CN102085434B - Hyperboloidal rotating disc dense fiber filtering system - Google Patents

Hyperboloidal rotating disc dense fiber filtering system Download PDF

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CN102085434B
CN102085434B CN201110006281A CN201110006281A CN102085434B CN 102085434 B CN102085434 B CN 102085434B CN 201110006281 A CN201110006281 A CN 201110006281A CN 201110006281 A CN201110006281 A CN 201110006281A CN 102085434 B CN102085434 B CN 102085434B
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filter
disc
water outlet
dense
outlet shaft
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CN102085434A (en
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凌跃成
钱进
邵国栋
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JIANGSU YIYANG WATER INDUSTRY Co Ltd
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JIANGSU YIYANG WATER INDUSTRY Co Ltd
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Abstract

The invention discloses a hyperboloidal rotating disc dense fiber filtering system which comprises a pool body (1), a water outlet shaft (6), a driving device (7), a filtering disc (8), a filtering disc cleaning device (9) and a mud discharge pump (10), wherein the water outlet shaft (6) is a hollow hexagonal cylinder with round center and equilateral outside; water holes (6-1) are uniformly arranged on the cylinder of the water outlet shaft (6); the two sides of each water hole (6-1) are provided with support columns (6-2); the support columns (6-2) are embedded into the filtering disc (8) and oppositely fixed on the circumference of the water outlet shaft (6); the filtering disc (8) is formed by splicing six sector discs (8-1) which equally divides the circumference; and the radial section of each disc (8-1) is of a diamond shape of which the upper and lower acute angles are cut off. According to the invention, the filtering area is improved by over 15%, the fineness is improved by about 40%, the treatment capacity of the entire filtering system is increased by over 15%, and the concentrations of effluent suspended matters are less than 5 mg/l; and the entire filtering system has a small floor area and is low in investment and total installed power.

Description

双曲面转碟密束纤维过滤系统Hyperboloid Rotating Disc Dense Bundle Fiber Filtration System

技术领域 technical field

本发明涉及一种过滤系统,尤其是一种用于各种液体中悬浮物分离的过滤系统,具体的说是一种适用于大多数要求去除液体中悬浮固体物的双曲面转碟密束纤维过滤系统。 The present invention relates to a filter system, especially a filter system for the separation of suspended solids in various liquids, specifically a hyperboloid rotating disk dense bundle fiber suitable for most of the suspended solids required to remove liquids filtering system.

背景技术 Background technique

目前,绝大多数污水及污染液都是经过一级处理或二级处理后排入下水道或者河流,用于饮用水、景观用水、绿地灌溉等用途还需要深度处理。现有技术中使用的常规滤池均存在如下的问题:滤池的滤料水平布置,设备的占地面积很大,反冲洗强度大,气水反冲不仅需要大功率水泵、鼓风机,还有气水两套较大直径的管阀系统。整套系统多而杂,投资高。自动控制系统极为庞大复杂。常规滤池冲洗前因穿透问题水质较差,冲洗后会因滤层中残存的清洗水对出水有影响。另外,水头损失高,能量损失大,运行费用高。因此现有的各种过滤设备不仅造价高、占地面积大,而且处理费用也很高。 At present, the vast majority of sewage and polluted liquids are discharged into sewers or rivers after primary or secondary treatment, and advanced treatment is required for drinking water, landscape water, and green land irrigation. The conventional filters used in the prior art all have the following problems: the filter material of the filter is arranged horizontally, the equipment occupies a large area, the backwashing intensity is high, and the air-water backwashing requires not only high-power water pumps, blowers, Two sets of larger diameter pipe valve systems for air and water. The whole system is complex and complicated, and the investment is high. The automatic control system is extremely large and complex. The water quality of the conventional filter is poor due to the penetration problem before flushing, and the residual cleaning water in the filter layer will affect the effluent after flushing. In addition, the head loss is high, the energy loss is large, and the operating cost is high. Therefore, the existing various filtering devices not only have high cost and large floor space, but also have high processing costs.

在目前市场上也有纤维转盘滤池技术,即在横轴上安装多个立式滤盘组成的纤维滤布过滤器,该纤维滤布过滤器还存在以下不足: There is also a fiber rotary disc filter technology on the market at present, that is, a fiber filter cloth filter composed of multiple vertical filter discs is installed on the horizontal axis. The fiber filter cloth filter also has the following disadvantages:

1、该纤维滤布过滤器的纤维滤布在过滤工况下,植入的纤维呈倒伏状态,并且倒伏状态不一,纤维在滤盘的表面局部区域形成非常紧密的过滤面,而由于水流的影响致使局部区域形成的过滤面又很松散,造成过滤的不均匀性,过滤面的不均匀会导致固体颗粒物进入纤维层的基层,无法通过抽吸装置实现滤布的彻底清洗。 1. The fiber filter cloth of the fiber filter cloth filter is in a lodging state under the filtering condition, and the lodging state is different, and the fibers form a very tight filtering surface on the surface of the filter disc, and due to the water flow The influence of the filter surface caused by the local area is very loose, resulting in the inhomogeneity of the filtration, the unevenness of the filter surface will cause solid particles to enter the base layer of the fiber layer, and the filter cloth cannot be thoroughly cleaned by the suction device.

2、该纤维滤布过滤器过滤盘的过滤面为平面结构,受滤盘的表面积限制,过滤面积有限。 2. The filter surface of the filter disc of the fiber filter cloth filter is a plane structure, limited by the surface area of the filter disc, the filter area is limited.

3、该纤维滤布过滤器仅设有滤布反抽吸装置,滤布反抽吸装置仅能抽吸纤维滤层表面的悬浮物,不能深入去除纤维根部及纤维底布的沉积物,沉积物日益沉积会迅速降低滤布的过滤能力,增加过滤系统的水头损失。 3. The fiber filter cloth filter is only equipped with a filter cloth back-suction device, which can only suck the suspended solids on the surface of the fiber filter layer, and cannot deeply remove the sediments at the fiber roots and the fiber bottom cloth. Increasing sedimentation will rapidly reduce the filter capacity of the filter cloth and increase the head loss of the filter system.

