CN102085553B - Roll forming method of 0Cr19Ni9 stainless steel thin-walled ring forging - Google Patents

Roll forming method of 0Cr19Ni9 stainless steel thin-walled ring forging Download PDF

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Publication number
CN102085553B
CN102085553B CN2010105821196A CN201010582119A CN102085553B CN 102085553 B CN102085553 B CN 102085553B CN 2010105821196 A CN2010105821196 A CN 2010105821196A CN 201010582119 A CN201010582119 A CN 201010582119A CN 102085553 B CN102085553 B CN 102085553B
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die sleeve
roll
servo
ring
strip plate
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CN102085553A (en
Inventor
吴永安
宋捷
雷镇威
杨家典
罗鸿飞
杨良会
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GUIZHOU AVIATION TECHNICAL DEVELOPMENT Co Ltd
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GUIZHOU AVIATION TECHNICAL DEVELOPMENT Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H1/00Making articles shaped as bodies of revolution
    • B21H1/06Making articles shaped as bodies of revolution rings of restricted axial length

Abstract

The invention discloses a roll forming method of a 0Cr19Ni9 stainless steel thin-walled ring forging. In order to roll-form a thin-walled ring forging with high dimensional precision and excellent tissue and performance, the technical scheme comprises the steps of: firstly, sleeving a preheated follower die sleeve and a 0Cr19Ni9 stainless steel pre-rolled blank heated to a deformation temperature in a ring rolling mill, sleeving the follower die sleeve in the pre-rolled blank, and positioning the follower die sleeve and the pre-rolled blank by using a main roll, a core roll, clutching rolls, an upper cone roll and a lower cone roll of the ring rolling mill; and starting the ring rolling mill, making a feeding motion by the core roll towards the direction of the main roll along the radial direction and rolling the pre-rolled blank at a rolling force of 140-2800kN under the support of the follower die sleeve by the core roll together with the main roll to ensure that the pre-rolled blank expands radially at a speed of 7-14mm/s, wherein the wall thickness is gradually reduced, and the pre-rolled blank is rolled into the thin-walled ring forging when the deformation reaches 40-60 percent. The minimum value of the wall thickness of the 0Cr19Ni9 stainless steel thin-walled ring forging roll-formed by adopting the method is 25mm, the maximum value of the height-thickness ratio is 25mm, and the ring forging is mainly used for gyrorotor parts used in the fields, such as oil gas and the like.

