CN102108752B - Energy-dissipating and shock-absorbing dense rib composite wallboard and its manufacturing method - Google Patents
Energy-dissipating and shock-absorbing dense rib composite wallboard and its manufacturing method Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明适用于密肋结构体系,是一种新型耗能墙体。适用于抗震设防地区或对抗震设防要求较高的建筑结构中。The invention is applicable to the dense rib structure system, and is a new type of energy-dissipating wall. It is suitable for seismic fortification areas or building structures with high requirements for earthquake fortification.
背景技术 Background technique
近年来,世界范围内地震频发,给人类的生产生活带来了巨大灾难。严重的制约了人类文明的进步。特别是中国作为一个地震高发的国家,加之人口众多,居住密集,房屋抗震水平低,导致每次地震来袭都带来巨大的人员伤亡和经济损失。此外,随着新农村建设的开展更需要一种经济、耐震、施工快的结构体系以适用于目前大步伐的城乡建设。In recent years, earthquakes have occurred frequently all over the world, which has brought huge disasters to human production and life. Seriously restricted the progress of human civilization. In particular, China is a country with a high incidence of earthquakes, coupled with its large population, densely populated houses, and low levels of earthquake resistance of houses, resulting in huge casualties and economic losses every time an earthquake strikes. In addition, with the development of new rural construction, an economical, earthquake-resistant, and fast-construction structural system is required to be suitable for the current large-scale urban and rural construction.
由此,密肋复合墙结构体系的提出成功的解决了此类问题。CN200610001006.6的专利公开了一种名称为“密肋结构体系及其连接施工工艺方法”的新型结构形式。此项发明的密肋结构体系包括密肋复合墙板、隐形框架和楼板。密肋复合墙板是钢筋混凝土制成的肋梁、肋柱和轻质填充砌块复合而成的网格状建筑构件,由结构墙体用截面较小的钢筋混凝土梁柱即肋梁柱进行划分,并在格子中嵌入轻质材料填充块而形成;密肋复合墙板还包括从肋梁柱上伸出的胡子筋,胡子筋是从每个肋梁柱处伸出四根直筋,连接时在端头作弯钩,勾住连接柱纵筋;或者胡子筋是从每个肋梁柱处伸出两个U形封闭环,连接时纵筋插入其中。其中的隐形框架是由嵌套在密肋复合墙板外围的外框柱、连接柱及暗梁组成,可采用普通钢筋混凝土梁柱、型钢钢筋混凝土梁柱或钢结构梁柱。填充砌块是由具有一定强度,且容重及弹性模量较小的轻质材料加工而成。楼板采用现浇混凝土、现浇或预制的密肋复合楼板、预应力叠合楼板或异型预应力空心楼板的形式。该结构体系具有就地取材、抗震性能好、施工周期短、节能效果佳、工程成本低、适用于多层和中高层住宅建筑的特点。Therefore, the proposal of the structure system of the densely ribbed composite wall has successfully solved such problems. The patent of CN200610001006.6 discloses a new type of structure named "Micro-ribbed structure system and its connection construction method". The ribbed structural system of the invention includes a ribbed composite wall panel, an invisible frame and a floor slab. The dense rib composite wall panel is a grid-shaped building component composed of rib beams, rib columns and lightweight filled blocks made of reinforced concrete. Divided and formed by embedding lightweight material filling blocks in the grid; the densely ribbed composite wall panel also includes beard tendons protruding from the rib beam columns, and the beard tendons are four straight ribs extending from each rib beam column. When connecting, make a hook at the end to hook the longitudinal rib of the connecting column; or the beard tendon is two U-shaped closed rings protruding from each rib beam column, and the longitudinal rib is inserted into it when connecting. The invisible frame is composed of outer frame columns, connecting columns and concealed beams nested on the periphery of densely ribbed composite wall panels. Ordinary reinforced concrete beams and columns, shaped steel reinforced concrete beams and columns or steel structure beams and columns can be used. Filling blocks are processed from lightweight materials with a certain strength and small bulk density and elastic modulus. The floor is in the form of cast-in-place concrete, cast-in-place or prefabricated densely ribbed composite floor, prestressed laminated floor or special-shaped prestressed hollow floor. The structural system has the characteristics of local materials, good seismic performance, short construction period, good energy-saving effect, low engineering cost, and is suitable for multi-storey and middle-rise residential buildings.
