CN102090701B - Device and method for adding liquid additive - Google Patents

Device and method for adding liquid additive Download PDF

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Publication number
CN102090701B
CN102090701B CN2011100338584A CN201110033858A CN102090701B CN 102090701 B CN102090701 B CN 102090701B CN 2011100338584 A CN2011100338584 A CN 2011100338584A CN 201110033858 A CN201110033858 A CN 201110033858A CN 102090701 B CN102090701 B CN 102090701B
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pump
liquid level
liquid
flowmeter
level meter
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CN102090701A (en
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李宁
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Qingdao Baojia Intelligent Equipment Co ltd
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QINGDAO BAOJIA AUTOMATION EQUIPMENT CO Ltd
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Abstract

The invention provides a device and a method for adding a liquid additive. The device comprises a storage tank, a material barrel, a connecting pipe, filters, an input pump, a central controller, a temperature controller, liquid level meters, nozzles, an adding pump, a flow meter and a control valve, wherein, the flow meter is a gear volumetric flow meter; a shell of the flow meter is internally equipped with two rotors which are directly meshed with each other and rotate under the action of pressure difference between an inlet and an outlet of the flow meter; the flow meter continuously discharges fluid which is filled in a metering space between a gear and the shell by means of rotation of the gear; and the flow meter obtains the fluid passing through the same by measuring rotating times of the gear. The device has the advantages of high and stable adding precision and accurate electrical control, thus effectively reducing labor consumption and raw material waste during the production process, and reaching an optimal service condition during the production process.

