CN102085980B - Sheet medium alignment device - Google Patents
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Abstract
本发明公开了一种薄片状介质对齐装置,包括:用于容纳薄片状介质的容纸器、用于弹性支撑所述容纸器的支架机构、以及用于驱动所述容纸器进行振动的振动机构,其中,所述振动机构包括:第一组件,由电机驱动作摆动;第二组件,用于带动所述容纸器作振动;以及弹性件,用于连接所述第一组件和第二组件。在本发明中,振动机构的第一组件和第二组件之间通过弹性件连接,避免了滚珠轴承与长圆孔直接碰撞接触的结构,其噪音得到了很好的控制。
The invention discloses a sheet-shaped medium alignment device, which comprises: a paper container for accommodating the sheet-shaped medium, a support mechanism for elastically supporting the paper container, and a device for driving the paper container to vibrate A vibrating mechanism, wherein the vibrating mechanism includes: a first component, driven by a motor to oscillate; a second component, used to drive the paper container to vibrate; and an elastic member, used to connect the first component and the second component Two components. In the present invention, the first component and the second component of the vibrating mechanism are connected by an elastic member, avoiding a structure in which the ball bearing directly collides with the oblong hole, and the noise thereof is well controlled.
Description
技术领域 technical field
本发明涉及一种薄片状介质对齐装置,用于支票、纸币、信封、卡片等薄片状介质的整理和对齐。The invention relates to a sheet medium aligning device, which is used for sorting and aligning checks, banknotes, envelopes, cards and other sheet mediums.
背景技术 Background technique
薄片状介质对齐装置,俗称撞纸机,最早应用在印刷领域,用于对纸料、报纸、杂志等的整理和对齐。由于纸料、报纸或杂志的尺寸较大,因此,早期的撞纸机结构复杂、体积大。Alignment devices for sheet-like media, commonly known as joggers, were first used in the printing field for sorting and aligning paper materials, newspapers, magazines, etc. Early joggers were complex and bulky due to the large size of paper stock, newspapers or magazines.
随着应用领域的增加,传统的撞纸机不能满足银行、邮局等领域对小型薄片状介质,如支票、纸币、信封、卡片等薄片状介质的整理和对齐。为了解决此问题,美国专利号为US7431285、专利名称为“用于整理对齐支票型纸张的振动式撞纸机”提供了一种解决方案,其全部公开内容结合于此供参考。With the increase of application fields, traditional paper joggers cannot meet the needs of banks, post offices and other fields for sorting and aligning small sheet media, such as checks, banknotes, envelopes, cards and other sheet media. In order to solve this problem, US Patent No. US7431285, titled "A Vibrating Jogger for Aligning Check-Type Papers", provides a solution, the entire disclosure of which is hereby incorporated by reference.
如图1所示,上述振动式撞纸机的托盘5的背面与环54连接,偏心轮71与中心轴73连接,滚珠轴承8套在偏心轮71上并且位于环54的长圆孔57中。当直流电机(图1未示出)通过中心轴73驱动偏心轮71旋转时,带动环54上下运动从而带动托盘垂直上下运动,从而撞击及分离纸张。As shown in FIG. 1 , the back of the
上述方案的缺点在于,滚珠轴承8与长圆孔57直接接触,且二者均为刚性材料,因此,直流电机驱动滚珠轴承在长圆孔中转动时二者相互碰撞产生的噪音较大,且难以消除。The disadvantage of the above scheme is that the ball bearing 8 is in direct contact with the
发明内容 Contents of the invention
本发明目的在于提供一种噪音小的薄片状介质对齐装置。The object of the present invention is to provide a sheet-shaped medium alignment device with low noise.
为此,本发明提供了一种薄片状介质对齐装置,包括:用于容纳薄片状介质的容纸器、用于弹性支撑容纸器的支架机构、以及用于驱动容纸器进行振动的振动机构,其中,振动机构包括:振动机构包括:用于产生振动的第一组件、与容纸器连接的第二组件、以及连接在第一组件和第二组件之间的用于传递振动的弹性件。To this end, the present invention provides a device for aligning sheet-like media, including: a paper container for containing sheet-like media, a support mechanism for elastically supporting the paper container, and a vibrating device for driving the paper container to vibrate mechanism, wherein the vibrating mechanism includes: the vibrating mechanism includes: a first component for generating vibration, a second component connected with the paper container, and an elastic component connected between the first component and the second component for transmitting vibration pieces.
