CN102070049A - Vehicle-mounted automatic cable winding and unwinding mechanism - Google Patents
Vehicle-mounted automatic cable winding and unwinding mechanism Download PDFInfo
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Abstract
一种车载式线缆自动收放机构,由机架、一对环形轨道、一套连锁机构、一套步进式驱动机构、一套摩擦轮收放机构和若干多联电缆卷盘组组成;所述机架为符合车载标准的长方体框架,机架左右的内侧面分别设有一个纵向的环形轨道,若干多联电缆卷盘组按前后方向,依次排列在机架内,每个多联电缆卷盘组的电缆轴的两端分别与两侧的环形轨道活动连接,所述连锁机构将各电缆卷盘组的电缆轴沿环形轨道等距连为一体;所述步进式驱动机构驱动连锁机构沿环形轨道运行;所述摩擦轮收放机构设在机架的后端、环形轨道的尾部外侧,包括摩擦轮和摩擦轮驱动机构。
A vehicle-mounted automatic retractable mechanism for cables, which consists of a frame, a pair of circular rails, a set of interlocking mechanisms, a set of step-by-step drive mechanisms, a set of friction wheel retractable mechanisms, and several multi-connected cable reel groups; The frame is a rectangular parallelepiped frame conforming to the vehicle standard, and the left and right inner surfaces of the frame are respectively provided with a longitudinal circular track, and several multi-connection cable reel groups are arranged in the frame in sequence according to the front and rear directions, and each multi-connection cable The two ends of the cable shafts of the reel groups are respectively connected with the circular tracks on both sides, and the interlocking mechanism connects the cable shafts of each cable reel group equidistantly along the circular tracks; the stepping drive mechanism drives the interlocking The mechanism runs along the circular track; the friction wheel retractable mechanism is arranged at the rear end of the frame and outside the tail of the circular track, and includes a friction wheel and a friction wheel driving mechanism.
Description
技术领域technical field
本发明涉及电力行业应急供电或检修作业施工领域,尤其是大容量电线电缆专用车载化运载与自动收放机构。The invention relates to the construction field of emergency power supply or maintenance work in the electric power industry, in particular to a vehicle-mounted carrying and automatic retractable mechanism dedicated to large-capacity wires and cables.
背景技术Background technique
电力行业应急供电或旁路供电检修作业,常需要在施工现场设置大容量电缆,为提高作业效率,电缆一般采用专用车辆运载并用专用机构收放。目前,国内电力行业车载式电缆收放机构主要有两种:一种是车载式行星轮电缆自动收放机构,另一种是车载式电缆轴双层卧式机构。Emergency power supply or bypass power supply maintenance operations in the power industry often require large-capacity cables to be installed at the construction site. In order to improve work efficiency, the cables are generally carried by special vehicles and retracted by special mechanisms. At present, there are mainly two types of vehicle-mounted cable retracting mechanisms in the domestic electric power industry: one is the vehicle-mounted planetary gear automatic cable retracting mechanism, and the other is the vehicle-mounted cable shaft double-layer horizontal mechanism.
车载式行星轮电缆自动收放机构是由多个电缆轴环绕一个主轴均布安装,在每个电缆轴上分别装有一组三联电缆卷盘,主轴在液压马达驱动下,可带动多组电缆卷盘绕主轴公转,每个电缆轴也分别装有一个液压马达,各电缆卷盘在各自的液压马达驱动下还可自转,以达到自动收放电缆的目的;在电力系统对架空高压线路的快速抢修和检修中,由于两个高压断引间隔一般为300米,作业车辆则需携带至少900米(三相)高压旁路电缆才能满足作业需求,但这种机构由于受车厢高度的限制最多仅能布置5个电缆轴,即最多盘绕这种电缆5X3X50=750米;另外,作业中常会遇到作业车辆无法驶到施工地点,需把电缆卷盘从车上卸下,但本机构拆卸电缆卷盘极为麻烦,严重影响了电力抢修速度。The vehicle-mounted planetary gear automatic cable retraction mechanism is installed evenly around a main shaft by multiple cable shafts. A group of triple cable reels is installed on each cable shaft. Driven by a hydraulic motor, the main shaft can drive multiple groups of cable reels. Revolving around the main shaft, each cable shaft is also equipped with a hydraulic motor, and each cable reel can also rotate automatically under the drive of its own hydraulic motor, so as to achieve the purpose of automatically retracting and unwinding the cable; in the rapid repair of overhead high-voltage lines in the power system During inspection and maintenance, since the distance between two high-voltage disconnects is generally 300 meters, the operating vehicle needs to carry at least 900 meters (three-phase) high-voltage bypass cables to meet the operating requirements. 5 cable shafts are arranged, that is, the maximum length of this cable is 5X3X50=750 meters; in addition, it is often encountered in the operation that the work vehicle cannot drive to the construction site, and the cable reel needs to be unloaded from the vehicle, but this mechanism disassembles the cable reel Extremely troublesome, has had a strong impact on the power repair speed.