但是此种墙板仍存在如下几方面的缺陷:But still there is the defective of following several aspects in this kind wallboard:
(1)在传统的密肋复合墙结构体系中,墙体的填充砌块使用的轻质材料包括植物纤维混凝土、EPS混凝土、发泡混凝土等。填充砌块与肋梁、肋柱整体浇筑成型。在地震作用下填充砌块产生塑性变形,从而引起滞回耗能来消耗地震能量。但是由于填充砌块均由脆性材料制成且强度较低,其耗能能力有限。(1) In the traditional densely ribbed composite wall structure system, the lightweight materials used for the filling blocks of the wall include plant fiber concrete, EPS concrete, foamed concrete, etc. Filling blocks and rib beams and rib columns are integrally poured and formed. Under the action of earthquake, the filled block produces plastic deformation, which causes hysteretic energy consumption to consume seismic energy. However, because the filling blocks are made of brittle materials and have low strength, their energy dissipation capacity is limited.
(2)在传统的密肋复合墙结构体系的概念设计中共包括三道防线,填充砌块变形、开裂的塑性耗能是本结构体系的第一道防线。由于填充砌块的阻尼不足,导致在多遇地震下,填充砌块首先发生不可恢复的塑性破坏,且对地震能量的消耗能力非常有限。不能满足小震不坏的抗震设防要求。(2) In the conceptual design of the traditional densely ribbed composite wall structure system, there are three lines of defense. The plastic energy consumption of the deformation and cracking of filling blocks is the first line of defense of this structural system. Due to the insufficient damping of the filled blocks, under frequent earthquakes, the filled blocks first undergo irreversible plastic failure, and the ability to consume earthquake energy is very limited. It cannot meet the seismic fortification requirements that small earthquakes are not damaged.
(3)由于密肋复合墙的设计特性,在多遇地震下填充砌块便会发生破坏,需要更换新的砌块。导致在地震多发地区,填充砌块的更换和维修非常麻烦。(3) Due to the design characteristics of the densely ribbed composite wall, the filling blocks will be damaged under frequent earthquakes, and new blocks need to be replaced. As a result, in earthquake-prone areas, the replacement and maintenance of filling blocks is very troublesome.
发明内容 Contents of the invention
本发明所要解决的技术问题是,解决密肋填充砌块在小震下的开裂及填充砌块的更换和维修频繁的问题,使得密肋墙体的耐震性能得到增强。The technical problem to be solved by the present invention is to solve the problems of cracking of densely ribbed filling blocks under small earthquakes and frequent replacement and maintenance of filling blocks, so that the seismic performance of densely ribbed walls is enhanced.
在对密肋复合墙体系抗震性能研究的过程中。申请人发现在地震作用下影响建筑结构反应的主要因素有结构的质量、刚度、阻尼等,其中阻尼是影响很大的因素。针对现有技术存在的缺陷,以提高结构体系的阻尼为出发点,通过改变填充砌块与肋梁、肋柱的连接方式,增强密肋结构的耗能能力,削弱结构体系的地震反应。In the process of studying the seismic performance of the densely ribbed composite wall system. The applicant found that the main factors affecting the response of the building structure under earthquake action are the mass, stiffness, damping, etc. of the structure, among which the damping is the most influential factor. Aiming at the deficiencies of the existing technology, starting from improving the damping of the structural system, by changing the connection mode between the filling blocks and rib beams and rib columns, the energy dissipation capacity of the dense rib structure is enhanced and the seismic response of the structural system is weakened.
本发明解决其技术问题的技术方案是:The technical scheme that the present invention solves its technical problem is:
消能减震型密肋复合墙板,本复合墙板包括:填充砌块、钢筋混凝土肋梁和钢筋混凝土肋柱;填充砌块位于钢筋混凝土肋梁与钢筋混凝土肋柱构成的钢筋混凝土网格中。Energy-dissipating and shock-absorbing dense rib composite wall panels, the composite wall panels include: filling blocks, reinforced concrete rib beams and reinforced concrete rib columns; filling blocks are located in the reinforced concrete grid formed by reinforced concrete rib beams and reinforced concrete rib columns middle.
填充砌块的顶面和底面与钢筋混凝土网格中的钢筋混凝土肋梁均采用凹凸槽企口相接,其间为一层胶拌石墨。The top and bottom surfaces of the filling block and the reinforced concrete rib beams in the reinforced concrete grid are connected by concave-convex grooves and grooves, with a layer of glue-mixed graphite in between.
填充砌块的两个侧面与钢筋混凝土肋柱间均放置粘弹性材料。Viscoelastic materials are placed between the two sides of the filled blocks and the reinforced concrete rib columns.
所述的填充砌块的顶面和底面上设凸起,在钢筋混凝土网格中的钢筋混凝土肋梁上设凹槽,凸起和凹槽的截面为燕尾形或矩形。Protrusions are provided on the top and bottom surfaces of the filling blocks, and grooves are provided on the reinforced concrete rib beams in the reinforced concrete grid. The cross-sections of the protrusions and grooves are dovetail or rectangular.
所述的填充砌块的顶面和底面上的凸起和在钢筋混凝土网格中的钢筋混凝土肋梁上的凹槽的截面为燕尾形时,燕尾角为40~50度。When the sections of the protrusions on the top and bottom surfaces of the filled blocks and the grooves on the reinforced concrete rib beams in the reinforced concrete grid are dovetail-shaped, the dovetail angle is 40-50 degrees.
