CN102079024A - Visual micro spot welding and tin soldering automatic production line - Google Patents
Visual micro spot welding and tin soldering automatic production line Download PDFInfo
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- CN102079024A CN102079024A CN2010105898925A CN201010589892A CN102079024A CN 102079024 A CN102079024 A CN 102079024A CN 2010105898925 A CN2010105898925 A CN 2010105898925A CN 201010589892 A CN201010589892 A CN 201010589892A CN 102079024 A CN102079024 A CN 102079024A
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Abstract
The invention relates to a visual micro spot welding and tin soldering automatic production line which comprises an automatic visual micro spot welding mechanism, an automatic detecting mechanism and an automatic tin soldering mechanism, wherein the automatic visual micro spot welding mechanism, the automatic detecting mechanism and the automatic tin soldering mechanism are arranged on a bottom plate mechanism; three two-dimensional movement platforms respectively corresponding to the automatic visual micro spot welding mechanism, the automatic detecting mechanism and the automatic tin soldering mechanism are installed on the bottom plate mechanism; tool plates for bearing workpieces are arranged on the movement modules of the two-dimensional movement platforms; the bottom plate mechanism is also provided with a carrying and positioning mechanism and a control circuit; the carrying and positioning mechanism is used for grasping and transferring the tool plates from one two-dimensional movement platform to another two-dimensional movement platform; and the control circuit is used for controlling the carrying and positioning mechanism. The visual micro spot welding and tin soldering automatic production line provided by the invention can realize full-automatic operation of three working procedures of visual micro spot welding, detecting and tin soldering.
Description
Technical field
The present invention relates to a kind of automatic assembly line, relate in particular to little spot welding of a kind of vision and scolding tin automatic assembly line.
Background technology
Present little spot welding and scolding tin adopts manual or semi-automatic measure, and all adopts single-set operation, and waste of manpower and time, not only efficient is low, labor strength is big, and the product quality human factor is big, thereby causes unstable product quality.
Summary of the invention
The objective of the invention is to overcome the defective that prior art exists, a kind of little spot welding of vision and scolding tin automatic assembly line of realizing the little spot welding of vision, detection and three operation full automatic workings of scolding tin is provided.
The technical solution adopted for the present invention to solve the technical problems is: little spot welding of a kind of vision and scolding tin automatic assembly line, comprise the little spot-welding mechanism of automatic vision, automatic detecting machine structure and automatic tin soldering mechanism, the little spot-welding mechanism of described automatic vision, automatic detecting machine structure and automatic tin soldering mechanism all are arranged in the base plate mechanism, also be equipped with in the described base plate mechanism three respectively with the little spot-welding mechanism of automatic vision, the automatic detecting machine structure, the corresponding two-dimension moving platform of automatic tin soldering mechanism, the frock plate that is used to carry workpiece is placed on the motion module of two-dimension moving platform, also is provided with in the described base plate mechanism to be used to grab the control circuit that makes it move on to carrying detent mechanism of another two-dimension moving platform and be used to control the carrying detent mechanism from a two-dimension moving platform by the frock plate.
Described carrying detent mechanism comprises fixed head, cylinder, jaw and micro-adjusting mechanism, described cylinder, jaw and micro-adjusting mechanism all are installed on the fixed head, described fixed head is installed in the base plate mechanism, described fixed head is provided with horizontal concrete chute, described jaw is slidingly connected in the described horizontal concrete chute by slide block, described cylinder is connected the drive jaw and horizontally slips in horizontal concrete chute with slide block, described being used for is provided with two and be fixed on two ends, the horizontal concrete chute left and right sides to the spacing micro-adjusting mechanism of slide block, described micro-adjusting mechanism comprises thousand fens gauge heads and the buffer that be arranged in parallel, the head of described two micro-adjusting mechanisms is relatively all towards slide block, described slide block has two operating positions, when in first operating position, described slide block props up the thousand fens gauge heads of horizontal concrete chute left end and the head of buffer, when in second operating position, described slide block props up the thousand fens gauge heads of horizontal concrete chute right-hand member and the head of buffer, the cross section of described frock plate is a rectangle, all have strip groove on its two sides that are parallel to each other, be provided with about two gripper jaw parts of described jaw, distance between described two gripper jaw parts equates with distance between the two sides that have strip groove of above-mentioned frock plate, and all has the raised line that matches with described strip groove on two gripper jaw parts.