Description

A kind of liquid additive adds equipment and adding method thereof
Technical field
The present invention relates to a kind of liquid that the present invention relates to and add machinery and field of engineering technology, particularly a kind of liquid additive adds equipment and adding method thereof.
Background technology
Present most of Feed Enterprise is added the liquid manual work interpolation of weighing of adopting when micro-; Not only cause the manpower waste; And adding the degree of accuracy, to receive human factor to influence fluctuation bigger, and the pollution of additive also causes very big injury to human body, and the occupational disease that therefore causes is not within minority.Have and adopt to use simple device to add, but ratio of precision is lower, the quality of product is caused very big influence.
Summary of the invention
Technical problem to be solved by this invention is, a kind of interpolation equipment that can automatic remote annex solution body additives is provided, and adding method.
In order to solve the problems of the technologies described above, the invention provides a kind of liquid additive and add equipment, comprising: storage tank, charging basket, filter, front pump, central controller, temperature controller, liquid level meter, nozzle adds pump, flowmeter and control valve; Said filter may further include first filter and second filter; Said charging basket is connected through tube connector with said first filter; Tube connector between said charging basket and said first filter is the transparent soft plastic pipe of built-in stainless steel wire; Said storage tank can be with the thermostatic control structure, and said temperature controller is probeed into by said storage tank top; Said storage tank is withstand voltage, corrosion resistant all steel structure; Said liquid level meter further comprises high liquid level meter and low liquid level meter, and said storage tank links to each other with said high liquid level meter, low liquid level meter; Said storage tank further is provided with automatic cleaning member; Said central controller further comprises first control cabinet and second control cabinet; Said first filter links to each other through tube connector with said front pump; Said front pump links to each other with said high liquid level meter with said first control cabinet; Said front pump links to each other with said storage tank through tube connector; Said first control cabinet links to each other with said front pump with said temperature controller; Said second control cabinet and said low liquid level meter, said interpolation pump, said control valve links to each other with said flowmeter; Said flowmeter links to each other with said nozzle with tube connector through said control valve.
Said flowmeter can be the gear type volumetric flowmeter; Be provided with two rotors in the housing of said flowmeter, directly be meshing with each other, under the pressure differential effect between flowmeter import and the outlet, rotate; Said flowmeter is through the rotation of gear, and the fluid that constantly will be filled in the metric space between gear and the housing is discharged; Said flowmeter obtains the flow body through flowmeter through the prototype gear number of revolutions; The volume error of said flowmeter is-0.2-+0.2.
Said equipment may further include the nozzle ball valve, adopts bite type free flow coupling and/or stainless steel tube to be connected between said nozzle and the said nozzle ball valve.
Said interpolation pump can be limited pressure variable vane pump; Said interpolation pump further comprises: eccentric rotor, blade and the housing of settling; Said blade is embedded in the groove, can be free to slide, and when rotation produced, blade was thrown on the shell pump under the action of the centrifugal; Said vane pump is a displacement pump, and two adjacent blade movements are minimum with the volume of rotor sealing with pump case when following, and are maximum in the time of on top, and when rotor clockwise rotated, adjacent two blades experience was from being volume increase process to the process of the top bottom; Be the volume reducing process from top to bottom; The rotor of said interpolation pump turns around, and realizes supplying oil suction once.
Said central controller can be used for being responsible for the automatic control that liquid additive adds the parts of equipment; Said central controller further comprises the preliminary election machine; Said preliminary election machine is the presetting system electronic counter, comes the automatic working procedure of realization equipment through setting liquid weight.
For solving the problems of the technologies described above; The present invention also provides a kind of adding method of liquid additive; Use like each described liquid additive of front and add equipment; Adding step is: liquid is joined the storage tank through first control cabinet control front pump from charging basket, by the state of liquid in high liquid level meter, low liquid level meter, the temperature controller control storage tank; When needs mixing material additive, provide the action command signal by central controller second control cabinet, realize to add pump, flowmeter, control valve action, liquid through shower nozzle be vaporific quantitatively, regularly evenly be sprayed onto in the mixer.
Said nozzle, be used to make liquid evenly, quantitatively, regularly be vaporific and in mixer, spray;
Said control valve joins control by electricity, gas, is used to keep be full of in the tube connector liquid, increases the accuracy of addition;
Said high liquid level meter and low liquid level meter further comprise magnetic Floating Ball Liquid Level indicateing arm, and the liquid level organ pipe, are full of inert gas in the said liquid level organ pipe, are used to prevent to get rusty, wear out, high temperature resistant, high pressure;
Said front pump further has hermetically-sealed construction, and said hermetically-sealed construction is four to five polytetrafluoroethylsealed sealed pads.
Beneficial technical effects of the present invention is, this equipment major advantage:
A: accurate and stable interpolation precision, effectively reduced labour's expenditure and reduced raw material waste in process of production.
B: electrical control accurately reaches the best user mode of production process.
C: the mixture homogeneity and minimizing classification phenomenon that improve feed.
D: reduce a large amount of liquid contaminations and use the production environment of feed factory cleaner, safer.
Description of drawings
Fig. 1 is that the said liquid additive of the embodiment of the invention adds equipment structure chart;
Fig. 2 is that the said liquid additive of the embodiment of the invention adds equipment importation circuit diagram;
Fig. 3 is that the said liquid additive interpolation of embodiment of the invention equipment adds partial circuit figure.
The specific embodiment
As shown in Figure 1, for the said liquid additive of the embodiment of the invention adds equipment structure chart.
Each parts that liquid additive of the present invention adds equipment are respectively: 1, charging basket, 2, tube connector, 3, first filter, 4, front pump, 5, first control cabinet; 6, temperature controller, 7, high liquid level meter, 8, low liquid level meter, 9, ball valve, 10, second control cabinet; 11, second filter, 12, the nozzle ball valve, 13, nozzle, 14, check valve, 15, add pump; 16, flowmeter, 17, control valve, 18, testing tube, 19, storage tank.
Liquid joins the storage tank 19 through front pump 4 from charging basket 1; State (temperature with liquid is controlled in certain scope throughout the year, with the physical characteristic (like pH value, viscosity etc.) of guaranteeing liquid) by liquid in high liquid level meter 7, low liquid level meter 8, the temperature controller 6 control storage tanks 19.When feed needs mixing material; Provide the action command signal by central controller through first control cabinet 5 and second control cabinet 10; Realize to add pump 15, flowmeter 16, control valve 17 actions, liquid is vaporific quantitatively (being accurate to 0.1g), regularly (was accurate to 0.1 second) and evenly is sprayed onto in the mixer through shower nozzle 13.
A: charging basket 1 adopts the corresponding connection of transparent soft plastic pipe (interior band stainless steel wire) with 3 of first filters.
B: adopt bite type free flow coupling and/or stainless steel tube to be connected between nozzle 13 and the nozzle ball valve 12.
C: connect between the miscellaneous part and adopt corresponding slip-knot, steel pipe, elbow to connect.
The flowmeter 16 that uses is the gear type volumetric flowmeter.Two rotors are housed in the housing of this flowmeter, directly are meshing with each other, under the pressure differential effect between flowmeter import and the outlet, rotate.Through the rotation of gear, the fluid that constantly will be filled in " metric space " between gear and the housing is discharged.Through the prototype gear number of revolutions, can obtain flow body through flowmeter.This measuring principle belongs to the volumetric method flow-measuring method of high accuracy, high reliability.Have the pin-point accuracy measurement performance, neither liquid body concentration does not receive the influence of viscosity yet, and can guarantee-volume error of 0.2-+0.2.
Add pump 15, use be limited pressure variable vane pump.By formations such as rotor (the eccentric arrangement), blade, housings, blade is embedded in the groove, can be free to slide; When rotation produced, blade was thrown on the shell pump under the action of the centrifugal, and vane pump is a displacement pump; Two adjacent blade movements when following with the volume minimum of pump case and rotor sealing, maximum in the time of on top is when rotor clockwise rotates; Adjacent two blades experience is from being exactly that volume increases process to process topmost bottom, so oil suction; From going up most is down the volume reducing process, so press oil.The output ripple of this kind pump is stable, and rotor turns around, and realizes supplying oil suction once.
Said central controller is responsible for the automatic control that liquid additive adds all parts of equipment (temperature, the degree of accuracy, two position etc.).Said central controller further comprises the preliminary election machine; What said preliminary election machine used is the presetting system electronic counter.Come the automatic working procedure of realization equipment through setting liquid weight.
Storage tank: band thermostatic control structure, temperature controller is probeed into by top.Be withstand voltage, corrosion resistant all steel structure; In high and low liquid level meter is arranged; Have automatic cleaning system.
Said nozzle evenly, quantitatively, regularly is in the vaporific picture mixer liquid and sprays.
Said control valve joins control by electricity, gas, is used to keep be full of in the tube connector liquid, can increase the accuracy of addition.
High liquid level meter and low liquid level meter further comprise magnetic Floating Ball Liquid Level indicateing arm, and the liquid level organ pipe, are full of inert gas in the said liquid level organ pipe, prevent getting rusty, wearing out high temperature resistant, high pressure.
Said front pump further has hermetically-sealed construction, and said hermetically-sealed construction is for adopting four to five polytetrafluoroethylsealed sealed pad sealings.
