CN102091768A - Belt buckle die casting separator - Google Patents
Belt buckle die casting separator Download PDFInfo
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- CN102091768A CN102091768A CN 201110041856 CN201110041856A CN102091768A CN 102091768 A CN102091768 A CN 102091768A CN 201110041856 CN201110041856 CN 201110041856 CN 201110041856 A CN201110041856 A CN 201110041856A CN 102091768 A CN102091768 A CN 102091768A
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- die casting
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- belt buckle
- belt fastener
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Abstract
The invention belongs to die casting separation equipment and particularly relates to a belt buckle die casting separator comprising a chain plate conveying device, a slag bag separating device, a workpiece separating device, a power device, a waste material recycling bin, a workpiece recycling bin, a rack and a material pressing device. The chain plate conveying device is driven by the power device to rotate. After a belt buckle die casting is put in a positioning hole and a positioning pin on the chain plate conveying device and fixed, the belt buckle die casting is conveyed into the slag bag separating device by the chain plate conveying device to realize the bending and the separating of a slag bag and a belt buckle, and then the belt buckle die casting is continuously conveyed forwards into the workpiece separating device to realize the bending and the separating of the belt buckle and a pouring gate. The slag bag, the belt buckle and the pouring gate separated from one another respectively fall into corresponding recycling bins, and the belt buckle is not scratched on the surface. The belt buckle die casting separator has a simple structure and high efficiency, is convenient to operate and can realize the rapid separation of belt buckle die castings shaped like Chinese characters yi, gong and wang.
Description
Technical field
The invention belongs to the die casting separation equipment, particularly a kind of seperator of belt fastener die casting.
Background technology
Along with expanding economy, human more and more higher to the requirement of belt renewal speed, therefore the output of belt fastener is increasing, but the method for separating belt fastener from die casting at present has two kinds: a kind of is manually to be with gloves that belt fastener is bent with running channel from slag trap to separate.Though can protect the belt fastener surface to exempt from scuffing artificial the separation, labour intensity is big, and by the overlap scratch of die casting, efficient is low easily for hand; Another kind is the pressured foundry goods mutual extrusion of hexagonal plating barrel, the collision separation of die casting being put into rotation.It is not thorough that the method exist to be separated, and belt fastener distortion and surface such as are scratched at problem, and belt fastener and overlap, running channel after separating mix, still need artificial secondary go-no-go, from and cause the reduction of efficient.These two kinds of methods are serious is restricting belt fastener production, as belt fastener production company, a large amount of employs the increase that manually directly causes the belt fastener production cost.
Summary of the invention
The present invention is that manually separation labour intensity is big in the separation process of present belt fastener die casting in order to solve, and efficient is low; Roller separation had not only influenced quality but also had influenced the problem of efficient, and a kind of seperator of belt fastener die casting is provided, and it progressively separates by die casting being placed on the carrier bar conveying device, and belt fastener, slag trap and running channel after separating can be classified.
