Background technology
Owing in industrial production, can produce a large amount of flue gases and flying dust inevitably, and also contain a large amount of fine particles dust in the flue gas, to cause serious environmental to pollute in the environment if these flying dusts and dust directly be discharged into, thereby not only ecological environment is caused in various degree destruction, and bring harm for people's health.In quite a while in the past, electric cleaner has been played the part of very important role in the process of control atmosphere pollution, perform meritorious deeds never to be obliterated; Yet, along with people to improving constantly that living environment requires, environmental protection organization is also corresponding has both at home and abroad put into effect new discharge standard, and the control and the electric dust-removing equipment of pollution sources had higher requirement.Under the pressing hard of new situations, though the efficiency of dust collection of the electric cleaner of prior art can reach more than 99%, but because present conventional electric cleaner all is supporting single phase industrial frequence power supply, cause the input of power supply three-phase uneven, quadratic average voltage is on the low side, the current density of electric field is little, and back corona phenomenon easily takes place, and fails the discharging of the following particle of PM2.5um is realized control effectively.People have also done many improvement to this therebetween, such as having developed controlled silicon industrial frequency phase-controlled power, amplitude modulation LC constant-current source of input being changed into three-phase etc., also doing many work aspect system's control, such as the FEEDBACK CONTROL amount is made into electric current by voltage, power adjustment has adopted single-chip microcomputer or the like.Make a general survey of on it, it all is the objective requirement that does not catch up with environmental protection standard " energy-saving and cost-reducing, sustainable development ", its key problem is that the operating frequency of power supply is power frequency 50HZ, cause the power transformer and the filter inductor capacitor volume of power supply huge, energy-consuming consumptive material, expend the space, and influence the raising of efficiency of dust collection.This traditional low frequency rectifier power source T/R of electric cleaner mainly contains five big shortcomings: the one, and operating frequency is low, and conversion efficiency is low to moderate below 75%, consume electric power; The 2nd, operating frequency is low, makes that transformer and wave filter volume are big, and Heavy Weight has expended a large amount of copper and iron, does not meet sustainable development, and price is high again simultaneously, and cost performance is low; The 3rd, power supply is input as two-phase 380v AC power frequency supply, is again that operating frequency phase is regulated, and causes input power factor to be low to moderate below 0.7, and electrical network is caused very big electromagnetic interference, and Electro Magnetic Compatibility is poor, does not meet the natural harmony development; The 4th, the Industrial Frequency Transformer that bulky power supply control and regulation cabinet and isolation boosting are used lives in two separate places, and expends the space, increases capital cost; The 5th, output ripple is big, cause corona voltage low, waveform is again single power frequency ripple, make the operating mode to adapt to high specific resistance, do not reach the new demand (China's firepower electrical plant dust emission standard in 2004 is reduced to 50 milligrams/cubic metre by 200 milligrams/cubic metre of the original nineties) of environmental protection field dust emission standard.Though have a kind of electric cleaner to change five electric fields into, still do not reach the requirement of 50mg/m3 concentration of emission from three electric fields.Effectively the electric cleaner transformation is especially transformed the old deduster that body has been finalized the design, is equipped with state-of-the-art power technology, intelligent control and improves the key that the efficient that fine particle is collected is only transformation.Therefore, in order to adapt to the development need of society, it is imperative to use the new electric cleaner of new principle or new mechanism research and development.
Along with continuous advancement in technology, power electronic device particularly of new generation such as IGBT, the high frequency electric source that the application of IPM etc., three-phase equilibrium input can effectively improve efficiency of dust collection again be coming into the market abroad.Corresponding high pressure silicon rectifying transformer just becomes that volume is little, in light weight, loss is few, low cost and technological performance.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, provide a kind of electric precipitation with intelligent intermediate frequency high pressure dual output dc source, it not only can be exported stably voltage, provide higher DC voltage to electric cleaner, and have can energy savings, automaticity height, good stability, non-failure operation time is long, efficiency of dust collection is high characteristics, its intermediate frequency high pressure silicon rectifying transformer of joining has that volume is little, in light weight, low cost, characteristics that efficient is high.