Have on the described frock plate on the two sides of strip groove and be provided with projection, the position corresponding to described projection on the described motion module is provided with locating piece, has groove on the described locating piece, and described projection is stuck in the described groove.
The base and the locating piece of the strip groove of described frock plate offset.
Described jaw is connected on the described slide block by installing plate, described installing plate is provided with vertical chute, described jaw is slidingly connected in this vertical chute, also fixedly connected being useful on drives the vertical cylinder that jaw slides up and down on the described installing plate, and fixedly connected being useful on clamps the cylinder that holds out against that jaw is grabbed the frock plate on the described jaw.
Described jaw is provided with two, all is slidingly connected on the fixed head by slide block, and this two slide block is integral by connecting rod is fixedly connected.
Described fixed head is provided with the drag chain that is used for cabling, and an end of this drag chain is fixedly connected on an end of fixed head, and its other end is fixedlyed connected with described installing plate by support.
Beneficial effect of the present invention: the invention solves the defective that exists in the background technology, possess the little spot welding of vision, detection and scolding tin function simultaneously, and, realized the full automatic working of the little spot welding of vision, detection and scolding tin operation by carrying detent mechanism carrying workpiece tool plate.This automatic assembly line can be realized the industrial automation production requirement fully, material loading is steadily reliable, the location is accurately quick, adaptability to the different-diameter workpiece is strong, adjust simple and convenient, the station that needs the several people to finish in the little spot welding of vision, detection and scolding tin, disposable finishing, saved manpower, improved production efficiency, significantly reduced the phenomenon of the unstable product quality that causes because of human factor, the whole system running is reliable, easy to operate, be little spot welding of a desirable vision and scolding tin production line equipment.
Description of drawings
The present invention is further detailed explanation below in conjunction with the drawings and specific embodiments.
Fig. 1 is the structural representation of the preferred embodiments of the present invention;
Fig. 2 is the main TV structure schematic diagram of carrying detent mechanism among Fig. 1;
Fig. 3 is the vertical view of Fig. 2;
Fig. 4 is the syndeton enlarged diagram of frock plate and y axle module among Fig. 1;
Fig. 5 is the A-A cutaway view of Fig. 4.
Wherein: 1, the little spot-welding mechanism of automatic vision; 2, automatic detecting machine structure; 3, automatic tin soldering mechanism; 4, two-dimension moving platform; 4-1, y axle module; 4-11, locating piece; 5, frock plate; 5-1, strip groove; 5-2, projection; 5-3, base; 6, carrying detent mechanism; 6-1, fixed head; 6-2, cylinder; 6-3, jaw; 6-31,6-32, gripper jaw part; 6-33, raised line; 6-4, micro-adjusting mechanism; 6-41, thousand fens gauge heads; 6-42, buffer; 6-5, vertical cylinder; 6-6, drag chain; 6-7, connecting rod; 7, base plate mechanism.
The specific embodiment
As Fig. 1-little spot welding of a kind of vision and scolding tin automatic assembly line shown in Figure 5, comprise the little spot-welding mechanism 1 of automatic vision, automatic detecting machine structure 2 and automatic tin soldering mechanism 3, the little spot-welding mechanism 1 of described automatic vision, automatic detecting machine structure 2 and automatic tin soldering mechanism 3 from left to right are successively set in the base plate mechanism 7 and are word order, also be equipped with in the described base plate mechanism 7 three respectively with the little spot-welding mechanism 1 of automatic vision, automatic detecting machine structure 2, automatic tin soldering mechanism 3 corresponding two-dimension moving platforms 4, described first two-dimension moving platform be positioned at the little spot-welding mechanism 1 of automatic vision under, second two-dimension moving platform be positioned at automatic detecting machine structure 2 under, the 3rd two-dimension moving platform be positioned at automatic tin soldering mechanism 3 under, described two-dimension moving platform 4 comprises x axle module and the y axle module 4-1 that is slidingly arranged on the x axle module, the frock plate 5 that is used to carry workpiece is placed on described y axle module 4-1, also be provided with in the described base plate mechanism 7 to be used to grab by frock plate 5 and make it from the control circuit that a two-dimension moving platform moves on to carrying detent mechanism 6 of another two-dimension moving platform and is used to control carrying detent mechanism 6, described carrying detent mechanism 6 is installed in the little spot-welding mechanism 1 of automatic vision, the behind of automatic detecting machine structure 2 and automatic tin soldering mechanism 3.