车载式电缆轴双层卧式机构是在车厢内根据车厢长度放置多个支架,每个支架可放置上下两轴电缆卷盘,每轴电缆卷盘可做成三联或四联,这样整个车厢就可以携带多达1600米的高压旁路电缆,每轴电缆卷盘可通过手动、液压马达或电机进行驱动收放电缆,这就要求电缆须在车厢两侧进行作业收放,难以满足占道施工要求从车辆尾部出线的需要,且双层结构重心高,整车行驶稳定性差,另使用本机构电缆卷盘也几乎不能移出车厢,给作业施工带来了许多不便。The vehicle-mounted cable shaft double-layer horizontal mechanism is to place multiple brackets in the compartment according to the length of the compartment. Each bracket can place two upper and lower cable reels, and each shaft cable reel can be made into triple or quadruple, so that the entire compartment It can carry up to 1600 meters of high-voltage bypass cables, and each cable reel can be driven by manual, hydraulic motor or electric motor to retract and retract the cables, which requires the cables to be retracted and retracted on both sides of the carriage, which is difficult to meet the road occupation construction It is required to go out from the rear of the vehicle, and the double-layer structure has a high center of gravity, and the driving stability of the vehicle is poor. In addition, the cable reel of this mechanism can hardly be moved out of the compartment, which brings a lot of inconvenience to the construction work.
发明内容Contents of the invention
本发明的目的是提供一种收放线位置在车厢尾部的大电缆容量车载线缆自动收放机构,且能够根据作业施工需要把电缆卷盘快速拆装。The purpose of the present invention is to provide a large cable-capacity vehicle-mounted cable automatic retracting mechanism with the retracting and releasing position at the rear of the carriage, and the cable reel can be quickly disassembled and assembled according to the construction needs.
实现本发明目的的技术方案是:The technical scheme that realizes the object of the present invention is:
一种车载式线缆自动收放机构,由机架、一对环形轨道、一套连锁机构、一套步进式驱动机构、一套摩擦轮收放机构和若干多联电缆卷盘组组成;所述机架为符合车载标准的长方体框架,机架左右的内侧面分别设有一个纵向的环形轨道,若干多联电缆卷盘组按前后方向,依次排列在机架内,每个多联电缆卷盘组的电缆轴的两端分别与两侧的环形轨道活动连接,所述连锁机构将各电缆卷盘组的电缆轴沿环形轨道等距连为一体;所述步进式驱动机构驱动连锁机构沿环形轨道运行;所述摩擦轮收放机构设在机架的后端、环形轨道的尾部外侧,包括摩擦轮和摩擦轮驱动机构,当多联电缆卷盘组在步进式驱动机构作用下运行到轨道尾部时,摩擦轮机构驱动该多联电缆卷盘组双向自转而自动收放线缆。A vehicle-mounted automatic retractable mechanism for cables, which consists of a frame, a pair of circular rails, a set of interlocking mechanisms, a set of step-by-step drive mechanisms, a set of friction wheel retractable mechanisms, and several multi-connected cable reel groups; The frame is a rectangular parallelepiped frame conforming to the vehicle standard, and the left and right inner surfaces of the frame are respectively provided with a longitudinal circular track, and several multi-connection cable reel groups are arranged in the frame in sequence according to the front and rear directions, and each multi-connection cable The two ends of the cable shafts of the reel groups are respectively connected with the circular tracks on both sides, and the interlocking mechanism connects the cable shafts of each cable reel group equidistantly along the circular tracks; the stepping drive mechanism drives the interlocking The mechanism runs along the circular track; the friction wheel retractable mechanism is set at the rear end of the frame and outside the tail of the circular track, including the friction wheel and the friction wheel driving mechanism. When running down to the end of the track, the friction wheel mechanism drives the multi-connected cable reel group to rotate in both directions to automatically retract and release the cables.