Description

The method for rolling and shaping of 0Cr19Ni9 stainless steel thin-wall ring
Technical field
The present invention relates to a kind of roll-forming method of annular forging piece, particularly related to the method for rolling and shaping of 0Cr19Ni9 stainless steel thin-wall ring.
Background technology
It is 304 austenitic stainless steel that the 0Cr19Ni9 stainless steel belongs to type number among the standard A STM A473-01 of American Society Testing and Materials (R09); This steel thin-walled ring that adopts rolling mill practice to be shaped requires to have higher tensile property and corrosion resistance, is mainly used in the revolving body parts that use in field such as oil gas.When rolling, because the ring deflection is less, wall thickness is thinner, and dimensional accuracy, performance and tissue are had relatively high expectations, and have increased the difficulty of roll forming.
On October 8th, 2008, disclosed Chinese invention patent specification CN 101279343A disclosed a kind of method for rolling and shaping of stainless steel special-shaped ring forging; This method by the alloy bar of specification blanking through jumping-up, punching, roll ring base (not using the roll off mould); Put into rolling and shaping in the machine for rolling ring roll off mould to blank again; Through in rolling ring base process and the deflection of precise control in each processing step, tissue and well behaved forging special-shape ring have been rolled out.When adopting the thin 0Cr19Ni9 stainless steel thin-wall ring of the rolling wall thickness of this method; Because the roll off mould is fixed on (being on home roll and the core roller) on the roll; The pass of roll off mould and produce in advance fierce friction between the strip plate and make not only that the operation of rolling is very unstable to impact production when rolling; But also the tissue and the performance that cause preparatory strip plate temperature to raise to steel easily exert an influence, like defectives such as tissue occurring and make a variation, crystal grain is thick.
When the 0Cr19Ni9 stainless steel thin-wall ring of home roll that adopts said method and direct use machine for rolling ring and core rolling system (encircling base) thin-walled like rolling in the above-mentioned method; Owing to receive the influence of the parts rigidity such as core roller of machine for rolling ring; The rigidity of structure that adds the thin-walled ring is relatively poor less with allowance; Be prone to cause preparatory strip plate plastic instability to occur and produce phenomenons such as draw down, horn mouth in the operation of rolling; Cause the ring shape and size not reach that design is used or machined requirement and scrapping, this can cause certain loss concerning the not low 0Cr19Ni9 stainless steel of price.
In the roll off process; In advance strip plate has just begun when rolling by hand earlier to embrace the roller skew to its rotation direction one side; The roller of embracing to opposite side squints again; Make preparatory strip plate that the phenomenon that roller swings of embracing towards its both sides arranged in the operation of rolling, receive to embrace roller and help the reaction force that produces to influence, ring is scrapped by draw down easily.
Summary of the invention
The technical problem that the present invention will solve provides a kind of method for rolling and shaping that adopts the servo-actuated die sleeve to realize 0Cr19Ni9 stainless steel thin-wall ring, and it is high and have a thin-walled ring of good tissue and performance to adopt this method can roll out dimensional accuracy.
For solving the problems of the technologies described above, the method for rolling and shaping of 0Cr19Ni9 stainless steel thin-wall ring according to the invention, its technical scheme may further comprise the steps:
The deformation temperature of heating 0Cr19Ni9 stainless steel preparatory strip plate to 1125 ℃~1155 ℃, the temperature of and preheating servo-actuated die sleeve to 230 ℃~280 ℃;
Put into machine for rolling ring to said preparatory strip plate and servo-actuated die sleeve; Make preparatory strip plate entangle that servo-actuated die sleeve, servo-actuated die sleeve entangle the core roller and along between the outer peripheral face of the preparatory strip plate of centre-to-centre spacing direction of home roll and core roller and home roll, distinguish tangent the contact between the outer peripheral face of inner ring surface and the servo-actuated die sleeve of strip plate and between the outer peripheral face of the inner ring surface of servo-actuated die sleeve and core roller in advance; Strip plate is embraced roller in its outer peripheral face support by two in advance, epicone roller and the upper and lower end face clamping servo-actuated die sleeve and preparatory strip plate of following awl roller along servo-actuated die sleeve and preparatory strip plate;