The technical solution adopted for the present invention to solve the technical problems is: a kind of electric precipitation comprises with intelligent intermediate frequency high pressure dual output dc source:
One or three facies tract electrical apparatus release air switches are used for connecting the alternating current input of three-phase 380V50Hz;
One three-phase rectifier is handled three-phase 380V50Hz alternating current input carrying out rectification;
One wave filter carries out filtering to input signal and handles;
One single-phase if inverter is processed into single-phase midfrequent AC signal output with the direct current signal inversion of importing;
One air switch;
One intermediate frequency step-up transformer is compressed into the capable processing of boosting to the medium frequency alternating current of input, changes the output of intermediate frequency High Level AC Voltage into;
One intermediate frequency double half-wave rectification device carries out double half-wave rectification to the intermediate frequency High Level AC Voltage and handles, and is provided with the output of two road high voltage direct currents;
First HVDC output sample circuit is gathered electric current, the voltage signal of the output of first via HVDC;
Second HVDC output sample circuit is gathered electric current, the voltage signal of the output of the second road HVDC;
One driver for isolating; And
One dsp controller is analyzed, is calculated and handle input signal, and the corresponding control signal of output;
The input of three facies tract electrical apparatus release air switches connects the alternating current input of three-phase 380V50Hz respectively, the output of three facies tract electrical apparatus release air switches is connected to the three-phase rectifier input, the alternating current of three-phase 380V50Hz is defeated by three-phase rectifier by three facies tract electrical apparatus release air switches, by three-phase rectifier the alternating current of three-phase 380V50Hz is carried out rectification and handles; First input current signal, first input voltage signal of three facies tract electrical apparatus release air switch collection processes, and this signal exported to dsp controller respectively; The output of three-phase rectifier is connected to the input of wave filter, and the signal after three-phase rectifier is handled rectification is exported to wave filter and carried out the filtering processing; The output of wave filter is connected to the input of single-phase if inverter, and wave filter is exported to single-phase if inverter with rectification, filtered direct current signal and carried out frequency conversion and inversion processing; The output of single-phase if inverter is connected to the input of intermediate frequency step-up transformer by air switch, and single-phase if inverter is to intermediate frequency step-up transformer output midfrequent AC signal, and the intermediate frequency step-up transformer is to the processing of boosting of this midfrequent AC signal; The temperature signal of the electric current of single-phase if inverter collection process, and export to dsp controller; The output of intermediate frequency step-up transformer is connected to the input of intermediate frequency double half-wave rectification device, midfrequent AC signal after the intermediate frequency step-up transformer will boost is exported to intermediate frequency double half-wave rectification device, intermediate frequency double half-wave rectification device carries out double half-wave rectification to the midfrequent AC signal after boosting to be handled, and exports two tunnel high direct voltage signals; The input of first HVDC output sample circuit and second HVDC output sample circuit is connected to the output of intermediate frequency double half-wave rectification device respectively, and first HVDC output sample circuit, second HVDC output sample circuit are exported the processing of taking a sample to two road HVDCs of intermediate frequency double half-wave rectification device respectively; The output of first HVDC output sample circuit and second HVDC output sample circuit is connected to dsp controller respectively; The output of dsp controller is connected to the control input end of single-phase if inverter by driver for isolating, and dsp controller can be regulated the control signal of single-phase if inverter output amplitude and frequency to single-phase if inverter output.
Described intermediate frequency step-up transformer comprises secondary windings T1; Described intermediate frequency double half-wave rectification device is made of diode D1, diode D2, diode D3 and diode D4; Described first HVDC output sample circuit is made of the first current sampling resistor R11 and the first voltage sampling resistor R12; Described second HVDC output sample circuit is made of the second current sampling resistor R21 and the second voltage sampling resistor R22; The end of secondary windings T1 is connected with the negative pole of diode D1 and the positive pole of diode D2 respectively, and the other end of secondary windings T1 is connected with the negative pole of diode D3 and the positive pole of diode D4 respectively; The positive pole of diode D1 is connected to the end of the first voltage sampling resistor R12, and the other end of the first voltage sampling resistor R12 is connected to the end of the first current sampling resistor R11, and the other end of the first current sampling resistor R11 is connected to the negative pole of diode D4; The positive pole of diode D3 is connected to the end of the second voltage sampling resistor R22, and the other end of the second voltage sampling resistor R22 is connected to the end of the second current sampling resistor R21, and the other end of the second current sampling resistor R21 is connected to the negative pole of diode D2; The positive pole of diode D1 is connected to first load by a damping resistance R10; The positive pole of diode D3 is connected to second load by a damping resistance R20.
