CN102114690A - Iron core embedding method and system for implementing the method - Google Patents
Iron core embedding method and system for implementing the method Download PDFInfo
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- CN102114690A CN102114690A CN2010106244637A CN201010624463A CN102114690A CN 102114690 A CN102114690 A CN 102114690A CN 2010106244637 A CN2010106244637 A CN 2010106244637A CN 201010624463 A CN201010624463 A CN 201010624463A CN 102114690 A CN102114690 A CN 102114690A
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Abstract
The invention discloses an iron core embedding method, which comprises the following steps: 1) arranging a rack on one side of the injection molding machine; 2) arranging an iron core embedding device which is movably arranged on the frame and is used for embedding the iron core into the plastic mold or taking out a molded product in the plastic mold and placing the molded product in a finished product area; 3) arranging a control system which is connected with the iron core embedding device and controls the working state of the iron core embedding device; it also discloses a system for implementing the method; the iron core embedding method provided by the invention has the advantages of simple process, high speed and high efficiency, greatly reduces the production working hours and saves the production cost; the system provided by the invention has a simple and reasonable structure, is provided with the iron core embedding device, the automatic feeding device and the material port clamping device, can automatically realize feeding, loading and unloading and correspondingly displace finished products and waste products to corresponding positions, has high automation degree, avoids repeated labor, greatly reduces labor intensity and effectively ensures product quality.
Description
Technical field
The present invention relates to iron core and imbed technical field, particularly a kind of iron core is imbedded method and is implemented the system of this method.
Background technology
Mould is an indispensable important equipment in the injection mo(u)lding.Injection mo(u)lding is with the plastic material of hot melt state being injected in the airtight molding space that has required form in the mould at a high speed, wait the plastic material cooling curing after, open mould the plastic cement machining object of solidifying ejected, to obtain the method for moulding product.Owing to injection molding forming method has the characteristics such as plastic cement products that the moulding expense is low, molding cycle short, forming process is simple and be easy to the forming shape complexity, therefore make the field heart and use very general at plastic cement products.
In the Shooting Technique, for the intensity that strengthens product or prolong life-span of workpiece, the die cavity at mould is provided with metal inserted piece usually, then by injection mo(u)lding with mold insert and product organizator; In the prior art, usually by manually its patrix or counterdie with mold being located, this just requires before injection mo(u)lding mold insert to be imbedded in the mould mold insert, and after injection moulding finishes, and finished product is taken off and send and puts the precalculated position; By manual free-hand or hold anchor clamps mold insert is put into mould or taken out finished product from mould, this mode has following defective: 1. the staff is in machine die clamping hazardous area; 2. mold temperature is in 70～100 ℃ high temperature, the human body phenomenon accidentally just very easily occurs scalding; 3. in order to catch up with production, require manually also requiring in 4 to 7 seconds, to finish following mechanical action under the situation of standing: open safety door, take out finished product, imbed mold insert, close and close safety door; Artificial fatigue, the potential safety hazard of hiding of taking place easily; 4. molar behavior can't link up, and reduces operating efficiency; 5. the manual position of imbedding mold insert can't singlely precisely be judged with individual subjectivity entirely, can't measure method, is difficult to guarantee product quality.
Summary of the invention
At above-mentioned existing deficiency, one of the object of the invention is, provides that a kind of technology is simple, cost is low and the efficient height, guarantees that the iron core of end product quality is imbedded method.
The present invention also aims to, a kind of rational in infrastructure, high efficiency is provided, saves production cost and can realize imbedding automatically iron core automatically and take out the system in shaped article and dislocation precalculated position.
The present invention for achieving the above object, the technical scheme that is provided is:
A kind of iron core is imbedded method, and it comprises the steps:
(1) in injection machine one side one frame is set, this frame one side can extend to the plastic cement mould top on the described injection machine;
(2) an iron core flush mounting is set, this iron core flush mounting is movably arranged on the described frame, is used for iron core being imbedded the plastic cement mould or the shaped article in the plastic cement mould being taken out, and is placed into the finished product district;
(3) control system is set, this control system links to each other with described iron core flush mounting, and controls its duty.