第一钢筋混凝土中肋梁和第二钢筋混凝土中肋梁的顶面和底面均为双面开槽,钢筋混凝土顶肋梁的底面和钢筋混凝土底肋梁的顶面为单面开槽,所有开槽尺寸、形式相同。The top and bottom surfaces of the first reinforced concrete middle rib beam and the second reinforced concrete middle rib beam are grooved on both sides, and the bottom surface of the reinforced concrete top rib beam and the top surface of the reinforced concrete bottom rib beam are grooved on one side. The slot size and form are the same.
双面开槽时,开槽部分的截面面积与钢筋混凝土中肋梁的截面积比为0.117~0.200。When slotting on both sides, the ratio of the cross-sectional area of the slotted part to the cross-sectional area of the rib beam in reinforced concrete is 0.117 to 0.200.
单面开槽时,开槽部分的截面面积与钢筋混凝土顶肋梁或钢筋混凝土底肋梁的截面面积比为0.067~0.125。When grooved on one side, the ratio of the cross-sectional area of the grooved part to the cross-sectional area of the reinforced concrete top rib beam or reinforced concrete bottom rib beam is 0.067 to 0.125.
所述的填充砌块与钢筋混凝土肋柱之间放置的粘弹性材料的厚度为2~6cm。The thickness of the viscoelastic material placed between the filling block and the reinforced concrete rib column is 2-6 cm.
一层胶拌石墨的涂抹厚度为1~4mm。The coating thickness of a layer of glue mixed with graphite is 1-4mm.
所述的填充砌块使用的材料为轻质混凝土包括:发泡混凝土、植物纤维混凝土、陶粒混凝土或生态EPS混凝土;所述的粘弹性材料所使用的材料包括:异戊橡胶或顺丁橡胶。The materials used in the filling block are lightweight concrete including: foamed concrete, plant fiber concrete, ceramsite concrete or ecological EPS concrete; the materials used in the viscoelastic material include: isoprene rubber or butadiene rubber .
消能减震型密肋复合墙板的制作方法,该制作方法包括以下步骤:A method for manufacturing an energy-dissipating and shock-absorbing densely ribbed composite wallboard, the manufacturing method comprising the following steps:
步骤一,制作权利要求1所述的钢筋混凝土网格,钢筋混凝土网格的形式为3×3、3×4、3×6。Step 1, making the reinforced concrete grid described in claim 1, the form of the reinforced concrete grid is 3×3, 3×4, 3×6.
绑扎钢筋混凝土肋梁和钢筋混凝土肋柱的纵筋和箍筋,再根据钢筋混凝土网格和凹槽的形式制作钢筋混凝土密肋复合墙板的钢筋混凝土网格的模板;模板完成后,浇筑混凝土养护成型。Bind the longitudinal bars and stirrups of the reinforced concrete rib beams and reinforced concrete rib columns, and then make the reinforced concrete grid formwork of the reinforced concrete fine-rib composite wall panel according to the form of the reinforced concrete grid and groove; after the formwork is completed, pour the concrete Conservation molding.
步骤二,将浇筑好的钢筋混凝土网格放置在标准环境下养护,待混凝土初凝后拆下凹槽处的模板,将石墨粉粒用胶拌合均匀涂抹在钢筋混凝土顶肋梁的下表面、第一和第二钢筋混凝土中肋梁的上下表面、钢筋混凝土底肋梁的上表面上,形成石墨润滑层,放置待胶干后,再次均匀涂抹一道,胶拌石墨的涂抹厚度为1~4mm。
步骤三,在钢筋混凝土网格中的第一和第四钢筋混凝土肋柱的内侧表面、第二和第三钢筋混凝土肋柱的两侧表面,布置粘弹性材料垫层,其厚度为2~6cm。Step 3, on the inner surface of the first and fourth reinforced concrete rib columns and the two side surfaces of the second and third reinforced concrete rib columns in the reinforced concrete grid, arrange a viscoelastic material cushion with a thickness of 2-6cm .
步骤四,在上述形成的钢筋混凝土网格内侧四周刷机油,布置模板,浇筑填充砌块,养护成型。Step 4: Brush engine oil around the inner side of the reinforced concrete grid formed above, arrange formwork, pour filling blocks, and maintain the shape.
