CN102102767B - Directly operated type general electromagnetic valve - Google Patents
Directly operated type general electromagnetic valve Download PDFInfo
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- CN102102767B CN102102767B CN2009101859952A CN200910185995A CN102102767B CN 102102767 B CN102102767 B CN 102102767B CN 2009101859952 A CN2009101859952 A CN 2009101859952A CN 200910185995 A CN200910185995 A CN 200910185995A CN 102102767 B CN102102767 B CN 102102767B
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Abstract
Description
技术领域 technical field
本发明涉及一种阀,具体涉及一种直动式通用电磁阀,应用于管网中作为控制气态或液态的阀门。The invention relates to a valve, in particular to a direct-acting universal solenoid valve, which is used in a pipe network as a valve for controlling gaseous or liquid state.
背景技术 Background technique
目前所知的国内外直动式电磁阀工作压力都很低,其流体工作压力范围仅限于真空小负压和零压及很低的压力状态。另外其阀门通孔受限制,不能加大。而分步式电磁阀和先导式电磁阀对流体压力也有严格要求,限制了电磁阀在大范围压力下的通用性,所以基本上是一定范围的压力,就要使用一种特别结构的阀,其结构复杂成本高,性能并不尽如人意,阀门的密封性参次不齐,易受流体中固态颗粒的影响,另外,阀门开度不能连续可调,只能借助于电动阀门。Currently known direct-acting solenoid valves at home and abroad have very low working pressures, and their fluid working pressure ranges are limited to vacuum, small negative pressure, zero pressure and very low pressure states. In addition, its valve through hole is restricted and cannot be enlarged. The step-by-step solenoid valve and the pilot solenoid valve also have strict requirements on the fluid pressure, which limits the versatility of the solenoid valve under a wide range of pressure, so basically a certain range of pressure requires a special structure of the valve. Its structure is complex and costly, and its performance is not satisfactory. The sealing performance of the valve is uneven, and it is easily affected by solid particles in the fluid. In addition, the opening of the valve cannot be continuously adjusted, and only electric valves can be used.
发明内容 Contents of the invention
针对上述现有技术中的问题,本发明的目的在于提供了一种直动式通用电磁阀,该阀可耐高压,工作稳定,电磁施压力小,输出量大,阀门开闭力量小而均匀,且可防固态颗粒。Aiming at the above-mentioned problems in the prior art, the purpose of the present invention is to provide a direct-acting general-purpose solenoid valve, which can withstand high pressure, work stably, have small electromagnetic pressure, large output, and small and uniform valve opening and closing force. , and can prevent solid particles.
本发明实现其目的所采取的技术方案:直动式通用电磁阀,包括阀体,阀体内设电磁开合机构和阀杆,阀体上设输入接口和输出接口,输入接口内连输入腔,输出接口内连输出腔,所述阀杆为圆柱形中空体,内设二个隔断,使阀杆内中空体分为左、中、右三段;阀杆中段上设有阀杆导入孔和阀门孔;在阀杆与阀体之间至少设两个密封套,密封套内沿固接在阀杆周边,密封套外沿固接在阀体内腔壁周边,并用限位环对密封套限位。The technical solution adopted by the present invention to achieve its purpose: a direct-acting universal solenoid valve, including a valve body, an electromagnetic opening and closing mechanism and a valve stem are arranged in the valve body, an input interface and an output interface are arranged on the valve body, and the input interface is connected to the input chamber. The output interface is connected to the output cavity. The valve stem is a cylindrical hollow body with two partitions inside, so that the hollow body in the valve stem is divided into three sections: left, middle and right; the middle section of the valve stem is provided with a valve stem introduction hole and Valve hole; there are at least two sealing sleeves between the valve stem and the valve body, the inner edge of the sealing sleeve is fixed on the periphery of the valve stem, the outer edge of the sealing sleeve is fixed on the periphery of the inner wall of the valve body, and the sealing sleeve is limited by a limit ring. bit.