4、该纤维滤布过滤器的滤池仅仅设一个集泥斗和一套排泥系统,系统排泥抽吸的时间长且不均匀,容易造成过滤池的水体的强烈紊流,影响过滤池沉泥的效果,增大了滤布的污泥负荷。 4. The filter tank of the fiber filter cloth filter is only equipped with a mud collecting bucket and a set of mud discharge system. The time of mud discharge and suction of the system is long and uneven, which will easily cause strong turbulence in the water body of the filter tank and affect the filter tank. The effect of sedimentation increases the sludge load of the filter cloth.

5、该纤维滤布过滤器的排泥系统和滤布反抽吸装置共用一套管路,排泥系统工作的时间长,滤布反抽吸装置工作的时间短,两者长时间的同时工作系统的额外负荷增加,降低系统寿命。 5. The mud discharge system of the fiber filter cloth filter and the filter cloth reverse suction device share a set of pipelines. The mud discharge system works for a long time, and the filter cloth reverse suction device works for a short time. Both of them work for a long time at the same time The additional load of the working system increases, reducing the life of the system.

发明内容 Contents of the invention

本发明的目的是针对现有过滤系统的不足,提供一种扩大过滤介质范围、提高过滤精细度和过滤能力、减少过滤系统的投资和运行能耗的双曲面转碟密束纤维过滤系统。 The object of the present invention is to address the shortcomings of the existing filtering system, and provide a hyperboloid rotating disk dense-bundle fiber filtering system that expands the range of filtering media, improves filtering fineness and filtering capacity, and reduces investment and operating energy consumption of the filtering system.

本发明的目的是通过以下技术方案解决的: The purpose of the present invention is solved by the following technical solutions:

一种双曲面转碟密束纤维过滤系统,包括池体、出水轴、驱动装置、过滤碟、滤碟清洗装置和排泥泵,池体由过滤池、上升室和清水池组成,过滤池的外侧壁上设有进水口,过滤池通过内侧壁上设置的通水孔与上升室相连,上升室通过可调出水堰连通清水池,清水池的外侧壁上设有出水口,出水轴通过前侧的轴承座和后侧的回转支撑固定在过滤池内,出水轴的前端与通水孔封闭相连,驱动装置安装在过滤池的上方并通过链条与出水轴相连,过滤碟安装在出水轴上,滤碟清洗装置与过滤碟相连,排泥泵安装在过滤池的上方并与过滤池的底部相连,所述的出水轴为中空心圆外等边六角形柱体,出水轴的柱体上均匀设有过水孔,过水孔的两侧设有垂直于出水轴表面的支撑柱;所述的过滤碟内嵌入支撑柱并相对固定在出水轴的圆周上,过滤碟由等分圆周的六个扇形碟片拼接而成,碟片的径向截面呈截去上下锐角的菱形,碟片由滤碟骨架和密束纤维滤布组成,密束纤维滤布套装在滤碟骨架上;所述的密束纤维滤布由束状纤维对折编织到底布中制成,束状纤维由尼龙和腈纶混纺而成的纤维织成,束状纤维的顶部呈纤维絮状花,每根束状纤维的直径为0.3-2.0 mm。 A double-curved disc dense-bundle fiber filtration system includes a pool body, a water outlet shaft, a driving device, a filter disc, a filter disc cleaning device, and a mud discharge pump. The pool body is composed of a filter pool, an ascending chamber and a clear water pool. There is a water inlet on the outer wall, and the filter tank is connected to the ascending chamber through the water hole provided on the inner wall, and the ascending chamber is connected to the clear water pool through an adjustable outlet weir. The bearing seat on the front side and the slewing support on the rear side are fixed in the filter tank. The front end of the water outlet shaft is closed and connected to the water hole. The driving device is installed above the filter tank and connected to the water outlet shaft through a chain. The filter disc is installed on the water outlet shaft. , the filter disc cleaning device is connected with the filter disc, the mud discharge pump is installed above the filter tank and connected with the bottom of the filter tank, the water outlet shaft is an equilateral hexagonal cylinder with a hollow center circle, and the cylinder of the water outlet shaft The water holes are evenly arranged, and the two sides of the water holes are provided with support columns perpendicular to the surface of the water outlet shaft; the support columns are embedded in the filter disc and relatively fixed on the circumference of the water outlet shaft, and the filter disc is divided into two parts. Six fan-shaped discs are spliced together. The radial section of the disc is a rhombus with the upper and lower acute angles cut off. The disc is composed of a filter frame and a dense fiber filter cloth. The dense fiber filter cloth is set on the filter frame; The densely bundled fiber filter cloth is made of bundled fibers folded and woven into the base cloth. The bundled fibers are woven from fibers blended with nylon and acrylic fibers. The diameter is 0.3-2.0 mm.

所述的碟片菱形截面的钝角为120°-160°。 The obtuse angle of the diamond-shaped section of the disc is 120°-160°.

所述的滤碟清洗装置包括反抽吸泵、喷洗泵、连通管、清洗头和固定装置,反抽吸泵和喷洗泵固定在过滤池的上侧并分别通过连通管与清洗头相连,清洗头通过固定装置固定在相对应的过滤碟侧面,固定装置固定在过滤池的侧壁上。 The filter disc cleaning device includes a reverse suction pump, a spray pump, a connecting pipe, a cleaning head and a fixing device, and the reverse suction pump and the spray cleaning pump are fixed on the upper side of the filter tank and are respectively connected to the cleaning head through a connecting pipe , the cleaning head is fixed on the side of the corresponding filter disc through the fixing device, and the fixing device is fixed on the side wall of the filter tank.