In another embodiment of the present invention, provide a kind of liquid additive to add equipment, having comprised: storage tank, charging basket, filter, front pump, central controller, temperature controller, liquid level meter, nozzle adds pump, flowmeter and control valve; Said filter may further include first filter and second filter; Said charging basket is connected through tube connector with said first filter; Tube connector between said charging basket and said first filter is the transparent soft plastic pipe of built-in stainless steel wire; Said storage tank can be with the thermostatic control structure, and said temperature controller is probeed into by said storage tank top; Said storage tank is withstand voltage, corrosion resistant all steel structure; Said liquid level meter further comprises high liquid level meter and low liquid level meter, and said storage tank links to each other with said high liquid level meter, low liquid level meter; Said storage tank further is provided with automatic cleaning member; Said central controller further comprises first control cabinet and second control cabinet; Said first filter links to each other through tube connector with said front pump; Said front pump links to each other with said high liquid level meter with said first control cabinet; Said front pump links to each other with said storage tank through tube connector; Said first control cabinet links to each other with said front pump with said temperature controller; Said second control cabinet links to each other with said flowmeter with said low liquid level meter, said interpolation pump, said control valve; Said flowmeter links to each other with said nozzle with tube connector through said control valve.
Said flowmeter can be the gear type volumetric flowmeter; Be provided with two rotors in the housing of said flowmeter, directly be meshing with each other, under the pressure differential effect between flowmeter import and the outlet, rotate; Said flowmeter is through the rotation of gear, and the fluid that constantly will be filled in the metric space between gear and the housing is discharged; Said flowmeter obtains the flow body through flowmeter through the prototype gear number of revolutions; The volume error of said flowmeter is-0.2 one+0.2.
Said equipment may further include the nozzle ball valve, adopts bite type free flow coupling and/or stainless steel tube to be connected between said nozzle and the said nozzle ball valve.
Said interpolation pump can be limited pressure variable vane pump; Said interpolation pump further comprises: eccentric rotor, blade and the housing of settling; Said blade is embedded in the groove, can be free to slide, and when rotation produced, blade was thrown on the shell pump under the action of the centrifugal; Said vane pump is a displacement pump, and two adjacent blade movements are minimum with the volume of rotor sealing with pump case when following, and are maximum in the time of on top, and when rotor clockwise rotated, adjacent two blades experience was from being volume increase process to the process of the top bottom; Be the volume reducing process from top to bottom; The rotor of said interpolation pump turns around, and realizes supplying oil suction once.
Said central controller can be used for being responsible for the automatic control that liquid additive adds the parts of equipment; Said central controller further comprises the preliminary election machine; Said preliminary election machine is the presetting system electronic counter, adopts the automatic working procedure of realization equipment through setting liquid weight.
In further embodiment of this invention; A kind of adding method of liquid additive also is provided; Use like each described liquid additive of front and add equipment; Adding step is: liquid is joined the storage tank through front pump from charging basket, by the state of liquid in high liquid level meter, low liquid level meter, the temperature controller control storage tank; When needs mixing material additive, provide the action command signal by central controller second control cabinet, realize to add pump, flowmeter, control valve action, liquid through nozzle be vaporific quantitatively, regularly evenly be sprayed onto in the mixer.
Said nozzle, be used to make liquid evenly, quantitatively, regularly be vaporific and in mixer, spray;
Said control valve joins control by electricity, gas, is used to keep be full of in the tube connector liquid, increases the accuracy of addition;
Said high liquid level meter and low liquid level meter further comprise magnetic Floating Ball Liquid Level indicateing arm, and the liquid level organ pipe, are full of inert gas in the said liquid level organ pipe, are used to prevent to get rusty, wear out, high temperature resistant, high pressure;
Said front pump further has hermetically-sealed construction, and said hermetically-sealed construction is four to five polytetrafluoroethylsealed sealed pads.
As shown in Figure 2, for the said liquid additive of the embodiment of the invention adds equipment importation circuit diagram, wherein:
1, switch QS1 closes back 1.5KW electric motor starting, and it is bright to start green light, liquid input beginning, and when meeting the requirements of liquid level, liquid-level switch can break off path, and motor cuts out, and input liquid stops.Cocoa manual unlocking switch QS1 at any time makes equipment out of service in running.
2, after change-over switch QS3 closed, heating rod 1,2 began the energising heating, by temperature controller WK1 control temperature, guaranteed the constant temperature of liquid.
3, after change-over switch QS4 closed, heater wire began the energising heating, by temperature controller WK2 control temperature, guaranteed the constant temperature of pipeline.
As shown in Figure 3, for the said liquid additive interpolation of embodiment of the invention equipment adds partial circuit figure, wherein:
1, after the automatic/hand switch forwards automatic catch to, when claiming that gate signal is closed, time relay T1 starts the repeating signal time-delay and breaks off; T2 while action delay is closed, and magnetic valve is opened when closed, adds the pump motor operation simultaneously, and liquid adds assigned address to through interpolation pump, flowmeter, magnetic valve.Along with liquid flow, flowmeter is transported to preselector (counter) with flow signal, and when reaching setting value, preselector breaks off circuit, closed electromagnetic valve, and motor is out of service, accomplishes an interpolation process.
2, after the automatic/hand switch forwards manual retaining to, manually boot switch, magnetic valve is opened, and adds the pump motor operation simultaneously and begins to add liquid, moves the same.Use during general accuracy in detection or manually add and use.Manually retaining can be controlled in the strange land.
3, when pot liquid also when being lower than assigned address, liquid level gauge starts, alarm equipment alarm.
4, wave filter plays protection preselector and flowmeter effect.