Described step (1) specifically may further comprise the steps:
(1.1) holder is set, the position of corresponding described plastic cement mould one side is fixed on described holder on the described injection machine;
(1.2) a vertical slide rail is set, it is arranged on the holder;
(1.3) slide is set, it is slidingly arranged on vertical slide rail;
(1.4) a horizontal slide rail is set, the one end is arranged on the slide, and perpendicular with described vertical slide rail.
It is further comprising the steps of:
(4) be provided with one and link to each other, and control the automatic feeder of its control, be fixed in the end of horizontal slide rail, realize supplying iron core for the iron core flush mounting automatically with described control system;
(5) be provided with one and link to each other, and control the material mouth clamping device of its control, it is movably arranged on the horizontal slide rail, realize automatically the material mouth dislocation waste product district on the plastic cement mould with described control system.
Described step (2) specifically may further comprise the steps:
(2.1) one first manipulator is set, it is movably arranged on the horizontal slide rail, and can do to an end of described automatic feeder and draw close action;
(2.2) on described first manipulator, a tool is set, this tool top forms one can scoop out the iron core that automatic feeder passes over, and this iron core inserted imbedding mechanism in the die cavity of plastic cement mould, the bottom forms one and can take out with the shaped article clamping and from the plastic cement mould, and is placed into the pick and place machine structure in finished product district.
Imbedding mechanism in the described step (2.2) specifically comprises the steps:
(2.2.1) bronze medal is set and decides core, formation one and the adaptive locating hole of described core configuration profile phase on it;
(2.2.2) a pusher cylinder is set, can will be positioned at iron core on the locating hole push the die cavity of plastic cement mould.
Pick and place machine structure in the described step (2.2) specifically comprises the steps:
(2.2.3) sucker is set, realizes action is drawn or decontroled to shaped article;
(2.2.4) be provided with one and get the material cylinder, realize shaped article being taken out from the plastic cement mould by sucker.
It is further comprising the steps of:
(6) connect power supply, the initialization control system, according to the operating state of the coordinate position in the injection machine that sets in advance, plastic cement mould, finished product district and waste product district and required iron core flush mounting, automatic feeder, material mouth clamping device, the instruction of input control corresponding;
(7) initial position is directly over the first position of manipulator plastic cement mould;
(8) first manipulators start, and do to an end of described automatic feeder on described horizontal slide rail and draw close action, and make the tool on it align applying mutually with automatic feeder;
(9) automatic feeder starts, to tool supply iron core;
(10) imbedding mechanism on the described tool starts, and scoops out described automatic feeder and starts the iron core that passes over;
(11) first manipulators start, and return initial position;
(12) injection machine starts, and opens the plastic cement mould;
(13) first manipulators start, and drive tool and move downward, and make imbedding mechanism on the tool align the die cavity of described plastic cement mould;
(14) described imbedding mechanism starts, and the iron core on it is inserted the die cavity of described plastic cement mould;
(15) first manipulators start, and drive tool and move upward, and return initial position; Injection machine starts simultaneously, and the plastic cement die worker on it is done, and carries out the action of injection molding product;
(16) first manipulators start, and do to an end of described automatic feeder on described horizontal slide rail and draw close action, and make the tool on it align applying mutually with automatic feeder;
(17) automatic feeder starts, to tool supply iron core;
(18) imbedding mechanism on the described tool starts, and scoops out described automatic feeder and starts the iron core that passes over;
(19) first manipulators start, and return initial position;
(20) injection mo(u)lding goes out shaped article, and injection machine is opened the plastic cement mould;
(21) first manipulators start, and drive tool and move downward, and make pick and place machine structure on the tool align the die cavity of described plastic cement mould; Material mouthful clamping device starts simultaneously, moves downward and stretch into described plastic cement mould;
(22) the pick and place machine structure starts, and with the shaped article clamping on the die cavity of plastic cement mould, and takes out; Material mouthful clamping device starts, with the material mouth clamping on the plastic cement mould;
(23) first manipulators start, and drive tool and move downward, and make imbedding mechanism on the tool align the die cavity of described plastic cement mould;
