CN102092494B - Servo automatic sequence bottle unscrambler - Google Patents
Servo automatic sequence bottle unscrambler Download PDFInfo
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- CN102092494B CN102092494B CN2011100436498A CN201110043649A CN102092494B CN 102092494 B CN102092494 B CN 102092494B CN 2011100436498 A CN2011100436498 A CN 2011100436498A CN 201110043649 A CN201110043649 A CN 201110043649A CN 102092494 B CN102092494 B CN 102092494B
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- 238000001514 detection method Methods 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 238000012856 packing Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000006399 behavior Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000014101 wine Nutrition 0.000 description 1
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Abstract
The invention relates to a servo automatic sequence bottle unscrambler, comprising a conveying chain way, guardrails, a counting and detecting device, a servo diverting motor, a servo mechanism and a control system, wherein the guardrails comprise swinging guardrails, fixed guardrails and telescopic guardrails, and the counting and detecting device comprises a counting sensor, a diverting deceleration detecting device, a diverting original point detecting device and a bottle unscrambling original point detecting device. When the diverting motor starts working, the telescopic guardrails and the fixed guardrails move in the direction vertical to the forward movement direction of the chain way under the drive of the servo mechanism for diverting; at the same time, the telescopic guardrails can extend relative to the direction parallel to the fixed guardrails and the chain way so as to protect the forward movement of bottle bodies, therefore, bottles continuously moving at high speed are favorably diverted and no bottle falls down in the bottle conveying process; and the continuous bottle unscrambling speed can reach 24,000 bottles per hour, which is above one time the unscrambling speed of the traditional air cylinder bottle diverting device.
Description
Technical field
The present invention relates to the servo order bottle managing machine of the realization automatic sequence boxing of a kind of universal bottle type (conventional round vase) and special-shaped bottle (unconventional round vase), belong to the liquid packaging machine technical field.
Background technology
Along with the development of society, the raising of people's living standard, variation has appearred in the vanning of liquid bottles such as drinks, daily use chemicals, also increases for the requirement of this type of packing, particularly prevents to go here and there behaviors such as goods, personation.Therefore the independent packaging (bottle) of each least unit all requires numbering and is packaged in the packing material (carton) of corresponding numbering; Such as aspect the Wines packing; The order vanning is accomplished in requirement; The precondition of order vanning will realization be managed bottle exactly in proper order, and the existing universal bottle type (conventional round vase) that no matter is used for is piled up the way of managing bottle, also is to use special-shaped bottle of (unconventional round vase) reason bottle way in cylinder reason bottle shunting; All exist many-sided former thereby can not satisfy the packing demand of high-speed production lines, the order reason bottle of special-shaped bottles such as particularly flat or ellipse.
China's utility model patent " a kind of order bottle body " (application number: 200720147455.1 applyings date: 2007-05-24), (application number: 200710168475.1 applyings date: 2007-11-27) disclosed order bottle body divides a bottle plate, double defeated bottle chain road and the defeated bottle of a many rows chain road to constitute by single defeated bottle chain road, swing " bottle automatic sequence servo bottle burying method and device thereof "; Single defeated bottle downstream, chain road connect swing and divide the bottle plate; Swing divides the bottle plate to divide the action of bottle cylinder through the control of numeration detector switch; Realize the bottle shunting, its weak point is: in continuous movement, divide bottle speed relatively slow; The action of cylinder and air pressure, flow are relevant, and poor stability during work is when cylinder control swing divides the bottle plate; Its action is impacted big, the easy wound bottle or the bottle that falls, and the cylinder that high-frequency moves is easy to damage; Influenced the manufacturing line service efficiency, maintenance cycle is short, and service expenditure is higher relatively; It three is to be difficult to realize that any multiple tracks divides bottle.
Summary of the invention
The objective of the invention is to the said deficiency of background technology, provide a kind of in manufacturing line after-stage packing, the servo automatic sequence bottle managing machine of special-shaped bottle; Single bottle is through behind this machinery; Can be divided into many row's bottles according to the packing chest requirement, every row's bottle number also can limit as requested; Special-shaped bottles such as flat bottle, oval bottle are realized dividing automatically bottle, ordering, to adapt to the demand of automatic sequence boxing machine.This bottle managing machine by limit switch, single defeated bottle, protect and block, arrange more a defeated bottle chain road, servomotor and detecting device and form; Bottle managing machine is under the high-speed and continuous operating condition; Overcome the deficiency of existing cylinder shunting bottle managing machine, can realize continuous, stable order reason bottle.In addition, this mechanism also is applicable to the order reason bottle of conventional round vase.