所述的清洗头呈“V”形,清洗头包括反抽吸口和冲洗喷头,冲洗喷头位于反抽吸口的两侧。 The cleaning head is in a "V" shape, and the cleaning head includes a back suction port and a flushing nozzle, and the flushing nozzle is located on both sides of the back suction port.

所述的反抽吸口呈纺锤形,反抽吸口的口径由出水轴处至过滤碟的边缘逐渐增大。 The anti-suction port is spindle-shaped, and the diameter of the anti-suction port gradually increases from the water outlet shaft to the edge of the filter disc.

所述的过滤池的底部设有两个集泥池,所述的集泥池呈锥斗型,集泥池通过连通管与排泥泵相连。 The bottom of the filter tank is provided with two mud pools, the mud pools are cone-shaped, and the mud pools are connected to the mud pump through a connecting pipe.

所述的链条由非金属材料制成。 The chain is made of non-metallic material.

本发明相比现有技术有如下优点: Compared with the prior art, the present invention has the following advantages:

1、本发明的双曲面过滤转碟,创新性的设计出双曲面的流线型过滤面,相同配置下其过滤面积较传统平面型转盘过滤面面积提高15%以上,整套过滤系统的处理量增加15%以上,过滤面积的提升,大大提升了系统的过滤能力。 1. The hyperboloid filter turntable of the present invention innovatively designs a hyperboloid streamlined filter surface. Under the same configuration, its filter area is increased by more than 15% compared with the traditional flat turntable filter surface area, and the processing capacity of the whole filter system is increased by 15% More than %, the increase of the filter area greatly improves the filter capacity of the system.

2、本发明的双曲面过滤转碟的密束纤维滤布由束状纤维对折编织到底布中制成,束状纤维由尼龙和腈纶混纺而成的纤维织成,束状纤维的主要优点是在束状纤维的顶部也就是密束纤维滤布的表层形成密集纤维絮状花,这样能使密束纤维滤布的表面形成很精细而又紧密的表面滤层将介质中的各种固体悬浮物拦截在外面,同时束状纤维根部的空隙又能使过滤液经束状纤维茎间的间隙顺利通过密束纤维滤布并进入滤腔内排出,不但可以大大减少密束纤维滤布的阻力损失,而且能使过滤系统的精细度提高40%左右;另外可以根据不同的工况和出水要求选择不同束径和不同长度的束状纤维。 2. The densely bundled fiber filter cloth of the hyperboloid filter disc of the present invention is made of bundled fibers folded in half and woven into the base cloth. The bundled fibers are woven from fibers blended with nylon and acrylic fiber. The main advantages of the bundled fibers are Dense fiber floc flowers are formed on the top of the bundled fibers, that is, the surface layer of the dense fiber filter cloth, so that the surface of the dense fiber filter cloth can form a very fine and tight surface filter layer to suspend various solids in the medium At the same time, the gap at the root of the bundled fiber can make the filtrate pass through the dense fiber filter cloth through the gap between the bundled fiber stems and enter the filter cavity to be discharged, which can not only greatly reduce the resistance of the dense fiber filter cloth loss, and can increase the fineness of the filtration system by about 40%; in addition, bundle fibers with different bundle diameters and different lengths can be selected according to different working conditions and water outlet requirements.

3、本发明的滤碟清洗装置设反抽吸系统和喷洗系统,反抽吸系统和喷洗系统交替工作,反抽吸系统抽吸密束纤维滤布表面悬浮物,喷洗喷头再利用高压水流彻底冲洗纤维根部和纤维底布悬浮物,使密束纤维滤布得到的彻底冲洗,延长了密束纤维滤布的寿命。 3. The filter disc cleaning device of the present invention is equipped with a back suction system and a spray washing system, the back suction system and the spray washing system work alternately, the back suction system sucks the suspended matter on the surface of the dense fiber filter cloth, and the spray nozzle is reused The high-pressure water flow thoroughly washes the fiber roots and the suspended matter in the fiber base cloth, so that the dense fiber filter cloth can be thoroughly washed, and the life of the dense fiber filter cloth is prolonged.

4、本发明的锥斗型集泥池,污泥沉淀效果显著,污泥在在池底的有效沉积减少了滤布上的污泥量,可延长密束纤维滤布的使用寿命,同时减少反抽吸和喷洗的频率;另外椎体型集泥池配套的双排泥系统,排泥快速有效,不会造成大的水体紊流,不会影响过滤池污泥沉淀效果。 4. The cone-bucket type sludge collection tank of the present invention has a remarkable sludge sedimentation effect, and the effective deposition of sludge at the bottom of the tank reduces the amount of sludge on the filter cloth, which can prolong the service life of the dense fiber filter cloth and reduce The frequency of back suction and spray washing; in addition, the double mud discharge system matched with the cone type sludge collection tank, the sludge discharge is fast and effective, will not cause large water turbulence, and will not affect the sludge sedimentation effect of the filter tank.

5、本发明的双曲面转碟密束纤维过滤系统具有分离效率高、过滤连续性强、出水水质好、出水量稳定的优点,同时出水的悬浮物浓度小于5mg/l;整个过滤系统的占地小、投资低,总装机功率低。 5. The hyperboloid rotary disc dense-bundle fiber filtration system of the present invention has the advantages of high separation efficiency, strong filtration continuity, good effluent quality, and stable effluent volume. At the same time, the concentration of suspended solids in the effluent is less than 5 mg/l; the entire filtration system accounts for The land is small, the investment is low, and the total installed power is low.