Described carrying detent mechanism 6 comprises fixed head 6-1, cylinder 6-2, jaw 6-3 and micro-adjusting mechanism 6-4, described cylinder 6-2, jaw 6-3 and micro-adjusting mechanism 6-4 are installed on the fixed head 6-1, described fixed head 6-1 is fixedly mounted in the base plate mechanism 7, described fixed head 6-1 is provided with horizontal concrete chute, described jaw 6-3 is provided with two, all be slidingly connected in the horizontal concrete chute by slide block, arrange about these two jaws, two slide blocks are integral and static relatively by connecting rod 6-7 is fixedly connected, described cylinder 6-2 is fixedly connected on the end of fixed head 6-1 and its piston rod and is connected with described slide block and is used to drive this slide block and horizontally slips in horizontal concrete chute, horizontally slips thereby drive two jaws.Described being used for is provided with two and be fixed on two ends, the horizontal concrete chute left and right sides to the spacing micro-adjusting mechanism 6-4 of slide block, described micro-adjusting mechanism 6-4 comprises thousand fens gauge head 6-41 and buffer 6-42, described thousand fens gauge head 6-41 all be horizontally disposed with buffer 6-42 and and its head parallel with fixed head 6-1 all towards slide block.Described slide block has two operating positions, when first operating position, left slider props up thousand fens gauge head 6-41 of horizontal concrete chute left end and the head of buffer 6-42, and when in second operating position, right slide block props up thousand fens gauge head 6-41 of horizontal concrete chute right-hand member and the head of buffer 6-42.The particular location of described slide block can be located by regulating thousand fens gauge heads.The cross section of described frock plate 5 is a rectangle, on its two relative sides, all have Cross slat connected in star 5-1, be provided with about two gripper jaw part 6-31, the 6-32 of described jaw 6-3 and connect by connecting rod, distance between this two gripper jaw part 6-31, the 6-32 equates with distance between the two sides that have strip groove 5-1 of above-mentioned frock plate 5, and all has the raised line 6-33 that matches with described strip groove 5-1 on two gripper jaw part 6-31, the 6-32.The x axle module of two-dimension moving platform 4 is delivered to frock plate 5 dead ahead of jaw 6-3 earlier, y axle module 4-1 transports frock plate 5 up to frock plate 5 backward and is stuck between two gripper jaw part 6-31, the 6-32 then, raised line 6-33 on gripper jaw part 6-31, the 6-32 is stuck among the strip groove 5-1 on its corresponding frock plate 5, and this moment, jaw 6-31 just clamped frock plate 5.
In order to strengthen connection stability between frock plate 5 and the y axle module 4-1, make both static relatively in motion process, have on the described frock plate 5 on the two sides of strip groove 5-1 and be provided with protruding 5-2, described y axle module 4-1 is provided with locating piece 4-11 corresponding to the position of described protruding 5-2, have limited impression on the described locating piece 4-11, described protruding 5-2 is stuck in the described limited impression, in moving process, just can guarantee like this frock plate 5 and y axle module 4-1 at y to relative static; Base 5-3 and the locating piece 4-11 of the strip groove 5-1 of described frock plate 5 offset, and the contact-making surface of base 5-3 and locating piece 4-11 is the inclined-plane, guaranteed like this frock plate 5 and y axle module 4-1 at x to relative static.Described jaw 6-3 is connected on the described slide block by installing plate, and installing plate is provided with vertical chute, and jaw 6-3 is slidingly connected in this vertical chute, and also fixedly connected being useful on drives the vertical cylinder 6-5 that jaw 6-3 slides up and down on the installing plate.Be fixedly connected with on the described jaw 6-3 and hold out against cylinder, this hold out against cylinder be provided with straight down and be positioned at jaw 6-3 grab the frock plate taken directly over, this piston rod that holds out against cylinder can prop up the frock plate downwards and be used to prevent that the frock plate from sliding.