(24) described imbedding mechanism starts, and the iron core on it is inserted the die cavity of described plastic cement mould;
(25) first manipulators start, and drive shaped article by tool and move upward, and return initial position; Material mouthful clamping device starts, and moves upward to take the material mouth out of described plastic cement mould; Described injection machine starts, and the plastic cement die worker on it is done, and carries out the action of injection molding product;
(26) slide starts, and drives horizontal slide rail to injection machine one side shifting, and simultaneously, first manipulator slides on horizontal slide rail, removes to finished product district direction gradually, and a material mouthful clamping device slides on horizontal slide rail, removes to waste product district direction gradually;
(27) arrive the finished product district, the pick and place machine structure starts, and the shaped article on it is placed into the finished product district; Arrive the waste product district, material mouthful clamping device starts, and the material mouth on it is placed into the waste product district;
(28) slide starts, and drives horizontal slide rail and retracts initial position, and simultaneously, first manipulator slides on horizontal slide rail, removes to initial position gradually, and a material mouthful clamping device slides on horizontal slide rail, removes to initial position gradually;
(29) repeating step (16) enters the next round circulation to (28).
A kind ofly implement the system that above-mentioned iron core is imbedded method, it comprises a frame, an iron core flush mounting, an automatic feeder, a material mouth clamping device and a control system, this control system links to each other with described iron core flush mounting, automatic feeder, material mouth clamping device respectively, and control its duty, described frame is arranged on injection machine one side, described iron core flush mounting is movably arranged on the described frame, and described automatic feeder, material mouth clamping device correspondence are arranged on the both sides of described iron core flush mounting.
Described frame comprises a holder, a vertical slide rail, a slide and a horizontal slide rail, described holder is fixed on the described injection machine, described vertical slide rail is fixed on the holder, and described slide is slidingly arranged on vertical slide rail, and perpendicular with described vertical slide rail.
Described iron core flush mounting comprises that one is movably arranged on one first manipulator and on the horizontal slide rail and is arranged on tool on this first manipulator, and this tool comprises a support plate, and this support plate upper end is provided with an imbedding mechanism, and the lower end is provided with a pick and place machine structure; Described imbedding mechanism comprises that a fixed head, pusher cylinder and copper decides core, and this copper is decided core and is fixed on described fixed head one side, and described pusher cylinder is fixed on described fixed head another side, and makes its piston rod align described copper to decide locating hole on the core; Described pick and place machine structure comprises a portable plate, gets material cylinder and sucker, and this sucker is fixed on the portable plate, and described portable plate is fixed on described getting on the piston rod of expecting cylinder, and the described cylinder body of getting the material cylinder is fixed on the support plate; Described automatic feeder comprises that one is fixed on the vertical arm on the horizontal slide rail, this vertical arm inside be provided with one walk to extend along its long limit and with the adaptive cartridge clip of described core configuration profile phase, described iron core is sequentially arranged in this cartridge clip, and be provided with an opening in described vertical arm one side bottom, the position of corresponding opening, being provided with one on vertical arm can be with the iron core in the cartridge clip one by one from ejecting the liftout cylinder of described opening; Described material mouth clamping device comprises one second manipulator and is arranged on the clamping device of this second manipulator.
Beneficial effect of the present invention is: iron core provided by the invention is imbedded method, and technology is simple, speed is fast, the efficient height, and reduction is produced man-hour and is saved production cost greatly; System provided by the invention, simple and reasonable, be provided with iron core flush mounting, automatic feeder and material mouthful clamping device, can realize feeding, material loading, discharging and corresponding automatically with finished product and waste product dislocation relevant position, the automaticity height, avoid the duplication of labour, not only greatly reduced labour intensity, and effectively guaranteed product quality.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of the iron core flush mounting among Fig. 1;
Fig. 3 is the structural representation of the material mouth clamping device among Fig. 1;
Fig. 4 is the structural representation of the automatic feeder among Fig. 1.