所述步进式驱动机构可以为一组油缸,包括卡位、推进和锁紧油缸。步进式驱动机构通过一组油缸的组合动作驱动一组电缆卷盘可一次完成固定行程的位移,其它各组电缆卷盘组在连锁机构带动下,也随之同步沿轨道公转,每组电缆卷盘在步进式驱动机构作用下运行到轨道尾部特定收放线位置,在摩擦轮机构驱动下,电缆卷盘可双向自转而自动收放线缆。The stepping drive mechanism can be a group of oil cylinders, including clamping, advancing and locking oil cylinders. The stepping drive mechanism drives a group of cable reels through the combined action of a group of oil cylinders to complete the displacement of a fixed stroke at one time, and the other groups of cable reels are driven by the interlocking mechanism, and then rotate along the track synchronously. The reel moves to the specific take-up and release position at the end of the track under the action of the step-by-step drive mechanism. Driven by the friction wheel mechanism, the cable reel can rotate in both directions to automatically retract and release the cable.
所述多联电缆卷盘组为三联电缆卷盘组或四联电缆卷盘组。The multi-connection cable reel set is a triple-connection cable reel set or a quadruple-connection cable reel set.
所述连锁机构为链条或钢丝绳。The interlocking mechanism is a chain or a wire rope.
所述摩擦轮收放机构中的驱动为液压马达驱动或是电动机驱动。The drive in the friction wheel retractable mechanism is driven by a hydraulic motor or an electric motor.
作为本发明的进一步改进,所述机架的尾部的上中部,可设一个起吊机构,用于每个电缆卷盘组的拆装。As a further improvement of the present invention, a hoisting mechanism may be provided at the upper middle part of the rear part of the frame for the disassembly and assembly of each cable reel set.
作为本发明的进一步改进,所述连锁机构为链条,所述步进式驱动机构通过若干随行叉机构和链条固定连接,随行叉叉头通过滚轮连接在环形轨道中,电缆轴的两轴端固定在随行叉叉头的中间开孔中;两条链条环内分别设有相对应的链轮,相对应的链轮的链轮轴刚性连接,保证两侧链条同步运动。 As a further improvement of the present invention, the interlocking mechanism is a chain, and the step-by-step driving mechanism is fixedly connected to the chain through several traveling fork mechanisms. In the middle opening of the fork head of the traveling fork, corresponding sprockets are respectively arranged in the two chain rings, and the sprocket shafts of the corresponding sprockets are rigidly connected to ensure that the chains on both sides move synchronously. the
作为本发明的进一步改进,在环形轨道的尾部和机架之间连接有滚轮导入板,方便电缆卷盘组的装入环形轨道。As a further improvement of the present invention, a roller guide plate is connected between the tail of the circular track and the frame to facilitate the installation of the cable reel group into the circular track.
本发明的有益效果是,电缆收放位置在车载方向的尾部,满足占道施工要求从车辆尾部出线的需要;更重要的是,该机构能够在和另外两种机构相同的车厢空间内容纳更多数量的电缆;行车状态下可将电缆卷盘均置于轨道的下层,降低整车重心高度;另可根据施工需要把电缆卷盘快速拆装。The beneficial effect of the present invention is that the retractable position of the cable is at the tail of the vehicle direction, which meets the requirement of road occupation construction to lead out from the rear of the vehicle; more importantly, the mechanism can accommodate more cables in the same compartment space as the other two mechanisms. A large number of cables; the cable reels can be placed on the lower layer of the track in the driving state to reduce the height of the center of gravity of the vehicle; in addition, the cable reels can be quickly disassembled and assembled according to construction needs.
附图说明Description of drawings
图1是本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是图1的A向视图;Fig. 3 is the A direction view of Fig. 1;
图中1.机架,2.大链轮,3.步进式驱动机构,4.随行叉,5.环形轨道,6.链条,7.小链轮,8.电缆卷盘,9.摩擦轮机构,10.电缆轴,11.滚轮导入板。In the figure 1. frame, 2. large sprocket, 3. stepping drive mechanism, 4. accompanying fork, 5. circular track, 6. chain, 7. small sprocket, 8. cable reel, 9. friction Wheel mechanism, 10. cable shaft, 11. roller guide plate.
