CN102136324B - Horizontal winding machine - Google Patents

Horizontal winding machine Download PDF

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CN102136324B
CN102136324B CN2011100201399A CN201110020139A CN102136324B CN 102136324 B CN102136324 B CN 102136324B CN 2011100201399 A CN2011100201399 A CN 2011100201399A CN 201110020139 A CN201110020139 A CN 201110020139A CN 102136324 B CN102136324 B CN 102136324B
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pay
machine
shaft
bearing
wire
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CN102136324A (en
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汤晓楠
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Shenyu Communication Technology Co Ltd
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Shenyu Communication Technology Co Ltd
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Abstract

本发明涉及一种电缆电线的生产设备,特别是涉及一种用于极细同轴线生产中缠绕和包带的缠绕机。它包括沿水平方向依次设置的退扭放线机(1)、素线放线机(2)、进线分线板(3)、模眼(4)、导体包带装置(5)、绝缘包带装置(6)、引取机(9)和卷取机(10),所述退扭放线机(1)、素线放线机(2)、进线分线板(3)、模眼(4)、导体包带装置(5)、绝缘包带装置(6)、引取机(9)和卷取机(10)的中心线处于同一水平线上,所述导体包带装置(5)下方设置有第一包带放卷装置(7),绝缘包带装置(6)下方设置有第二包带放卷装置(8)。本发明一种卧式缠绕机具有操作方便,素线放线稳定,收线排距可调,能够同时完成斜包和缠绕两个工序,生产效率高的优点。

The invention relates to a production equipment of cables and wires, in particular to a winding machine used for winding and tape-wrapping in the production of ultra-fine coaxial cables. It includes back-twisting pay-off machine (1), plain wire pay-off machine (2), incoming line splitter board (3), die eye (4), conductor tape device (5), insulation Taping device (6), drawing machine (9) and coiling machine (10), described untwisting pay-off machine (1), plain wire pay-off machine (2), incoming line splitter board (3), mold The centerlines of the eye (4), the conductor tape device (5), the insulation tape device (6), the drawing machine (9) and the coiler (10) are on the same horizontal line, and the conductor tape device (5) A first tape unwinding device (7) is arranged below, and a second tape unwinding device (8) is arranged below the insulating tape device (6). The horizontal winding machine of the present invention has the advantages of convenient operation, stable plain thread pay-off, adjustable take-up row spacing, simultaneous completion of two processes of oblique wrapping and winding, and high production efficiency.

Description

一种卧式缠绕机A horizontal winding machine

技术领域 technical field

本发明涉及一种电缆电线的生产设备,特别是涉及一种用于极细同轴线生产中缠绕和包带的缠绕机。  The invention relates to a production equipment of cables and wires, in particular to a winding machine used for winding and tape-wrapping in the production of ultra-fine coaxial cables. the

背景技术 Background technique

极细同轴线是一种具有极好的抗弯曲性和抗扭曲性的微小电线,适用于便携式设备的旋转、合折等部位的连接,具有良好的高速信号传输和良好的屏蔽功能。随着市场的革新,电子产品的微型化,信号传输等的一体化,抗干扰性增强,耐环境能力等的要求,极细同轴线的产品越来越受到市场的青睐。近来,极细同轴线开始广泛运用在笔记本电脑、医疗设备、数字照相机以及手机上。极细同轴线产品可以保证60GHz以下范围内数据的高速传输,且其抗弯曲能力是FFC产品的7~10倍,相信在不久的将来极细同轴线产品将会全面取代FFC产品而进入市场。 Ultra-thin coaxial cable is a kind of tiny wire with excellent bending resistance and twist resistance. It is suitable for the connection of rotating, folding and other parts of portable equipment. It has good high-speed signal transmission and good shielding function. With the innovation of the market, the miniaturization of electronic products, the integration of signal transmission, etc., the enhancement of anti-interference, and the requirements of environmental resistance, the products of ultra-thin coaxial cables are more and more favored by the market. Recently, micro-coaxial cables have been widely used in notebook computers, medical equipment, digital cameras, and mobile phones. Ultra-thin coaxial cable products can guarantee high-speed data transmission in the range below 60GHz, and its bending resistance is 7~10 times that of FFC products. It is believed that ultra-fine coaxial cable products will completely replace FFC products and enter the market in the near future. market.

在本发明做出以前,目前用于极细同轴线生产的缠绕机存在以下缺点: Before the present invention was made, the winding machines currently used for the production of ultra-fine coaxial cables had the following disadvantages:

1、现有缠绕机是立式结构,操作空间较小,操作工受身高限制操作不方便。 1. The existing winding machine is a vertical structure, the operating space is small, and it is inconvenient for the operator to operate due to height restrictions.

2、现有缠绕机放线是以线盘旋转实现退扭,芯线易受离心力影响而导致放线张力不稳定,缠绕机的放线转速受到了限制,从而影响极细同轴线的生产效率。 2. The existing winding machine pays off by rotating the reel to achieve untwisting. The core wire is easily affected by centrifugal force, resulting in unstable pay-off tension. The pay-off speed of the winding machine is limited, thus affecting the production of ultra-fine coaxial cables efficiency.

3、现有缠绕机的素线放线张力会随着放线过程中线盘上线圈大小的变 3. The pay-off tension of the existing winding machine will change with the size of the coil on the reel during the pay-off process.

化而变化,从而造成素线放线过程不稳定。 changes, resulting in instability of the plain line pay-off process.

4、现有缠绕机卷取机采用排线器收线,其排距不可调,且收线转速不 4. The coiler of the existing winding machine adopts a wire arranging device to take up the wire, the row distance cannot be adjusted, and the take-up speed is not stable.

可过高,否则极细同轴线在排线器上来回高速移动,会造成收线张力不稳 It can be too high, otherwise the ultra-thin coaxial cable moves back and forth on the cable arrangement at high speed, which will cause unstable tension of the take-up line

定,从而导致缠绕效果不好,限制了极细同轴线生产效率的提高。 As a result, the winding effect is not good, which limits the improvement of the production efficiency of the ultra-fine coaxial cable.