The technical problem that the present invention solves can realize by the following technical solutions:
A kind of belt fastener die casting seperator comprises carrier bar conveying device, rotary switch, separator, protector, power set, waste recovery case, workpiece collection box, stock guide, frame and material pressing device; Described power set are in the upper right side of frame, and stock guide and waste recovery case and workpiece collection box are below frame, and carrier bar conveying device and separator are between two longerons of frame, and material pressing device is directly over separator;
Described carrier bar conveying device comprises drive sprocket, drive sprocket, drive sprocket axle, bearing block, passive sprocket shaft, by movable sprocket, guide plate, supporting plate, strainer, carrier chain and scraping wings, wherein adopt key to be connected between drive sprocket axle and drive sprocket, drive sprocket, and drive sprocket axle is fixed in the diaxon bearing of frame two longeron right-hand members by rolling bearing; Passive sprocket shaft with adopted rolling bearing to be connected between movable sprocket, and overlap the left end that strainers are fixed passive sprocket shaft two longerons by two;
Described separator comprises slag trap separator and workpiece separator, can solve the classification problem of slag trap, workpiece and running channel three after the separation like this; Two components are identical from apparatus structure, movable plate, skewback, thread spindle, the axis of guide, guide pin bushing and handwheel are all arranged, wherein adopt jaw clutch to engage between thread spindle and handwheel or separate, when both are in binding site, the operation handwheel is laborsaving, is convenient to adjust separating mechanism; Adjustment finishes, and both are in the separation point position, avoids causing adjusting the change of separating mechanism position because of handwheel rotates; Every component all is stuck on frame two longerons by the shaft shoulder at the two ends of the axis of guide from device;
Described protector comprises protective plate, protective cover, sprocket wheel protective cover and motor shield, wherein on protective cover and the motor shield transparent emissive plastic glazing is housed, in order to the observation in the separation process; Protective plate can be in protective cover move left and right, and adopt hinge to be connected between protective cover and motor shield, its objective is that to avoid protective cover excessive long, be convenient to open protective cover;
Described rotary switch becomes the continuous speed regulation system of seperator with electrical mechanisms, thereby satisfies different instructions for uses;
Described power set comprise motor, decelerator, drive sprocket and drive chain, and wherein motor and deceleration fuse, to reduce the seperator volume size;
Described frame comprises longeron, crossbeam, bearing, support and levelling device, and wherein two longerons are fixed on the support by bearing with bolt by after being bolted to case beam of crossbeam two ends formation again, and four levelling devices are equipped with in the below of support;
Described material pressing device comprises holding pad, support and entablature, and its effect is that die casting leaves supporting plate when preventing that skewback from upwards bending slag trap and belt fastener.
Have in the middle of the described supporting plate and the isodiametric locating hole of the conical main running channel of belt fastener die casting, be in separation process, to need good location because of belt fastener, here utilize the higher characteristics of die casting appearance and size precision, adopt the location, taper master running channel surface on the die casting, retrain die casting and on supporting plate, move; Alignment pin on the supporting plate has the effect of constraint die casting rotation; The capable of opening and closing leaf of hinge of two ends of bearing plate, " open ": promptly with supporting plate on the plane be 180 °, the face of seeing that can protect belt fastener carry and the slag trap separation process in exempt from scuffing, " closing ": promptly after the slag trap separation, be 90 ° with plane on the supporting plate, do not hinder the bending of belt fastener to separate again; Supporting plate is connected in respectively on two carrier chains by screw.
Described guide plate is the constraint leaf of hinge track of " opening " or " closing " in good time, and guide plate is fixed on the crossbeam by support.
Be connected with skewback with screw on the described movable plate, two of separator movable plates on the same group have the right-handed thread hole on one, have left handed threaded hole on another, and are contained on two axis of guides by guide pin bushing, can move in opposite directions between two movable plates; This structure is the design of the artificial separating action of imitation, and when supporting plate carried logical these skewbacks of die casting, separated part will be subjected to bending back and forth repeatedly under the skewback constraint, thereby causes separating;
Described thread spindle one end is made right-handed thread, the other end is made in the screw that left hand thread screws in two movable plate correspondences respectively, rotate handwheel and drive the thread spindle rotation by jaw clutch, on the thread spindle two ends about revolve the horizontal level that screw thread can be regulated two groups of skewbacks on the movable plate, realize the purpose that different size " " font, " worker " font, " king " font die casting are separated.
The present invention compared with prior art has the following advantages: a) simple in structure, easy to operate.When connecting switch, the drive sprocket of motor upper reducer output drives drive sprocket by driving-chain rotates the carrier bar conveying device, behind location in locating hole on the main running channel insertion supporting plate of belt fastener die casting and the alignment pin, when the carrier bar conveying device is carried above-mentioned die casting by the slag trap separator, realize that slag trap separates with bending between belt fastener, when continuing to be fed forward, realize that belt fastener separates with bending between running channel by the workpiece separator; B) good separating effect, the efficient height.Slag trap after the separation, belt fastener, running channel are fallen into respectively in the corresponding collection box, and surface of the work does not have scuffing; C) adjustable-speed.The turning knob switch can obtain the speed of different carrier bar conveying devices, enhances productivity; D) the present invention can promote to combine with automatic charging and realize automated production fully.