Described intermediate frequency step-up transformer comprises secondary windings T1; Described intermediate frequency double half-wave rectification device is made of diode D1, diode D2, diode D3 and diode D4; Described first HVDC output sample circuit is made of the first current sampling resistor R11 and the first voltage sampling resistor R12; Described second HVDC output sample circuit is made of the second current sampling resistor R21 and the second voltage sampling resistor R22; The end of secondary windings T1 is connected with the negative pole of diode D1 and the positive pole of diode D2 respectively, and the other end of secondary windings T1 is connected with the negative pole of diode D3 and the positive pole of diode D4 respectively; The positive pole of diode D1 is connected to the end of the first voltage sampling resistor R12, and the other end of the first voltage sampling resistor R12 is connected to the end of the first current sampling resistor R11, and the other end of the first current sampling resistor R11 is connected to the negative pole of diode D4; The positive pole of diode D3 is connected to the end of the second voltage sampling resistor R22, and the other end of the second voltage sampling resistor R22 is connected to the end of the second current sampling resistor R21, and the other end of the second current sampling resistor R21 is connected to the negative pole of diode D2; The positive pole of diode D1 is connected with an end of a capacitor C 1 by a damping resistance R10, and the other end of capacitor C 1 is connected to load; The positive pole of diode D3 is connected with the negative pole of a diode D5 by a damping resistance R20, and the positive pole of diode D5 is connected to load.
Described intermediate frequency step-up transformer comprises secondary windings T1; Described intermediate frequency double half-wave rectification device is made of diode D1, diode D2, diode D3 and diode D4; Described first HVDC output sample circuit is made of the first current sampling resistor R11 and the first voltage sampling resistor R12; Described second HVDC output sample circuit is made of the second current sampling resistor R21 and the second voltage sampling resistor R22; The end of secondary windings T1 is connected with the negative pole of diode D1 and the positive pole of diode D2 respectively, and the other end of secondary windings T1 is connected with the negative pole of diode D3 and the positive pole of diode D4 respectively; The positive pole of diode D1 is connected to the end of the first voltage sampling resistor R12, and the other end of the first voltage sampling resistor R12 is connected to the end of the first current sampling resistor R11, and the other end of the first current sampling resistor R11 is connected to the negative pole of diode D4; The positive pole of diode D3 is connected to the end of the second current sampling resistor R21, and the other end of the second current sampling resistor R21 is connected to the end of the second voltage sampling resistor R22, and the other end of the second voltage sampling resistor R22 is connected to the negative pole of diode D2; The positive pole of diode D1 is connected to first load by a damping resistance R10; The negative pole of diode D2 is connected to second load by a damping resistance R20.
The invention has the beneficial effects as follows, compare with the power frequency high voltage silicon commutating power supply of routine, the present invention adopts three facies tract electrical apparatus release air switches, three-dimensional rectifier, single-phase if inverter, intermediate frequency step-up transformer, intermediate frequency double half-wave rectification device, dsp controller to constitute the dual output dc source, the intermediate frequency double half-wave rectification device of this dc source is exported two tunnel high direct voltages, and feed back to dsp controller by two road sample circuits, by dsp controller to single-phase if inverter output control signal with regulating frequency and amplitude.After adopting this structure, make the present invention not only output voltage height, electrical network input balance, can reduce the pollution of electrical network significantly and improve power utilization efficient, and its intermediate frequency high pressure silicon rectifier dual output transformer of joining has that volume is little, in light weight, low cost, characteristics that efficient is high.In addition, the present invention is widely used, and it both can be applied to the construction of new dedusting electric field, also can be applied to the transformation for increasing productiion capacity of old electric field; The present invention adopts Computer Control Technology, can realize Digital Control, with organic the coupling together of work with each equipment of electric dust removing system, thereby makes its co-ordination, reaches optimum Working.