5、现有缠绕机先要将极细同轴线缠绕后才能进行斜包工序,缠绕和斜 5. The existing winding machine must first wind the ultra-fine coaxial line before performing the oblique wrapping process. The winding and oblique

包由两台机械设备来完成,设备成本较高,生产效率低下。 Package is finished by two mechanical equipments, and equipment cost is higher, and production efficiency is low.

发明内容 Contents of the invention

本发明的目的在于克服上述不足,提供一种操作方便,素线放线过程稳定,收线排距可调,能同时完成缠绕和斜包两个工序,且可以有效提高极细同轴线生产效率的卧式缠绕机。 The purpose of the present invention is to overcome the above disadvantages, to provide an easy-to-operate, stable wire pay-off process, adjustable take-up row distance, can complete two processes of winding and oblique wrapping at the same time, and can effectively improve the production of ultra-fine coaxial wires. High efficiency horizontal winding machine.

本发明的目的是这样实现的:一种卧式缠绕机,其特点是:它包括沿水平方向依次设置的退扭放线机、素线放线机、进线分线板、模眼、导体包带装置、绝缘包带装置、引取机和卷取机,所述退扭放线机、素线放线机、进线分线板、模眼、导体包带装置、绝缘包带装置、引取机和卷取机的中心线处于同一水平线上,所述导体包带装置下方设置有第一包带放卷装置,绝缘包带装置下方设置有第二包带放卷装置。 The purpose of the present invention is achieved in this way: a horizontal winding machine, which is characterized in that it includes a back-twisting pay-off machine, a plain wire pay-off machine, an incoming line splitter plate, a die eye, a conductor Taping device, insulating tape device, drawing machine and coiling machine, the untwisting pay-off machine, plain wire pay-off machine, incoming line splitter board, die eye, conductor tape device, insulating tape device, drawing-out The centerlines of the machine and the coiler are on the same horizontal line, a first tape unwinding device is provided below the conductor tape device, and a second tape unwind device is provided below the insulating tape device.

所述退扭放线机包括保护罩,所述保护罩两端设置有轴承座I,两个轴承座I上各设置有一主轴,两主轴外端分别设置有皮带轮和外部导电环,所述皮带轮和外部导电环位于保护罩的外部,两主轴内端均设置一摇篮架固定座,两摇篮架固定座之间连接有摇篮架,两主轴中间均设置一导轮II,其中一主轴上还设置有绞弓固定座I,绞弓固定座II上设置有导轮I,另一主轴上还设置有绞弓固定座II和内部导电环,内部导电环位于绞弓固定座II和内端摇篮架固定座之间,绞弓固定座I和绞弓固定座II之间连接有绞弓,绞弓上设置有多个过线磁眼,摇篮架上设置有线盘装夹装置和磁粉制动器,线盘装夹装置上设置有线盘,所述保护罩内侧还设置有光电感应器。  The back-twisting pay-off machine includes a protective cover, bearing blocks I are arranged at both ends of the protective cover, a main shaft is respectively arranged on the two bearing seats I, and a pulley and an external conductive ring are respectively arranged on the outer ends of the two main shafts, and the pulley The outer conductive ring and the outer conductive ring are located outside the protective cover. A cradle frame fixing seat is arranged at the inner end of the two main shafts. A cradle frame is connected between the two cradle frame fixing seats. A guide wheel II is arranged in the middle of the two main shafts. There is the bow fixing seat I, the bow fixing seat II is provided with the guide wheel I, and the other main shaft is also provided with the bow fixing seat II and the inner conductive ring, and the inner conductive ring is located at the bow fixing seat II and the inner end of the cradle Between the fixed seats, there is a twisted bow connected between the twisted bow fixed seat I and the twisted bow fixed seat II. There are multiple wire-passing magnetic eyes on the twisted bow. The cable reel clamping device and magnetic powder brake are installed on the cradle frame. A cable tray is arranged on the clamping device, and a photoelectric sensor is arranged inside the protective cover. the

所述素线放线机包括一个素线放线架和若干个素线放线装载装置,所述素线放线装载装置包括放线架,放线架一侧设置有基座,基座顶部设置有螺杆,螺杆底部连接有弹簧I,基座中部设置有回转座,回转座内部设置有轴承I,有一回转轴一端通过轴承I安装在回转座上,回转轴另一端呈悬臂结构,回转轴上套装有过线导辊和张力杆,弹簧I底部与张力杆相连接,基座下部设置有轴承座II,轴承座II内部设置有轴承II,有一线盘轴一端通过轴承II安装在轴承座II上,线盘轴另一端呈悬臂结构,线盘轴上依次设置有感应铁片、刹车盘、橡胶垫、滑套和锁止片,刹车盘与张力杆通过刹车带相连接,滑套上设置有夹头和弹簧II,放线架另一侧设置有感应开关座,感应开关座位于轴承座II下方,感应开关座上设置有感应开关。 The plain thread pay-off machine includes a plain thread pay-off stand and several plain thread pay-off loading devices, the plain thread pay-off loading device includes a pay-off stand, one side of the pay-off stand is provided with a base, and the top of the base is A screw is provided, the bottom of the screw is connected with a spring I, the middle part of the base is provided with a rotary seat, and a bearing I is arranged inside the rotary seat, one end of a rotary shaft is installed on the rotary seat through the bearing I, the other end of the rotary shaft is a cantilever structure, and the rotary shaft The upper sleeve is equipped with a thread guide roller and a tension rod, the bottom of the spring I is connected with the tension rod, the lower part of the base is provided with a bearing seat II, and the inner part of the bearing seat II is provided with a bearing II, and the end of the cable shaft is installed on the bearing seat through the bearing II On II, the other end of the spool shaft is in a cantilever structure. The spool shaft is equipped with induction iron sheets, brake discs, rubber pads, sliding sleeves and locking plates in sequence. The brake disc and tension rod are connected by a brake belt, and the sliding sleeve A collet and a spring II are arranged, and an induction switch seat is arranged on the other side of the pay-off frame, the induction switch seat is located under the bearing seat II, and an induction switch is arranged on the induction switch seat.

