CN102069926A - Method and device for separately taking out carton for packaging ceramic tiles - Google Patents
Method and device for separately taking out carton for packaging ceramic tiles Download PDFInfo
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- CN102069926A CN102069926A CN 201110052441 CN201110052441A CN102069926A CN 102069926 A CN102069926 A CN 102069926A CN 201110052441 CN201110052441 CN 201110052441 CN 201110052441 A CN201110052441 A CN 201110052441A CN 102069926 A CN102069926 A CN 102069926A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000004806 packaging method and process Methods 0.000 title abstract 3
- 238000003860 storage Methods 0.000 claims abstract description 31
- 238000000926 separation method Methods 0.000 claims abstract description 11
- 238000012856 packing Methods 0.000 claims description 23
- 238000005452 bending Methods 0.000 claims description 13
- 238000012546 transfer Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000011449 brick Substances 0.000 description 3
- 238000001467 acupuncture Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
A method and a device for separately taking out a carton for packaging ceramic tiles belong to the field of packaging machinery and specifically relate to a method and a device for taking out a single carton. The method comprises the steps that: cartons are piled up in a carton storage bin the bottom of which is open, and the front ends of the cartons are bent downwards; then a carton separator is inserted between the bottom carton and an adjacent carton above the bottom carton; the carton separator is moved backwards to separate the bottom carton from the adjacent carton above the bottom carton; and the bottom carton drops down so as to completely separate a carton at a time. Most of the cartons in the carton storage bin are supported by carton brackets; the cartons which are not supported by the carton brackets are in level states due to own intensity; when a sucker sucks the bottom carton, the adjacent carton above the bottom carton does not bend along with the bottom carton, so that a gap with a certain included angle is generated between two adjacent cartons, and a separation head is smoothly inserted between two cartons to ensure that only one carton is sucked at a time.
Description
Technical field
The invention belongs to tile packs machinery field, be specifically related to a kind of can be with the method and apparatus of the single taking-up of carton.
Background technology
China is a Production of Ceramics big country, and the production history of pottery has several thousand.At present, the building ceramics factory of producing ceramic tile all adopts conveyor line production to carry ceramic tile.After rolling off the production line, the finished product ceramic tile needs to put into the warehouse with sealing up for safekeeping after the packed in cases.For building ceramics factory, the packing ceramic tile belongs to last procedure.For a long time, the packing ceramic tile all adopts manual work, and step is divided into: folded brick, with ceramic tile be placed in the carton, package, piling.Owing to do not shut down in 24 hours when building ceramics factory is produced, from conveyor line, there is finished bricks to roll off the production line continuously, need the workman ceaselessly to pack.For meet requirements, need multiple person cooperational to finish the operation of packing ceramic tile on the conveyor line.Owing to need ceaselessly folded brick, package, piling etc., to operative employee's physical fitness requirement height, belong to heavy physical labour, and this manually-operated mode efficient be extremely low.In order to address this problem, people have invented the machinery of automatic packing ceramic tile, realize full automatic packing ceramic tile technology by mechanization.In tile packs machinery, middle work step is exactly that the carton that will pile up is fetched and delivered packed in cases equipment one at a time and carried out the ceramic tile lodge.In the prior art, the device of fetching and delivering carton have adopt manipulator, also have and adopt sucked type, which kind of mode all is single carton to be separated again transport.The defective of hand type carton fetching and sending devices is that the control of handgrip strength is bad, is easy to generate the carton breakage.The defective of sucked type carton fetching and sending devices is that work is unreliable, occurs situation about losing efficacy once in a while.Break down in case carton is fetched and delivered this link, will cause normally to fetch and deliver carton.Because the conveyor line of building ceramics factory was not shut down in 24 hours,, just have to adopt once more manually pick and place carton in order on this link of packing ceramic tile, not cause delay.
Summary of the invention
Technical matters solved by the invention is: invent a kind of packing ceramic tile and separate removing method and device with carton, can be reliably carton single separation in the carton storage compartment be taken out.
The present invention will solve the technical scheme that its technical matters adopts: invent a kind of packing ceramic tile and separate removing method with carton, carton is piled up in the carton storage compartment, it is characterized in that carton storage compartment bottom is uncovered, the carton front end is bent downwardly, then the carton below and and last slice carton of its next-door neighbour between insert and divide the carton device, divide the carton device to move backward, separate with the carton of below with its next-door neighbour's last slice carton, the carton of below falls, and finishes a carton and separates.
Divide the medium position of carton device to offer the carton outlet, the carton after the separation falls by described carton outlet.Carton after falling drops to carton and connects on the dish, divides the carton device oppositely to move forward the carton that carton is connect on the dish then and pushes forward on the carton load-transfer device.