Below in conjunction with drawings and Examples the present invention is described in further detail; But a kind of electric precipitation of the present invention is not limited to embodiment with intelligent intermediate frequency high pressure dual output dc source.
The specific embodiment
See also shown in Figure 1ly, a kind of electric precipitation of the present invention is with intelligent intermediate frequency high pressure dual output dc source, and it comprises:
One or three facies tract electrical apparatus release air switches 11 are used for connecting the alternating current input of three-phase 380V50Hz;
One three-phase rectifier 2 is handled three-phase 380V50Hz alternating current input carrying out rectification;
One wave filter 3 carries out filtering to input signal and handles;
One single-phase if inverter 4 is processed into single-phase midfrequent AC signal output with the direct current signal inversion of importing;
One air switch 12;
One intermediate frequency step-up transformer 5 is compressed into the capable processing of boosting to the medium frequency alternating current of input, changes the output of intermediate frequency High Level AC Voltage into;
One intermediate frequency double half-wave rectification device 6 carries out double half-wave rectification to the intermediate frequency High Level AC Voltage and handles, and is provided with the output of two road high voltage direct currents;
First HVDC output sample circuit 71 is gathered current signal I21, the voltage signal U21 of the output of first via HVDC;
Second HVDC output sample circuit 72 is gathered current signal I22, the voltage signal U22 of the output of the second road HVDC;
One driver for isolating 8;
One dsp controller 9 is analyzed, is calculated and handle input signal, and the corresponding control signal of output;
The input of three facies tract electrical apparatus release air switches 11 connects the alternating current input of three-phase 380V50Hz respectively, the output of three facies tract electrical apparatus release air switches 11 is connected to three-phase rectifier 2 inputs, the alternating current of three-phase 380V50Hz is defeated by three-phase rectifier 2 by three facies tract electrical apparatus release air switches 11, carries out rectification by the alternating current of 2 couples of three-phase 380V50Hz of three-phase rectifier and handles; Three facies tract electrical apparatus release air switches 11 are gathered the first input current signal I11, the first input voltage signal U11 of process, and this signal (being electric current I 11, voltage U 11) is exported to dsp controller 9 respectively; The output of three-phase rectifier 2 is connected to the input of wave filter 3, and the signal after three-phase rectifier 2 is handled rectification is exported to wave filter 3 and carried out the filtering processing; The output of wave filter 3 is connected to the input of single-phase if inverter 4, and wave filter 3 is exported to single-phase if inverter 4 with rectification, filtered direct current signal and carried out frequency conversion and inversion processing; The output of single-phase if inverter 4 is connected to the input of intermediate frequency step-up transformer 5 by air switch 12, and single-phase if inverter 4 is to intermediate frequency step-up transformer 5 output midfrequent AC signals, the processing of boosting of 5 pairs of these midfrequent AC signals of intermediate frequency step-up transformer; Single-phase if inverter 4 is gathered the temperature signal of the electric current of process, and exports to dsp controller 9; The output of intermediate frequency step-up transformer 5 is connected to the input of intermediate frequency double half-wave rectification device 6, midfrequent AC signal after intermediate frequency step-up transformer 5 will boost is exported to intermediate frequency double half-wave rectification device 6, midfrequent AC signal after 6 pairs of intermediate frequency double half-wave rectification devices boost carries out double half-wave rectification to be handled, and exports two tunnel high direct voltage signals; The input of first HVDC output sample circuit 71 and second HVDC output sample circuit 72 is connected to the output of intermediate frequency double half-wave rectification device 6 respectively, and first HVDC output sample circuit 71, second HVDC output sample circuit 72 are exported the processing of taking a sample to two road HVDCs of intermediate frequency double half-wave rectification device respectively; The output of first HVDC output sample circuit 71 and second HVDC output sample circuit 72 is connected to dsp controller 9 respectively, i.e. first HVDC output sample circuit 71 is exported to dsp controller 9, the second HVDCs output sample circuit 72 with electric current I 21, voltage U 21 electric current I 22, voltage U 22 is exported to dsp controller 9; Comparison is analyzed in 9 pairs of each road inputs of dsp controller (temperature signal, electric current I 21, voltage U 21, electric current I 22, the voltage U 22 of the electric current of electric current I 11, voltage U 11,4 outputs of single-phase if inverter), the output of generation control signal, the output of dsp controller 9 is connected to the control input end of single-phase if inverter 4 by driver for isolating 8, and dsp controller 9 can be regulated the control signal of single-phase if inverter output amplitude and frequency to single-phase if inverter 4 outputs.