优选地,上述容纸器的底部安装有过渡支板。Preferably, a transition support plate is installed at the bottom of the paper container.
优选地,上述弹性件为弹片或螺旋弹簧。Preferably, the above-mentioned elastic member is a shrapnel or a coil spring.
优选地,上述第一组件包括:偏心转动件,由电机驱动作偏心转动;以及第一支板,可转动地套设在偏心转动件外,用于固定连接弹性件。Preferably, the above-mentioned first assembly includes: an eccentric rotating member driven by a motor to rotate eccentrically; and a first support plate rotatably sleeved outside the eccentric rotating member for fixed connection with the elastic member.
优选地,偏心转动件为偏心轮,所述第一支板和偏心转动件之间设有第一轴承。Preferably, the eccentric rotating member is an eccentric wheel, and a first bearing is provided between the first support plate and the eccentric rotating member.
当然,上述偏心转动件还可以是曲柄轴,此时第一支板套设在曲柄轴的曲柄上。Certainly, the above-mentioned eccentric rotating member may also be a crankshaft, and at this time, the first support plate is sleeved on the crank of the crankshaft.
优选地,本发明的薄片状介质对齐装置还包括偏压弹簧,该偏压弹簧的一端连接至所述第一支板,另一端连接至所述支架机构,用于向电机的驱动轴施加一轴向压力。Preferably, the sheet-shaped medium alignment device of the present invention further includes a bias spring, one end of the bias spring is connected to the first support plate, and the other end is connected to the support mechanism, and is used to apply a force to the drive shaft of the motor. Axial pressure.
优选地,上述第二组件包括:轴,固定连接至容纸器的底部或过渡支板上;第二轴承,其内圈固定连接至轴;第二支板,固定连接至第二轴承的外圈,并且固定连接至弹性件的自由端。Preferably, the above-mentioned second assembly includes: a shaft fixedly connected to the bottom of the paper container or a transition support plate; a second bearing whose inner ring is fixedly connected to the shaft; a second support plate fixedly connected to the outer loop and is fixedly attached to the free end of the elastic.
在其它实施例中,上述第二轴承可以设置在容纸器的底部和过渡支板上,此时,轴与第二支板直接连接。In other embodiments, the above-mentioned second bearing can be arranged on the bottom of the paper container and the transition support plate, at this time, the shaft is directly connected to the second support plate.
优选地,上述支架机构上设有多个弹性柱,容纸器或过渡支板固定连接至多个弹性柱上。该弹性柱更优选为橡胶柱。Preferably, the support mechanism is provided with a plurality of elastic columns, and the paper container or the transition support plate is fixedly connected to the plurality of elastic columns. The elastic posts are more preferably rubber posts.
更优选地,上述支架机构包括:上支架,具有倾斜延伸的安装表面;以及左支架和右支架,固定连接至上支架的两侧。在其它实施例中,上述支架机构也可以由一整体的钣金件形成。More preferably, the above bracket mechanism includes: an upper bracket having a mounting surface extending obliquely; and a left bracket and a right bracket fixedly connected to both sides of the upper bracket. In other embodiments, the above bracket mechanism can also be formed by an integral sheet metal part.
更优选地,本发明的薄片状介质对齐装置还包括:机架,供左支板和右支板固定连接于其上,下壳体,在机架的四周延伸,其中,容纸器作为在支架机构外周延伸的上壳体。如此,使得本发明的装置外表没有可见的连接螺钉,满足现代化办公场合的需要。More preferably, the sheet medium alignment device of the present invention also includes: a frame, on which the left support plate and the right support plate are fixedly connected, and the lower casing extends around the frame, wherein the paper container is used as a The upper housing extending from the periphery of the bracket mechanism. In this way, the device of the present invention has no visible connecting screws on the outside, which meets the needs of modern office occasions.
与现有技术的振动式撞纸机相比,本发明避免使用滚珠轴承与环的长圆孔碰撞接触的结构,噪音得到了很好的控制。Compared with the vibrating jogger in the prior art, the present invention avoids the use of a structure in which the ball bearing collides with the oblong hole of the ring, and the noise is well controlled.