所述阀杆与阀体之间设三个密封套,第一密封套和第二密封套之间构成的腔体为输入腔,与输入接口连通;第二密封套和第三密封套之间构成的腔体为输出腔,与输出接口通连;所述阀杆导入孔为长条形,布置在第一密封套内沿和第二密封套内沿之间的阀杆周围;所述阀门孔也为长条形,布置在第二密封套内沿和第三密封套内沿之间的阀杆周围;所述电磁开合机构设置在阀杆的一端;阀体端头设平衡通孔,阀体上设平衡导流孔。所述电磁开合机构包括电磁线圈和铁芯,铁芯固接在阀杆端头,在电磁线圈中央设有闭合弹簧。Three sealing sleeves are arranged between the valve stem and the valve body, and the cavity formed between the first sealing sleeve and the second sealing sleeve is an input cavity, which communicates with the input interface; between the second sealing sleeve and the third sealing sleeve The formed cavity is an output cavity, which communicates with the output interface; the valve stem introduction hole is long and arranged around the valve stem between the inner edge of the first sealing sleeve and the inner edge of the second sealing sleeve; the valve The hole is also elongated, arranged around the valve stem between the inner edge of the second sealing sleeve and the inner edge of the third sealing sleeve; the electromagnetic opening and closing mechanism is arranged at one end of the valve stem; the end of the valve body is provided with a balance through hole , Equilibrium diversion holes are set on the valve body. The electromagnetic opening and closing mechanism includes an electromagnetic coil and an iron core, the iron core is fixedly connected to the end of the valve stem, and a closing spring is arranged in the center of the electromagnetic coil.
所述阀杆与阀体之间设四个密封套,所述阀体上设两个输出接口,第一密封套和第二密封套之间构成的腔体为输入腔,与输入接口连通;第二密封套和第三密封套之间构成的腔体为第一输出腔,与第一输出接口通连;第一密封套和第四密封套之间构成的腔体为第二输出腔,与第二输出接口连通;所述阀杆导入孔为圆形,布置在第一密封套内沿和第三密封套内沿之间的阀杆周围;所述阀门孔也为圆形,分列两行,其中一行布置在第二密封套内沿和第三密封套内沿之间的阀杆周围,另一行布置在第一密封套内沿和第四密封套内沿之间的阀杆周围;所述阀杆的两端布置二套电磁开合机构;阀体两端头分别设平衡通孔,阀体上设平衡导流孔。所述电磁开合机构包括电磁线圈和铁芯,铁芯分别固接在阀杆端头。Four sealing sleeves are arranged between the valve stem and the valve body, and two output interfaces are arranged on the valve body, and the cavity formed between the first sealing sleeve and the second sealing sleeve is an input cavity, which communicates with the input interface; The cavity formed between the second sealing sleeve and the third sealing sleeve is the first output cavity, which communicates with the first output interface; the cavity formed between the first sealing sleeve and the fourth sealing sleeve is the second output cavity, It communicates with the second output interface; the valve stem introduction hole is circular and is arranged around the valve stem between the inner edge of the first sealing sleeve and the inner edge of the third sealing sleeve; the valve hole is also circular and arranged in rows Two rows, one of which is arranged around the valve stem between the inner edge of the second sealing sleeve and the inner edge of the third sealing sleeve, and the other row is arranged around the valve stem between the inner edge of the first sealing sleeve and the inner edge of the fourth sealing sleeve Two sets of electromagnetic opening and closing mechanisms are arranged at both ends of the valve stem; balance through holes are respectively set at both ends of the valve body, and balance diversion holes are set on the valve body. The electromagnetic opening and closing mechanism includes an electromagnetic coil and an iron core, and the iron core is fixedly connected to the end of the valve stem respectively.