具体实施方式Detailed ways
下面结合附图对本发明进一步说明:Below in conjunction with accompanying drawing, the present invention is further described:
如图1、图2和图3所示,一种车载式线缆自动收放机构,环形轨道5固定在长方体机架1的左右两侧内侧面,链条6和大链轮2以及小链轮7共同组成一个封闭的环形链条传动机构,通过大链轮轴把两侧大链轮2刚性联结,保证两侧链条同步运动,随行叉4和链条6联结在一起,叉头通过滚轮固定在环形轨道5中运行,并和链条6一起做同步运动,电缆卷盘8安装在电缆轴10上,电缆轴10通过两端的滚轮分别在两侧环形轨道5中运行,电缆轴10两轴端又固定在随行叉4叉头的中间开孔中,使得电缆轴10、链条5、随行叉4保持同步运动。As shown in Figure 1, Figure 2 and Figure 3, a vehicle-mounted cable automatic retractable mechanism, the
基本工作过程:电缆卷盘8沿环形轨道5公转及收放电缆过程:当被摩擦轮机构9压紧的电缆卷盘8上的电缆收放完成后,摩擦轮机构9和电缆卷盘8脱开,步进式驱动机构3动作,推动随行叉4前进,从而带动电缆轴10做同步运动,由于步进式驱动机构3每一行程和随行叉4之间的间距相等,所以当步进式驱动机构3一个行程结束后,下一电缆轴10就正好到达指定位置,再将摩擦轮机构9动作压紧此电缆轴10上电缆卷盘8即可进行电缆收放,即完成一个工作循环,重复以上整个过程,就可以实现整个公转及电缆收放过程;由于步进式驱动机构3可以双向运动,因此利用同样原理也可以实现电缆卷盘10沿环形轨道5另一方向的公转。Basic working process: the
装有电缆卷盘8的电缆轴10的安装和拆卸:通过步进式驱动机构3运行将某一随行叉4上中间开孔运行到环形轨道5开口处,将装有电缆卷盘8的电缆轴10的两端滚轮放到轨道导入板11上,此时电缆轴10两端滚轮就会进入环形轨道5,而电缆轴10两轴端就会卡在随行叉4中间孔内和随行叉4一起在环形轨道5中运行,同样通过步进式驱动机构3运行换位把下一随行叉4也调到同样位置进行电缆轴10的安装,直至把所有电缆轴10装配完成;拆卸过程和安装过程基本相同。The installation and disassembly of the
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| CN105984748A (en) * | 2015-02-05 | 2016-10-05 | 合肥神马科技集团有限公司 | Concentric stranding machine and compound stranding device thereof |
| CN107089550A (en) * | 2017-06-20 | 2017-08-25 | 福建侨龙专用汽车有限公司 | A kind of multi-joint hose coiling mechanism |
| CN108706410A (en) * | 2018-05-23 | 2018-10-26 | 雷明光 | A kind of two-way speed biography winding device of emergency cable |
| CN109230898A (en) * | 2018-09-18 | 2019-01-18 | 山西煤炭运销集团晋城有限公司 | Three-dimensional mine cable collection device |
| CN109230904A (en) * | 2018-08-14 | 2019-01-18 | 中国南方电网有限责任公司超高压输电公司广州局 | A kind of cable applied to non-powered positioning lash ship is to servo-actuated ROV winch |
| CN111873889A (en) * | 2020-08-10 | 2020-11-03 | 长缆电工科技股份有限公司 | Low-voltage cable bypass power-switching emergency repair vehicle and method |
| CN111884132A (en) * | 2020-08-21 | 2020-11-03 | 广州德晟电力科技有限公司 | Automatic laying vehicle for all-terrain bypass cables |
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| CN107089550A (en) * | 2017-06-20 | 2017-08-25 | 福建侨龙专用汽车有限公司 | A kind of multi-joint hose coiling mechanism |
| CN107089550B (en) * | 2017-06-20 | 2023-07-14 | 福建侨龙应急装备股份有限公司 | Multi-connection reel mechanism |
| CN108706410B (en) * | 2018-05-23 | 2019-09-24 | 淮北辰威科技有限公司 | A kind of two-way speed biography winding device of emergency cable |
| CN108706410A (en) * | 2018-05-23 | 2018-10-26 | 雷明光 | A kind of two-way speed biography winding device of emergency cable |
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| CN111884132B (en) * | 2020-08-21 | 2021-07-06 | 广州德晟电力科技有限公司 | An all-terrain bypass cable automatic laying vehicle |
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| CN102070049B (en) | 2016-01-20 |
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