Description of drawings
Fig. 1 is a contour structures schematic diagram of the present invention;
Fig. 2 is an internal structure schematic diagram of the present invention;
Fig. 3 is the support board structure schematic diagram in the carrier bar transmission device of the present invention;
Fig. 4 is an adjustable separator structural representation of the present invention;
Fig. 5 is a die casting separation process schematic diagram of the present invention;
Fig. 6 is " one " of the present invention font belt fastener die casting accompanying drawing;
Fig. 7 is " worker " of the present invention font belt fastener die casting accompanying drawing;
Fig. 8 is " king " of the present invention font belt fastener die casting accompanying drawing.
The specific embodiment
Below in conjunction with the drawings and the specific embodiments the present invention is described in further detail.
As 1, Fig. 2, shown in Figure 4, a kind of belt fastener die casting seperator, comprise carrier bar conveying device 1, rotary switch 2, separator 3, protector 4, power set 5, waste recovery case 6, workpiece collection box 7, stock guide 8, frame 9, material pressing device 10, wherein power set 5 are positioned at the upper right side of frame 9, stock guide 8 and waste recovery case 6 and workpiece collection box 7 are below frame 9, carrier bar conveying device 1 and separator 3 are 9.4 of two longerons of frame 9, and material pressing device 10 is directly over separator 3;
Described carrier bar conveying device 1 comprises drive sprocket 1.1, drive sprocket 1.2, drive sprocket axle 1.3, bearing block 1.4, passive sprocket shaft 1.5, by movable sprocket 1.6, guide plate 1.7, supporting plate 1.8, strainer 1.9, carrier chain 1.10 and scraping wings 1.11, wherein drive sprocket axle 1.3 adopts flat key to be connected with drive sprocket 1.2,1.1 of drive sprockets, and drive sprocket axle 1.3 is fixed in the diaxon bearing 1.4 of 9 liang of longeron 9.4 right-hand members of frame by rolling bearing again; Passive sprocket shaft 1.5 with adopted rolling bearing to be connected by 1.6 of movable sprockets, and passive sprocket shaft 1.5 is fixed the left end of two longerons 9.4 by strainer 1.9;
Described separator 3 comprises slag trap separator 3.1 and workpiece separator 3.2, two components are identical from apparatus structure, movable plate 3.1.1, skewback 3.1.2, thread spindle 3.1.3, axis of guide 3.1.4, guide pin bushing 3.1.5 and handwheel 3.1.6 are all arranged, wherein adopt jaw clutch to engage between thread spindle 3.1.3 and handwheel 3.1.6 or separate, every component all is stuck on 9 liang of longerons 9.4 of frame by the shaft shoulder at the two ends of axis of guide 3.1.4 from device;
Described power set 5 comprise motor 5.1, mechanical reducer 5.2, drive sprocket 5.3 and drive chain 5.4, and wherein the output of motor 5.1 and mechanical reducer 5.4 inputs are connected with flange.Drive sprocket 5.3 with adopt flat key to be connected with the output shaft of mechanical reducer 5.2; Adopt drive chain 5.4 to be connected with 1.2 of drive sprockets, the rate of tension of drive chain 5.4 is that the diverse location of mobile motor 5.1 slotted hole groove on fixed head obtains;
Described rotary switch 2 is positioned at the left end outside of two longerons 9.4 of frame 9.It and motor 5.1 constitute the governing system of seperator;
Described protector 4 comprises protective plate 4.1, protective cover 4.2, sprocket wheel protective cover 4.5 and motor shield 4.6.Its middle sprocket protective cover 4.5 and motor shield 4.6 are screwed on frame 9, transparent lucite 4.3 windows all are housed respectively on protective cover 4.2 and the motor shield 4.6, and adopt hinge 4.4 to connect between the two, protective plate 4.1 can horizontally slip in protective plate 4.2;
Described frame 9 comprises longeron 9.4, crossbeam 9.5, bearing 9.3, support 9.2 and levelling device 9.1, two longerons 9.4 are by after being bolted to case beam of crossbeam 9.5 two ends formation, be fixed on the support 9.2 by bearing 9.3 with bolt, four levelling devices 9.1 are equipped with in the below of support 9.2 again;
Described material pressing device 10 comprises holding pad 10.1, support 10.2 and entablature 10.3, material pressing device 10 be installed in respectively slag trap separator 3.1 and workpiece separator 3.2 directly over, to prevent that die casting leaves supporting plate 1.8 in the separation process.