所述阀杆与阀体之间设有两个密封套,第一密封套和第二密封套之间构成的腔体为输入腔,与输入接口连通;第二密封套与阀体左侧内腔构成输出腔,与所述输出接口通连;第一密封套与阀体右侧内腔构成平衡腔,平衡腔经平衡旁通管与输出接口相连;所述阀杆导入孔为长条形,布置在第一密封套内沿和第二密封套内沿之间的阀杆周围;所述阀门孔也为长条形,布置在第二密封套内沿左侧;所述阀杆的上、下段上布置平衡导流孔;所述阀杆端头设电磁开合机构。所述电磁开合机构设置在所述阀杆的一端,所述电磁开合机构包括电磁线圈和铁芯,铁芯固接在阀杆端头,在电磁线圈中央设闭合弹簧。There are two sealing sleeves between the valve stem and the valve body, and the cavity formed between the first sealing sleeve and the second sealing sleeve is an input cavity, which communicates with the input interface; The cavity forms an output cavity, which communicates with the output interface; the first sealing sleeve and the inner cavity on the right side of the valve body form a balance cavity, and the balance cavity is connected to the output interface through a balance bypass pipe; the valve stem introduction hole is a long strip , arranged around the valve stem between the inner edge of the first sealing sleeve and the inner edge of the second sealing sleeve; the valve hole is also elongated, arranged on the left side of the inner edge of the second sealing sleeve; the upper part of the
所述阀杆与阀体之间设有两个密封套,第一密封套和第二密封套之间构成的腔体为输入腔,与输入接口连通;第二密封套与阀体左侧内腔构成输出腔,与所述输出接口通连;第一密封套与阀体右侧内腔构成平衡腔,平衡腔经平衡旁通管与输出接口相连;所述阀杆导入孔为圆形,布置在第一密封套内沿和第二密封套内沿之间的阀杆周围;所述阀门孔也为圆形,布置在第二密封套内沿左侧;所述阀杆的上、下段上布置平衡导流孔;所述阀杆的两端布置二套电磁开合机构。所述电磁开合机构包括电磁线圈和铁芯,铁芯分别固接在阀杆端头。There are two sealing sleeves between the valve stem and the valve body, and the cavity formed between the first sealing sleeve and the second sealing sleeve is an input cavity, which communicates with the input interface; The cavity forms an output cavity, which communicates with the output interface; the first sealing sleeve and the inner cavity on the right side of the valve body form a balance cavity, and the balance cavity is connected to the output interface through a balance bypass pipe; the introduction hole of the valve stem is circular, Arranged around the valve stem between the inner edge of the first sealing sleeve and the inner edge of the second sealing sleeve; the valve hole is also circular and arranged on the left side of the inner edge of the second sealing sleeve; the upper and lower sections of the valve stem Balance diversion holes are arranged on the top; two sets of electromagnetic opening and closing mechanisms are arranged at both ends of the valve stem. The electromagnetic opening and closing mechanism includes an electromagnetic coil and an iron core, and the iron core is fixedly connected to the end of the valve stem respectively.
本发明的有益效果:Beneficial effects of the present invention:
(1)耐高压,即此阀工作的流体压力可以很高。(1) High pressure resistance, that is, the fluid pressure of this valve can be very high.
(2)工作稳定,电磁施压力小,都相对节电节能。(2) The work is stable, the electromagnetic pressure is small, and both are relatively energy-saving and energy-saving.
(3)输出量大,可随意设置阀门孔大小。(3) The output is large, and the size of the valve hole can be set at will.
(4)阀门开闭力量小且均匀,恒定不变。(4) The opening and closing force of the valve is small, uniform and constant.
(5)防磨损,防固态颗粒,寿命长。(5) Anti-wear, anti-solid particles, long life.
(6)密封性能优良。(6) Excellent sealing performance.
(7)开启和关闭速度快。(7) The opening and closing speed is fast.
(8)工作能效高,且结构简单,造价低廉。(8) The working energy efficiency is high, and the structure is simple, and the cost is low.
附图说明 Description of drawings
以下结合附图和具体实施方式对本发明进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明实施例一结构剖视示意图;Fig. 1 is a schematic sectional view of a structure of
图2为本发明实施例二结构剖视示意图;Fig. 2 is a schematic sectional view of the second embodiment of the present invention;
图3为本发明实施例三结构剖视示意图;Fig. 3 is a schematic sectional view of the third embodiment of the present invention;
图4为本发明实施例四结构剖视示意图。Fig. 4 is a schematic sectional view of the fourth embodiment of the present invention.