Because the formula of transformer voltage turns ratio is: N=10
8/ (4.44fBA), wherein N is a voltage turns ratio, and f is the operating frequency of transformer, and B is an iron-core magnetic induction intensity, and A is that core section is long-pending, and therefore when the operating frequency f of transformer was high more, N was more little for voltage turns ratio, and then the weight of transformer, volume are more little.As seen, a kind of electric precipitation of the present invention is with intelligent intermediate frequency high pressure dual output dc source, its transformer is compared with the power frequency high voltage silicon rectifying transformer of routine, amass under the identical situation at iron-core magnetic induction intensity and core section, because the operating frequency of its transformer is higher, so the weight and volume of its transformer is littler.
A kind of electric precipitation of the present invention has following three kinds of typical application with intelligent intermediate frequency high pressure dual output dc source in electric precipitation.
Embodiment one, and a kind of electric precipitation of the present invention can be simultaneously for two electric fields provide power supply with intelligent intermediate frequency high pressure dual output dc source, and its partial circuit connection diagram sees also shown in Figure 2, and it can provide power supply for simultaneously electric field 1 and electric field 2.Intermediate frequency step-up transformer 5 of the present invention comprises secondary windings T1; Intermediate frequency double half-wave rectification device 6 is made of diode D1, diode D2, diode D3 and diode D4; First HVDC output sample circuit 71 is made of the first current sampling resistor R11 and the first voltage sampling resistor R12; Second HVDC output sample circuit 72 is made of the second current sampling resistor R21 and the second voltage sampling resistor R22; The end of secondary windings T1 is connected with the negative pole of diode D1 and the positive pole of diode D2 respectively, and the other end of secondary windings T1 is connected with the negative pole of diode D3 and the positive pole of diode D4 respectively; The positive pole of diode D1 is connected to the end of the first voltage sampling resistor R12, and the other end of the first voltage sampling resistor R12 is connected to the end of the first current sampling resistor R11, and the other end of the first current sampling resistor R11 is connected to the negative pole of diode D4; The positive pole of diode D3 is connected to the end of the second voltage sampling resistor R22, and the other end of the second voltage sampling resistor R22 is connected to the end of the second current sampling resistor R21, and the other end of the second current sampling resistor R21 is connected to the negative pole of diode D2; The positive pole of diode D1 is connected to first load by a damping resistance R10, promptly is connected to the corona wire of electric field 1 by a high voltage isolator; The positive pole of diode D3 is connected to second load by a damping resistance R20, promptly is connected to the corona wire of electric field 2 by a high voltage isolator.
A kind of electric precipitation of the present invention is with intelligent intermediate frequency high pressure dual output dc source, because its intermediate frequency double half-wave rectification device 6 adopts two half-wave power supplies, two high-voltage output ends are arranged, and the polarity of these two high-voltage output ends can just can be born, amplitude is changeable, adjustable continuously, not only can power continuously but also can adopt intermittent power supply, make the present invention can give two electric field power supplies, and because its each high-voltage output end all feeds back to control system (is electric current I 21, voltage U 21, electric current I 22, voltage U 22), make it all can control flexibly to each high-voltage output end, this is equivalent to the power frequency high voltage silicon rectifying transformer of two routines, but in control, be better than the power frequency silicon rectifying transformer again, it can implement control and centralized Control to each high-voltage output end according to on-the-spot needs, and do not need to realize by communication, so its reliability and real-time all are higher than conventional power frequency high voltage silicon rectifying transformer.For power frequency supply, if change its full-wave rectification into double half-wave rectification, then the circuit of its each output will have only original half, and for intermediate frequency power supply, the electric current of exporting when then the electric current of each halfwave rectifier output can reach power frequency supply for full-wave rectification.