Technical scheme of the present invention is: servo automatic sequence bottle managing machine; Comprise conveyer chain road, guardrail, counting and detecting device, servo shunting motor, servomechanism and control system, it is characterized in that: said guardrail comprises swing guardrail, nonfloating rail and flexible guardrail; There is the conveyer chain road of the single level installation that is positioned at bottle managing machine swing guardrail leading portion in said conveyer chain road and is positioned at the conveyer chain road that swing guardrail many row of horizontal are afterwards installed; Said nonfloating rail is suspended on the servomechanism through the nonfloating rail frame, and said flexible guardrail is suspended on through expansion bracket on the slide rail of servomechanism, and flexible guardrail is to distribute with nonfloating rail cross arrangement in vertical direction in the starting stage; Said swing guardrail one end is fixed on the hinge, and the other end is hinged through swing hinge and nonfloating rail frame; Described servomechanism is a shelf vertical with the bottle working direction, that can swing; The servo shunting motor of control servomechanism swaying direction and speed is installed on the frame; Be fixedly connected with on the servomechanism: servo reason bottle motor; Nonfloating rail frame and nonfloating rail carry the slide rail that expansion bracket slides in addition; The course of action of said guardrail is: the starting stage; Flexible guardrail and nonfloating rail distribute for cross arrangement in vertical direction; When the shunting motor was started working, flexible guardrail and nonfloating rail perpendicular to chain road forward direction motion, carried out the shunting under servomechanism drives; In the same time, flexible guardrail can protract with respect to nonfloating rail and chain road parallel direction, escorts bottle and moves ahead, and the velocity resultant of this both direction motion is identical with the bottle speed of advance, arrives when escorting terminal point, and flexible guardrail is withdrawn into starting point.Its beneficial effect is: flexible guardrail stretches along the bottle sense of motion, helps the bottle shunting in the continuous high speed motion, and guarantees not have in the bottle course of conveying generation of the bottle of falling phenomenon.
Aforesaid servo automatic sequence bottle managing machine is characterized in that: said counting and detecting device comprise sensor for countering, shunting deceleration detecting device, the former point detection device in shunting and the former point detection device of reason bottle; Sensor for countering is installed in flexible guardrail front end, and the shunting deceleration detects and the former point detection device in shunting is installed on the frame, and the former point detection device of reason bottle is installed on the servomechanism.
Aforesaid servo automatic sequence bottle managing machine is characterized in that: the control program of only change setting, can realize two rows, three rows, until the shunting of six row's bottles.Its beneficial effect is: hardware components is constant, only needs control program is changed, and can adapt to the packing demand of diversified at least six row's bottles, saves space, and raises the efficiency.
The invention has the beneficial effects as follows: the bottle of sending into by single conveyer chain road; Can realize branch reason bottle at a high speed through this bottle managing machine; Reason bottle speed can reach per hour 24000, is existing more than a times of speed of cylinder bottle separating device reason bottle, through the effect of flexible guardrail; Overcome bottle phenomenon generation, and prolonged the service life of manufacturing line.
Description of drawings
Accompanying drawing 1 is an embodiment of the invention elevational view;
Elevational view when accompanying drawing 2 stretches out for guardrail;
Accompanying drawing 3 is shunting birds-eye view when the left side;
Accompanying drawing 4 for the shunting in the left side and guardrail birds-eye view when stretching out;
Accompanying drawing 5 is shunting birds-eye view when the right side;
Accompanying drawing 6 for the shunting on the right side and guardrail birds-eye view when stretching out.
The specific embodiment
Mark in the accompanying drawing:
In accompanying drawing 1, the accompanying drawing 2, the defeated bottle of 1-many rows chain road, 101-frame, 2-shunting deceleration detecting device, the former point detection device in 3-shunting; 4-numeration sensor, 6-fixedly protect and block frame, 7-expansion bracket, 8-servo reason bottle motor, 9-servo shunting motor; The former point detection device of 10-reason bottle, 11-swing hinge, 12-swing guardrail, 13-hinge; 14-flexible guardrail, 15-nonfloating rail, 16-many row's output guardrails, 17-slide rail.