本发明是改变填充砌块与钢筋混凝土肋梁的连接方式,从传统的直接浇筑的固定连接改成燕尾槽连接。并在连接缝处涂抹普通胶水拌合的石墨粉以降低摩擦系数。为了施工安装的方便、同时避免应力集中可以将肋梁与填充砌块连接的凹凸槽改成直角形式。具体开槽尺寸范围同燕尾槽连接法,在连接接缝处涂抹普通胶水拌合石墨粉。此种连接在结构形式上类似与定向支座,即可承受竖向荷载和弯矩,但水平无约束。由于石墨粉的减摩作用使得填充砌块在地震作用下可以沿着钢筋混凝土肋梁的凹槽左右滑动,且不影响结构体系的竖向承载能力。2、改变填充砌块与肋柱的连接方式。在传统的的密肋结构中采用现浇固定连接,而本发明中填充砌块与肋柱间留有一定的缝隙。缝隙宽度为2cm~6cm。为了消耗填充砌块移动产生的动能,在填充砌块与钢筋混凝土肋柱之间布置粘弹性材料垫层(如顺丁橡胶或异戊橡胶等),通过垫层的变形消耗地震能量。整套结构将地震能量转化为填充砌块动能,再由动能转化为垫层橡胶的变形能,最后通过粘弹性材料垫层变形能消散掉,同时砌块和钢筋混凝土肋梁间也进行摩擦耗能。The invention changes the connection mode between the filling block and the reinforced concrete rib beam, and changes the traditional direct pouring fixed connection into a dovetail groove connection. And apply graphite powder mixed with ordinary glue on the connection seam to reduce the friction coefficient. In order to facilitate construction and installation and avoid stress concentration, the concave-convex groove connecting the rib beam and the filling block can be changed into a right-angle form. The specific slot size range is the same as the dovetail slot connection method, and ordinary glue is mixed with graphite powder at the connection joint. This kind of connection is similar to the directional support in structural form, which can bear vertical load and bending moment, but there is no horizontal constraint. Due to the anti-friction effect of graphite powder, the filling block can slide left and right along the groove of the reinforced concrete rib beam under earthquake action, without affecting the vertical bearing capacity of the structural system. 2. Change the connection method between the filling block and the rib column. Cast-in-place fixed connection is adopted in the traditional dense rib structure, but in the present invention, a certain gap is left between the filling block and the rib column. The gap width is 2cm-6cm. In order to consume the kinetic energy generated by the movement of the filling blocks, a viscoelastic material cushion (such as butadiene rubber or isoprene rubber, etc.) is arranged between the filling blocks and the reinforced concrete rib column, and the seismic energy is consumed through the deformation of the cushion. The entire structure converts the seismic energy into the kinetic energy of the filled blocks, and then converts the kinetic energy into the deformation energy of the cushion rubber, and finally dissipates the deformation energy through the viscoelastic material cushion, and at the same time, frictional energy is also dissipated between the blocks and the reinforced concrete rib beams. .
本发明与现有密肋复合墙相比的有益效果:The beneficial effect of the present invention compared with the existing densely ribbed composite wall:
(1)由于采用此种连接方式,在地震所施加给结构的水平动荷载作用下,填充砌块可以很好的在框格中间水平移动。地震传给结构的部分能量由填充砌块的水平移动及填充砌块与肋梁产生的摩擦消耗掉。(1) Due to the adoption of this connection method, under the horizontal dynamic load imposed on the structure by the earthquake, the filling blocks can move horizontally in the middle of the grid. Part of the energy transmitted by the earthquake to the structure is consumed by the horizontal movement of the filling blocks and the friction between the filling blocks and the rib beams.
(2)由于填充砌块与钢筋混凝土肋柱不直接连接,而是在空隙处放置了粘弹性材料。随着填充砌块的水平移动,会挤压一侧的粘弹性材料,使其发生变形,达到一定程度后,变形恢复并反作用于填充砌块,再加之填充砌块承受的地震的往复作用,使之向相反方向运动,并挤压另一侧的粘弹性材料。如此往复循环,逐渐消耗地震能量。(2) Since the filling blocks are not directly connected to the reinforced concrete rib columns, viscoelastic materials are placed in the gaps. As the filling block moves horizontally, the viscoelastic material on one side will be squeezed, causing it to deform. After reaching a certain level, the deformation will recover and react on the filling block. Make it move in the opposite direction and squeeze the viscoelastic material on the other side. Such a reciprocating cycle gradually consumes seismic energy.
(3)只有在地震作用相对较大或者持续时间相对较长的时候,才会打破这种反复循环。填充砌块开始产生裂缝,发生塑性破坏,继续吸收多余的地震能量。结构体系开始进入原有预期的三阶段破坏耗能。本发明相当于给密肋复合墙体系增加了第零阶段的耗能过程,即填充砌块移动,挤压两侧粘弹性材料,直至填充砌块开始出现裂缝。(3) This repeated cycle will be broken only when the seismic action is relatively large or lasts for a relatively long time. The infill blocks begin to crack, fail plastically, and continue to absorb excess seismic energy. The structural system began to enter the originally expected three-stage destruction energy consumption. The invention is equivalent to adding the zero-stage energy consumption process to the ribbed composite wall system, that is, the filling blocks move and the viscoelastic materials on both sides are squeezed until the filling blocks begin to crack.