Claims (7)

1. a liquid additive adds equipment, it is characterized in that, comprising: storage tank, and charging basket, filter, front pump, central controller, temperature controller, liquid level meter, nozzle adds pump, flowmeter and control valve; Said filter further comprises first filter and second filter; Said charging basket is connected through tube connector with said first filter; Tube connector between said charging basket and said first filter is the transparent soft plastic pipe of built-in stainless steel wire; Said storage tank band thermostatic control structure, said temperature controller is probeed into by said storage tank top; Said storage tank is withstand voltage, corrosion resistant all steel structure; Said liquid level meter further comprises high liquid level meter and low liquid level meter, and said storage tank links to each other with said high liquid level meter, low liquid level meter, and said storage tank further is provided with automatic cleaning member; Said central controller further comprises first control cabinet and second control cabinet; Said first filter links to each other through tube connector with said front pump; Said front pump links to each other with said high liquid level meter with said first control cabinet; Said front pump links to each other with said storage tank through tube connector; Said first control cabinet links to each other with said front pump with said temperature controller; Said second control cabinet links to each other with said flowmeter with said low liquid level meter, said interpolation pump, said control valve; Said flowmeter links to each other with said nozzle with tube connector through said control valve.
2. liquid additive according to claim 1 adds equipment, it is characterized in that said flow is counted the gear type volumetric flowmeter; Be provided with two rotors in the housing of said flowmeter, directly be meshing with each other, under the pressure differential effect between flowmeter import and the outlet, rotate; Said flowmeter is through the rotation of gear, and the fluid that constantly will be filled in the metric space between gear and the housing is discharged; Said flowmeter obtains the flow body through flowmeter through the prototype gear number of revolutions; The volume error of said flowmeter is-0.2-+0.2.
3. liquid additive according to claim 1 adds equipment, it is characterized in that said equipment further comprises the nozzle ball valve, and employing bite type free flow coupling and/or stainless steel tube are connected between said nozzle and the said nozzle ball valve.
4. liquid additive according to claim 1 adds equipment, it is characterized in that said interpolation pump is limited pressure variable vane pump; Said interpolation pump further comprises: eccentric rotor, blade and the housing of settling; Said blade is embedded in the groove, can be free to slide, and when rotation produced, blade was thrown on the shell pump under the action of the centrifugal; Said vane pump is a displacement pump, and two adjacent blade movements are minimum with the volume of rotor sealing with pump case when following, and are maximum in the time of on top, and when rotor clockwise rotated, adjacent two blades experience was from being volume increase process to the process of the top bottom; Be the volume reducing process from top to bottom; The rotor of said interpolation pump turns around, and realizes supplying oil suction once.
5. liquid additive according to claim 1 adds equipment, it is characterized in that said central controller is used for being responsible for the automatic control that liquid additive adds the parts of equipment; Said central controller further comprises the preliminary election machine; Said preliminary election machine is the presetting system electronic counter, comes the automatic working procedure of realization equipment through setting liquid weight.
6. the adding method of a liquid additive; It is characterized in that; Use like each described liquid additive in the claim 1~5 and add equipment; Adding step is: liquid is joined the storage tank through front pump from charging basket, by the state of liquid in high liquid level meter, low liquid level meter, the temperature controller control storage tank; When needs mixing material additive, provide the action command signal by central controller second control cabinet, realize to add pump, flowmeter, control valve action, liquid through nozzle be vaporific quantitatively, regularly evenly be sprayed onto in the mixer.
7. according to the adding method of the said liquid additive of claim 6, it is characterized in that,
Said nozzle, be used to make liquid evenly, quantitatively, regularly be vaporific and in mixer, spray;
Said control valve joins control by electricity, gas, is used to keep be full of in the tube connector liquid, increases the accuracy of addition;
Said high liquid level meter and low liquid level meter further comprise magnetic Floating Ball Liquid Level indicateing arm, and the liquid level organ pipe, are full of inert gas in the said liquid level organ pipe, are used to prevent to get rusty, wear out, high temperature resistant, high pressure;
Said front pump further has hermetically-sealed construction, and said hermetically-sealed construction is four to five polytetrafluoroethylsealed sealed pads.
CN2011100338584A 2011-01-28 2011-01-28 Device and method for adding liquid additive Active CN102090701B (en)