Starting machine for rolling ring makes its home roll rotation and drives preparatory strip plate, servo-actuated die sleeve, core roller and two armfuls of rollers rotations; Grasping the servo-actuated die sleeve by machine for rolling ring driving epicone roller and following awl roller simultaneously rotates with preparatory strip plate together; The core roller is radially done feed motion and with roll-force under the support of servo-actuated die sleeve the roll off preparatory strip plate of home roll with 140KN~2800KN towards the home roll direction; In advance strip plate is with the speed of 7mm/s~14mm/s broadening radially; Wall thickness reduces gradually, and its deflection reaches 40%~60% back and become the thin-walled ring by roll off.
And said servo-actuated die sleeve is when design, and its minimum wall thickness (MINI W.) is calculated as follows:
D 0=L-D 1-R 1-R 2
In the formula: D 0Minimum wall thickness (MINI W.) for the servo-actuated die sleeve;
L is the minimum centers-distance of home roll and core roller;
D 1Radially minimum wall thickness (MINI W.) for the thin-walled ring;
R 1Radius for home roll;
R 2Radius for the core roller.
Adopt the thin-walled ring of above-mentioned method for rolling and shaping roll forming, its wall thickness minimum of a value is 25mm, and the maximum of ratio of height to thickness is 25.
Compared with prior art, beneficial effect of the present invention is following:
The present invention is the preparatory strip plate of 0Cr19Ni9 stainless steel that is heated to deformation temperature with after the servo-actuated die sleeve cover of preheating is put into the machine for rolling ring location; Radially do feed motion and its distortion is shaped by its core roller, obtained the thin-walled ring of thin-walled and tissue and function admirable with home roll preparatory strip plate of roll off under the support of servo-actuated die sleeve towards the home roll direction.
In the roll off process, because the servo-actuated die sleeve has only carried out The pre-heat treatment, it almost can not be out of shape in the operation of rolling.When rolling since in advance between strip plate and the core roller at a distance from one deck servo-actuated die sleeve; And the servo-actuated die sleeve is therewith rotating in the strip plate in advance in the same way; Overcome between preparatory strip plate and the servo-actuated die sleeve since produce fierce friction make the operation of rolling unstable with the phenomenon that is prone to cause preparatory strip plate temperature to raise, thereby help that tissue is produced and the acquisition quality forging.
In the roll off process; Because in advance the inner ring surface of strip plate is close on the outer peripheral face of servo-actuated die sleeve and therewith in the same way, rotate synchronously; Avoided preparatory strip plate to receive the influence of core roller rigid parts; Thereby avoid it plastic instability to occur and produce phenomenons such as draw down, horn mouth; And with preparatory strip plate in the same way, the servo-actuated die sleeve that rotates synchronously also can carry out full circle to the inner ring surface of preparatory strip plate and prevent its draw down and phenomenon such as horn mouth occurs, can realize the high ring of precision rolling forming dimension precision, saves steel.
In the roll off process,, preparatory strip plate has been played supported preferably and firm effect, thereby can effectively alleviate preparatory strip plate phenomenon that roller swings of embracing towards its both sides in the operation of rolling, prevented that ring from being scrapped by draw down owing in advance be set with the servo-actuated die sleeve in the strip plate.
Through detecting the dimensional accuracy of this steel thin-walled ring, 3 ‰ (3/1000ths) of corresponding size have been reached.
Through detecting the room temperature tensile performance of this steel thin-walled ring; Its tensile strength is 540~550MPa (greater than the 515MPa of design instructions for use); Percentage elongation is that 0.2% o'clock yield strength is 250~265MPa (greater than the 205MPa of design instructions for use); Elongation after fracture be 50~55% (greater than the design instructions for use 40%), the contraction percentage of area be 65~73% (greater than the design instructions for use 50%).
Through detecting the metallographic structure of this steel thin-walled ring, its grain size has reached the requirement of " Standard Specificationfor Stainless Steel Forgings (standard criterion of stainless steel forgings) " (ASTM A473-01 (R09)) standard.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further explain.
Fig. 1 is the perspective view of the preparatory strip plate of 0Cr19Ni9 stainless steel.
Fig. 2 is the installation location and the roll off view of servo-actuated die sleeve and preparatory strip plate.
Fig. 3 is the perspective view that preparatory strip plate roll off becomes the thin-walled ring.
The specific embodiment
The method for rolling and shaping of the described 0Cr19Ni9 stainless steel thin-wall of embodiment of the present invention ring need provide equipment such as forge furnace, forcing press, machine for rolling ring, manipulator.
The main chemical elements content (percentage by weight) of this steel is: C content 0.08%, contain Mn amount 2.00%, P content 0.045%, contain S amount 0.030%, si content 1.00%, contain Cr amount 18.0%~20.0%, ni content 8.0%~10.5%, contain N amount 0.10%, surplus is Fe.
This steel is following to the processing step of producing qualified thin-walled ring from bar:
Step 1: base.
By the 0Cr19Ni9 stainless steel bar of specification blanking through heating, jumping-up, punching, pulling, produce 10 ° of preparatory strip plates after rolling in advance, its shape is as shown in Figure 1.
Step 2: installation.
As shown in Figure 2; In forge furnace, be heated to 10 ° of preparatory strip plates and put into machine for rolling ring after 1125 ℃~1155 ℃ the deformation temperature and to lie in (not shown) on the chassis of this machine; Preparatory 10 ° of core rollers 2 that pack into machine for rolling ring of strip plate; The home roll 1 of its outer peripheral face and machine for rolling ring and two tangent contacts of outer peripheral face of embracing rollers 3 are embraced 3 pairs of preparatory strip plates of roller for two and are played supporting roles for 10 °; In forge furnace, be preheating to servo-actuated die sleeve 4 simultaneously and put into (not shown) on the chassis that lies in this machine after machine for rolling ring packs into the core roller 2 of machine for rolling ring and is enclosed within 10 ° of the preparatory strip plates after 230 ℃~280 ℃, in advance between the outer peripheral face of the outer peripheral face of 10 ° of strip plates and home roll 1, in advance between the outer peripheral face of inner ring surface and the servo-actuated die sleeve 4 of 10 ° of strip plates, between the outer peripheral face of the inner ring surface that reaches servo-actuated die sleeve 4 and core roller 2 all along tangent contact of centre-to-centre spacing direction of core roller 2 and home roll 4; The startup machine for rolling ring makes its epicone roller 5 and the upper and lower end face clamping servo-actuated die sleeve 4 and preparatory strip plate 10 ° of following awl roller 6 along servo-actuated die sleeve 4 and 10 ° of preparatory strip plates, the installation location of accomplishing servo-actuated die sleeve 4 and 10 ° of preparatory strip plates.The shipment of workpiece is mainly accomplished through Robot actions during installation.
Step 3: roll off.
Starting machine for rolling ring makes its home roll 1 rotate by direction shown in Figure 2; Home roll 1 drives 10 ° of preparatory strip plates, servo-actuated die sleeve 4, core roller 2 and two armfuls of rollers 3 and rotates by direction shown in Figure 2; Simultaneously drive by machine for rolling ring that epicone roller 5 rotates by direction shown in Figure 2 with awl roller 6 down and in 10 ° of strip plates in advance and servo-actuated die sleeve 4 operations of rolling upper and lower end face of these two workpiece of clamping, make two of machine for rolling ring to embrace the outer peripheral face that rollers 3 help 10 ° of preparatory strip plates; Core roller 2 radially towards home roll 1 direction do feed motion and with home roll 1 with 10 ° of the preparatory strip plates of roll-force roll off under the support of servo-actuated die sleeve 4 of 140KN~2800KN; In advance 10 ° of strip plates are with the speed of 7mm/s~14mm/s broadening radially, and its wall thickness reduces gradually.
Strip plate is produced the continuous local plastic distortion by roll off for 10 ° under the support of servo-actuated die sleeve 4 in advance; After its deflection reaches 40%~60%, being rolled is shaped is thin-walled ring 10 (as shown in Figure 3); Close machine for rolling ring; The machine for rolling ring cantilever of removing home roll 1, epicone roller 5 after all rotatable parts stop and boring roller 6, two armfuls of rollers 3 down and be pressed in core roller 2 tops takes out thin-walled ring 10 from core roller 2 tops.
Thin-walled ring 10 is carried out solution treatment after the finish to gauge, promptly is heated to thin-walled ring 10 about 1040 ℃ insulation, water-cooled.
In above-mentioned steps 1 and step 3, the finish-forging of this steel or finishing temperature are not less than 900 ℃.
The computational methods of said deflection are: deflection=[(in advance 10 ° of the strip plates longitudinal section area along the longitudinal section area-thin-walled ring 10 of center line along center line)/in advance 10 ° of longitudinal section areas along center line of strip plate] * 100%.
In the rolling process, can in this die sleeve, fully be out of shape shaping for 10 ° for guaranteeing servo-actuated die sleeve 4 indeformable and preparatory strip plate in the operation of rolling, the minimum wall thickness (MINI W.) of this die sleeve carries out designing and calculating by following formula:
D 0=L-D 1-R 1-R 2
In the formula: D 0Minimum wall thickness (MINI W.) for servo-actuated die sleeve 4;
L is the minimum centers-distance of home roll 1 and core roller 2;
D 1Radially minimum wall thickness (MINI W.) for thin-walled ring 10;
R 1Radius for home roll 1;
R 2Radius for core roller 2.
Adopt this rolling steel thin-walled ring 10 of above-mentioned roll off method, its minimum wall thickness (MINI W.) can reach 25mm, and high thick (referring to wall thickness) can reach 25 than maximum.
Through detecting, adopt the 0Cr19Ni9 stainless steel thin-wall ring 10 of said method rolling and shaping to have high dimension precision and good interior tissue and performance, satisfied the design instructions for use of this steel loop spare fully.