附图说明 Description of drawings

附图1为本发明双曲面转碟密束纤维过滤系统的结构示意图; Accompanying drawing 1 is the structural representation of hyperboloid rotating disc dense bundle fiber filtration system of the present invention;

附图2为本发明双曲面转碟密束纤维过滤系统的侧面剖面图; Accompanying drawing 2 is the side sectional view of hyperboloid rotating disc dense bundle fiber filtration system of the present invention;

附图3为本发明双曲面转碟密束纤维过滤系统的出水轴及支撑柱剖面图; Accompanying drawing 3 is the sectional view of the water outlet shaft and the support column of the hyperboloid rotating disc dense fiber filtration system of the present invention;

附图4为本发明双曲面转碟密束纤维过滤系统的过滤盘截面图; Accompanying drawing 4 is the filter disc sectional view of hyperbolic rotating disc dense fiber filter system of the present invention;

附图5为本发明双曲面转碟密束纤维过滤系统的密束纤维滤布结构示意图; Accompanying drawing 5 is the dense bundle fiber filter cloth structure schematic diagram of hyperboloid rotating disk dense bundle fiber filtration system of the present invention;

附图6为本发明双曲面转碟密束纤维过滤系统的清洗头结构图; Accompanying drawing 6 is the structural diagram of the cleaning head of the double-curved disc dense-bundle fiber filtration system of the present invention;

附图7为本发明双曲面转碟密束纤维过滤系统的清洗头仰视图。 Accompanying drawing 7 is the bottom view of the cleaning head of the hyperboloid rotating disk dense-bundle fiber filtration system of the present invention.

其中:1—池体;2—过滤池;2-1—进水口;2-2—通水孔;3—上升室;4—清水池;4-1—出水口;5—可调出水堰;6—出水轴;6-1—过水孔;6-2—支撑柱;7—驱动装置;8—过滤碟;8-1—碟片;9—滤碟清洗装置;10—排泥泵;11—轴承座;12—回转支撑;13—链条;14—反抽吸泵;15—喷洗泵;16—连通管;17—清洗头;17-1—反抽吸口;17-2—冲洗喷头;18—固定装置;19—集泥池。 Among them: 1—pool body; 2—filter pool; 2-1—water inlet; 2-2—water hole; 3—rising chamber; 4—clear water pool; 4-1—water outlet; 5—adjustable water outlet Weir; 6—water outlet shaft; 6-1—water hole; 6-2—support column; 7—drive device; 8—filter disc; 8-1—disc; 9—filter disc cleaning device; 10—drain discharge Pump; 11—bearing housing; 12—slewing support; 13—chain; 14—reverse suction pump; 15—spray washing pump; 16—communicating pipe; 17—cleaning head; 2—washing nozzle; 18—fixing device; 19—silt collection tank.

具体实施方式 Detailed ways

下面结合附图与实施例对本发明作进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

如图1-4所示:一种双曲面转碟密束纤维过滤系统,包括池体1、出水轴6、驱动装置7、过滤碟8、滤碟清洗装置9、排泥泵10和自控系统,池体1由过滤池2、上升室3和清水池4组成,过滤池2的外侧壁上设有进水口2-1,过滤池2通过内侧壁上设置的通水孔2-2与上升室3相连,上升室3通过可调出水堰5连通清水池4,调出水堰5用来调节控制水位落差的大小,清水池4的外侧壁上设有出水口4-1。出水轴6通过前侧的轴承座11和后侧的回转支撑12固定在过滤池2内,回转支撑12固定在过滤池2内的凸台上,轴承座11固定在通水孔2-2的周围,出水轴6的前端套入轴承座11内并与通水孔2-2封闭相连。出水轴6为中空心圆外等边六角形柱体,出水轴6的柱体上均匀设有过水孔6-1,过水孔6-1的两侧设有垂直于出水轴6表面的支撑柱6-2,支撑柱6-2的顶端设有螺纹,过滤碟8内嵌入支撑柱6-2并通过螺丝相对固定在出水轴6的圆周上,单套过滤系统中过滤碟8的个数由过滤的介质和过滤量来确定,过滤池2中的出水轴6上最多可以并排安装二十个过滤碟8。过滤碟8由等分圆周的六个扇形碟片8-1拼接而成,碟片8-1的径向截面呈截去上下锐角的菱形,碟片8-1菱形截面的钝角为120°-160°,该截面绕中空出水轴6的水平中轴线旋转360°,形成双曲面过滤转碟体。碟片8-1由滤碟骨架和密束纤维滤布组成,密束纤维滤布套装在滤碟骨架上;碟片8-1的滤碟骨架由聚丙烯或玻璃钢材料注塑成支撑框架,作为密束纤维滤布的支撑体;密束纤维滤布由束状纤维对折编织到底布中制成,束状纤维由尼龙和腈纶混纺而成的纤维织成,每根尼龙和腈纶混纺而成的纤维长度为20-50mm,束状纤维的顶部呈纤维絮状花,每根束状纤维的直径为0.3-2.0 mm。在实际使用中,可根据不同的工况和出水要求选择不同束径的束状纤维,束状纤维的主要优点是在束状纤维的顶部也就是滤布的表层形成了密集的纤维絮状花,束状纤维的根部与滤布编织的十分牢固,这样能使表面形成很精细的表面滤层将介质中的各种固体悬浮物拦截在外面,同时束状纤维根部的空隙又能使过滤液顺利通过密束纤维滤布并从过水孔6-1进入出水轴6中,不但可以大大减少滤布的阻力损失,而且能使过滤系统的精细度提高40%左右。 As shown in Figure 1-4: a double-curved disc dense fiber filtration system, including a pool body 1, a water outlet shaft 6, a driving device 7, a filter disc 8, a filter disc cleaning device 9, a mud discharge pump 10 and an automatic control system The pool body 1 is composed of a filter pool 2, an ascending chamber 3 and a clear water pool 4. The outer wall of the filter pool 2 is provided with a water inlet 2-1, and the filter pool 2 connects with the rising water through the water hole 2-2 provided on the inner wall. The chambers 3 are connected, and the rising chamber 3 communicates with the clear water pool 4 through the adjustable outlet weir 5, which is used to adjust and control the size of the water level drop. The outer wall of the clear water pool 4 is provided with a water outlet 4-1. The water outlet shaft 6 is fixed in the filter tank 2 through the bearing seat 11 on the front side and the rotary support 12 on the rear side, the rotary support 12 is fixed on the boss in the filter tank 2, and the bearing seat 11 is fixed on the water hole 2-2 Around, the front end of the water outlet shaft 6 is inserted into the bearing seat 11 and is closed and connected with the water hole 2-2. The water outlet shaft 6 is an equilateral hexagonal cylinder outside the hollow center circle, and the cylinder of the water outlet shaft 6 is evenly provided with water holes 6-1, and the two sides of the water outlet holes 6-1 are provided with holes perpendicular to the surface of the water outlet shaft 6. The support column 6-2, the top of the support column 6-2 is provided with threads, the filter disc 8 is embedded in the support column 6-2 and relatively fixed on the circumference of the water outlet shaft 6 by screws, the filter disc 8 in the single filter system Number is determined by the medium and filtration capacity of filtration, and twenty filter discs 8 can be installed side by side at most on the water outlet shaft 6 in the filter pool 2. The filter disc 8 is spliced by six fan-shaped discs 8-1 that equally divide the circumference. The radial section of the disc 8-1 is a rhombus truncated from the upper and lower acute angles. The obtuse angle of the rhombus section of the disc 8-1 is 120°- 160°, the section rotates 360° around the horizontal central axis of the hollow water outlet shaft 6 to form a hyperboloid filter rotating disc body. The disc 8-1 is composed of a filter frame and a dense fiber filter cloth, and the dense fiber filter cloth is set on the filter frame; the filter frame of the disc 8-1 is injection-molded into a support frame by polypropylene or fiberglass material, as The support body of the dense fiber filter cloth; the dense fiber filter cloth is made of bundled fibers folded and woven into the base cloth, and the bundled fibers are woven from nylon and acrylic blended fibers, and each nylon and acrylic blended fiber The fiber length is 20-50 mm, and the top of the bundle-shaped fiber is a fiber floc flower, and the diameter of each bundle-shaped fiber is 0.3-2.0 mm. In actual use, bundled fibers with different bundle diameters can be selected according to different working conditions and water outlet requirements. The main advantage of bundled fibers is that dense fiber flocs are formed on the top of the bundled fibers, that is, the surface layer of the filter cloth. , the root of the bundle fiber and the filter cloth are woven very firmly, so that a very fine surface filter layer can be formed on the surface to intercept various solid suspended matter in the medium, and at the same time, the gap at the root of the bundle fiber can make the filtrate Smoothly passing through the dense fiber filter cloth and entering the water outlet shaft 6 from the water hole 6-1 can not only greatly reduce the resistance loss of the filter cloth, but also increase the fineness of the filter system by about 40%.