图中1、阀体,2、平衡导流孔,3、输出接口,4、平衡旁通管,5、阀杆,6、隔断,7、阀杆导入孔,8-1、第一密封套,8-2、第二密封套,8-3、第三密封套,8-4、第四密封套,9、限位环,10、阀门孔、11、输入接口,12、铁芯,13、电磁线圈,14、闭合弹簧,15、平衡通孔,16、第一输出接口,17、第二输出接口。In the figure 1. Valve body, 2. Balance diversion hole, 3. Output interface, 4. Balance bypass pipe, 5. Valve stem, 6. Partition, 7. Valve stem inlet hole, 8-1, First sealing sleeve , 8-2, second sealing sleeve, 8-3, third sealing sleeve, 8-4, fourth sealing sleeve, 9, limit ring, 10, valve hole, 11, input interface, 12, iron core, 13 . Electromagnetic coil, 14. Closing spring, 15. Balance through hole, 16. First output interface, 17. Second output interface.
具体实施方式 Detailed ways
直动式通用电磁阀,主要包括阀体1,阀体1内设电磁开合机构和阀杆5,阀体1上设输入接口11和输出接口3,输入接口内连输入腔,输出接口内连输出腔,阀杆5为圆柱形中空体,内设二个隔断6,使阀杆内中空体分为左、中、右三段;阀杆中段上设有阀杆导入孔7和阀门孔10;在阀杆与阀体之间设两个密封套,密封套内沿固接在阀杆周边,密封套外沿固接在阀体内腔壁周边,并用限位环9对密封套限位。以下对本发明的实施例分别说明。The direct-acting general solenoid valve mainly includes a
实施例一Embodiment one
参见图1,本实施例中的阀杆5与阀体1之间设三个密封套,密封套内沿固接在阀杆周边,密封套外沿固接在阀体内腔壁周边,并用限位环9对密封套限位。第一密封套8-1和第二密封套8-2之间构成输入腔,该腔与输入接口11连通;第二密封套8-2和第三密封套8-3之间构成输出腔,该腔与输出接口3通连;阀杆5中段,设阀杆导入孔7,此孔为长条形,布置在第一密封套内沿和第二密封套内沿之间的阀杆周围;在阀杆5中段还布置阀门孔10,此孔也为长条形,其位置在第二密封套内沿和第三密封套内沿之间的阀杆周围。电磁开合机构设置在阀杆5的一端;其主要由电磁线圈13和铁芯12组成,铁芯12固接在阀杆端头,在电磁线圈中央设有闭合弹簧14。阀体端头设平衡通孔15,阀体上设平衡导流孔2。本例中阀处于闭合状态,第二密封套8-2将阀门孔10封闭。当电磁开合机构接通电源,电磁线圈13产生磁性吸拉铁芯12(此磁性吸力需大于闭合弹簧14的弹性力),阀杆左移,阀门孔10打开。设计平衡通孔15的目的是使阀杆内外压力趋于平衡,阀杆运动自如。Referring to Fig. 1, three sealing sleeves are arranged between the
实施例二Embodiment two
参见图2,本实施例中的阀杆5与阀体1之间设四个密封套,密封套内沿固接在阀杆周边,密封套外沿固接在阀体内腔壁周边,并用限位环9对密封套限位。阀体上设第一输出接口16和第二输出接口17,第一密封套8-1和第二密封套8-2之间构成输入腔,与输入接口11连通。第二密封套8-2和第三密封套8-3之间构成的腔体为第一输出腔,与第一输出接口16通连;第一密封套8-1和第四密封套8-4之间构成的腔体为第二输出腔,与第二输出接口17连通;阀杆导入孔7为圆形,布置在第一密封套内沿和第三密封套内沿之间的阀杆周围;所述阀门孔10也为圆形,分列两行,其中一行布置在第二密封套内沿和第三密封套内沿之间的阀杆周围,另一行布置在第一密封套内沿和第四密封套内沿之间的阀杆周围;阀杆5的两端布置二套电磁开合机构;阀体两端头分别设平衡通孔15,阀体上设平衡导流孔2。电磁开合机构包括电磁线圈13和铁芯12,铁芯12分别固接在阀杆端头。本例为双输出设计,、二个输出接口可分别交替输出。Referring to Fig. 2, four sealing sleeves are arranged between the
实施例三Embodiment three
参见图3,本实施例中阀杆与阀体之间设有两个密封套,密封套内沿固接在阀杆周边,密封套外沿固接在阀体内腔壁周边,并用限位环9对密封套限位。第一密封套8-1和第二密封套8-2之间构成的腔体为输入腔,与输入接口11连通;第二密封套8-2与阀体1左侧内腔构成输出腔,与输出接口3通连;第一密封套8-1与阀体右侧内腔构成平衡腔,平衡腔经平衡旁通管4与输出腔相连,本例中平衡旁通管4是经输出接口3与输出腔相连的。平衡旁通管可快速平衡两个腔内的流体压力,从而平衡和稳定阀杆,为达到最佳最快的平衡效果,可加大旁通平衡管的通径或另外增设旁通平衡管,使阀杆能够处于优良的流体动平衡状态。阀杆导入孔7为长条形,布置在第一密封套内沿和第二密封套内沿之间的阀杆周围;所述阀门孔10也为长条形,布置在阀杆中段的第二密封套内沿左侧;阀杆的上、下段上布置平衡导流孔2。阀杆端头设电磁开合机构,设置在所述阀杆的一端,包括电磁线圈13和铁芯12,铁芯12固接在阀杆端头,在电磁线圈中央设闭合弹簧14。本例的开闭原理与实施例一相同。Referring to Fig. 3, in this embodiment, there are two sealing sleeves between the valve stem and the valve body, the inner edge of the sealing sleeve is affixed to the periphery of the valve stem, the outer edge of the sealing sleeve is affixed to the periphery of the inner wall of the valve body, and a limit ring is used to 9 pairs of sealing sleeve limit. The cavity formed between the first sealing sleeve 8-1 and the second sealing sleeve 8-2 is an input cavity, which communicates with the