所述卷取机包括线盘移动装置,线盘移动装置包括箱体壁I和箱体壁II,箱体壁I和箱体壁II同一水平线上各设置一轴支座,两轴支座之间设置有心轴II,心轴II上设置有两个直线轴承,两个直线轴承上设置有平板,平板上设置有支架II和轴承座III,支架II上设置有离合器,轴承座III上设置有转轴,离合器和转轴之间连接有联轴器,转轴上设置有顶针和线盘锁,顶针和线盘锁之间设置有收线盘,箱体壁II下部设置有支架I,支架I一端固定在箱体壁II上,支架I另一端固定连接有固定板,固定板上设置有电机,电机位于支架I下方,电机输出端设置有带轮II,支架I上设置有两个支座,两个支座分别位于支架I两边,两个支座上设置有心轴I,心轴I有一端穿出一支座,心轴I穿出一端上设置有带轮I,心轴I上设置有排线器,排线器位于两个支座之间,带轮II和带轮I之间通过皮带相连接,排线器和一直线轴承之间固定连接有连杆。 The coiler includes a reel moving device, and the reel moving device includes a box wall I and a box wall II, and a shaft support is respectively arranged on the same horizontal line of the box body wall I and the box body wall II, and between the two shaft supports A mandrel II is arranged between them, and two linear bearings are arranged on the mandrel II, and a flat plate is arranged on the two linear bearings, a bracket II and a bearing seat III are arranged on the flat plate, a clutch is arranged on the bracket II, and a clutch is arranged on the bearing seat III. A coupling is connected between the rotating shaft, the clutch and the rotating shaft, a thimble and a wire reel lock are arranged on the rotating shaft, a take-up reel is arranged between the thimble and the reel lock, and a bracket I is arranged on the lower part of the box wall II, and one end of the bracket I is fixed On the box wall II, the other end of the bracket I is fixedly connected with a fixed plate, the fixed plate is provided with a motor, the motor is located under the bracket I, the output end of the motor is provided with a pulley II, and the bracket I is provided with two supports. The two supports are respectively located on both sides of the support I, the two supports are provided with a mandrel I, one end of the mandrel I passes through a seat, and the end of the mandrel I is provided with a pulley I, and the mandrel I is provided with a row The cable puller is located between the two supports, the pulley II and the pulley I are connected by a belt, and a connecting rod is fixedly connected between the cable puller and a linear bearing.

与现有技术相比,本发明的有益效果是: Compared with prior art, the beneficial effect of the present invention is:

1、本发明一种卧式缠绕机机台布置成卧式结构,操作空间较大,操作较方便。 1. A horizontal winding machine platform of the present invention is arranged in a horizontal structure, which has a larger operating space and is more convenient to operate.

2、本发明一种卧式缠绕机的退扭放线机以绞弓旋转方式实现芯线退扭,放线张力较稳定,放线速度能够进一步提高,有利于提高生产效率。 2. The untwisting pay-off machine of a horizontal winding machine of the present invention realizes the untwisting of the core wire in the way of twisting bow rotation, the pay-off tension is relatively stable, the pay-off speed can be further improved, and it is beneficial to improve production efficiency.

3、本发明一种卧式缠绕机的素线放线装载装置带有张力平衡机构,素线放线过程较稳定,缠绕效果较好。 3. The plain thread pay-off loading device of a horizontal winding machine of the present invention is equipped with a tension balance mechanism, the plain thread pay-off process is relatively stable, and the winding effect is better.

4、本发明一种卧式缠绕机的卷取机收线时以线盘来回运动方式实现排线,其排距可调且收线张力稳定,收线速度能够进一步提高,有利于提高生产效率。 4. The coiler of a horizontal winding machine of the present invention realizes the wire arrangement by reciprocating movement of the wire reel when taking up the wire. The row distance is adjustable and the take-up tension is stable. The take-up speed can be further improved, which is conducive to improving production efficiency .

5、本发明一种卧式缠绕机能够同时完成斜包和缠绕两个工序,其设备成本较低,成产效率较高。 5. A horizontal winding machine of the present invention can complete the two processes of oblique wrapping and winding at the same time, the equipment cost is low, and the production efficiency is high.

附图说明 Description of drawings

图1为本发明一种卧式缠绕机的正面结构示意图。 Fig. 1 is a schematic view of the front structure of a horizontal winding machine of the present invention.

图2为本发明的退扭放线机的内部结构示意图。 Fig. 2 is a schematic diagram of the internal structure of the untwisting pay-off machine of the present invention.

图3为本发明的素线放线装置的主视图。 Fig. 3 is a front view of the plain wire pay-off device of the present invention.

图4为图3的右视图。 Fig. 4 is a right side view of Fig. 3 .

图5为本发明卷取机线盘移动装置的结构示意图。 Fig. 5 is a structural schematic diagram of the wire reel moving device of the coiler of the present invention.