如图1-2、5-6所示,本发明双曲面转碟密束纤维过滤系统的驱动装置7安装在过滤池2的上方并通过非金属材料制成的链条13与出水轴6相连,链条13轻便可靠,传动效率高,并且具有自润滑的特性,不会被腐蚀。滤碟清洗装置9包括反抽吸泵14、喷洗泵15、连通管16、清洗头17、固定装置18以及电磁阀、止回阀,反抽吸泵14和喷洗泵15固定在过滤池2的上侧并分别通过连通管16以及电磁阀与清洗头17相连,其中连通管道、止回阀通过钢支架悬挂安装,清洗头17通过固定在过滤池2的侧壁上的固定装置18固定贴合在相对应的过滤碟8侧面。清洗头17呈“V”形,清洗头17的夹角范围为120°-160°,清洗头17的夹角始终与碟片8-1菱形截面的钝角大小相同;清洗头17包括反抽吸口17-1和冲洗喷头17-2,冲洗喷头17-2位于反抽吸口17-1的两侧,反抽吸口17-1呈纺锤形,反抽吸口17-1的口径由出水轴6处至过滤碟8的边缘逐渐增大。本发明的滤碟清洗装置9可进行反抽吸和喷洗两种功能,以确保双曲面密束纤维的清洗效果,提高过滤能力,延长使用寿命。在清洗过滤碟8上密束纤维滤布时,先通过反抽吸泵14吸掉密束纤维滤布表面的附着物,再启动喷水泵15喷洗束状纤维根部的附着物以达到彻底清洗的目的,同时密束纤维滤布的背面可以得到彻底清洗,无需拆卸密束纤维滤布。 As shown in Figures 1-2 and 5-6, the drive device 7 of the hyperboloid rotating disk dense-bundle fiber filtration system of the present invention is installed above the filter tank 2 and connected to the water outlet shaft 6 through a chain 13 made of non-metallic materials. The chain 13 is light and reliable, has high transmission efficiency, and has the characteristics of self-lubrication and will not be corroded. The filter disc cleaning device 9 comprises a back suction pump 14, a spray washing pump 15, a connecting pipe 16, a cleaning head 17, a fixing device 18, a solenoid valve, a check valve, and the back suction pump 14 and the spray washing pump 15 are fixed on the filter tank. The upper side of 2 is connected to the cleaning head 17 through the connecting pipe 16 and the electromagnetic valve respectively, wherein the connecting pipe and the check valve are suspended and installed by the steel bracket, and the cleaning head 17 is fixed by the fixing device 18 fixed on the side wall of the filter tank 2 Attached to the side of the corresponding filter disc 8 . The cleaning head 17 is in a "V" shape, and the included angle range of the cleaning head 17 is 120°-160°, and the included angle of the cleaning head 17 is always the same as the obtuse angle of the rhombus section of the disc 8-1; the cleaning head 17 includes back suction The mouth 17-1 and the flushing nozzle 17-2, the flushing nozzle 17-2 is located on both sides of the back suction port 17-1, the back suction port 17-1 is spindle-shaped, and the caliber of the back suction port 17-1 is determined by the The edge from the axis 6 to the filter disc 8 gradually increases. The filter disc cleaning device 9 of the present invention can perform two functions of back suction and spray washing, so as to ensure the cleaning effect of hyperboloid dense bundle fibers, improve the filtering ability and prolong the service life. When cleaning the dense fiber filter cloth on the filter disc 8, the attachment on the surface of the dense fiber filter cloth is sucked off by the back suction pump 14, and then the water spray pump 15 is started to spray the attachment at the root of the bundle fiber to achieve thorough cleaning At the same time, the back of the dense-bundle fiber filter cloth can be thoroughly cleaned without disassembling the dense-bundle fiber filter cloth.