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CN105080431A (en) * 2014-05-14 2015-11-25 中国石油天然气股份有限公司 Intelligent dosing device in oilfield gathering and transportation station
CN104823875A (en) * 2015-04-14 2015-08-12 青岛中谷智能设备有限公司 Poultry house micro liquid adding method
CN105772237A (en) * 2016-04-28 2016-07-20 河南中联节能工程有限公司 Wet-process precise grading device
CN109406252B (en) * 2018-09-28 2021-03-02 苏州大学 A kind of centrifugal ultrafiltration sample processing device and using method thereof
CN110256659B (en) * 2019-06-28 2021-06-15 东莞市伟邦新材料科技有限公司 Catalyst adjusting equipment for polyester production based on hydraulic speed change
KR102358060B1 (en) * 2021-10-19 2022-02-08 (주)에스엔피시스템 Apparatus and method for injecting additive into food

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CN2760979Y (en) * 2004-10-21 2006-03-01 武汉科谷技术发展有限公司 Liquid filling apparatus for fodder
CN201315829Y (en) * 2008-06-19 2009-09-30 沈阳久强机械制造有限公司 Machine for automatically mixing small amount of feed
CN201482463U (en) * 2009-08-21 2010-05-26 东莞美维电路有限公司 Automatic Control Addition System
CN201592492U (en) * 2010-01-12 2010-09-29 东莞市德诚塑化科技有限公司 Liquid metering timing adding device

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Publication number Priority date Publication date Assignee Title
CN2760979Y (en) * 2004-10-21 2006-03-01 武汉科谷技术发展有限公司 Liquid filling apparatus for fodder
CN201315829Y (en) * 2008-06-19 2009-09-30 沈阳久强机械制造有限公司 Machine for automatically mixing small amount of feed
CN201482463U (en) * 2009-08-21 2010-05-26 东莞美维电路有限公司 Automatic Control Addition System
CN201592492U (en) * 2010-01-12 2010-09-29 东莞市德诚塑化科技有限公司 Liquid metering timing adding device

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Address after: Shandong province 266000 new Qingdao high tech Industrial Development Zone, East Branch Road on the north side of the torch

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Address after: 266000 north of Xinyue road and east of Huoju Branch Road, Qingdao high tech Industrial Development Zone, Shandong Province

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Address before: 266000 north of Xinyue road and east of Huoju Branch Road, Qingdao high tech Industrial Development Zone, Shandong Province

Patentee before: QINGDAO BAOJIA AUTOMATION EQUIPMENT Co.,Ltd.