其中: in:

退扭放线机1、素线放线机2、进线分线板3、模眼4、导体包带装置5、绝缘包带装置6、第一包带放卷装置7、第二包带放卷装置8、引取机9、卷取机10、皮带轮101、轴承座I102、导轮I103、绞弓固定座I104、过线磁眼105、线盘装夹装置106、线盘107、绞弓108、摇篮架固定座109、外部导电环110、内部导电环111、摇篮架112、磁粉制动器113、光电感应器114、主轴115、保护罩116、导轮II117、绞弓固定座II118、螺杆201、张力调整螺母202、基座203、弹簧I204、过线导辊205、回转座206、回转轴207、轴承I208、张力杆209、感应铁片210、刹车带211、线盘轴212、轴承II213、轴承座II214、感应开关215、感应开关座216、刹车盘217、橡胶垫218、滑套219、夹头220、弹簧II221、锁止片222、放线架223、箱体壁I301、固定板302、电机303、支架I304、支座305、箱体壁II306、轴支座307、心轴I308、排线器309、平板310、连杆311、心轴II312、直线轴承313、支架II314、离合器315、联轴器316、轴承座III317、顶针318、收线盘319、悬臂320、线盘锁321、摇篮架322、带轮I323、皮带324、带轮II325、轴承座IV326、转轴327。 Back-twisting pay-off machine 1, plain wire pay-off machine 2, incoming line splitter plate 3, die eye 4, conductor tape device 5, insulation tape device 6, first tape unwinding device 7, second tape Unwinding device 8, pulling machine 9, coiling machine 10, pulley 101, bearing seat I102, guide wheel I103, winch bow fixing seat I104, wire passing magnetic eye 105, wire reel clamping device 106, wire reel 107, winch bow 108, cradle frame fixing seat 109, external conductive ring 110, internal conductive ring 111, cradle frame 112, magnetic powder brake 113, photoelectric sensor 114, main shaft 115, protective cover 116, guide wheel II117, twisted bow fixing seat II118, screw 201 , Tension adjustment nut 202, base 203, spring I204, thread guide roller 205, slewing seat 206, slewing shaft 207, bearing I208, tension rod 209, induction iron sheet 210, brake band 211, spool shaft 212, bearing II213 , bearing seat II214, induction switch 215, induction switch seat 216, brake disc 217, rubber pad 218, sliding sleeve 219, chuck 220, spring II221, locking piece 222, pay-off frame 223, box wall I301, fixed plate 302, motor 303, support I304, support 305, box wall II306, shaft support 307, mandrel I308, cable arrangement 309, flat plate 310, connecting rod 311, mandrel II312, linear bearing 313, support II314, clutch 315, coupling 316, bearing block III317, thimble 318, take-up reel 319, cantilever 320, reel lock 321, cradle frame 322, pulley I323, belt 324, pulley II325, bearing block IV326, rotating shaft 327.

具体实施方式 Detailed ways

参见图1,本发明涉及的一种卧式缠绕机,它包括沿水平方向依次设置的退扭放线机1、素线放线机2、进线分线板3、模眼4、导体包带装置5、绝缘包带装置6、引取机9和卷取机10,所述退扭放线机1、素线放线机2、进线分线板3、模眼4、导体包带装置5、绝缘包带装置6、引取机9和卷取机10的中心线处于同一水平线上,所述导体包带装置5下方设置有第一包带放卷装置7,绝缘包带装置6下方设置有第二包带放卷装置8。极细同轴线的芯线在引取机9的作用下产生旋转,退扭放线机1将退扭后的芯线沿水平方向穿过素线放线机2,并与素线放线机2上的多个线盘上的素线一起进入进线分线板3,芯线与多根素线在模眼4汇聚到一起并在芯线的旋转作用下缠绕在一起形成线束,线束穿过模眼4后在导体包带装置5和绝缘包带装置6的作用下在线束外围包覆上一层导体层和绝缘层,包带后的线材经引取机9到达卷取机10进行收线卷盘。 Referring to Fig. 1, a kind of horizontal winding machine that the present invention relates to, it comprises untwisting wire pay-off machine 1, plain wire pay-off machine 2, incoming wire splitter board 3, die hole 4, conductor wrapping machine arranged in sequence along the horizontal direction Tape device 5, insulating taping device 6, drawing machine 9 and coiling machine 10, said untwisting pay-off machine 1, plain wire pay-off machine 2, incoming line splitter plate 3, die eye 4, conductor taping device 5. The centerlines of the insulating tape device 6, the drawing machine 9 and the coiler 10 are on the same horizontal line, a first tape unwinding device 7 is arranged below the conductor tape device 5, and a first tape unwinding device 7 is arranged below the insulating tape device 6. A second tape unwinding device 8 is arranged. The core wire of the ultra-fine coaxial line is rotated under the action of the drawing machine 9, and the untwisted pay-off machine 1 passes the untwisted core wire through the plain wire pay-off machine 2 in the horizontal direction, and connects with the plain wire pay-off machine The plain wires on the multiple wire reels on the 2 enter the line distribution board 3 together, and the core wires and multiple plain wires gather together at the die hole 4 and are entangled together under the rotation of the core wires to form a wire harness. After passing through the die hole 4, under the action of the conductor tape device 5 and the insulation tape device 6, the periphery of the wire harness is covered with a layer of conductor layer and insulation layer. Wire reel.