如图1-2所示,本发明双曲面转碟密束纤维过滤系统的过滤池2底部设有两个锥斗型集泥池19,每个集泥池19通过连通管16与安装在过滤池2的上方对应的排泥泵10相连,用于排除集泥池19沉积的污泥。本发明的锥斗型集泥池19污泥沉淀效果显著,污泥在集泥池19池底的有效沉积减少了密束纤维滤布上的污泥量,可延长密束纤维滤布的使用寿命,同时减少反抽吸和喷洗的频率;当滤碟清洗装置9对过滤碟8上的密束纤维滤布进行反抽吸和喷洗结束后,自控系统开启排泥阀,启动排泥泵10进行排泥,当水位下降至有停排泥液位信号或自控系统设定的排泥系统运行时间到时,自控系统将关闭排泥泵10。本发明两个锥斗型集泥池19配套的两套排泥系统,排泥快速有效,不会造成大的水体紊流,不会影响过滤池污泥沉淀效果。 As shown in Figure 1-2, the bottom of the filter tank 2 of the double-curved disc dense-bundle fiber filtration system of the present invention is provided with two cone bucket-shaped sludge collection tanks 19, and each sludge collection tank 19 is connected to the filter tank 19 through a connecting pipe 16. The sludge discharge pump 10 corresponding to the top of the tank 2 is connected to remove the sludge deposited in the sludge collection tank 19 . The sludge sedimentation effect of the cone bucket type sludge collection tank 19 of the present invention is remarkable, and the effective deposition of sludge at the bottom of the sludge collection tank 19 reduces the amount of sludge on the dense-bundle fiber filter cloth, which can prolong the use of the dense-bundle fiber filter cloth life, while reducing the frequency of back suction and spray washing; when the filter disc cleaning device 9 performs back suction and spray washing on the dense fiber filter cloth on the filter disc 8, the automatic control system opens the mud discharge valve and starts the mud discharge The pump 10 discharges the mud, and when the water level drops to a signal to stop the mud discharge level or the running time of the mud discharge system set by the automatic control system is up, the automatic control system will turn off the mud discharge pump 10 . The two sets of sludge discharge systems matched with the two cone bucket type sludge collection tanks 19 of the present invention can quickly and effectively discharge sludge without causing large turbulence in the water body and will not affect the sludge sedimentation effect of the filter tank.

另外,本发明的双曲面转碟密束纤维过滤系统还配置了自控系统,自控系统由电控箱、PLC等电控元件组成,用于使滤碟清洗装置9和排泥系统实现自动化运行,并可以手动调整反抽吸的时间、间隔时间及排泥时间。在本发明中,随着密束纤维滤布上固体颗粒物堆积的增加,密束纤维滤布的水力阻力及进水口2-1与出水口4-1的水位差也会增加。一旦水头损失达到设计值,自控系统便会启动,通过装置在池体1上部的驱动装置7通过链条13带动出水轴6上的过滤碟8缓慢旋转,反抽吸泵14开启,污泥层通过清洗头17上的反抽吸口17-1从过滤碟8的表面去除,而过滤工艺保持运行而不中断。 In addition, the hyperboloid rotary disc dense-bundle fiber filtration system of the present invention is also equipped with an automatic control system, which is composed of electric control boxes, PLC and other electronic control components, and is used to realize automatic operation of the filter disc cleaning device 9 and the mud discharge system. And can manually adjust the back suction time, interval time and mud discharge time. In the present invention, as the accumulation of solid particles on the dense-bundle fiber filter cloth increases, the hydraulic resistance of the dense-bundle fiber filter cloth and the water level difference between the water inlet 2-1 and the water outlet 4-1 will also increase. Once the water head loss reaches the design value, the automatic control system will start, and the drive device 7 installed on the upper part of the pool body 1 will drive the filter disc 8 on the water outlet shaft 6 to rotate slowly through the chain 13, and the reverse suction pump 14 will be turned on, and the sludge layer will pass through. The back suction port 17-1 on the cleaning head 17 is removed from the surface of the filter disc 8 while the filtration process keeps running without interruption.