在本发明的优选实施例中,振动机构的第一组件和第二组件之间通过弹性件连接,避免了滚珠轴承与长圆孔直接碰撞接触的结构,噪音得到了很好的控制。而且,通过在支架机构与电机轴之间设置拉簧,向电机提供一轴向压力,从而减小电机轴的轴向攒动,降低了因电机轴轴向攒动引起的噪音;另外,容纸器与上支架通过支柱组件弹性连接,避免了容纸器相对于上支架滑动而产生的振动和噪音。In a preferred embodiment of the present invention, the first component and the second component of the vibration mechanism are connected by elastic members, avoiding the direct contact between the ball bearing and the oblong hole, and the noise is well controlled. Moreover, by setting a tension spring between the bracket mechanism and the motor shaft, an axial pressure is provided to the motor, thereby reducing the axial vibration of the motor shaft and reducing the noise caused by the axial vibration of the motor shaft; in addition, the paper container It is elastically connected with the upper support through the pillar assembly, which avoids the vibration and noise generated by the sliding of the paper container relative to the upper support.
综上所述,通过振动机构各部件、支架机构与容纸器之间通过弹性连接,从而减少各零件动力传递过程中的碰撞接触,从而最大限度的降低了噪音。To sum up, the parts of the vibrating mechanism, the support mechanism and the paper container are elastically connected to reduce the collision and contact of each part during the power transmission process, thereby reducing the noise to the greatest extent.
除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. Hereinafter, the present invention will be described in further detail with reference to the drawings.
附图说明 Description of drawings
构成本说明书的一部分、用于进一步理解本发明的附图示出了本发明的优选实施例,并与说明书一起用来说明本发明的原理。图中:The accompanying drawings, which are included to provide a further understanding of the invention and constitute a part of this specification, illustrate preferred embodiments of the invention and together with the description serve to explain the principle of the invention. In the picture:
图1是传统的薄片状介质对齐装置的示意图;FIG. 1 is a schematic diagram of a traditional sheet medium alignment device;
图2是根据本发明一实施例的薄片状介质对齐装置的示意图;Fig. 2 is a schematic diagram of a sheet medium alignment device according to an embodiment of the present invention;
图3示出了图2所示薄片状介质对齐装置的振动机构;Fig. 3 shows the vibrating mechanism of the sheet medium alignment device shown in Fig. 2;
图4是图3的A向投影视图;Fig. 4 is the A direction projection view of Fig. 3;
图5是图4的B-B向剖面示意图;以及Figure 5 is a schematic cross-sectional view taken along the B-B direction of Figure 4; and
图6是根据本发明另一实施例的薄片状介质对齐装置的振动机构的示意图。FIG. 6 is a schematic diagram of a vibrating mechanism of a sheet medium alignment device according to another embodiment of the present invention.
具体实施方式 Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways defined and covered by the claims.
第一实施例first embodiment
下面结合图2至图5具体说明本发明一实施例提供的薄片状介质对齐装置的实现方式。The implementation of the sheet-shaped medium alignment device provided by an embodiment of the present invention will be described in detail below with reference to FIGS. 2 to 5 .