实施例四Embodiment four
参见图3,本实施例中阀杆与阀体之间设有两个密封套,密封套内沿固接在阀杆周边,密封套外沿固接在阀体内腔壁周边,并用限位环9对密封套限位。第一密封套8-1和第二密封套8-2之间构成的腔体为输入腔,与输入接口11连通;第二密封套8-2与阀体左侧内腔构成输出腔,与输出接口3通连;第一密封套8-1与阀体右侧内腔构成平衡腔,平衡腔经平衡旁通管4与输出腔相连,本例中平衡旁通管4是经输出接口3与输出腔相连的。阀杆导入孔7为圆形,布置在第一密封套内沿和第二密封套内沿之间的阀杆中段周围;阀门孔10也为圆形,布置在第二密封套内沿左侧;阀杆的上、下段上布置平衡导流孔2。阀杆的两端布置二套电磁开合机构,其包括电磁线圈13和铁芯12,铁芯12分别固接在阀杆端头。本例的开闭原理与实施例二相同。Referring to Fig. 3, in this embodiment, there are two sealing sleeves between the valve stem and the valve body, the inner edge of the sealing sleeve is affixed to the periphery of the valve stem, the outer edge of the sealing sleeve is affixed to the periphery of the inner wall of the valve body, and a limit ring is used to 9 pairs of sealing sleeve limit. The cavity formed between the first sealing sleeve 8-1 and the second sealing sleeve 8-2 is an input cavity, which communicates with the
本发明的圆柱体阀杆上布置相同的密封套,相同的限位环所形成的相同的密封套间隙,其输入腔内部压力无论怎样变化,其中相对于阀杆的压力始终是平衡的。当阀杆运动时,对两只密封套分别做拉伸动作,由于在同一根阀杆上的两只密封套,其拉伸行程相等,故输入腔内的体积无变化。而密封套内内限位环限位所形成的微小间隙内容纳的流体量很少。由电磁力吸合形成极快的阀杆运动和随之运动的密封套间隙内形成轻微的压力波,这种压力波的传递,会随着流体压力的增强呈现非线性增大,能同时被另一只快速伸张的密封套所产生的负压力波所缓解,因此,高压中的压力波自生而灭,可以忽略不计。故此,当阀杆左右移动时,其施压阻力始终恒定(主要为密封套曲张力),不受阀体内流体压力的影响。不论流体压力增至多大,阀杆施压力始终不变,这就为电磁阀电磁力的稳定工作创造了极为有利的条件,电磁阀所控制的流体压力,不论是低压,也不管压力有多大,都能放心,安稳地随意控制。另外由于密封套所覆盖阀门孔上的覆盖面内外压力始终平衡,所以阀门始终不受流体压力的影响。同时,由于设置的限位环,可使得两只密封套将来自阀体内巨大流体压力的受压间隙面限制最小,若再将密封套工艺制作成拉筋加强套,即可应用于超高压,形成超高压直动式通用电磁阀,使用意义深远。此外,由于本电磁阀门是以阀杆外部滚动打开,所以来自阀杆内流出的固态颗粒也不影响阀套再次覆盖和关闭阀孔的密封效果。所以此阀与电磁吸合装置的结合可解决目前现有技术几乎所有致命缺陷和不足。The same sealing sleeve is arranged on the cylindrical valve stem of the present invention, and the same sealing sleeve gap formed by the same limiting ring, no matter how the internal pressure of the input chamber changes, the pressure relative to the valve stem is always balanced. When the valve stem moves, the two sealing sleeves are respectively stretched. Since the two sealing sleeves on the same valve stem have equal stretching strokes, the volume in the input chamber does not change. And the amount of fluid accommodated in the tiny gap formed by the inner limit ring limit in the sealing sleeve is very little. The extremely fast valve stem movement is formed by the electromagnetic force and a slight pressure wave is formed in the gap of the sealing sleeve that moves accordingly. The transmission of this pressure wave will show a non-linear increase with the increase of the fluid pressure, and can be simultaneously The negative pressure wave generated by the other rapidly expanding sealing sleeve is relieved, so the pressure wave in the high