Described fixed head 6-1 is provided with the drag chain 6-6 that is used for cabling, the end of this drag chain 6-6 is fixedly connected on the end of fixed head 6-1, its other end is fixedlyed connected with described installing plate by support, and the electric wire on the carrying detent mechanism 6 all passes through this drag chain 6-6 cabling.
The operating procedure of this production line: the frock plate that () will be equipped with workpiece earlier is placed on the y axle module of first two-dimension moving platform, carry out the little identification of vision and little spot welding then, this moment, the left side jaw was positioned at blanking place of first two-dimension moving platform, and the right side jaw is positioned at blanking place of second two-dimension moving platform; (2) first two-dimension moving platform was delivered to the frock plate between two gripper jaw parts of left side jaw after little spot welding was finished, vertical then cylinder 6-5 drives on this jaw and moves, behind the limited impression on the projection disengaging locating piece on the frock plate, cylinder 6-2 drives blanking place that this jaw is shifted to the right to second two-dimension moving platform, this moment second two-dimension moving platform the y axle module be positioned at this jaw under, the frock plate is dropped on the y axle module of second two-dimension moving platform by vertical cylinder 6-5 then; (3) second frock plate is put on first two-dimension moving platform, first and second two-dimension moving platforms send the frock plate to carry out spot welding or detection respectively under corresponding mechanism then, make the left side jaw reset to blanking place of first two-dimension moving platform simultaneously; (4) treat little spot welding and detect operation and all finish after, left side jaw and right side jaw drive the two frock plates corresponding with it respectively and move right, grab and take principle the same, the left side jaw is placed into second frock plate on second two-dimension moving platform, the right side jaw is placed into first frock plate on the 3rd two-dimension moving platform, simultaneously the 3rd frock plate is placed on first two-dimension moving platform, three stations carry out little spot welding, detection and scolding tin simultaneously then, and the left side jaw resets to blanking place of first two-dimension moving platform again at the same time; (5) treat that first frock boards solder is finished after, manually take off; (6) repeating above-mentioned steps four to five then gets final product.
Claims (7)
1. little spot welding of vision and scolding tin automatic assembly line, it is characterized in that: comprise the little spot-welding mechanism of automatic vision (1), automatic detecting machine structure (2) and automatic tin soldering mechanism (3), the little spot-welding mechanism of described automatic vision (1), automatic detecting machine structure (2) and automatic tin soldering mechanism (3) all are arranged in the base plate mechanism (7), also be equipped with in the described base plate mechanism (7) three respectively with the little spot-welding mechanism of automatic vision (1), automatic detecting machine structure (2), the corresponding two-dimension moving platform of automatic tin soldering mechanism (3) (4), the frock plate (5) that is used to carry workpiece is placed on the motion module of two-dimension moving platform (4), also is provided with in the described base plate mechanism (7) to be used to grab the control circuit that makes it move on to the carrying detent mechanism (6) of another two-dimension moving platform and be used for control carrying detent mechanism (6) from a two-dimension moving platform by frock plate (5).