(4)本发明下的密肋体系在大震下通过滑动摩擦、粘弹性材料变形和填充砌块塑性变形同时同步耗能,而现有密肋墙只能是塑性变形耗能。(4) The densely ribbed system under the present invention simultaneously consumes energy through sliding friction, viscoelastic material deformation and filling block plastic deformation under large earthquakes, while the existing densely ribbed walls can only consume energy through plastic deformation.
总之,本发明可以使密肋结构将地震送来的能量在填充砌块的动能,填充砌块滑动时的摩擦产生的热能,粘弹性材料的变形能之间不断转化消散,最终达到填充砌块在小震乃至中震下都不发生破坏。起到了延缓整个结构体系的破坏过程,使密肋复合墙体系接受更大的地震作用考验的作用。In a word, the present invention can continuously convert and dissipate the energy sent by the earthquake in the dense rib structure between the kinetic energy of the filling block, the heat energy generated by the friction when the filling block slides, and the deformation energy of the viscoelastic material, and finally achieve the goal of filling the block No damage occurs under small or even moderate earthquakes. It plays the role of delaying the failure process of the entire structural system and making the ribbed composite wall system withstand the test of greater earthquake action.
附图说明 Description of drawings
图1为消能减震型密肋复合墙板立体图。Fig. 1 is a perspective view of an energy-dissipating and shock-absorbing dense-ribbed composite wallboard.
图2为消能减震型密肋复合墙板中钢筋混凝土网格的立体图。Fig. 2 is a perspective view of the reinforced concrete grid in the energy-dissipating and shock-absorbing densely ribbed composite wallboard.
图3为消能减震型密肋复合墙板的主视图。Fig. 3 is a front view of the energy-dissipating and shock-absorbing dense-rib composite wallboard.
图4为图3的矩形企口连接时A-A剖面立体图。Fig. 4 is a perspective view of section A-A when the rectangular tongue-and-groove connection of Fig. 3 is performed.
图5为图3的燕尾槽连接时A-A剖面立体图。Fig. 5 is a perspective view of section A-A when the dovetail grooves of Fig. 3 are connected.
图6为图3的燕尾槽连接时B-B剖面图。Fig. 6 is a B-B sectional view when the dovetail grooves in Fig. 3 are connected.
图7为图3的矩形企口连接时B-B剖面图。Fig. 7 is a B-B sectional view of the rectangular tongue-and-groove connection in Fig. 3 .
图中:1代表填充砌块;21代表钢筋混凝土顶梁;22、23代表第一、第二钢筋混凝土中肋梁;24代表钢筋混凝土底肋梁;3(31、32、33、34)代表第一至第四钢筋混凝土肋柱;4代表胶水拌合的石墨粉;5代表粘弹性材料。In the figure: 1 represents the filled block; 21 represents the reinforced concrete top beam; 22, 23 represents the first and second reinforced concrete rib beam; 24 represents the reinforced concrete bottom rib beam; 3 (31, 32, 33, 34) represents The first to fourth reinforced concrete rib columns; 4 represents graphite powder mixed with glue; 5 represents viscoelastic material.
具体实施方式 Detailed ways
以下将结合附图对本发明的实施例作进一步详细描述。Embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.
本消能减震型密肋复合墙板,如图1、图2、图3所示。The energy-dissipating and shock-absorbing dense rib composite wallboard is shown in Fig. 1, Fig. 2 and Fig. 3.
消能减震型密肋复合墙板,本复合墙板包括:填充砌块、钢筋混凝土肋梁和钢筋混凝土肋柱;填充砌块位于钢筋混凝土肋梁与钢筋混凝土肋柱构成的钢筋混凝土网格中。Energy-dissipating and shock-absorbing dense rib composite wall panels, the composite wall panels include: filling blocks, reinforced concrete rib beams and reinforced concrete rib columns; filling blocks are located in the reinforced concrete grid formed by reinforced concrete rib beams and reinforced concrete rib columns middle.
填充砌块的顶面和底面与钢筋混凝土网格中的钢筋混凝土肋梁均采用凹凸槽企口相接,其间为一层胶拌石墨。The top and bottom surfaces of the filling block and the reinforced concrete rib beams in the reinforced concrete grid are connected by concave-convex grooves and grooves, with a layer of glue-mixed graphite in between.
填充砌块的两个侧面与钢筋混凝土肋柱间均放置粘弹性材料。Viscoelastic materials are placed between the two sides of the filled blocks and the reinforced concrete rib columns.