参见图2,所述退扭放线机1包括保护罩116,所述保护罩116两端设置有轴承座I102,两个轴承座I102上各设置有一主轴115,所述主轴115沿轴线方向开有中心孔,两主轴115外端分别设置有皮带轮101和外部导电环110,所述皮带轮101和外部导电环110位于保护罩116的外部,两主轴115内端均设置一摇篮架固定座109,两摇篮架固定座109之间连接有摇篮架112,两主轴115中间均设置一导轮II117,其中一主轴115上还设置有绞弓固定座I104,绞弓固定座II104上设置有导轮I103,另一主轴115上还设置有绞弓固定座II118和内部导电环111,内部导电环111位于绞弓固定座II118和内端摇篮架固定座109之间,绞弓固定座I104和绞弓固定座II118之间连接有绞弓108,绞弓108上设置有多个过线磁眼105,摇篮架112上设置有线盘装夹装置106和磁粉制动器113,线盘装夹装置106上设置有线盘107,所述保护罩116内侧还设置有光电感应器114。芯线从线盘出来后依次经过一主轴115的中心孔、一主轴115上的导轮II117、绞弓108上的多个过线磁眼10、导轮I103、另一主轴115上的导轮II117、另一主轴115的中心孔,最后从该中心孔穿出到达放线机外部。芯线在绞弓108上随绞弓108一起绕主轴115旋转实现芯线的退扭,因芯线通过多个过线磁眼105绑定在绞弓108上,其离心力可以得到有效控制,因此放线转速可以进一步得到提高,从而实现提高生产效率的目的。 Referring to Fig. 2 , the twist-back pay-off machine 1 includes a protective cover 116, bearing seats I102 are arranged at both ends of the protective cover 116, and a main shaft 115 is arranged on each of the two bearing seats I102, and the main shaft 115 is opened along the axial direction. There is a central hole, and the outer ends of the two main shafts 115 are respectively provided with a pulley 101 and an external conductive ring 110, and the pulley 101 and the external conductive ring 110 are located outside the protective cover 116, and a cradle frame fixing seat 109 is provided at the inner ends of the two main shafts 115, A cradle frame 112 is connected between the two cradle frame fixing seats 109, a guide wheel II117 is arranged between the two main shafts 115, and a twisting bow fixing seat I104 is arranged on one of the main shafts 115, and a guiding wheel I103 is arranged on the twisting bow fixing seat II104 , the other main shaft 115 is also provided with a twisted bow fixing seat II118 and an internal conductive ring 111, the inner conductive ring 111 is located between the twisted bow fixing seat II118 and the inner end cradle frame fixing seat 109, the twisted bow fixing seat I104 and the twisted bow are fixed A twisted bow 108 is connected between the seats II118, and a plurality of wire-passing magnetic eyes 105 are arranged on the twisted bow 108. A cable reel clamping device 106 and a magnetic powder brake 113 are arranged on the cradle frame 112, and a cable reel clamping device 106 is provided with a cable reel 107 , a photoelectric sensor 114 is further provided inside the protective cover 116 . After the core wire comes out from the reel, it passes through the center hole of a main shaft 115, the guide wheel II117 on the first main shaft 115, the multiple wire passing magnetic eyes 10 on the twisted bow 108, the guide wheel I103, and the guide wheel on the other main shaft 115. II117, the center hole of another main shaft 115, finally passes through the center hole and reaches the outside of the pay-off machine. The core wire rotates around the main shaft 115 together with the twist bow 108 on the twist bow 108 to realize the untwisting of the core wire. Because the core wire is bound to the twist bow 108 through a plurality of wire-passing magnetic eyes 105, its centrifugal force can be effectively controlled, so The pay-off speed can be further improved, so as to achieve the purpose of improving production efficiency.

所述素线放线机2包括一个素线放线架和若干个素线放线装载装置,素线放线装载装置按照内外两圈均匀分布在素线放线架上。参见图3和图4,所述素线放线装载装置包括放线架223,放线架223一侧设置有基座203, The plain thread pay-off machine 2 includes a plain thread pay-off rack and several plain thread pay-off loading devices, and the plain thread pay-off loading devices are evenly distributed on the plain thread pay-off rack according to inner and outer circles. Referring to Fig. 3 and Fig. 4, the said plain thread pay-off loading device includes a pay-off frame 223, and a base 203 is arranged on one side of the pay-off frame 223,

基座203顶部设置有螺杆201,螺杆201通过张力调整螺母202固定在基座203上,螺杆201底部连接有弹簧I204,基座203中部设置有回转座206, The top of the base 203 is provided with a screw 201, the screw 201 is fixed on the base 203 by a tension adjustment nut 202, the bottom of the screw 201 is connected with a spring I204, and the middle part of the base 203 is provided with a swivel seat 206,

回转座206内部设置有轴承I208,有一回转轴207一端通过轴承I208安装在回转座206上,回转轴207另一端呈悬臂结构,回转轴207上套装有过线导辊205和张力杆209,弹簧I204底部与张力杆209相连接,基座203下部设置有轴承座II214,轴承座II214内部设置有轴承II213,有一线盘轴212一端通过轴承II213安装在轴承座II214上,线盘轴212另一端呈悬臂结构,线盘轴212上依次设置有感应铁片210、刹车盘217、橡胶垫218、滑套219和锁止片222,刹车盘217与张力杆209通过刹车带211相连接,滑套219上设置有夹头220和弹簧II221,放线架223另一侧设置有感应开关座216,感应开关座216位于轴承座II214下方,感应开关座216上设置有感应开关215。素线放线时线材对过线导辊205存在拉力作用,拉力通过过线导辊205传递给张力杆209,张力杆209同时还受到弹簧I204的反向拉力作用,当线材拉力距大于初始状态弹簧I204的反向力矩时,张力杆209将拉动弹簧I204沿线材拉力方向回转一定角度,此时刹车带211松开刹车盘217,线材拉动线盘回转开始正常放线。放线过程中随着线盘上线圈逐渐减小,线材拉力会逐渐增大,此时拉力距会逐渐增大,弹簧I204会随着拉力距的增大提供一个始终与线材拉力距保持平衡的反向力矩,保证放线过程始终稳定。 A bearing I208 is arranged inside the revolving base 206, and one end of a revolving shaft 207 is installed on the revolving base 206 through the bearing I208. The other end of the revolving shaft 207 is in a cantilever structure. The bottom of I204 is connected with the tension rod 209, the lower part of the base 203 is provided with a bearing seat II214, and the inner part of the bearing seat II214 is provided with a bearing II213, and one end of the cable reel shaft 212 is installed on the bearing seat II214 through the bearing II213, and the other end of the reel shaft 212 It is a cantilever structure, and the reel shaft 212 is provided with an induction iron plate 210, a brake disc 217, a rubber pad 218, a sliding sleeve 219 and a locking plate 222 in sequence. 219 is provided with collet 220 and spring II221, and the other side of pay-off rack 223 is provided with induction switch seat 216, and induction switch seat 216 is positioned at bearing seat II214 below, and induction switch seat 216 is provided with induction switch 215. When the plain thread is unwound, the wire has a pulling force on the wire passing guide roller 205, and the pulling force is transmitted to the tension rod 209 through the wire passing guide roller 205, and the tension rod 209 is also subjected to the reverse pulling force of the spring I204. When the wire pulling force distance is greater than the initial state During the reverse torque of the spring I204, the tension rod 209 will pull the spring I204 to rotate a certain angle along the direction of the wire rod tension, and now the brake band 211 releases the brake disc 217, and the wire rod pulls the reel to rotate and starts to pay off normally. During the pay-off process, as the coil on the reel gradually decreases, the tension of the wire will gradually increase. At this time, the tension distance will gradually increase. The spring I204 will provide a force that is always balanced with the tension distance of the wire as the tension distance increases. The reverse torque ensures that the pay-off process is always stable.