A kind of packing ceramic tile of the present invention separates withdrawing device with carton, comprises frame and carton storage compartment, it is characterized in that carton storage compartment bottom is uncovered, and mobile carton carriage is installed below the carton storage compartment, and the carton outlet is offered at the middle part of carton carriage; The front end of carton storage compartment and be positioned at the carton carriage below install and can make bending device curved under the carton front end.
The mobile controller that sucker is set in the bending device and links with sucker.
Mobile controller adopts serial cylinders, and sucker and serial cylinders link.
The front end of carton outlet is provided with down curved carton and separates head.
The rear end of carton outlet is provided with down the carton of the bending head that resets.
The front side plate of carton storage compartment adopts shifting board, and the strata control device is set on frame, and strata control device and shifting board link, the upper articulation of shifting board and carton storage compartment.
Carton is installed below the carton carriage is connect dish, downward push pedal is installed at carton carriage rear portion.
The beneficial effect that the present invention has is:
1. the carton major part in the carton storage compartment is by the carton bracket support, be not in formation state because of self intensity by the part of carton bracket support, when sucker is inhaled the below carton, adjacent upper paper box not can with under curved, thereby the slit that makes two adjacent cartons produce certain angle, separate between the smooth insertion of head two cartons thereby make, guarantee once only can draw a carton.
2. the front end that is positioned at the carton outlet on the carton carriage is provided with down curved arc official form for filing a lawsuit case and separates head, forms one than mitre behind the slit between carton separation head insertion two cartons, and it is rapider that carton is separated.
3. when carton is left in the rear end that the carton carriage moves to carton outlet backward, the afterbody of upper strata carton lose support after may bend downwards.The present invention is provided with the carton head that resets at the front end that is positioned at the carton outlet on the carton carriage, when the carton afterbody is down curved, propped up by the carton head that resets, when the carton carriage oppositely moved forward, the carton carton afterbody of head after will descending to bend that reset lifted, and makes carton remain on formation state.
4. moving up and down of sucker adopted two serial cylinders controls, and when needs held carton, two cylinders stretched out telescopic boom simultaneously, and sucker is pushed up most significant bit, the firm carton bottom that holds; One of them cylinder retraction then, below carton ends stretch bending, after separating head and inserting between two cartons smoothly, another cylinder retraction is also closed pneumatics, and sucker separates with carton.Guaranteed that sucker can firmly adsorb carton in first stage of separating carton, sucker can separate with carton swimmingly afterwards.
5. the present invention installs carton and connects dish below the carton carriage, downward push pedal is installed at carton carriage rear portion, after in case the carton detached job is finished, carton can be fallen carton and connect on the dish, by push pedal carton is shifted onto on the load-transfer device, be transported to next process, realized the whole-course automation of carton separation, output.
6. the present invention adopts shifting board at the front side plate of carton storage compartment, and the strata control device is set on frame, and strata control device and shifting board link.Because shifting board can be readjusted by a small margin as required, is unlikely to make the front side plate of carton front end near the carton storage compartment, thereby influence the following curved of carton front end.Make drop-down lighter to the carton front end.
Description of drawings
Fig. 1 is state one structural representation of the present invention;
Fig. 2 is state two structural representations of the present invention;
Fig. 3 is state three structural representations of the present invention;
Fig. 4 is state four structural representations of the present invention;
Fig. 5 is state five structural representations of the present invention;
Fig. 6 is state six structural representations of the present invention;
Among the figure: 1. carton storage compartment, 2. shifting board, 3. carton, 4. cylinder, 5. carton carriage, 6. pulley, 7. slide rail, 8. load-transfer device, 9. carton separates head, 10. sucker, 11. cylinder, 12. cylinders, 13. telescopic shafts, 14. telescopic shaft, 15. Sucking disc stands, 16. push pedals, 17. carton connects dish, 18. pulleys, the 19. cartons head that resets.
The specific embodiment
Packing ceramic tile set forth in the present invention separates removing method with carton to carry out as follows successively: carton is piled up in carton storage compartment 1, the bottom of carton storage compartment 1 is uncovered, the front end of orlop carton is bent downwardly, then the carton below and and last slice carton of its next-door neighbour between insert and divide a carton device, divide the carton device to move backward, separate with the carton of below with its next-door neighbour's last slice carton, the carton of below falls, and finishes a carton separation.
Divide the medium position of carton device to offer the carton outlet, the carton after the separation falls by described carton outlet.Carton after falling drops to carton and connects on the dish, divides the carton device oppositely to move forward the carton that carton is connect on the dish then and pushes forward on the carton load-transfer device.