所述的填充砌块的顶面和底面上设凸起,在钢筋混凝土网格中的钢筋混凝土肋梁上设凹槽,凸起和凹槽的截面为燕尾形或矩形。Protrusions are provided on the top and bottom surfaces of the filling blocks, and grooves are provided on the reinforced concrete rib beams in the reinforced concrete grid. The cross-sections of the protrusions and grooves are dovetail or rectangular.
所述的填充砌块的顶面和底面上的凸起和在钢筋混凝土网格中的钢筋混凝土肋梁上的凹槽的截面为燕尾形时,燕尾角为40~50度。When the sections of the protrusions on the top and bottom surfaces of the filled blocks and the grooves on the reinforced concrete rib beams in the reinforced concrete grid are dovetail-shaped, the dovetail angle is 40-50 degrees.
第一钢筋混凝土中肋梁22和第二钢筋混凝土中肋梁23的顶面和底面均为双面开槽,钢筋混凝土顶肋梁21的底面和钢筋混凝土底肋梁24的顶面为单面开槽,所有开槽尺寸、形式相同。The top and bottom surfaces of the first reinforced concrete
双面开槽时,开槽部分的截面面积与钢筋混凝土中肋梁的截面积比为0.117~0.200。When slotting on both sides, the ratio of the cross-sectional area of the slotted part to the cross-sectional area of the rib beam in reinforced concrete is 0.117 to 0.200.
单面开槽时,开槽部分的截面面积与钢筋混凝土顶肋梁或钢筋混凝土底肋梁的截面面积比为0.067~0.125。When grooved on one side, the ratio of the cross-sectional area of the grooved part to the cross-sectional area of the reinforced concrete top rib beam or reinforced concrete bottom rib beam is 0.067 to 0.125.
所述的填充砌块与钢筋混凝土肋柱之间放置的粘弹性材料的厚度为2~6cm。The thickness of the viscoelastic material placed between the filling block and the reinforced concrete rib column is 2-6 cm.
一层胶拌石墨的涂抹厚度为1~4mm。The coating thickness of a layer of glue mixed with graphite is 1-4mm.
所述的填充砌块使用的材料为轻质混凝土包括:发泡混凝土、植物纤维混凝土、陶粒混凝土或生态EPS混凝土;所述的粘弹性材料所使用的材料包括:异戊橡胶或顺丁橡胶。The materials used in the filling block are lightweight concrete including: foamed concrete, plant fiber concrete, ceramsite concrete or ecological EPS concrete; the materials used in the viscoelastic material include: isoprene rubber or butadiene rubber .
消能减震型密肋复合墙板的制作方法,该制作方法包括以下步骤:A method for manufacturing an energy-dissipating and shock-absorbing densely ribbed composite wallboard, the manufacturing method comprising the following steps:
步骤一,制作权利要求1所述的钢筋混凝土网格,钢筋混凝土网格的形式为3×3、3×4、3×6。Step 1, making the reinforced concrete grid described in claim 1, the form of the reinforced concrete grid is 3×3, 3×4, 3×6.
绑扎钢筋混凝土肋梁和钢筋混凝土肋柱的纵筋和箍筋,再根据钢筋混凝土网格和凹槽的形式制作钢筋混凝土密肋复合墙板的钢筋混凝土网格的模板;模板完成后,浇筑混凝土养护成型。Bind the longitudinal bars and stirrups of the reinforced concrete rib beams and reinforced concrete rib columns, and then make the reinforced concrete grid formwork of the reinforced concrete fine-rib composite wall panel according to the form of the reinforced concrete grid and groove; after the formwork is completed, pour the concrete Conservation molding.
步骤二,将浇筑好的钢筋混凝土网格放置在标准环境下养护,待混凝土初凝后拆下凹槽处的模板,将石墨粉粒用胶拌合均匀涂抹在钢筋混凝土顶肋梁21的下表面、第一和第二钢筋混凝土中肋梁22和23的上下表面、钢筋混凝土底肋梁24的上表面上,形成石墨润滑层4,放置待胶干后,再次均匀涂抹一道,胶拌石墨的涂抹厚度为1~4mm。Step 2: place the poured reinforced concrete grid in a standard environment for maintenance, remove the formwork at the groove after the initial setting of the concrete, mix graphite powder with glue and evenly apply it on the lower part of the reinforced
步骤三,在钢筋混凝土网格中的第一和第四钢筋混凝土肋柱31和34的内侧表面、第二和第三钢筋混凝土肋柱32和33的两侧表面,布置粘弹性材料垫层,其厚度为2~6cm。Step 3, arrange viscoelastic material cushions on the inner surfaces of the first and fourth reinforced
步骤四,在上述形成的钢筋混凝土网格内侧四周刷机油,布置模板,浇筑填充砌块,养护成型。Step 4: Brush engine oil around the inner side of the reinforced concrete grid formed above, arrange formwork, pour filling blocks, and maintain the shape.