参见图5,所述卷取机10包括线盘移动装置,线盘移动装置包括箱体壁I301和箱体壁II306,箱体壁I301上部设置有轴承座IV326,轴承座IV326上设置有摇篮架322,摇篮架322上设置有悬臂320,箱体壁I301和箱体壁II306同一水平线上各设置一轴支座307,两轴支座307之间设置有心轴II312,心轴II312上设置有两个直线轴承313,两个直线轴承313上设置有平板310,平板310上设置有支架II314和轴承座III317,支架II314上设置有离合器315,轴承座III317上设置有转轴327,离合器315和转轴327之间连接有联轴器316,转轴327上设置有顶针318和线盘锁321,顶针318和线盘锁321之间设置有收线盘319,箱体壁II306下部设置有支架I304,支架I304一端通过螺栓固定在箱体壁II306上,支架I304另一端固定连接有固定板302,固定板302上设置有电机303,电机303位于支架I304下方,电机303输出端设置有带轮II325,支架I304上设置有两个支座305,两个支座分别位于支架I304两边,两个支座305上设置有心轴I308,心轴I308有一端穿出一支座305,心轴I308穿出一端上设置有带轮I323,心轴I308上设置有排线器309,排线器309位于两个支座305之间,带轮II325和带轮I323之间通过皮带324相连接,排线器309和一直线轴承313之间固定连接有连杆311。卷取机10收线时,摇篮架322带动悬臂320旋转使线材缠绕到收线盘319上,与此同时电机303通过皮带传动驱动排线器309在心轴I308上来回运动,排线器309通过连杆311带动直线轴承313在心轴II312上随之同步运动,从而实现了收线盘319来回移动完成排线。 Referring to Fig. 5, the coiler 10 includes a reel moving device, the reel moving device includes a box wall I301 and a box wall II306, the upper part of the box wall I301 is provided with a bearing seat IV326, and a cradle frame is provided on the bearing seat IV326 322, a cantilever 320 is provided on the cradle frame 322, a shaft support 307 is respectively arranged on the same horizontal line of the box body wall I301 and the box body wall II306, and a mandrel II312 is arranged between the two shaft supports 307, and two shafts II312 are arranged on the mandrel II312. A linear bearing 313, two linear bearings 313 are provided with a plate 310, a bracket II314 and a bearing seat III317 are provided on the plate 310, a clutch 315 is provided on the support II314, a rotating shaft 327 is provided on the bearing seat III317, the clutch 315 and the rotating shaft 327 A shaft coupling 316 is connected between them, a thimble 318 and a reel lock 321 are arranged on the rotating shaft 327, a take-up reel 319 is arranged between the thimble 318 and the reel lock 321, a bracket I304 is provided on the lower part of the box wall II306, and a bracket I304 One end is fixed on the box wall II306 by bolts, the other end of the bracket I304 is fixedly connected with a fixed plate 302, the fixed plate 302 is provided with a motor 303, the motor 303 is located under the bracket I304, the output end of the motor 303 is provided with a pulley II325, and the bracket I304 Two supports 305 are arranged on it, and the two supports are respectively located on both sides of the support I304. The two supports 305 are provided with a mandrel I308. One end of the mandrel I308 passes through a support 305, and the end of the mandrel I308 passes through a set There is a pulley I323, and the mandrel I308 is provided with a cable deflector 309, the cable deflector 309 is located between two bearings 305, the pulley II325 and the pulley I323 are connected by a belt 324, the cable deflector 309 and the A connecting rod 311 is fixedly connected between the line bearings 313 . When the coiler 10 takes up the wire, the cradle frame 322 drives the cantilever 320 to rotate so that the wire is wound onto the take-up reel 319, and at the same time, the motor 303 drives the wire deflector 309 to move back and forth on the mandrel I308 through a belt transmission, and the wire deflector 309 passes through The connecting rod 311 drives the linear bearing 313 to move synchronously on the mandrel II312, thereby realizing the reel 319 to move back and forth to complete the cable arrangement.

Claims (4)

