The above embodiments are only to illustrate the technical concept and characteristics of the present invention. All equivalent changes or modifications shall fall within the protection scope of the present invention.

Claims (6)

1. paint heater, it is characterized in that: it comprise be positioned at cure pallet (1) below cure heat-insulation layer (2), hot water pipeline (3), cold water pipes (4), by-pass cock (8) and paint channel (5), described hot water pipeline (3) passes the described heat-insulation layer (2) that cures, described cold water pipes (4) joins with described hot water pipeline (3), and described paint channel (5) inserts described hot water pipeline (3) inside.
2. paint heater according to claim 1 is characterized in that: described cold water pipes (4) is connected in the described part of curing heat-insulation layer (2) of stretching out of described hot water pipeline (3).
3. paint heater according to claim 1, it is characterized in that: on the water (flow) direction in hot water pipeline, the position that described paint channel (5) inserts described hot water pipeline (3) is positioned at after the position that described hot water pipeline (3) and described cold water pipes (4) join.
4. paint heater according to claim 1 is characterized in that: the temperature of the position that joins with described cold water pipes (4) of described hot water pipeline (3) is 45 ℃-50 ℃.
5. paint heater according to claim 1 is characterized in that: described hot water pipeline (3) is gone up in the position that joins with described cold water pipes (4) and is provided with thermo detector (7).
6. paint heater according to claim 1 is characterized in that: the described outside of curing outside the heat-insulation layer (2) that passes of described hot water pipeline (3) is enclosed with pipe insulating layer (6).
CN2010105481419A 2010-11-13 2010-11-13 Paint heating device Expired - Fee Related CN102139259B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109647321A (en) * 2019-01-18 2019-04-19 江苏海企技术工程股份有限公司 A kind of energy saving thermal chlorination reaction unit for methane chloride

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59136466A (en) * 1983-01-25 1984-08-06 Sumitomo Electric Ind Ltd Continuous melt plating method
CN101286391A (en) * 2008-03-17 2008-10-15 深圳大阳通用实业有限公司 Metal enamel conductor manufacture equipment hot blast conversion energy-saving device
CN101718454A (en) * 2009-05-22 2010-06-02 杨硕 Household hot water exchanger
CN101865619A (en) * 2010-06-01 2010-10-20 宁波福威克能源科技有限公司 Independent heat tube energy-saving heating/heat exchange system special for spray coating/spray lacquer production line

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59136466A (en) * 1983-01-25 1984-08-06 Sumitomo Electric Ind Ltd Continuous melt plating method
CN101286391A (en) * 2008-03-17 2008-10-15 深圳大阳通用实业有限公司 Metal enamel conductor manufacture equipment hot blast conversion energy-saving device
CN101718454A (en) * 2009-05-22 2010-06-02 杨硕 Household hot water exchanger
CN101865619A (en) * 2010-06-01 2010-10-20 宁波福威克能源科技有限公司 Independent heat tube energy-saving heating/heat exchange system special for spray coating/spray lacquer production line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109647321A (en) * 2019-01-18 2019-04-19 江苏海企技术工程股份有限公司 A kind of energy saving thermal chlorination reaction unit for methane chloride

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Effective date of registration: 20160818

Address after: 215234 Tianwan Industrial Zone, seven Town, Jiangsu, Wujiang

Patentee after: SUZHOU WUJIANG SHENZHOU BIMETALLIC CABLE CO.,LTD.

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