2. little spot welding of vision according to claim 1 and scolding tin automatic assembly line, it is characterized in that: described carrying detent mechanism (6) comprises fixed head (6-1), cylinder (6-2), jaw (6-3) and micro-adjusting mechanism (6-4), described cylinder (6-2), jaw (6-3) and micro-adjusting mechanism (6-4) all are installed on the fixed head (6-1), described fixed head (6-1) is installed in the base plate mechanism (7), described fixed head (6-1) is provided with horizontal concrete chute, described jaw (6-3) is slidingly connected in the described horizontal concrete chute by slide block, described cylinder (6-2) is connected drive jaw (6-3) and horizontally slips in horizontal concrete chute with slide block, the described micro-adjusting mechanism spacing to slide block (6-4) that be used for is provided with two and be fixed on two ends, the horizontal concrete chute left and right sides, described micro-adjusting mechanism (6-4) comprises thousand fens gauge heads (6-41) and the buffer (6-42) that be arranged in parallel, the head of described two micro-adjusting mechanisms (6-4) is relatively all towards slide block, described slide block has two operating positions, when in first operating position, described slide block props up the thousand fens gauge heads (6-41) of horizontal concrete chute left end and the head of buffer (6-42), when in second operating position, described slide block props up the thousand fens gauge heads (6-41) of horizontal concrete chute right-hand member and the head of buffer (6-42), the cross section of described frock plate (5) is a rectangle, all have strip groove (5-1) on its two sides that are parallel to each other, two gripper jaw part (6-31 of described jaw (6-3), be provided with 6-32), described two gripper jaw part (6-31, distance between the two sides that have strip groove (5-1) of the distance 6-32) and above-mentioned frock plate (5) equates, and two gripper jaw part (6-31, all has the raised line (6-33) that matches with described strip groove (5-1) 6-32).
3. little spot welding of vision according to claim 2 and scolding tin automatic assembly line, it is characterized in that: have on the described frock plate (5) on the two sides of strip groove (5-1) and be provided with projection (5-2), position corresponding to described projection (5-2) on the described motion module is provided with locating piece (4-11), have groove on the described locating piece (4-11), described projection (5-2) is stuck in the described groove.
4. little spot welding of vision according to claim 3 and scolding tin automatic assembly line is characterized in that: the base (5-3) of the strip groove (5-1) of described frock plate (5) offsets with locating piece (4-11).
5. little spot welding of vision according to claim 4 and scolding tin automatic assembly line, it is characterized in that: described jaw (6-3) is connected on the described slide block by installing plate, described installing plate is provided with vertical chute, described jaw (6-3) is slidingly connected in this vertical chute, also fixedly connected being useful on drives the vertical cylinder (6-5) that jaw (6-3) slides up and down on the described installing plate, and described jaw (6-3) is gone up the fixedly connected cylinder that holds out against that clamps jaw (6-3) the frock plate of grabbing that is useful on.
6. little spot welding of vision according to claim 5 and scolding tin start production line, and it is characterized in that: described jaw (6-3) is provided with two, all is slidingly connected on the fixed head (6-1) by slide block, and this two slide block is by fixedly connected being integral of connecting rod (6-7).
7. little spot welding of vision according to claim 6 and scolding tin automatic assembly line, it is characterized in that: described fixed head (6-1) is provided with the drag chain (6-6) that is used for cabling, one end of this drag chain (6-6) is fixedly connected on an end of fixed head (6-1), and its other end is fixedlyed connected with described installing plate by support.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010589892 CN102079024B (en) | 2010-12-16 | 2010-12-16 | Visual micro spot welding and tin soldering automatic production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010589892 CN102079024B (en) | 2010-12-16 | 2010-12-16 | Visual micro spot welding and tin soldering automatic production line |