The specific embodiment
Embodiment: referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the embodiment of the invention provides a kind of iron core to imbed method, and it comprises the steps:
(1) in injection machine 1 one sides one frame 2 is set, these frame 2 one sides can extend to the plastic cement mould top on the described injection machine 1;
(2) an iron core flush mounting 3 is set, this iron core flush mounting 3 is movably arranged on the described frame 2, is used for iron core 6 being imbedded the plastic cement mould or the shaped article in the plastic cement mould being taken out, and is placed into the finished product district;
(3) control system is set, this control system links to each other with described iron core flush mounting, and controls its duty.
Described step (1) specifically may further comprise the steps:
(1.1) holder 21 is set, the position of corresponding described plastic cement mould one side fixes on described holder 21 on the described injection machine 1 together;
(1.2) a vertical slide rail 22 is set, it is arranged on the holder 21;
(1.3) slide 23 is set, it is slidingly arranged on vertical slide rail 22;
(1.4) a horizontal slide rail 24 is set, the one end is arranged on the slide 23, and perpendicular with described vertical slide rail 22.
It is further comprising the steps of:
(4) be provided with one and link to each other, and control the automatic feeder 4 of its control, be fixed in the end of horizontal slide rail 24, realize be that iron core flush mounting 3 is supplied iron cores 6 automatically with described control system;
(5) be provided with one and link to each other, and control the material mouth clamping device 5 of its control, it is movably arranged on the horizontal slide rail 24, realize automatically the material mouth dislocation waste product district on the plastic cement mould with described control system.
Described step (2) specifically may further comprise the steps:
(2.1) one first manipulator 31 is set, it is movably arranged on the horizontal slide rail 24, and can do to an end of described automatic feeder 4 and draw close action;
(2.2) on described first manipulator 31, a tool 32 is set, these tool 32 tops form one can scoop out the iron core 6 that automatic feeder 4 passes over, and this iron core 6 inserted imbedding mechanism 33 in the die cavity of plastic cement mould, the bottom forms one and can take out with the shaped article clamping and from the plastic cement mould, and is placed into the pick and place machine structure 34 in finished product district.
(2.2.1) bronze medal is set and decides core 331, formation one and the suitable locating hole 332 of described iron core 6 appearance profiles on it;
(2.2.2) a pusher cylinder 333 is set, can will be positioned at iron core 6 on the locating hole 332 push the die cavity of plastic cement mould.
Pick and place machine structure 34 in the described step (2.2) specifically comprises the steps:
(2.2.3) sucker 341 is set, realizes action is drawn or decontroled to shaped article;
(2.2.4) be provided with one and get material cylinder 342, realize shaped article being taken out from the plastic cement mould by sucker 341.
It is further comprising the steps of:
(6) connect power supply, the initialization control system, according to the operating state of the coordinate position in the injection machine 1 that sets in advance, plastic cement mould, finished product district and waste product district and required iron core flush mounting 3, automatic feeder 4, material mouthful clamping device 5, the instruction of input control corresponding;
(7) initial position, first machinery is directly over 31 position plastic cement moulds;
(8) first manipulators 31 start, and do to an end of described automatic feeder 4 on described horizontal slide rail 24 and draw close action, and make the tool 32 on it align applying mutually with automatic feeder 4;
(9) automatic feeder 4 starts, to tool 32 supply iron cores 6;
(10) imbedding mechanism on the described tool 32 33 starts, and scoops out described automatic feeder 4 and starts the iron core 6 that passes over;
(11) first manipulators 31 start, and return initial position;
(12) injection machine 1 starts, and opens the plastic cement mould;
(13) first manipulators 31 start, and drive tool 32 and move downward, and make imbedding mechanism 33 on the tool 32 align the die cavity of described plastic cement mould;