本发明在使用时,待处理的污水或其他液体从进水口2-1进入过滤池2内,在经过过滤碟8的密束纤维滤布时待处理的污水或其他液体中的悬浮固体物被去除,截留的悬浮固体物留在密束纤维滤布上。过滤后的水从出水轴6上的过水孔6-1进入出水轴6内,并经过通水孔2-2进入上升室3内,经可调出水堰5调节后进入清水池4中,并从出水口4-1流入管道中。当密束纤维滤布上堆积固体污物时,过滤系统的水流阻力就会上升,这样导致过滤池2内的水位上升,当过滤池2内的水位上升至过滤池2内水位与待过滤水水位之间的水位差达到25cm时,过滤碟8的清洗工艺便将启动,即滤碟清洗装置9启动。在过滤系统低负荷运行时,过滤碟8的清洗也可以按时间控制启动(一般每隔2小时)。过滤系统中的驱动装置7通过链条13带动出水轴6上的过滤碟8按照1转/分钟的速度低速旋转,密束纤维滤布上堆积的固体污物通过滤碟清洗装置9中的反抽吸系统去除,然后再启动滤碟清洗装置9中的喷洗系统对密束纤维滤布进行喷洗。整个清洗过程大约持续3.5分钟,在清洗过程中过滤不中断。清洗过程中去除的污泥回流至前级工艺段(例如二次沉淀),沉淀在过滤池2内的固体物由排泥泵10按设定时间控制回流。排泥系统工作快速有效,不会造成大的水体紊流和影响过滤池2的污泥沉淀效果。 When the present invention is in use, the sewage to be treated or other liquids enter the filter tank 2 from the water inlet 2-1, and the suspended solids in the sewage to be treated or other liquids are removed when passing through the dense fiber filter cloth of the filter disc 8 Removal, the entrapped suspended solids are left on the dense fiber filter cloth. The filtered water enters the water outlet shaft 6 from the water hole 6-1 on the water outlet shaft 6, and enters the rising chamber 3 through the water hole 2-2, and enters the clear water pool 4 after being regulated by the adjustable water outlet weir 5 , and flow into the pipeline from the water outlet 4-1. When solid dirt accumulates on the dense fiber filter cloth, the water flow resistance of the filtration system will increase, which will cause the water level in the filter tank 2 to rise. When the water level difference between the water levels reaches 25cm, the cleaning process of the filter disc 8 will start, that is, the filter disc cleaning device 9 starts. When the filter system is running at a low load, the cleaning of the filter disc 8 can also be started by time control (generally every 2 hours). The driving device 7 in the filtration system drives the filter disc 8 on the water outlet shaft 6 to rotate at a low speed of 1 rpm through the chain 13, and the solid dirt accumulated on the dense fiber filter cloth passes through the back suction of the filter disc cleaning device 9. suction system to remove, and then start the spray system in the filter disc cleaning device 9 to spray the dense fiber filter cloth. The whole cleaning process lasts about 3.5 minutes, and the filtration is not interrupted during the cleaning process. The sludge removed in the cleaning process is returned to the previous process section (such as secondary sedimentation), and the solid matter deposited in the filter tank 2 is controlled by the sludge discharge pump 10 according to the set time. The sludge discharge system works quickly and effectively, without causing large turbulence in the water body and affecting the sludge sedimentation effect of the filter tank 2 .

当本发明的双曲面转碟密束纤维过滤系统用于处理生活污水时,在过滤碟8的个数为9个,过滤碟8的菱形截面钝角为160°的情况下,每处理10000吨/天城市生活污水的技术参数如下:  When the hyperboloid rotating disk dense-bundle fiber filtration system of the present invention is used to treat domestic sewage, when the number of filter disks 8 is 9 and the obtuse angle of the rhombus section of the filter disk 8 is 160°, every 10,000 tons/ The technical parameters of Tiancheng domestic sewage are as follows:

进水水质:SS≤20mg/l(正常运行二次沉池出水); Influent water quality: SS≤20mg/l (outlet water from secondary settling tank in normal operation);

出水水质:SS≤5mg/l,浊度≤3NTU,TP≤0.5mg/l; Effluent water quality: SS≤5mg/l, turbidity≤3NTU, TP≤0.5mg/l;

平均滤速:10-12m3/h.m2Average filtration rate: 10-12m 3 /hm 2 ;

水头损失:0.25-0.35m; Head loss: 0.25-0.35m;

反抽吸泵:Q=30 m3/h,H=7-15m,N=2.2kw; Back suction pump: Q=30 m 3 /h, H=7-15m, N=2.2kw;

喷洗泵:Q=30 m3/h,H=7-15m,N=2.2kw; Spray pump: Q=30 m 3 /h, H=7-15m, N=2.2kw;

驱动电机功率:0.55kw; Drive motor power: 0.55kw;

单碟有效过滤面积:S≥5.5m2Effective filtration area of a single disc: S≥5.5m 2 ;

系统占地面积:14 m2System area: 14 m 2 .

上面所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的构思和范围进行限定,在不脱离本发明设计构思前提下,本领域中普通工程技术人员对本发明的技术方案作出的各种变型和改进,均应落入本发明的保护范围,本发明请求保护的技术内容已经全部记载在权利要求书中。 The above-described embodiments are only described to the preferred implementation of the present invention, and are not intended to limit the concept and scope of the present invention. Under the premise of not departing from the design concept of the present invention, ordinary engineers and technicians in the field can make technical solutions of the present invention. The various modifications and improvements should fall within the protection scope of the present invention, and the technical content claimed in the present invention has been fully recorded in the claims.

Claims (7)