As Fig. 2, shown in Figure 3, have in the middle of the described supporting plate 1.8 and the conical main running channel 14 isodiametric locating hole 1.8.2 of belt fastener die casting, riveting has the alignment pin 1.8.1 of constraint die casting rotation above it, two ends also have protection belt fastener surface and are not scratched capable of opening and closing leaf of hinge 1.8.3, and supporting plate 1.8 is connected in respectively on two carrier chains 1.10 by screw;
Described guide plate 1.7 is to retrain the track that leaf of hinge 1.8.3 opens (promptly with 1.8 one-tenth 180 ° of supporting plates) in good time or closes (promptly with 1.8 one-tenth 90 ° of supporting plates), and guide plate 1.7 is fixed on the crossbeam 9.5 by support 1.7.7; And scraping wings 1.11 directly is fixed on the crossbeam 9.5.
As Fig. 2, as shown in Figure 4, described movable plate 3.1.1 goes up and is connected with skewback 3.1.2 with screw, two of separator movable plate 3.1.1 on the same group, have the right-handed thread hole on one, have left handed threaded hole on another, and be contained on two axis of guide 3.1.4 by guide pin bushing 3.1.5, can move in opposite directions between two movable plate 3.1.1;
Described thread spindle 3.1.3 one end is made right-handed thread, the other end is made in the screw that left hand thread screws in two movable plate 3.1.1 correspondences respectively, rotate handwheel 3.1.6 by thread spindle 3.1.3 go up two ends about revolve the horizontal level that screw thread can be regulated the last two groups of skewback 3.1.2 of movable plate 3.1.1, realize purpose to different size " " font, " worker " font, the separation of " king " font die casting.
The operation principle and the process of belt fastener die casting seperator are as follows:
Power transmission: connect rotary switch 2, the power of motor 5.1 is after decelerator 5.2 slows down, and driving initiatively by drive sprocket 5.3, drive chain 5.4, drive sprocket 1.2, chain rivet 1.3 rotates carrier bar conveying device 1.Positive counter-clockwise turning knob switch 2 can obtain the transporting velocity of different carrier bar conveying devices 1, as shown in Figure 2.
Separation process: the carrier bar conveying device 1 that expose on the seperator left side is the feeding area of die casting, with " one " font, " worker " font, after locating among locating hole 1.8.2 on the supporting plate 1.8 of the main running channel insertion carrier bar conveying device 1 of " king " font belt fastener die casting and the alignment pin 1.8.1, when carrier bar conveying device 1 is carried die casting by three skewback 3.1.2 in the slag trap separator 3.1, be subjected to slag trap on the constraint die casting of skewback 3.1.2 earlier through upwards bending, bending downwards again, upwards bend three processes again, realize that slag trap separates with bending between belt fastener, slag trap after the separation falls into the waste recovery case 6 on the left side, frame 9 below by stock guide 8; When continuing to be fed forward by workpiece separator 3.2, same under the effect of three skewback 3.2.2, belt fastener on the die casting is subjected to three bendings, realize that belt fastener separates with bending between running channel, belt fastener after the separation falls into the middle workpiece collection box 7 in frame 9 belows by stock guide 8; When continuing to be fed forward clout to the right-hand member below of frame 9, clout is subjected to the effect of its gravity and scraping wings 1.11 to fall into the waste recovery case 6 on the right, frame 9 belows, finishes whole separation.See that for the protection belt fastener face exempts from scuffing, hinge and supporting plate 1.8 at preceding section palet 1.8 two ends of workpiece separator 3.2 are 180 °; For not hindering belt fastener to separate, be 90 ° from the hinge and the supporting plate 1.8 at back section palet 1.8 two ends at the top of workpiece separator 3.2, as Fig. 2, shown in Figure 5.