(14) described imbedding mechanism 33 starts, and the iron core on it 6 is inserted the die cavity of described plastic cement mould;
(15) first manipulators 31 start, and drive tool 32 and move upward, and return initial position; Injection machine 1 starts simultaneously, and the plastic cement die worker on it is done, and carries out the action of injection molding product;
(16) first manipulators 31 start, and do to an end of described automatic feeder 4 on described horizontal slide rail 24 and draw close action, and make the tool 32 on it align applying mutually with automatic feeder 4;
(17) automatic feeder 4 starts, to tool 32 supply iron cores 6;
(18) imbedding mechanism on the described tool 32 33 starts, and scoops out described automatic feeder 4 and starts the iron core 6 that passes over;
(19) first manipulators 31 start, and return initial position;
(20) injection mo(u)lding goes out shaped article, and injection machine 1 is opened the plastic cement mould;
(21) first manipulators 31 start, and drive tool 32 and move downward, and make pick and place machine structure 34 on the tool 32 align the die cavity of described plastic cement mould; Material mouthful clamping device 5 starts simultaneously, moves downward and stretch into described plastic cement mould;
(22) pick and place machine structure 34 starts, and with the shaped article clamping on the die cavity of plastic cement mould, and takes out; Material mouthful clamping device 5 starts, with the material mouth clamping on the plastic cement mould;
(23) first manipulators 31 start, and drive tool 32 and move downward, and make imbedding mechanism 33 on the tool 32 align the die cavity of described plastic cement mould;
(24) described imbedding mechanism 33 starts, and the iron core on it 6 is inserted the die cavity of described plastic cement mould;
(25) first manipulators 31 start, and drive shaped article by tool 32 and move upward, and return initial position; Material mouthful clamping device 5 starts, and moves upward to take the material mouth out of described plastic cement mould; Described injection machine 1 starts, and the plastic cement die worker on it is done, and carries out the action of injection molding product;
(26) slide 23 starts, and drives horizontal slide rail 24 to injection machine 1 one side shiftings, and simultaneously, first manipulator 31 slides on horizontal slide rail 24, removes to finished product district direction gradually, and a material mouthful clamping device 5 slides on horizontal slide rail 24, removes to waste product district direction gradually;
(27) arrive the finished product district, pick and place machine structure 34 starts, and the shaped article on it is placed into the finished product district; Arrive the waste product district, material mouthful clamping device 5 starts, and the material mouth on it is placed into the waste product district;
(28) slide 23 starts, and drives horizontal slide rail 24 and retracts initial position, and simultaneously, first manipulator 31 slides on horizontal slide rail 24, removes to initial position gradually, and a material mouthful clamping device 5 slides on horizontal slide rail 24, removes to initial position gradually;
(29) repeating step (16) enters the next round circulation to (28).
A kind ofly implement the system that above-mentioned iron core is imbedded method, it comprises a frame 2, an iron core flush mounting 3, an automatic feeder 4, a material mouth clamping device 5 and a control system, this control system links to each other with described iron core flush mounting 3, automatic feeder 4, a material mouthful clamping device 5 respectively, and control its duty, described frame 2 is arranged on injection machine 1 one sides, described iron core flush mounting 3 is movably arranged on the described frame 2, and described automatic feeder 4, material mouthful clamping device 5 correspondences are arranged on the both sides of described iron core flush mounting 3.
Described frame 2 comprises a holder 21, one vertical slide rail 22, a slide 23 and a horizontal slide rail 24, described holder 21 is fixed on the described injection machine 1, described vertical slide rail 22 is fixed on the holder 21, described slide 23 is slidingly arranged on vertical slide rail 22, and perpendicular with described vertical slide rail 22.