Separate the method for taking out according to above-mentioned carton, design packing ceramic tile of the present invention and separate withdrawing device with carton. as shown in Figure 1, carton storage compartment 1 bottom is uncovered, and mobile carton carriage 5 is installed below carton storage compartment 1, and carton carriage 5 promptly divides the carton device.Carton carriage 5 is installed on the slide rail 7 by pulley 6 and 18, and can be along slide rail 7 parallel motions.Carton outlet is offered at the middle part of carton carriage 5, and the front end of carton outlet is provided with down curved camber carton and separates 9, and the rear end of carton outlet is provided with down the camber carton of bending and resets 19.The front end of carton storage compartment 1 and be positioned at carton carriage 5 below install and can make bending device curved under the carton front end.Sucker 10 is set in the bending device, and sucker 10 is hingedly mounted on the frame by Sucking disc stand 15.Mobile controller adopts two cylinders 11 and 12 series connected forms, and the telescopic shaft 13 of the below of Sucking disc stand 15 and cylinder 11 is hinged. Cylinder 11 and 12 can promote Sucking disc stand 15 around the hinge-point swing, moves up and down thereby drive sucker 10, draws carton.The front side plate of carton storage compartment 1 adopts shifting board 2, the upper articulation of shifting board 2 and carton storage compartment 1.The strata control device is set on frame, and strata control device and shifting board 2 link.The strata control device adopts cylinder 4, and the telescopic shaft of cylinder 4 connects the bottom of shifting board 2.Carton is installed below carton carriage 5 is connect dish 17, push pedal 16 is installed in carton carriage 5 bottoms.
The separation of carton 3 is taken out overall process shown in Fig. 1-6, and wherein Fig. 1 is the initial position of this device operation.The throughput direction of carton 3 is defined as the place ahead, and carton carriage 5 is lifted the stack of cartons in the carton storage compartment 1.Start cylinder 4, the bottom of cylinder 4 pulling shifting boards 2, shifting board 2 is swung a little around its hinge-point, two cylinders 11 and 12 telescopic shaft upwards eject simultaneously, it is up to promote sucker 10, and sucker 10 after touching carton 3 holds it, with telescopic shaft 13 retractions of exhaust hood 12, carton 3 is curved under next side edge of suction of sucker 10, as shown in Figure 2.And exhaust hood 4 drive shifting boards 2 reset.At this moment, move after making carton carriage 5, carton separates 9 takes advantage of a situation and inserts the upper surface of orlop carton 3, and sucker 10 unclamps carton 3 and makes telescopic shaft 14 retractions of cylinder 11, and sucker 10 falls back on the below that carton connects dish 17, as shown in Figure 3.Along with the motion backward of carton carriage 5, undermost carton 3 is separated smoothly to be taken out, and drops on carton and connects on the dish 17, as shown in Figure 4.Then, as illustrated in Figures 5 and 6, make carton carriage 5 advance and get back to initial position, push pedal 16 is shifted the carton 3 that carton connects on the dish 17 on the load-transfer device 8 onto, and is transported to next station, finishes the separation of a carton and takes out overall process.
Among the present invention, the bending device with the downward stretch bending of carton front end under the initial condition can have multiple version.For example: sucker is replaced with acupuncture treatment.Penetrating carton gets final product the downward stretch bending of carton front end.For the carton of packing ceramic tile, the small bundle Kong Buhui of acupuncture treatment on carton influences the attractive in appearance of carton.
It is pointed out that above-mentioned embodiment only is the preferred embodiment of the invention, for those skilled in the art, meeting under the prerequisite of principle of work of the present invention, any be equal to or similar replacement all falls within the scope of protection of the present invention.
Claims (10)
1. a packing ceramic tile separates removing method with carton, carton is piled up in the carton storage compartment, it is characterized in that carton storage compartment bottom is uncovered, the carton front end is bent downwardly, then the carton below and and last slice carton of its next-door neighbour between insert and divide the carton device, divide the carton device to move backward, separate with the carton of below with its next-door neighbour's last slice carton, the carton of below falls, and finishes a carton and separates.
2. a kind of packing ceramic tile according to claim 1 separates removing method with carton, it is characterized in that the medium position of branch carton device is offered the carton outlet, and the carton after the separation falls by described carton outlet.
3. a kind of packing ceramic tile according to claim 1 and 2 separates removing method with carton, and the carton after it is characterized in that falling drops to carton and connects on the dish, divides the carton device oppositely to move forward the carton that carton is connect on the dish then and pushes forward on the carton load-transfer device.
4. a packing ceramic tile separates withdrawing device with carton, comprises frame and carton storage compartment, it is characterized in that carton storage compartment bottom is uncovered, and mobile carton carriage is installed below the carton storage compartment, and the carton outlet is offered at the middle part of carton carriage; The front end of carton storage compartment and be positioned at the carton carriage below install and can make bending device curved under the carton front end.
5. a kind of packing ceramic tile according to claim 4 separates withdrawing device with carton, it is characterized in that the mobile controller that sucker is set in the bending device and links with sucker.