Embodiment two, and a kind of electric precipitation of the present invention is with intelligent intermediate frequency high pressure dual output dc source, and it can supply with an electric field pulse and direct current double loop power supply, and its partial circuit connection diagram sees also shown in Figure 3.Intermediate frequency step-up transformer 5 of the present invention comprises secondary windings T1; Intermediate frequency double half-wave rectification device 6 is made of diode D1, diode D2, diode D3 and diode D4; First HVDC output sample circuit 71 is made of the first current sampling resistor R11 and the first voltage sampling resistor R12; Second HVDC output sample circuit 72 is made of the second current sampling resistor R21 and the second voltage sampling resistor R22; The end of secondary windings T1 is connected with the negative pole of diode D1 and the positive pole of diode D2 respectively, and the other end of secondary windings T1 is connected with the negative pole of diode D3 and the positive pole of diode D4 respectively; The positive pole of diode D1 is connected to the end of the first voltage sampling resistor R12, and the other end of the first voltage sampling resistor R12 is connected to the end of the first current sampling resistor R11, and the other end of the first current sampling resistor R11 is connected to the negative pole of diode D4; The positive pole of diode D3 is connected to the end of the second voltage sampling resistor R22, and the other end of the second voltage sampling resistor R22 is connected to the end of the second current sampling resistor R21, and the other end of the second current sampling resistor R21 is connected to the negative pole of diode D2; The positive pole of diode D1 is connected with an end of a capacitor C 1 by a damping resistance R10, and the other end of capacitor C 1 is connected to load, promptly is connected to the corona wire of electric field by a high voltage isolator; The positive pole of diode D3 is connected with the negative pole of a diode D5 by a damping resistance R20, and the positive pole of diode D5 is connected to load.
The superiority of pulse power supply has obtained people's attention in electric precipitation.Development and use the high performance pulse power also to become current raising efficiency of dust collection, lower an important process of electric precipitation cost.In same electric cleaner, use pulse power supply can obtain to have improved the particle migration velocity, thereby improved electric dust-collecting efficiency than the higher corona discharge power of conventional industrial frequency rectifying power supply.Being applied in the pulse power of industrial electro dedusting most typical is exactly to adopt the high-voltage DC power supply of a high-voltage pulse power source and a conventional industrial frequency rectifying to connect to form.At present domestic and international electric precipitation pulse power supply power supply adopts the design of superposition pulse voltage on the direct current basic voltage mostly, need to constitute two cover power supplys with two transformers, be respectively applied for and produce dc base voltage and pulse voltage, therefore the structure of power supply and control system more complicated all costs an arm and a leg.The present invention can adopt the power model modulation to form pulse signal and 400Hz half-wave inverter signal, then by transformer boost, rectification obtains pulse and DC voltage, the waveform of its output is approaching or be equivalent to the pulse power waveform of being made up of dc source and pulse power stack, and its high-voltage pulse width is 30~200 μ S.Therefore, the present invention has simple in structure, characteristics such as reliability height.In addition, the present invention is directed to not the dust of resistance on year-on-year basis, also can make it the dust removing effects that reaches best by adjusting dc base voltage, pulse frequency and dutycycle respectively.
Embodiment three, and a kind of electric precipitation of the present invention also can be the lens type dust pelletizing system power supply is provided with intelligent intermediate frequency high pressure dual output dc source, and its partial circuit connection diagram sees also shown in Figure 4.Intermediate frequency step-up transformer 5 of the present invention comprises secondary windings T1; Intermediate frequency double half-wave rectification device 6 is made of diode D1, diode D2, diode D3 and diode D4; First HVDC output sample circuit 71 is made of the first current sampling resistor R11 and the first voltage sampling resistor R12; Second HVDC output sample circuit 72 is made of the second current sampling resistor R21 and the second voltage sampling resistor R22; The end of secondary windings T1 is connected with the negative pole of diode D1 and the positive pole of diode D2 respectively, and the other end of secondary windings T1 is connected with the negative pole of diode D3 and the positive pole of diode D4 respectively; The positive pole of diode D1 is connected to the end of the first voltage sampling resistor R12, and the other end of the first voltage sampling resistor R12 is connected to the end of the first current sampling resistor R11, and the other end of the first current sampling resistor R11 is connected to the negative pole of diode D4; The positive pole of diode D3 is connected to the end of the second current sampling resistor R21, and the other end of the second current sampling resistor R21 is connected to the end of the second voltage sampling resistor R22, and the other end of the second voltage sampling resistor R22 is connected to the negative pole of diode D2; The positive pole of diode D1 is connected to first load by a damping resistance R10, and high direct voltage U1 promptly is provided; The negative pole of diode D2 is connected to second load by a damping resistance R20, and high direct voltage U2 promptly is provided.