请参考图2和图3,如图所示,薄片状介质对齐装置包括底座1、主体2和容纸器3。Please refer to FIG. 2 and FIG. 3 , as shown in the figures, the sheet medium alignment device includes a
底座1包括壳体11和基架12,用于固定支撑主体2。壳体11套装在基架12外周。The
主体2固定在基架12表面,包括支架机构21、振动机构20、支柱组件25和电机26。支架机构21用于支撑容纸器3;振动机构20用于向容纸器3传递整理对齐薄片状介质的动力;支柱组件25用于将容纸器3和支架机构21弹性连接。电机26用于提供驱动振动机构20的动力。The
支架机构21包括上支架211、左支架212和右支架213。上支架21相对于基架2倾斜设置,其两侧由左支架212和右支架213支撑;左支架212和右支架213垂直地固定在基架12表面。The bracket mechanism 21 includes an
振动机构20包括第一组件22、减震组件23和第二组件24。The
第一组件22包括第一支板221、第一轴承222和偏心轮223。偏心轮223与电机26的电机轴26a固定连接;第一轴承222内圈套接在偏心轮223外表面,第一轴承222内圈与偏心轮223之间固定连接,形成一体;第一支板221套接在第一轴承222外圈上,第一轴承222外圈与第一支板221之间固定连接,形成一体。The
第二组件24包括第二支板241、第二轴承242和支撑轴243。第二轴承242内圈套接在支撑轴243外表面,第二轴承242内圈和支撑轴243之间固定连接,形成一体;第二支板241套接在第二轴承242外圈上,第二轴承242外圈与第二支板241之间固定连接,形成一体。The
减震组件23包括弹片231、左拉簧232和右拉簧233。弹片231一端与第一支板221连接,另一端与第二支板241连接;左拉簧232一端与第一支板221的左侧连接,另一端与左支架212连接;右拉簧233一端与第一支板221的右侧连接,另一端与右支架213连接。The
左拉簧232和右拉簧233向电机轴26a提供了一轴向压力,用于防止电机轴26a轴向攒动。The
支柱组件25包括第一橡胶柱251、第二橡胶柱252、第三橡胶柱253和第四橡胶柱254,分别固定在上支架211的四角,用于支撑容纸器3。The pillar assembly 25 includes a
容纸器3包括底板31、左侧板32、右侧板33和前挡板34,各侧板连接形成半封闭的容纸空间,用于承载待处理薄片状介质。底板31与支架机构21的上支板211相互平行,其通过支柱组件25与上支板211弹性连接,同时,第二组件24的支撑轴243与底板31固定连接。The
请参考图5,下面结合图5说明本发明薄片状介质对齐装置工作原理。如图所示,由于电机轴26a与第一组件22的偏心轮223固定连接,第一组件22与第二组件24通过减震组件23的弹片231连接,第二组件24的支撑轴243与容纸器3的底板31固定连接,容纸器3的底板又与上支架211通过支柱组件弹性连接(图中未显示)。Please refer to FIG. 5 , and the working principle of the sheet medium alignment device of the present invention will be described below in conjunction with FIG. 5 . As shown in the figure, since the
因此,当电机26通电时,电机轴26a转动驱动偏心轮223转动,偏心轮223带动第一组件22摆动,第一组件22通过弹片231将摆动力传递给第二组件24,第二组件24最终将摆动力传递给容纸器3。Therefore, when the
因此容纸器3在电机动力的驱动下,克服支柱组件25橡胶的弹力,沿上支板倾斜方向摆动,使容纸器3内的薄片状介质与容纸器挡板相互撞击,从而实现了介质的整理对齐。Therefore, driven by the power of the motor, the
由上述描述可以看出,一方面,通过在支架机构21与电机轴26a之间设置左拉簧232、右拉簧233,向电机26提供一轴向压力,从而减小电机轴26a的轴向攒动,降低了因电机轴26a轴向攒动引起的噪音。As can be seen from the above description, on the one hand, by setting the
另一方面,第一组件22和第二组件24之间通过弹片231连接,利用弹片231的变形,还可以缓解第一组件22向第二组件24传递摆动动力时沿垂直于上支架211表面的振动,减小了第一组件22、第二组件24振动引起的噪音。On the other hand, the
另一方面,容纸器3与上支架211通过支柱组件25弹性连接,避免了容纸器3相对于上支架211滑动而产生的振动和噪音。因此,通过振动机构20各部件之间、支架机构21与容纸器3之间通过弹性连接,从而减少各零件动力传递过程中的碰撞接触,从而在保证撞纸力度的情况下最大限度的降低了噪音。On the other hand, the
图6是本发明另一实施例提供的薄片状介质对齐装置的振动机构示意图。本实施例与上述实施例的区别在于,容纸器3的底部设置有过渡支板27。过渡支板27先与支撑轴243及支柱组件25固定连接,再与容纸器3固定连接。这样,便于容纸器的装配和拆卸。Fig. 6 is a schematic diagram of a vibrating mechanism of a sheet medium alignment device provided by another embodiment of the present invention. The difference between this embodiment and the above-mentioned embodiments is that a
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (8)
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| US7431285B1 (en) * | 2006-07-17 | 2008-10-07 | Y. Nissim, Inc. | Vibratory sheet jogger for jogging and aligning sheets of paper including checks |
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Non-Patent Citations (1)
| Title |
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| JP昭62-56254A 1987.03.11 |
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| CN102085980A (en) | 2011-06-08 |
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