In the accompanying drawing 2,5-single bottle.
Below in conjunction with attaching inventive embodiments is described further:
With reference to accompanying drawing 1, accompanying drawing 3, establishing X axle forward is the bottle direction of forward movement, and Y axle forward is horizontal upside, and Z axle forward is for vertically upward.
In accompanying drawing 1, the accompanying drawing 2, servo automatic sequence bottle managing machine is made up of frame, conveyer chain road, guardrail, counting and detecting device, servo shunting motor, servomechanism and control system; The conveyer chain road is two sections from A punishment, and left side, A place (X axle negative direction, hinge 13 left sides) is single; Right side, A place (X axle positive dirction; Hinge 13 right sides) be many row's conveyer chains road 1, in the work, X axle forward moves ahead bottle in upper edge, single row or multiple rows chain road.Guardrail is made up of swing guardrail 12, nonfloating rail 15 and flexible guardrail 14; Nonfloating rail 15 connects firmly on servomechanism through nonfloating rail frame 6; Flexible guardrail 14 is suspended on the slide rail 17 of servomechanism through expansion bracket 7; One end of swing guardrail 12 is fixed on the hinge 13, and the other end is hinged through swing hinge 11 and nonfloating rail frame 6.
Referring to accompanying drawing 1, accompanying drawing 2, accompanying drawing 3; Be fixedly connected with on the servomechanism: servo reason bottle motor 8; Nonfloating rail frame 6, slide rail 17, sensor for countering 4 and the former point detection device 10 of reason bottle; Expansion bracket 7 is installed on the slide rail 17, and expansion bracket is fixedly connected with flexible guardrail 14 for 7 times, a servo reason bottle motor 8 can drive expansion bracket 7 protract along X-direction on the slide rail or after contract.Servo shunting motor 9 is installed on the frame 101; This servo shunting motor 9 (does not draw among the figure through belt and belt pulley; Be installed under two end floor beams parallel of frame 101 tops with the Y axle) can drive servomechanism and move along the Y axle is forward and reverse among the figure, drive nonfloating rail frame 6 simultaneously and move, this nonfloating rail frame 6 is through swing hinge 11; Driving swing guardrail 12 again is the center of circle with hinge 13; At XY plane rocking (among the figure for swinging up and down), because single bottle 5 is to be positioned on the guardrail chain road all the time, so the working direction of bottle will inevitably complied with and swing the interior nonfloating rail 15 of guardrail 12 and servomechanism and the swaying direction of flexible guardrail 14 moves ahead.
Counting is made up of sensor for countering 4, shunting deceleration detecting device 2, the former point detection device 3 in shunting and the former point detection device 10 of reason bottle with detecting device; Sensor for countering 4 is installed in flexible guardrail 14 front ends; Shunting deceleration detecting device 2 is installed on the frame 101 with the former point detection device 3 in shunting, and the former point detection device 10 of reason bottle is installed on the servomechanism.
The present invention is each device action order following 1,2 step said (is example with six bottle shuntings of double every row) at work:
1, establish swing guardrail 12 and be in position among Fig. 3, this moment, flexible guardrail 14 was in retracted position, and reason bottle motor 8 and shunting motor 9 all are failure to actuate; The single bottle 5 that single chain road and roads 1 work of many row's chains, single chain road will have been pasted mark and finished number is sent into through swing guardrails 12, blocks 6 and reaches to stretch to protect and block at 7 o'clock through fixedly protecting; Detections that count of the bottle of numeration sensor 4 pairs of processes, every through six bottles, numeration sensor 4 sends signal to the PLC in the control system; This moment, servo shunting motor 9 an and servo reason bottle motor 8 was worked simultaneously, and motor 9 drive servomechanisms in servo shunting move to position shown in Figure 5, bottle is aimed at next bar road after; Shunting motor 9 promptly quits work; Servo reason bottle motor 8 drives expansion bracket 7 and on slide rail 17, slides, and protracts speed and the defeated bottle of many rows chain road 1 constant speed along X axle forward; Flexible protecting blocked 14 and protracted with the defeated bottle of sensor for countering 4 same and many rows chain road 1 constant speed; Because numeration sensor 4 is installed on the flexible guardrail, so numeration sensor 4 is in relative static conditions (being equivalent to suspend counting) with bottle, the effect that flexible guardrail protracts is that the track protection bottle moves on the defeated bottle of many rows chain road 1 along direction initialization; Prevent down bottle, promptly accomplished a reason bottle, shunting this moment.