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| CN102079024A true CN102079024A (en) | 2011-06-01 |
| CN102079024B CN102079024B (en) | 2013-08-21 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102248347A (en) * | 2011-06-27 | 2011-11-23 | 柳州乘龙专用车有限公司 | Automatic assembling and welding device |
| CN103894751A (en) * | 2014-04-14 | 2014-07-02 | 江苏远洋数据股份有限公司 | Spot welding machine with movable welding head |
| CN104128709A (en) * | 2014-06-30 | 2014-11-05 | 联合汽车电子有限公司 | Automatic laser spot welding system and method based on vision-aided positioning |
| CN105312716A (en) * | 2015-10-28 | 2016-02-10 | 苏州和瑞科自动化科技有限公司 | Input-output system of cable tinning machine with automatic loading and unloading functions |
| CN105312724A (en) * | 2015-10-28 | 2016-02-10 | 苏州和瑞科自动化科技有限公司 | Loading system for transferring cable in tinning machine |
| CN105312717A (en) * | 2015-10-28 | 2016-02-10 | 苏州和瑞科自动化科技有限公司 | Conveying system of cable tinning machine with automatic loading and unloading functions |
| CN108340063A (en) * | 2018-03-21 | 2018-07-31 | 昆山市汇新焊接机械自动化科技有限公司 | XY axis bimodulus exchanges bonding machine automatically |
| CN108990407A (en) * | 2018-08-14 | 2018-12-11 | 苏州田心方莫自动化科技有限公司 | A kind of printed board assembly line robot |
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| CN201900396U (en) * | 2010-12-16 | 2011-07-20 | 常州铭赛机器人科技有限公司 | Automatic visual micro spot welding and soldering production line |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102248347A (en) * | 2011-06-27 | 2011-11-23 | 柳州乘龙专用车有限公司 | Automatic assembling and welding device |
| CN102248347B (en) * | 2011-06-27 | 2013-12-11 | 柳州乘龙专用车有限公司 | Automatic assembling and welding device |
| CN103894751A (en) * | 2014-04-14 | 2014-07-02 | 江苏远洋数据股份有限公司 | Spot welding machine with movable welding head |
| CN103894751B (en) * | 2014-04-14 | 2016-08-17 | 江苏远洋数据股份有限公司 | The mash welder of removable soldering tip |
| CN104128709A (en) * | 2014-06-30 | 2014-11-05 | 联合汽车电子有限公司 | Automatic laser spot welding system and method based on vision-aided positioning |
| CN104128709B (en) * | 2014-06-30 | 2016-04-27 | 联合汽车电子有限公司 | The automatic laser spot welding system of view-based access control model auxiliary positioning and method |
| CN105312716A (en) * | 2015-10-28 | 2016-02-10 | 苏州和瑞科自动化科技有限公司 | Input-output system of cable tinning machine with automatic loading and unloading functions |
| CN105312724A (en) * | 2015-10-28 | 2016-02-10 | 苏州和瑞科自动化科技有限公司 | Loading system for transferring cable in tinning machine |
| CN105312717A (en) * | 2015-10-28 | 2016-02-10 | 苏州和瑞科自动化科技有限公司 | Conveying system of cable tinning machine with automatic loading and unloading functions |
| CN108340063A (en) * | 2018-03-21 | 2018-07-31 | 昆山市汇新焊接机械自动化科技有限公司 | XY axis bimodulus exchanges bonding machine automatically |
| CN108340063B (en) * | 2018-03-21 | 2023-10-20 | 昆山市汇新焊接机械自动化科技有限公司 | XY axis dual-mode automatic exchange welding machine |
| CN108990407A (en) * | 2018-08-14 | 2018-12-11 | 苏州田心方莫自动化科技有限公司 | A kind of printed board assembly line robot |
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| CN102079024B (en) | 2013-08-21 |
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Address after: 213164 Jiangsu science and Technology City, Changzhou Science Park, building No. 2, North building, building 4 Patentee after: Changzhou Science and Technology Co., Ltd. of Ming Sai robot Address before: 213164 Jiangsu science and Technology City, Changzhou Science Park, building No. 2, North building, building 4 Patentee before: Changzhou Mingseal Robotic Technology Co., Ltd. |
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Denomination of invention: Visual micro spot welding and tin soldering automatic production line Effective date of registration: 20170322 Granted publication date: 20130821 Pledgee: Jiangsu Jiangnan Rural Commercial Bank Limited by Share Ltd Pledgor: Changzhou Science and Technology Co., Ltd. of Ming Sai robot Registration number: 2017990000222 |
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Date of cancellation: 20180411 Granted publication date: 20130821 Pledgee: Jiangsu Jiangnan Rural Commercial Bank Limited by Share Ltd Pledgor: Changzhou Science and Technology Co., Ltd. of Ming Sai robot Registration number: 2017990000222 |
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