实例一Example one
制作尺寸为3000mm×3000mm×250mm的3×3钢筋混凝土网格的带矩形企口的消能减震型密肋复合墙板,见图1、图2,其制作步骤包括:Manufacture energy-dissipating and shock-absorbing densely ribbed composite wall panels with rectangular grooves and grooves of 3×3 reinforced concrete grids with a size of 3000mm×3000mm×250mm, see Figure 1 and Figure 2, and the manufacturing steps include:
步骤一,按照如下尺寸制作3×3的钢筋混凝土网格。Step 1, make a 3×3 reinforced concrete grid according to the following dimensions.
钢筋混凝土顶肋梁21和钢筋混凝土底肋梁24截面尺寸为200mm×130mm,第一钢筋混凝土中肋梁22、第二钢筋混凝土中肋梁23截面尺寸为200mm×160mm。The reinforced concrete
第一至第四钢筋混凝土肋柱31、32、33、34的截面尺寸为200mm×150mm。The cross-sectional dimensions of the first to fourth reinforced
上述四根钢筋混凝土肋梁与四根钢筋混凝土肋柱构成九个空钢筋混凝土网格的尺寸为800mm×800mm×200mm。The above-mentioned four reinforced concrete rib beams and four reinforced concrete rib columns constitute nine empty reinforced concrete grids with a size of 800mm×800mm×200mm.
按照如上述尺寸布置并绑扎四根钢筋混凝土肋梁和四根钢筋混凝土肋柱的箍筋和纵筋。Arrange and bind the stirrups and longitudinal bars of four reinforced concrete rib beams and four reinforced concrete rib columns according to the above dimensions.
根据四根钢筋混凝土肋梁和四根钢筋混凝土肋柱的尺寸制作模板,其中钢筋混凝土顶肋梁21底面上的中部,第一钢筋混凝土中肋梁22和第二钢筋混凝土中肋梁23的顶面和底面的中部,钢筋混凝土底肋梁24顶面上的中部制作截面为75mm×25mm矩形凹槽的企口模板;模板安装完成后,浇筑混凝土。Formwork is made according to the size of four reinforced concrete rib beams and four reinforced concrete rib columns, wherein the middle part of the reinforced concrete
步骤二,将浇筑好的钢筋混凝土网格放置在标准环境下养护,待混凝土初凝后,拆下企口处的企口模板,将石墨粉粒用普通胶水拌合涂抹在钢筋混凝土顶肋梁21的下表面、第一和第二钢筋混凝土中肋梁22和23的上下表面、钢筋混凝土底肋梁24的上表面上,形成石墨润滑层4,放置待胶干后,再次均匀涂抹一道,特别保证在矩形企口处的均匀涂抹,胶拌石墨的涂抹厚度为1mm。Step 2: Place the poured reinforced concrete grid in a standard environment for curing. After the initial setting of the concrete, remove the tongue-and-groove formwork at the tongue and groove, and mix graphite powder with ordinary glue and apply it to the reinforced concrete roof rib beam On the lower surface of 21, the upper and lower surfaces of the first and second reinforced concrete rib beams 22 and 23, and the upper surface of the reinforced concrete
步骤三,在钢筋混凝土网格中的第一和第四钢筋混凝土肋柱31和34的内侧表面、第二和第三钢筋混凝土肋柱32和33的两侧表面,布置厚度为2cm的采用顺丁橡胶的粘弹性材料垫层5,并在石墨润滑层4和粘弹性材料垫层5表面刷机油,浇筑发泡混凝土填充砌块。Step 3, on the inside surfaces of the first and fourth reinforced
步骤四,待浇筑的填充砌块1放置3天后,将30mm厚度的苯板保温材料布置在墙板外侧,并在墙板两面涂刷10mm水泥砂浆。放置在标准环境下养护出厂。Step 4: After placing the filling block 1 to be poured for 3 days, arrange 30mm thick benzene board insulation material on the outside of the wallboard, and paint 10mm cement mortar on both sides of the wallboard. Placed in a standard environment for curing and leaving the factory.
实例二Example two
工程实例二和工程实例一的区别为:石墨润滑层4的涂抹厚度4mm。粘弹性材料垫层5的厚度为2cm。填充砌块的材料选用植物纤维混凝土。The difference between the second engineering example and the first engineering example is that the coating thickness of the
工程实例三Engineering example three
制作尺寸为3000mm×3000mm×250mm的3×3钢筋混凝土网格的带燕尾形企口的消能减震型密肋复合墙板,见图1、图2,其制作步骤包括:Manufacture energy-dissipating and shock-absorbing densely ribbed composite wall panels with a dovetail-shaped groove and a 3×3 reinforced concrete grid with a size of 3000mm×3000mm×250mm, as shown in Figure 1 and Figure 2. The manufacturing steps include:
步骤一,按照如下尺寸制作3×3的钢筋混凝土网格。Step 1, make a 3×3 reinforced concrete grid according to the following dimensions.