pressure is spontaneous and can be ignored. Therefore, when the valve stem moves left and right, its pressure resistance is always constant (mainly the tension of the sealing sleeve), and is not affected by the fluid pressure in the valve body. No matter how much the fluid pressure increases, the pressure exerted by the valve stem remains unchanged, which creates extremely favorable conditions for the stable operation of the electromagnetic force of the solenoid valve. You can rest assured that you can control it safely and freely. In addition, because the internal and external pressures of the covering surface on the valve hole covered by the sealing sleeve are always balanced, the valve is not affected by the fluid pressure all the time. At the same time, due to the set limit ring, the two sealing sleeves can minimize the pressure gap surface from the huge fluid pressure in the valve body. If the sealing sleeve is made into a lacing reinforcement sleeve, it can be applied to ultra-high pressure. The formation of an ultra-high pressure direct-acting general-purpose solenoid valve is of far-reaching significance. In addition, since the electromagnetic valve is opened by rolling outside the valve stem, the solid particles flowing out from the valve stem will not affect the sealing effect of the valve sleeve again covering and closing the valve hole. Therefore, the combination of this valve and the electromagnetic suction device can solve almost all fatal flaws and deficiencies of the current prior art.
本发明可适用不同的环境压力,对于真空外环境,低压外环境,高压外环境以及超高压外环境都能适用。这种通用型电磁阀内部开关所控制的流体压力状态,既可以是低压状态,也能稳定地工作于高压状态,甚至于超高压状态(例如海洋勘探中在海底作为深海电磁阀使用)。还能够根据电磁力的电流大小调节阀门流量,既是调节阀,也是电磁阀。采用双电磁开合机构时,只要给两端电磁线圈分别先后输入二个直流脉冲,便能实现打开或关闭阀门,从而有效节约电能。The present invention is applicable to different environmental pressures, and is suitable for vacuum external environment, low-pressure external environment, high-pressure external environment and ultrahigh-pressure external environment. The fluid pressure state controlled by the internal switch of this general-purpose solenoid valve can be either a low-pressure state, or a stable high-pressure state, or even an ultra-high pressure state (for example, it is used as a deep-sea solenoid valve on the seabed in ocean exploration). It can also adjust the flow rate of the valve according to the current of the electromagnetic force, which is both a regulating valve and a solenoid valve. When the double electromagnetic opening and closing mechanism is adopted, as long as two DC pulses are respectively input to the electromagnetic coils at both ends, the valve can be opened or closed, thereby effectively saving electric energy.
Claims (9)
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