Adjustment process: protective plate 4.1 is moved into to the right in the protective cover 4.2, turn clockwise and open protective cover 4.2, the handwheel 3.1.6 of slag trap separator 3.1 inwardly pushed jaw clutch is engaged, positive counter-clockwise rotation hand wheel 3.1.6, can adjust the spacing of two movable plate 3.1.1 and skewback 3.1.2, thereby obtain the optimum position that the die casting slag trap separates; Same operation workpiece separator 3.2 also can obtain to decide the optimum position that belt fastener separates.
Above-mentioned only is the preferred embodiments of the present invention.Without departing from the spirit and scope of the present invention, all members of being done on this structural principle basis substitute or the conspicuous structural change of described technical field personnel, all surely belong to fall into protection domain of the present invention.
Claims (5)
1. belt fastener die casting seperator, comprise carrier bar conveying device (1), rotary switch (2), separator (3), protector (4), power set (5), waste recovery case (6), workpiece collection box (7), stock guide (8), frame (9), material pressing device (10), it is characterized in that: power set (5) are in the upper right side of frame (9), stock guide (8) and waste recovery case (6) and workpiece collection box (7) are in the below of frame (9), carrier bar conveying device (1) and separator (3) are between two longerons (9.4) of frame (9), and material pressing device (10) is directly over separator (3);
Described carrier bar conveying device (1) comprises drive sprocket (1.1), drive sprocket (1.2), drive sprocket axle (1.3), bearing block (1.4), passive sprocket shaft (1.5), by movable sprocket (1.6), guide plate (1.7), supporting plate (1.8), strainer (1.9), carrier chain (1.10) and scraping wings (1.11); Adopt key to be connected between drive sprocket axle (1.3) and drive sprocket (1.2), drive sprocket (1.1), and drive sprocket axle (1.3) is fixed in the diaxon bearing (1.4) of frame (9) two longeron (9.4) right-hand members by rolling bearing; Passive sprocket shaft (1.5) with adopted rolling bearing to be connected between movable sprocket (1.6), and passive sprocket shaft (1.5) is fixed the left end of two longerons (9.4) by strainer (1.9);
Described separator (3) comprises slag trap separator (3.1) and workpiece separator (3.2), two components are identical from apparatus structure, and movable plate (3.1.1), skewback (3.1.2), thread spindle (3.1.3), the axis of guide (3.1.4), guide pin bushing (3.1.5) and handwheel (3.1.6) are all arranged; Adopt jaw clutch to engage between thread spindle (3.1.3) and handwheel (3.1.6) or separates, every component is stuck on frame (9) two longerons (9.4) from the shaft shoulder that installs the two ends of all passing through the axis of guide (3.1.4);
Described frame (9) comprises longeron (9.4), crossbeam (9.5), bearing (9.3), support (9.2) and levelling device (9.1), two longerons (9.4) are by after being bolted to case beam of crossbeam (9.5) two ends formation, be fixed on the support (9.2) by bearing (9.3) with bolt, four levelling devices (9.1) are equipped with in the below of support (9.2) again.
2. belt fastener die casting seperator according to claim 1; it is characterized in that: have in the middle of the described supporting plate (1.8) and the conical isodiametric locating hole of main running channel (14) (1.8.2) of belt fastener die casting; riveting has the alignment pin (1.8.1) of constraint die casting rotation above it; two ends also have the protection surface of the work and are not scratched capable of opening and closing leaf of hinge (1.8.3), and supporting plate (1.8) is connected in respectively on two carrier chains (1.10) by screw.
3. belt fastener die casting seperator according to claim 1, it is characterized in that: described guide plate (1.7) is that constraint leaf of hinge (1.8.3) is opened [promptly becoming 180 ° with supporting plate (1.8)] in good time or closed the track of [promptly becoming 90 ° with supporting plate (1.8)], and guide plate (1.7) is fixed on the crossbeam (9.5) by support (1.7.7).
4. belt fastener die casting seperator according to claim 1, it is characterized in that: described movable plate (3.1.1) is gone up and is connected with skewback (3.1.2) with screw, two of separator movable plates (3.1.1) on the same group, have the right-handed thread hole on one, have left handed threaded hole on another, and be contained on two axis of guides (3.1.4) by guide pin bushing (3.1.5), can move in opposite directions between two movable plates (3.1.1).