1.一种卧式缠绕机,其特征在于:它包括沿水平方向依次设置的退扭放线机(1)、素线放线机(2)、进线分线板(3)、模眼(4)、导体包带装置(5)、绝缘包带装置(6)、引取机(9)和卷取机(10),所述退扭放线机(1)、素线放线机(2)、进线分线板(3)、模眼(4)、导体包带装置(5)、绝缘包带装置(6)、引取机(9)和卷取机(10)的中心线处于同一水平线上,所述导体包带装置(5)下方设置有第一包带放卷装置(7),绝缘包带装置(6)下方设置有第二包带放卷装置(8),所述退扭放线机(1)包括保护罩(116),所述保护罩(116)两端设置有轴承座I(102),两个轴承座I(102)上各设置有一主轴(115),两主轴(115)外端分别设置有皮带轮(101)和外部导电环(110),所述皮带轮(101)和外部导电环(110)位于保护罩(116)的外部,两主轴(115)内端均设置一摇篮架固定座(109),两摇篮架固定座(109)之间连接有摇篮架(112),两主轴(115)中间均设置一导轮II(117),其中一主轴(115)上还设置有绞弓固定座I(104),绞弓固定座I(104)上设置有导轮I(103),另一主轴(115)上还设置有绞弓固定座II(118)和内部导电环(111),内部导电环(111)位于绞弓固定座II(118)和内端摇篮架固定座(109)之间,绞弓固定座I(104)和绞弓固定座II(118)之间连接有绞弓(108),绞弓(108)上设置有多个过线磁眼(105),摇篮架(112)上设置有线盘装夹装置(106)和磁粉制动器(113),线盘装夹装置(106)上设置有线盘(107),所述保护罩(116)内侧还设置有光电感应器(114)。 1. A horizontal winding machine, characterized in that: it includes a back-twisting pay-off machine (1), a plain wire pay-off machine (2), an incoming line splitter plate (3), and a die eye arranged in sequence along the horizontal direction. (4), conductor taping device (5), insulating taping device (6), drawing machine (9) and coiler (10), described untwisting pay-off machine (1), plain wire pay-off machine ( 2), the center lines of the incoming line distribution board (3), the die eye (4), the conductor tape device (5), the insulation tape device (6), the drawing machine (9) and the coiling machine (10) are at On the same horizontal line, a first tape unwinding device (7) is provided below the conductor tape device (5), and a second tape unwind device (8) is provided below the insulating tape device (6). The untwisting pay-off machine (1) includes a protective cover (116), and bearing seats I (102) are arranged at both ends of the protective cover (116), and a main shaft (115) is respectively arranged on the two bearing seats I (102), The outer ends of the two main shafts (115) are respectively provided with pulleys (101) and external conductive rings (110). A cradle frame holder (109) is arranged at each end, a cradle frame (112) is connected between the two cradle frame holders (109), a guide wheel II (117) is arranged in the middle of the two main shafts (115), and one of the main shafts ( 115) is also provided with the twisted bow holder I (104), the twisted bow holder I (104) is provided with the guide wheel I (103), and the other main shaft (115) is also provided with the twisted bow holder II (118 ) and the inner conductive ring (111), the inner conductive ring (111) is located between the twisted bow holder II (118) and the inner end cradle stand holder (109), the twisted bow holder I (104) and the twisted bow holder A twisted bow (108) is connected between the IIs (118), and multiple wire-passing magnetic eyes (105) are arranged on the twisted bow (108), and a cable reel clamping device (106) and a magnetic powder brake are arranged on the cradle frame (112) (113), the wire reel clamping device (106) is provided with a wire reel (107), and the inner side of the protective cover (116) is also provided with a photoelectric sensor (114). 2.根据权利要求1所述的一种卧式缠绕机,其特征在于:所述素线放线机(2)包括一个素线放线架和若干个素线放线装载装置,所述素线放线装载装置包括放线架(223),放线架(223)一侧设置有基座(203),基座(203)顶部设置有螺杆(201),螺杆(201)底部连接有弹簧I(204),基座(203)中部设置有回转座(206),回转座(206)内部设置有轴承I(208),有一回转轴(207)一端通过轴承I(208)安装在回转座(206)上,回转轴(207)另一端呈悬臂结构,回转轴(207)上套装有过线导辊(205)和张力杆(209),弹簧I(204)底部与张力杆(209)相连接,基座(203)下部设置有轴承座II(214),轴承座II(214)内部设置有轴承II(213),有一线盘轴(212)一端通过轴承II(213)安装在轴承座II(214)上,线盘轴(212)另一端呈悬臂结构,线盘轴(212)上依次设置有感应铁片(210)、刹车盘(217)、橡胶垫(218)、滑套(219)和锁止片(222),刹车盘(217)与张力杆(209)通过刹车带(211)相连接,滑套(219)上设置有夹头(220)和弹簧II(221),放线架(223)另一侧设置有感应开关座(216),感应开关座(216)位于轴承座II(214)下方,感应开关座(216)上设置有感应开关(215)。 2. A kind of horizontal winding machine according to claim 1, characterized in that: the plain thread pay-off machine (2) comprises a plain thread pay-off frame and several plain thread pay-off loading devices, the plain thread The wire pay-off loading device comprises a pay-off rack (223), a base (203) is arranged on one side of the pay-off rack (223), a screw rod (201) is arranged on the top of the base (203), and a spring is connected to the bottom of the screw rod (201). I (204), the middle part of the base (203) is provided with a swivel seat (206), and the interior of the swivel seat (206) is provided with a bearing I (208), and one end of a rotary shaft (207) is installed on the swivel seat through the bearing I (208) (206), the other end of the rotary shaft (207) is a cantilever structure, and the rotary shaft (207) is covered with a thread guide roller (205) and a tension rod (209), and the spring I (204) bottom and the tension rod (209) The lower part of the base (203) is provided with a bearing seat II (214), and the inner part of the bearing seat II (214) is provided with a bearing II (213), and one end of the cable shaft (212) is installed on the bearing On the seat II (214), the other end of the reel shaft (212) is in a cantilever structure, and the reel shaft (212) is successively provided with an induction iron sheet (210), a brake disc (217), a rubber pad (218), and a sliding sleeve (219) and locking plate (222), the brake disc (217) is connected with the tension bar (209) through the brake band (211), and the chuck (220) and spring II (221) are arranged on the sliding sleeve (219) , the other side of the pay-off frame (223) is provided with an induction switch seat (216), the induction switch seat (216) is located below the bearing seat II (214), and the induction switch seat (216) is provided with an induction switch (215). 3.