Described iron core flush mounting 3 comprises that one is movably arranged on one first manipulator 31 and on the horizontal slide rail 24 and is arranged on tool 32 on this first manipulator 31, this tool 32 comprises a support plate 35, these support plate 35 upper ends are provided with an imbedding mechanism 33, and the lower end is provided with a pick and place machine structure 34; Described imbedding mechanism 33 comprises that a fixed head 334, pusher cylinder 333 and copper decides core 331, this copper is decided core 331 and is fixed on described fixed head 334 1 sides, described pusher cylinder 333 is fixed on described fixed head 334 another sides, and makes its piston rod align described copper to decide locating hole 332 on the core 331; Described pick and place machine structure 34 comprises a portable plate 343, gets material cylinder 342 and sucker 341, this sucker 341 is fixed on the portable plate 343, described portable plate 343 is fixed on described getting on the piston rod of expecting cylinder 342, and the described cylinder body of getting material cylinder 342 is fixed on the support plate 35; Described automatic feeder 4 comprises that one is fixed on the vertical arm 41 on the horizontal slide rail 24, these vertical arm 41 inside are provided with one and walk to extend and the cartridge clip 42 adaptive with described core configuration profile phase along its long limit, described iron core 6 is sequentially arranged in this cartridge clip 42, and be provided with an opening in described vertical arm 41 1 side bottoms, the position of corresponding opening, being provided with one on vertical arm 41 can be with the iron core in the cartridge clip 42 6 one by one from ejecting the liftout cylinder 43 of described opening; Described material mouth clamping device 5 comprises one second manipulator 51 and is arranged on the clamping device 52 of this second manipulator 51.
During work, first manipulator 31 starts, and does to an end of described automatic feeder 4 on described horizontal slide rail 24 and draws close action, and make the tool 32 on it align applying mutually with automatic feeder 4; Automatic feeder 4 starts, to tool 32 supply iron cores 6; Imbedding mechanism 33 on the described tool 32 starts, and scoops out described automatic feeder 4 and starts the iron core 6 that passes over; First manipulator 31 starts, and returns initial position; Injection mo(u)lding goes out shaped article, and injection machine 1 is opened the plastic cement mould; First manipulator 31 starts, and drives tool 32 and moves downward, and make pick and place machine structure 34 on the tool 32 align the die cavity of described plastic cement mould; Material mouthful clamping device 5 starts simultaneously, moves downward and stretch into described plastic cement mould; Pick and place machine structure 34 starts, and with the shaped article clamping on the die cavity of plastic cement mould, and takes out; Material mouthful clamping device 5 starts, with the material mouth clamping on the plastic cement mould; First manipulator 31 starts, and drives tool 32 and moves downward, and makes imbedding mechanism 33 on the tool 32 align the die cavity of described plastic cement mould; Described imbedding mechanism 33 starts, and the iron core on it is inserted the die cavity of described plastic cement mould; First manipulator 31 starts, and drives shaped article by tool 32 and moves upward, and returns initial position; Material mouthful clamping device 5 starts, and moves upward to take the material mouth out of described plastic cement mould; Described injection machine 1 starts, and the plastic cement die worker on it is done, and carries out the action of injection molding product; Slide 23 starts, and drives horizontal slide rail 24 to injection machine 1 one side shiftings, and simultaneously, first manipulator 31 slides on horizontal slide rail 24, removes to finished product district direction gradually, and a material mouthful clamping device 5 slides on horizontal slide rail 24, removes to waste product district direction gradually; Arrive the finished product district, pick and place machine structure 34 starts, and the shaped article on it is placed into the finished product district; Arrive the waste product district, material mouthful clamping device 5 starts, and the material mouth on it is placed into the waste product district; Slide 23 starts, and drives horizontal slide rail 24 and retracts initial position, and simultaneously, first manipulator 31 slides on horizontal slide rail 24, removes to initial position gradually, and a material mouthful clamping device 5 slides on horizontal slide rail 24, removes to initial position gradually; Repeat above-mentioned steps, enter the next round circulation.
As described in the above embodiment of the present invention, adopt structure same or similar and other system and the iron core that obtain are imbedded method, all in protection domain of the present invention with it.
Claims (10)
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| CN2010106244637A CN102114690A (en) | 2010-12-30 | 2010-12-30 | Iron core embedding method and system for implementing the method |
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| CN2010106244637A CN102114690A (en) | 2010-12-30 | 2010-12-30 | Iron core embedding method and system for implementing the method |
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Application publication date: 20110706 |