5. belt fastener die casting seperator according to claim 1, it is characterized in that: described thread spindle (3.1.3) end is made right-handed thread, the other end is made left hand thread and is screwed in respectively in the corresponding screw of two movable plates (3.1.1), rotate handwheel (3.1.6) by thread spindle (3.1.3) go up two ends about revolve the horizontal level that screw thread can be regulated the last two groups of skewbacks of movable plate (3.1.1), realization is to the purpose of " one " font of different size, " worker " font, the separation of " king " font die casting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110041856XA CN102091768B (en) | 2011-02-22 | 2011-02-22 | Belt buckle die casting separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110041856XA CN102091768B (en) | 2011-02-22 | 2011-02-22 | Belt buckle die casting separator |
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| Publication Number | Publication Date |
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| CN102091768A true CN102091768A (en) | 2011-06-15 |
| CN102091768B CN102091768B (en) | 2012-07-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110041856XA Expired - Fee Related CN102091768B (en) | 2011-02-22 | 2011-02-22 | Belt buckle die casting separator |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103357849A (en) * | 2012-03-30 | 2013-10-23 | 浙江伟星实业发展股份有限公司 | Die-casting pulling-buttoning machine |
| CN103752794A (en) * | 2014-02-10 | 2014-04-30 | 浙江伟星实业发展股份有限公司 | Fastener pulling machine |
| CN104148622A (en) * | 2014-09-01 | 2014-11-19 | 何侨 | Die-casting fitting conveying-separating all-in-one machine |
| CN107931587A (en) * | 2017-12-20 | 2018-04-20 | 佛山市鑫锦龙机械科技有限公司 | A kind of die casting breaking device |
| CN109622916A (en) * | 2018-05-16 | 2019-04-16 | 浙江宏日自动化科技有限公司 | Casting seperator |
| TWI661880B (en) * | 2018-03-27 | 2019-06-11 | 日商Ｙｋｋ股份有限公司 | Manufacturing method, jig and system of die-casting product part |
| CN112642993A (en) * | 2020-12-18 | 2021-04-13 | 江西省天奇汽车零部件有限公司 | Mould is used in five metals production with easily take off membrane structure |
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| CN201988699U (en) * | 2011-02-22 | 2011-09-28 | 湖北工业大学 | Separator for belt buckle die cast |
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| KR20020043491A (en) * | 2002-04-30 | 2002-06-10 | 김경두 | The equipment separating iron and non-iron at pulverization cast off and pulverized an waste electric wire |
| CN101612657A (en) * | 2009-05-16 | 2009-12-30 | 兰州爱赛特机电科技有限公司 | The useless ingot remover that is used for the non-ferrous metal continuous casting machine group |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103357849A (en) * | 2012-03-30 | 2013-10-23 | 浙江伟星实业发展股份有限公司 | Die-casting pulling-buttoning machine |
| CN103357849B (en) * | 2012-03-30 | 2015-11-25 | 浙江伟星实业发展股份有限公司 | Deduction is pulled in a kind of die casting |
| CN103752794A (en) * | 2014-02-10 | 2014-04-30 | 浙江伟星实业发展股份有限公司 | Fastener pulling machine |
| CN103752794B (en) * | 2014-02-10 | 2016-02-03 | 浙江伟星实业发展股份有限公司 | Pull deduction |
| CN104148622A (en) * | 2014-09-01 | 2014-11-19 | 何侨 | Die-casting fitting conveying-separating all-in-one machine |
| CN107931587A (en) * | 2017-12-20 | 2018-04-20 | 佛山市鑫锦龙机械科技有限公司 | A kind of die casting breaking device |
| TWI661880B (en) * | 2018-03-27 | 2019-06-11 | 日商Ｙｋｋ股份有限公司 | Manufacturing method, jig and system of die-casting product part |
| CN109622916A (en) * | 2018-05-16 | 2019-04-16 | 浙江宏日自动化科技有限公司 | Casting seperator |
| CN112642993A (en) * | 2020-12-18 | 2021-04-13 | 江西省天奇汽车零部件有限公司 | Mould is used in five metals production with easily take off membrane structure |
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| Publication number | Publication date |
|---|---|
| CN102091768B (en) | 2012-07-11 |
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