In lens type high voltage electrostatic dust collection system, not only need the negative corona utmost point but also need the positive corona utmost point, if just need to constitute two cover power supplys with two transformers with conventional power frequency high voltage silicon rectifying transformer, be respectively applied for and produce the negative corona utmost point and the positive corona utmost point, therefore the structure of power supply and control system more complicated all, price is also expensive.The present invention can produce the negative corona utmost point and the positive corona utmost point respectively, and the amplitude of the negative corona utmost point and the positive corona utmost point is changeable, adjustable continuously, both can power continuously and also can adopt intermittent power supply, is highly suitable for the adjusting of lens type high voltage electrostatic dust collection system.Like this, an intermediate frequency high pressure silicon rectifier dual output transformer just is equivalent to two high pressure silicon rectifying transformers, and only needs a control system, and this had both reduced cost, had improved the reliability and stability of whole system again.
A kind of electric precipitation of the present invention is with intelligent intermediate frequency high pressure dual output dc source, its intermediate frequency high pressure silicon rectifier dual output transformer is compared with conventional power frequency high voltage silicon rectifying transformer, down long-pending at identical core section, the former is about the latter's 1/8 by used copper material, the former is about the latter's 1/6 by used cold-rolled orientation silicon steel sheet consumption, the former volume is about the latter's 1/4, and the former cost is about the latter's 1/6.The present invention can also reduce the loss of silicon rectifying transformer, improve efficiency of dust collection: compare with conventional power frequency high voltage silicon commutating power supply and can save energy more than 30%, if and empty damage of electric current phase shortage when counting single-phase work in, intermediate frequency high pressure silicon rectifier dual output power supply actual energy-conservation near 40%. Intermediate frequency high pressure silicon rectifier dual output power supply adopts three-phase output, and its efficiency of dust collection is greater than 0.95.The secondary voltage of intermediate frequency high pressure silicon rectifier dual output power supply output is steady, crest voltage and virtual value, mean value voltage basically identical, under identical breakdown voltage, its secondary output average voltage can improve more than 20%, the current density of electric field can be enhanced about more than once, and promptly exports the secondary output current and doubles; For identical load, the effective output that adopts the comparable conventional power frequency high voltage silicon rectifying transformer of intermediate frequency high pressure silicon rectifier dual output transformer to be enhanced about more than once; Help improving the corona discharge power of some electric current and voltages application scenario on the low side, help overcoming the operational effect of high concentrate dust, thereby improve efficiency of dust collection; Can reduce the specific area that gathers dust for newly-designed body, reduce the deduster gross weight, reduce cost.
The different of electric dust-removing power supply and conventional power supply maximum are exactly: when dust runs up to a certain degree or voltage peak when being higher than between anode and cathode gas breakdown voltage electric field flashover can take place, concerning power-supply system, be equivalent to surge, and this phenomenon can reach 150 times/minute when serious.This system can adopt dsPIC33F chip and up-to-date SPM IPM to form intelligent intermediate frequency power supply control system, supply frequency adjustable and 1000Hz intermediate frequency high pressure silicon rectifier dual output transformer from 0Hz to 1000Hz is formed electric precipitation jointly with intelligent intermediate frequency high voltage source.What control section adopted is advanced at present singlechip chip, and adapted high reliability peripheral chip is formed, and can detect and control in full-time territory.Be connected with electrical network, be furnished with thermal trip, current transformer, can realize protection immediately to faults such as apparatus overload, short circuit and power model punctures in conjunction with " overvoltage, over-current detection unit ".Detect through technical supervision department, fully can 150 flashovers/minute environment under stable operation.Adopt transmission of Low ESR signal and waveform shaping circuit design, improved the antijamming capability under the condition that equipment is abominable in the electric field operating mode, flue gas changes complexity and the mains by harmonics component is many.Adopt the configuration of high impedance (impedance voltage 35~42%) intermediate-frequency transformer, improved C-V characteristic the electric field power supply.Be furnished with anti-corona rapping interlock interface, during to the high resistivity dust deashing, convert intermittent power supply automatically to, promptly improved the vibration dust-cleaning effect and suppressed reentrainment of dust again.Can connect transmissometer, by the closed-loop control of transmissometer feedback signal formation electric cleaner, the flue gas operating mode of root a tree name transmissometer monitoring is adjusted electric current, the voltage of output in real time; Can guarantee that dust removal efficiency can save a large amount of energy resource consumptions again.Adopt the CAN bus structures to realize easily and the host computer networking, friendly man-machine interface is arranged, make operation control become simple, flexibly.