1.一种双曲面转碟密束纤维过滤系统,包括池体(1)、出水轴(6)、驱动装置(7)、过滤碟(8)、滤碟清洗装置(9)和排泥泵(10),池体(1)由过滤池(2)、上升室(3)和清水池(4)组成,过滤池(2)的外侧壁上设有进水口(2-1),过滤池(2)通过内侧壁上设置的通水孔(2-2)与上升室(3)相连,上升室(3)通过可调出水堰(5)连通清水池(4),清水池(4)的外侧壁上设有出水口(4-1),出水轴(6)通过前侧的轴承座(11)和后侧的回转支撑(12)固定在过滤池(2)内,出水轴(6)的前端与通水孔(2-2)封闭相连,驱动装置(7)安装在过滤池(2)的上方并通过链条(13)与出水轴(6)相连,过滤碟(8)安装在出水轴(6)上,滤碟清洗装置(9)与过滤碟(8)相连,排泥泵(10)安装在过滤池(2)的上方并与过滤池(2)的底部相连,其特征在于所述的出水轴(6)为中空心圆外等边六角形柱体,出水轴(6)的柱体上均匀设有过水孔(6-1),过水孔(6-1)的两侧设有垂直于出水轴(6)表面的支撑柱(6-2);所述的过滤碟(8)内嵌入支撑柱(6-2)并相对固定在出水轴(6)的圆周上,过滤碟(8)由等分圆周的六个扇形碟片(8-1)拼接而成,碟片(8-1)的径向截面呈截去上下锐角的菱形,碟片(8-1)由滤碟骨架和密束纤维滤布组成,密束纤维滤布套装在滤碟骨架上;所述的密束纤维滤布由束状纤维对折编织到底布中制成,束状纤维由尼龙和腈纶混纺而成的纤维织成,束状纤维的顶部呈纤维絮状花,每根束状纤维的直径为0.3-2.0 mm。 1. A double-curved disc dense-bundle fiber filtration system, including a pool body (1), a water outlet shaft (6), a drive device (7), a filter disc (8), a filter disc cleaning device (9) and a sludge discharge pump (10), the tank body (1) is composed of a filter tank (2), an ascending chamber (3) and a clear water tank (4), the outer wall of the filter tank (2) is provided with a water inlet (2-1), the filter tank (2) It is connected with the ascending chamber (3) through the water hole (2-2) provided on the inner wall, and the ascending chamber (3) is connected with the clear water pool (4) through the adjustable weir (5), and the clear water pool (4 ) is provided with a water outlet (4-1) on the outer wall, and the water outlet shaft (6) is fixed in the filter tank (2) through the bearing housing (11) on the front side and the slewing support (12) on the rear side, and the water outlet shaft ( The front end of 6) is closed and connected to the water hole (2-2), the driving device (7) is installed above the filter tank (2) and connected to the water outlet shaft (6) through the chain (13), and the filter disc (8) is installed On the water outlet shaft (6), the filter disc cleaning device (9) is connected with the filter disc (8), and the mud discharge pump (10) is installed above the filter tank (2) and connected with the bottom of the filter tank (2). It is characterized in that the water outlet shaft (6) is an equilateral hexagonal cylinder outside a hollow center circle, and the cylinder of the water outlet shaft (6) is uniformly provided with water holes (6-1), and the water hole (6-1 ) are provided with support columns (6-2) perpendicular to the surface of the water outlet shaft (6); the filter disc (8) is embedded in the support column (6-2) and relatively fixed on the water outlet shaft (6) On the circumference, the filter disc (8) is spliced by six fan-shaped discs (8-1) that equally divide the circumference. -1) It consists of a filter frame and a dense fiber filter cloth. The dense fiber filter cloth is set on the filter frame; It is woven from fibers blended with nylon and acrylic fibers. The top of the bundled fibers is in the form of flocculent flowers, and the diameter of each bundled fiber is 0.3-2.0 mm. 2.根据权利要求1所述的双曲面转碟密束纤维过滤系统,其特征在于所述的碟片(8-1)菱形截面的钝角为120°-160°。 2. The hyperboloid rotating disk dense-bundle fiber filtration system according to claim 1, characterized in that the obtuse angle of the diamond-shaped section of the disk (8-1) is 120°-160°. 3.根据权利要求1所述的双曲面转碟密束纤维过滤系统,其特征在于所述的滤碟清洗装置(9)包括反抽吸泵(14)、喷洗泵(15)、连通管(16)、清洗头(17)和固定装置(18),反抽吸泵(14)和喷洗泵(15)固定在过滤池(2)的上侧并分别通过连通管(16)与清洗头(17)相连,清洗头(17)通过固定装置(18)固定在相对应的过滤碟(8)侧面,固定装置(18)固定在过滤池(2)的侧壁上。 3. The double-curved surface rotating disc dense-bundle fiber filtration system according to claim 1, characterized in that the filter disc cleaning device (9) includes a reverse suction pump (14), a spray washing pump (15), a connecting pipe (16), cleaning head (17) and fixing device (18), anti-suction pump (14) and spray washing pump (15) are fixed on the upper side of the filter tank (2) and connected to the cleaning tank through the connecting pipe (16) respectively. The heads (17) are connected, and the cleaning head (17) is fixed on the side of the corresponding filter disc (8) through the fixing device (18), and the fixing device (18) is fixed on the side wall of the filter tank (2). 4.根据权利要求3所述的双曲面转碟密束纤维过滤系统,其特征在于所述的清洗头(17)呈“V”形,清洗头(17)包括反抽吸口(17-1)和冲洗喷头(17-2),冲洗喷头(17-2)位于反抽吸口(17-1)的两侧。 4. The hyperboloid rotating disk dense-bundle fiber filtration system according to claim 3, characterized in that the cleaning head (17) is in a "V" shape, and the cleaning head (17) includes a back suction port (17-1 ) and the flushing nozzle (17-2), the flushing nozzle (17-2) is located on both sides of the reverse suction port (17-1). 5.根据权利要求4所述的双曲面转碟密束纤维过滤系统,其特征在于所述的反抽吸口(17-1)呈纺锤形,反抽吸口(17-1)的口径由出水轴(6)处至过滤碟(8)的边缘逐渐增大。 5. The hyperboloid rotating disk dense-bundle fiber filtration system according to claim 4, characterized in that the back suction port (17-1) is spindle-shaped, and the diameter of the back suction port (17-1) is The edge of the water outlet shaft (6) to the filter disc (8) increases gradually. 6.根据权利要求1所述的双曲面转碟密束纤维过滤系统,其特征在于所述的过滤池(2)的底部设有两个集泥池(19),所述的集泥池(19)呈锥斗型,集泥池(19)通过连通管(16)与排泥泵(8)相连。 6. The hyperboloid rotating disk dense-bundle fiber filtration system according to claim 1, characterized in that two sludge collection tanks (19) are provided at the bottom of the filter tank (2), and the sludge collection tanks ( 19) It is in the shape of a cone bucket, and the mud collection tank (19) is connected with the mud discharge pump (8) through the connecting pipe (16). 7.根据权利要求1所述的双曲面转碟密束纤维过滤系统,其特征在于所述的链条(13)由非金属材料制成。 7. The hyperboloid rotating disc dense-bundle fiber filtration system according to claim 1, characterized in that the chain (13) is made of non-metallic material.
CN201110006281A 2011-01-13 2011-01-13 Hyperboloidal rotating disc dense fiber filtering system Expired - Fee Related CN102085434B (en)

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CN105944435A (en) * 2016-06-24 2016-09-21 无锡市通用机械厂有限公司 Connection structure of suction disc pipeline
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