2, expansion bracket 7 put in place (Fig. 2, shown in Figure 6) that protract, control system is promptly sent the servo reason bottle of a control motor 8 and is stopped to protract and carry out back withdrawal bit instruction immediately, is reduced to initial point after 14 of the guardrails that stretch are being with numeration sensor 4; In the compression process of back because of sensor for countering 4 and bottle have relative motion, so begun counting work again, behind six bottles; Servomechanism returns the former point detection device of reason bottle 10 places; The sensor 4 that counts simultaneously sends signal and gives PLC, controls 9 work of servo shunting motor servomechanism is moved, and bottle is aimed at position shown in Figure 3 again; 8 work of simultaneously servo reason bottle motor drive to stretch to protect and block 14 and protract; And keep and the defeated bottle of many rows chain road 1 constant speed, numeration sensor 4 is in relative static conditions with bottle, accomplishes two reason bottles, shunting.Put in place after (Fig. 2, shown in Figure 4) when flexible guardrail 14 protracts, descend one shunting reason bottle circulation again.
After circulation of every completion; Servo shunting motor 9 is got back in the former point process at the drive servomechanism; Shunting deceleration detecting device 2 is started working earlier, controls servo shunting motor 9 and slows down, former point detection device 3 work in shunting then; Servo shunting motor 9 stops again, and the fierceness that helps preventing to move causes a reason bottle weak effect.Carry out next working cycle afterwards again.
The action of servo reason bottle motor 8 and servo shunting motor 9, its miles of relative movement all are that control system is by the fixed pulse numerical control system of setting.On the other hand, the distance that the shunting is moved relies on pulse count to position, and through repeatedly producing accumulated error behind the shunting, but former point detection device 3 detects and control through the shunting, can eliminate accumulated error after returning initial point.
When the different row of needs number shunting, servomechanism moving on the Y axle also can expand at least six rows by the row of two in the foregoing description; This moment, hardware components was constant; Only need to change predefined control program, let the actuating length of servo shunting motor 9 begin from position shown in Figure 3 in order, drive servomechanism and move to negative direction from Y axle positive dirction successively; By one → two roads → three roads → four roads → three roads → two roads → one sequential loop (four shuntings), go round and begin again; Or by a stage property → two roads → three roads → four roads → five roads → six roads → five roads → four roads → three roads → two roads → one (six shuntings) sequential loop, go round and begin again, can adapt to diversified packing demand, save space, raise the efficiency.
Claims (3)
1. servo automatic sequence bottle managing machine comprises conveyer chain road, guardrail, counting and detecting device, servo shunting motor, servomechanism and control system, it is characterized in that: said guardrail comprises swing guardrail, nonfloating rail and flexible guardrail; There is the conveyer chain road of the single level installation that is positioned at bottle managing machine swing guardrail leading portion in said conveyer chain road and is positioned at the conveyer chain road that swing guardrail many row of horizontal are afterwards installed; Said nonfloating rail is suspended on the servomechanism through the nonfloating rail frame, and said flexible guardrail is suspended on through expansion bracket on the slide rail of servomechanism, and flexible guardrail is to distribute with nonfloating rail cross arrangement in vertical direction in the starting stage; Said swing guardrail one end is fixed on the hinge, and the other end is hinged through swing hinge and nonfloating rail frame; Described servomechanism is a shelf vertical with the bottle working direction, that can swing; The servo shunting motor of control servomechanism swaying direction and speed is installed on the frame; Be fixedly connected with on the servomechanism: servo reason bottle motor; Nonfloating rail frame and nonfloating rail carry the slide rail that expansion bracket slides in addition; The course of action of said guardrail is: the starting stage; Flexible guardrail and nonfloating rail distribute for cross arrangement in vertical direction; When the shunting motor was started working, flexible guardrail and nonfloating rail perpendicular to chain road forward direction motion, carried out the shunting under servomechanism drives; In the same time, flexible guardrail can protract with respect to nonfloating rail and chain road parallel direction, escorts bottle and moves ahead, and the velocity resultant of this both direction motion is identical with the bottle speed of advance, arrives when escorting terminal point, and flexible guardrail is withdrawn into starting point.