Claims (3)

1. the method for rolling and shaping of a 0Cr19Ni9 stainless steel thin-wall ring is characterized in that, may further comprise the steps:
The deformation temperature of heating 0Cr19Ni9 stainless steel preparatory strip plate to 1125 ℃~1155 ℃, the temperature of and preheating servo-actuated die sleeve to 230 ℃~280 ℃;
Put into machine for rolling ring to said preparatory strip plate and servo-actuated die sleeve; Make preparatory strip plate entangle that servo-actuated die sleeve, servo-actuated die sleeve entangle the core roller and along between the outer peripheral face of the preparatory strip plate of centre-to-centre spacing direction of home roll and core roller and home roll, distinguish tangent the contact between the outer peripheral face of inner ring surface and the servo-actuated die sleeve of strip plate and between the outer peripheral face of the inner ring surface of servo-actuated die sleeve and core roller in advance; Strip plate is embraced roller in its outer peripheral face support by two in advance, epicone roller and the upper and lower end face clamping servo-actuated die sleeve and preparatory strip plate of following awl roller along servo-actuated die sleeve and preparatory strip plate;
Starting machine for rolling ring makes its home roll rotation and drives preparatory strip plate, servo-actuated die sleeve, core roller and two armfuls of rollers rotations; Grasping the servo-actuated die sleeve by machine for rolling ring driving epicone roller and following awl roller simultaneously rotates with preparatory strip plate together; The core roller is radially done feed motion and with roll-force under the support of servo-actuated die sleeve the roll off preparatory strip plate of home roll with 140KN~2800KN towards the home roll direction; In advance strip plate is with the speed of 7mm/s~14mm/s broadening radially; Wall thickness reduces gradually, and its deflection reaches 40%~60% back and become the thin-walled ring by roll off.
2. method for rolling and shaping according to claim 1 is characterized in that: the minimum wall thickness (MINI W.) of said servo-actuated die sleeve carries out designing and calculating by following formula:
D 0=L-D 1-R 1-R 2
In the formula: D 0Minimum wall thickness (MINI W.) for the servo-actuated die sleeve;
L is the minimum centers-distance of home roll and core roller;
D 1Radially minimum wall thickness (MINI W.) for the thin-walled ring;
R 1Radius for home roll;
R 2Radius for the core roller.
3. method for rolling and shaping according to claim 1 is characterized in that: the wall thickness minimum of a value of said thin-walled ring is 25mm, and the maximum of ratio of height to thickness is 25.
CN2010105821196A 2010-12-10 2010-12-10 Roll forming method of 0Cr19Ni9 stainless steel thin-walled ring forging Active CN102085553B (en)

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Publication number Priority date Publication date Assignee Title
CN110315013A (en) * 2019-07-16 2019-10-11 江阴市恒润重工股份有限公司 It a kind of internal combustion engine high temperature resistant low nickel stainless steel ring and its rolles over and pricks forming method
CN110479923B (en) * 2019-08-02 2020-08-25 武汉理工大学 Large thin-wall outer T-shaped annular component restraining radial axial rolling forming method

Citations (2)

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Publication number Priority date Publication date Assignee Title
CN101279347A (en) * 2008-04-23 2008-10-08 贵州航宇科技发展有限公司 Method for rolling and shaping stainless steel conical ring
CN101279343A (en) * 2008-04-23 2008-10-08 贵州安大航空锻造有限责任公司 Method for rolling and shaping stainless steel special-shaped ring forging

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Publication number Priority date Publication date Assignee Title
JPH02133131A (en) * 1988-11-09 1990-05-22 Mitsubishi Electric Corp Electric conduction heating device for ring-like metallic member
JPH03169445A (en) * 1989-11-28 1991-07-23 Nippon Stainless Steel Co Ltd Manufacture of titanium ring for electrodeposition drum
JPH04182005A (en) * 1990-11-14 1992-06-29 Mitsubishi Materials Corp Method for controlling rolling of ring-like member

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Publication number Priority date Publication date Assignee Title
CN101279347A (en) * 2008-04-23 2008-10-08 贵州航宇科技发展有限公司 Method for rolling and shaping stainless steel conical ring
CN101279343A (en) * 2008-04-23 2008-10-08 贵州安大航空锻造有限责任公司 Method for rolling and shaping stainless steel special-shaped ring forging

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Title
JP平2-133131A 1990.05.22
JP平3-169445A 1991.07.23
JP平4-182005A 1992.06.29

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