钢筋混凝土顶肋梁21和钢筋混凝土底肋梁24截面尺寸为200mm×130mm,第一钢筋混凝土中肋梁22、第二钢筋混凝土中肋梁23截面尺寸为200mm×160mm。The reinforced concrete
第一至第四钢筋混凝土肋柱31、32、33、34的截面尺寸为200mm×150mm。The cross-sectional dimensions of the first to fourth reinforced
上述四根钢筋混凝土肋梁与四根钢筋混凝土肋柱构成九个空钢筋混凝土网格的尺寸为800mm×800mm×200mm。The above-mentioned four reinforced concrete rib beams and four reinforced concrete rib columns constitute nine empty reinforced concrete grids with a size of 800mm×800mm×200mm.
按照如上述尺寸布置并绑扎四根钢筋混凝土肋梁和四根钢筋混凝土肋柱的箍筋和纵筋。Arrange and bind the stirrups and longitudinal bars of four reinforced concrete rib beams and four reinforced concrete rib columns according to the above dimensions.
根据四根钢筋混凝土肋梁和四根钢筋混凝土肋柱的尺寸制作模板,其中钢筋混凝土顶肋梁21底面上的中部,第一钢筋混凝土中肋梁22和第二钢筋混凝土中肋梁23的顶面和底面的中部,钢筋混凝土底肋梁24顶面上的中部制作截面外口宽度为100mm、高度为25mm、斜边锐角为40°燕尾槽的企口模板;模板安装完成后,浇筑混凝土。Formwork is made according to the size of four reinforced concrete rib beams and four reinforced concrete rib columns, wherein the middle part of the reinforced concrete
步骤二,将浇筑好的钢筋混凝土网格放置在标准环境下养护,待混凝土初凝后,拆下企口处的企口模板,将石墨粉粒用普通胶水拌合涂抹在钢筋混凝土顶肋梁21的下表面、第一和第二钢筋混凝土中肋梁22和23的上下表面、钢筋混凝土底肋梁24的上表面上,形成石墨润滑层4,放置待胶干后,再次均匀涂抹一道,特别保证在燕尾槽企口处的均匀涂抹,胶拌石墨的涂抹厚度为3mm。Step 2: Place the poured reinforced concrete grid in a standard environment for curing. After the initial setting of the concrete, remove the tongue-and-groove formwork at the tongue and groove, and mix graphite powder with ordinary glue and apply it to the reinforced concrete roof rib beam On the lower surface of 21, the upper and lower surfaces of the first and second reinforced concrete rib beams 22 and 23, and the upper surface of the reinforced concrete
步骤三,在钢筋混凝土网格中的第一和第四钢筋混凝土肋柱31和34的内侧表面、第二和第三钢筋混凝土肋柱32和33的两侧表面,布置厚度为4cm的采用顺丁橡胶的粘弹性材料垫层5,并在石墨润滑层4和粘弹性材料垫层5表面刷机油,浇筑生态EPS混凝土的填充砌块。Step 3, on the inside surfaces of the first and fourth reinforced
步骤四,待浇筑的填充砌块放置3天后,将30mm厚度的苯板保温材料布置在墙板外侧,并在墙板两面涂刷10mm水泥砂浆。放置在标准环境下养护出厂。Step 4: After placing the filled blocks to be poured for 3 days, arrange 30mm thick benzene board insulation material on the outside of the wallboard, and paint 10mm cement mortar on both sides of the wallboard. Placed in a standard environment for curing and leaving the factory.
本密肋复合墙板中的填充砌块原料可以减轻结构质量,有利于减弱地震反应,并且能够就地取材,节省工程造价。The filling block raw material in the dense rib composite wallboard can reduce the structural quality, is beneficial to weaken the earthquake response, can obtain local materials, and saves engineering cost.
填充砌块和肋柱间的粘弹性材料采用变形能力好,阻尼大且耐久性好的人工合成橡胶如:顺丁橡胶或者异戊橡胶。The viscoelastic material filled between the blocks and the rib columns adopts artificial synthetic rubber with good deformation ability, large damping and good durability, such as butadiene rubber or isoprene rubber.
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| CN1140222A (en) * | 1996-04-29 | 1997-01-15 | 辽宁省建设科学研究院 | Building construction sliding shock-damping energy-dissipating tech. |
| CN1584238A (en) * | 2004-05-25 | 2005-02-23 | 大连理工大学 | Damping controlling method for jacketing frame layer reinforced structure |
| AU2009202883A1 (en) * | 2008-07-21 | 2010-02-04 | Alan Ross Petrinec | A composite material |
| CN101413302A (en) * | 2008-12-03 | 2009-04-22 | 姚谦峰 | Friction energy-dissipating type close rib composite wall board |
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