2. servo automatic sequence bottle managing machine as claimed in claim 1 is characterized in that: said counting and detecting device comprise sensor for countering, shunting deceleration detecting device, the former point detection device in shunting and the former point detection device of reason bottle; Sensor for countering is installed in flexible guardrail front end, and the shunting deceleration detects and the former point detection device in shunting is installed on the frame, and the former point detection device of reason bottle is installed on the servomechanism.
3. servo automatic sequence bottle managing machine as claimed in claim 1 is characterized in that: the control program of only change setting, can realize two rows, three rows, until the shunting of six row's bottles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100436498A CN102092494B (en) | 2011-02-24 | 2011-02-24 | Servo automatic sequence bottle unscrambler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100436498A CN102092494B (en) | 2011-02-24 | 2011-02-24 | Servo automatic sequence bottle unscrambler |
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| Publication Number | Publication Date |
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| CN102092494A CN102092494A (en) | 2011-06-15 |
| CN102092494B true CN102092494B (en) | 2012-05-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011100436498A Active CN102092494B (en) | 2011-02-24 | 2011-02-24 | Servo automatic sequence bottle unscrambler |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103466122A (en) * | 2013-08-27 | 2013-12-25 | 安徽野岭饮料食品有限公司 | Distributing device used before automatic packing of beverage bottles |
| CN104139885A (en) * | 2014-07-01 | 2014-11-12 | 上海松川远亿机械设备有限公司 | Material arranging method suitable for material packaging machine |
| CN104118595A (en) * | 2014-07-21 | 2014-10-29 | 江苏新美星包装机械股份有限公司 | Bottle separating device on conveying platform |
| CN104691811B (en) * | 2014-12-30 | 2017-09-15 | 楚天科技股份有限公司 | A kind of bottle conveying device |
| CN105883090B (en) * | 2016-06-03 | 2017-12-12 | 成都经纬机械制造有限公司 | A kind of packing production chain for packing different size infusion bottle |
| CN107776943A (en) * | 2017-09-12 | 2018-03-09 | 天津荣新佳机械有限公司 | A kind of white wine batch (-type) packing work method |
| CN107826707A (en) * | 2017-11-23 | 2018-03-23 | 湖北酷我乳业股份有限公司 | Can lane change bottle separating device |
| CN111924168A (en) * | 2020-07-13 | 2020-11-13 | 姚才泉 | High-speed bottle separating machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29807979U1 (en) * | 1998-05-05 | 1999-09-16 | Kettner GmbH, 83026 Rosenheim | Device for grouping or separating articles |
| US6241072B1 (en) * | 1999-05-24 | 2001-06-05 | Advanced Manufacturing Technology | Bottle manufacturing hopper system |
| CN101161551A (en) * | 2007-11-27 | 2008-04-16 | 劲牌有限公司 | Bottle automatic sequence servo bottle burying method and apparatus |
| CN101381032A (en) * | 2008-10-20 | 2009-03-11 | 长沙楚天科技有限公司 | Conveyor bottle device driven by servo or stepping motor |
-
2011
- 2011-02-24 CN CN2011100436498A patent/CN102092494B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29807979U1 (en) * | 1998-05-05 | 1999-09-16 | Kettner GmbH, 83026 Rosenheim | Device for grouping or separating articles |
| US6241072B1 (en) * | 1999-05-24 | 2001-06-05 | Advanced Manufacturing Technology | Bottle manufacturing hopper system |
| CN101161551A (en) * | 2007-11-27 | 2008-04-16 | 劲牌有限公司 | Bottle automatic sequence servo bottle burying method and apparatus |
| CN101381032A (en) * | 2008-10-20 | 2009-03-11 | 长沙楚天科技有限公司 | Conveyor bottle device driven by servo or stepping motor |
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| CN102092494A (en) | 2011-06-15 |
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