Improve the efficiency of dust collection of electric cleaner, reduce dust emission, to reach new environmental protection standard, except enlarging and improving the electric cleaner body, the way of more economical practicality is paid attention to system exactly, finds out weak link, realizes Optimal Control.The output crest voltage that conventional power frequency high voltage silicon commutating power supply produces is higher by about 20% than output dc voltage of the present invention.The crest voltage height is easy flashover in the electrostatic precipitator electric field.In case the flashover phenomenon is arranged, control system will be controlled, and reduce voltage, limit the average voltage that is added on the electrode significantly, have a strong impact on the efficiency of dust collection of electric cleaner.The invention provides almost pulsation-free direct current output, this makes electrostatic precipitator to have improved the average voltage that is added on the electrode greatly with the operation of flashover point voltage.Compare with conventional power frequency high voltage cabinet rectifier power source, the present invention has excellent flashover control performance, and its analysis by voltage current waveform in the electric field is changed can be judged flashover very exactly, and make optimization process; The present invention has improved the supply voltage and the electric current of electrostatic precipitator, and for thin and dust low resistivity, the electric cleaner dust emission concentration significantly reduces, and has improved efficiency of dust collection; The present invention adopts electronic computer, realizes digital 5 chemical control systems, thereby the work of each equipment of electric dust removing system organically can be coupled together, and makes its co-ordination, to reach Optimal Control.
The present invention adopts Digital Control, has following advantage: at first, Digital Control can adopt advanced control method (as self adaptation control) and Intelligent Control Strategy, makes that the automaticity of electric cleaner ESP is higher; Secondly, control is flexible, and system upgrade is convenient, can onlinely be provided with, revise operational factor, remote opening and powered-down; The 3rd, can in same hardware system, realize the control of two kinds of different principle, such as the wide control of accent that can in based on frequency modulation, realize under some particular case; The 4th, Digital Transmission is higher than analog quantity transmission reliability, has further improved the reliability of power supply, is easy to standardization; The 5th, system maintenance easy; The 6th, system conformance is good, and cost is low, and many hardware circuits have been saved in the use of interrupt routine and branched program, and it is convenient to manufacture; The 7th, be easy to form the parallel running system, enlarge power supply capacity, satisfy the demand of large power, electrically deduster; The system control function that can have both at last, the electric cleaner device systems.
The present invention can also adopt fuzzy concept aspect Computer Control Technology, used the fuzzy mathematics operation method, and is provided with the expert teacher experience database, and the equipment that makes has very high artificial intelligence control level.This artificial intelligent control system can be according to the different working conditions of different user, different time, automatically differentiate and be chosen in the various control characteristic the sort of control characteristic of dust removing effects the best automatically and control, and can on-line automatic constantly tracking working condition, constantly from the various control characteristic, select the control characteristic of dust removing effects the best automatically.This has just guaranteed that electric cleaner can long-term stability move expeditiously.The present invention is adopting full isolation coupling mode aspect the high pressure feedback signal, thereby can avoid the impact of surge voltage, guarantees the safe and reliable of components and parts; The present invention is aspect spark rate control, and its spark rate can be brought up to more than 1000 times/minute even can be higher.
The foregoing description only is used for further specifying a kind of electric precipitation of the present invention with intelligent intermediate frequency high pressure dual output dc source; but the present invention is not limited to embodiment; every foundation technical spirit of the present invention all falls in the protection domain of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment did.