根据权利要求1所述的一种卧式缠绕机,其特征在于:所述卷取机(10)包括线盘移动装置,线盘移动装置包括箱体壁I(301)和箱体壁II(306),箱体壁I(301)和箱体壁II(306)同一水平线上各设置一轴支座(307),两轴支座(307)之间设置有心轴II(312),心轴II(312)上设置有两个直线轴承(313),两个直线轴承(313)上设置有平板(310),平板(310)上设置有支架II(314)和轴承座III(317),支架II(314)上设置有离合器(315),轴承座III(317)上设置有转轴(327),离合器(315)和转轴(327)之间连接有联轴器(316),转轴(327)上设置有顶针(318)和线盘锁(321),顶针(318)和线盘锁(321)之间设置有收线盘(319),箱体壁II(306)下部设置有支架I(304),支架I(304)一端固定在箱体壁II(306)上,支架I(304)另一端固定连接有固定板(302),固定板(302)上设置有电机(303),电机(303)位于支架I(304)下方,电机(303)输出端设置有带轮II(325),支架I(304)上设置有两个支座(305),两个支座分别位于支架I(304)两边,两个支座(305)上设置有心轴I(308),心轴I(308)有一端穿出一支座(305),心轴I(308)穿出一端上设置有带轮I(323),心轴I(308)上设置有排线器(309),排线器(309)位于两个支座(305)之间,带轮II(325)和带轮I(323)之间通过皮带(324)相连接,排线器(309)和一直线轴承(313)之间固定连接有连杆(311)。  3. A kind of horizontal winding machine according to claim 1, is characterized in that: described coiler (10) comprises wire reel moving device, and wire reel moving device comprises box body wall 1 (301) and box body wall II (306), the box wall I (301) and the box wall II (306) are respectively provided with a shaft support (307) on the same horizontal line, and a mandrel II (312) is arranged between the two shaft supports (307), The spindle II (312) is provided with two linear bearings (313), the two linear bearings (313) are provided with a flat plate (310), and the flat plate (310) is provided with a bracket II (314) and a bearing seat III (317). ), a clutch (315) is arranged on the bracket II (314), a rotating shaft (327) is arranged on the bearing seat III (317), a coupling (316) is connected between the clutch (315) and the rotating shaft (327), and the rotating shaft (327) is provided with thimble (318) and wire reel lock (321), is provided with take-up reel (319) between thimble (318) and wire reel lock (321), and box body wall II (306) bottom is provided with Support I (304), one end of support I (304) is fixed on the casing wall II (306), and the other end of support I (304) is fixedly connected with a fixed plate (302), and the fixed plate (302) is provided with a motor (303 ), the motor (303) is located below the bracket I (304), the output end of the motor (303) is provided with a pulley II (325), and the bracket I (304) is provided with two supports (305), and the two supports are respectively Located on both sides of the support I (304), the two supports (305) are provided with a mandrel I (308), one end of the mandrel I (308) passes through a support (305), and the mandrel I (308) passes through one end Belt pulley I (323) is arranged on the top, and cable puller (309) is arranged on the mandrel I (308), and cable pulley (309) is positioned between two supports (305), and pulley II (325) and The pulleys 1 (323) are connected by a belt (324), and a connecting rod (311) is fixedly connected between the cable puller (309) and the linear bearing (313). the 4.根据权利要求2所述的一种卧式缠绕机,其特征在于:所述卷取机(10)包括线盘移动装置,线盘移动装置包括箱体壁I(301)和箱体壁II(306),箱体壁I(301)和箱体壁II(306)同一水平线上各设置一轴支座(307),两轴支座(307)之间设置有心轴II(312),心轴II(312)上设置有两个直线轴承(313),两个直线轴承(313)上设置有平板(310),平板(310)上设置有支架II(314)和轴承座III(317),支架II(314)上设置有离合器(315),轴承座III(317)上设置有转轴(327),离合器(315)和转轴(327)之间连接有联轴器(316),转轴(327)上设置有顶针(318)和线盘锁(321),顶针(318)和线盘锁(321)之间设置有收线盘(319),箱体壁II(306)下部设置有支架I(304),支架I(304)一端固定在箱体壁II(306)上,支架I(304)另一端固定连接有固定板(302),固定板(302)上设置有电机(303),电机(303)位于支架I(304)下方,电机(303)输出端设置有带轮II(325),支架I(304)上设置有两个支座(305),两个支座分别位于支架I(304)两边,两个支座(305)上设置有心轴I(308),心轴I(308)有一端穿出一支座(305),心轴I(308)穿出一端上设置有带轮I(323),心轴I(308)上设置有排线器(309),排线器(309)位于两个支座(305)之间,带轮II(325)和带轮I(323)之间通过皮带(324)相连接,排线器(309)和一直线轴承(313)之间固定连接有连杆(311)。 4. A kind of horizontal winding machine according to claim 2, is characterized in that: described coiler (10) comprises wire reel moving device, and wire reel moving device comprises box body wall 1 (301) and box body wall II (306), the box wall I (301) and the box wall II (306) are respectively provided with a shaft support (307) on the same horizontal line, and a mandrel II (312) is arranged between the two shaft supports (307), The spindle II (312) is provided with two linear bearings (313), the two linear bearings (313) are provided with a flat plate (310), and the flat plate (310) is provided with a bracket II (314) and a bearing seat III (317). ), a clutch (315) is arranged on the bracket II (314), a rotating shaft (327) is arranged on the bearing seat III (317), a coupling (316) is connected between the clutch (315) and the rotating shaft (327), and the rotating shaft (327) is provided with thimble (318) and wire reel lock (321), is provided with take-up reel (319) between thimble (318) and wire reel lock (321), and box body wall II (306) bottom is provided with Support I (304), one end of support I (304) is fixed on the casing wall II (306), and the other end of support I (304) is fixedly connected with a fixed plate (302), and the fixed plate (302) is provided with a motor (303 ), the motor (303) is located below the bracket I (304), the output end of the motor (303) is provided with a pulley II (325), and the bracket I (304) is provided with two supports (305), and the two supports are respectively Located on both sides of the support I (304), the two supports (305) are provided with a mandrel I (308), one end of the mandrel I (308) passes through a support (305), and the mandrel I (308) passes through one end Belt pulley I (323) is arranged on the top, and cable puller (309) is arranged on the mandrel I (308), and cable pulley (309) is positioned between two supports (305), and pulley II (325) and The pulleys 1 (323) are connected by a belt (324), and a connecting rod (311) is fixedly connected between the cable puller (309) and the linear bearing (313).
CN2011100201399A 2011-01-18 2011-01-18 Horizontal winding machine Expired - Fee Related CN102136324B (en)

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