6. a kind of packing ceramic tile according to claim 5 separates withdrawing device with carton, it is characterized in that mobile controller adopts serial cylinders, and sucker and serial cylinders link.
7. separate withdrawing device according to claim 4 or 5 or 6 described a kind of packing ceramic tiles with carton, it is characterized in that the front end of carton outlet is provided with down curved carton separation head.
8. separate withdrawing device according to claim 4 or 5 or 6 described a kind of packing ceramic tiles with carton, the rear end that it is characterized in that carton outlet is provided with down the carton of the bending head that resets.
9. a kind of packing ceramic tile according to claim 8 separates withdrawing device with carton, the front side plate that it is characterized in that the carton storage compartment adopts shifting board, the strata control device is set on frame, and strata control device and shifting board link, the upper articulation of shifting board and carton storage compartment.
10. a kind of packing ceramic tile according to claim 8 separates withdrawing device with carton, it is characterized in that installing carton and connect dish below the carton carriage, and downward push pedal is installed at carton carriage rear portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100524412A CN102069926B (en) | 2011-03-04 | 2011-03-04 | Method and device for separately taking out carton for packaging ceramic tiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100524412A CN102069926B (en) | 2011-03-04 | 2011-03-04 | Method and device for separately taking out carton for packaging ceramic tiles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102069926A true CN102069926A (en) | 2011-05-25 |
| CN102069926B CN102069926B (en) | 2012-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011100524412A Expired - Fee Related CN102069926B (en) | 2011-03-04 | 2011-03-04 | Method and device for separately taking out carton for packaging ceramic tiles |
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| CN (1) | CN102069926B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103241408A (en) * | 2013-05-07 | 2013-08-14 | 无锡市开维物流装备有限责任公司 | Bag feeder |
| CN108382653A (en) * | 2018-05-02 | 2018-08-10 | 温州庄机械科技有限公司 | The feed bin mechanism of automatic boxing machine |
| CN108394586A (en) * | 2018-05-02 | 2018-08-14 | 温州庄机械科技有限公司 | Automatic boxing machine |
| CN109552705A (en) * | 2018-12-29 | 2019-04-02 | 聚鼎科技(苏州)有限公司 | The acquisition of paper document document information encapsulates automation equipment with document |
| CN114771991A (en) * | 2022-04-24 | 2022-07-22 | 青岛融合装备科技有限公司 | Paper taking mechanism under spacing paper |
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|---|---|---|---|---|
| SU1060479A1 (en) * | 1982-01-08 | 1983-12-15 | Казанский Ордена Трудового Красного Знамени Химико-Технологический Институт Им.С.М.Кирова | Production line for making ceramic wall materials |
| EP0693352A2 (en) * | 1994-07-21 | 1996-01-24 | L.B. Engineering S.R.L. | Device for feeding the mould loading carriage in ceramic tile manufacture |
| CN2450099Y (en) * | 2000-10-11 | 2001-09-26 | 云南昆船第一机械有限公司 | Dualpurpose carton or clamping board unpacking machine |
| CN201173751Y (en) * | 2008-03-18 | 2008-12-31 | 湖南金能自动化设备有限公司 | Industrial explosive automatic packing line cardboard box separation apparatus |
| CN101870368A (en) * | 2010-06-22 | 2010-10-27 | 胡薇 | Tile-packaging method and apparatus |
| CN201961566U (en) * | 2011-03-04 | 2011-09-07 | 赵维珂 | Separating and taking-out device for ceramic tile packing carton |
-
2011
- 2011-03-04 CN CN2011100524412A patent/CN102069926B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1060479A1 (en) * | 1982-01-08 | 1983-12-15 | Казанский Ордена Трудового Красного Знамени Химико-Технологический Институт Им.С.М.Кирова | Production line for making ceramic wall materials |
| EP0693352A2 (en) * | 1994-07-21 | 1996-01-24 | L.B. Engineering S.R.L. | Device for feeding the mould loading carriage in ceramic tile manufacture |
| CN2450099Y (en) * | 2000-10-11 | 2001-09-26 | 云南昆船第一机械有限公司 | Dualpurpose carton or clamping board unpacking machine |
| CN201173751Y (en) * | 2008-03-18 | 2008-12-31 | 湖南金能自动化设备有限公司 | Industrial explosive automatic packing line cardboard box separation apparatus |
| CN101870368A (en) * | 2010-06-22 | 2010-10-27 | 胡薇 | Tile-packaging method and apparatus |
| CN201961566U (en) * | 2011-03-04 | 2011-09-07 | 赵维珂 | Separating and taking-out device for ceramic tile packing carton |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103241408A (en) * | 2013-05-07 | 2013-08-14 | 无锡市开维物流装备有限责任公司 | Bag feeder |
| CN103241408B (en) * | 2013-05-07 | 2015-07-01 | 无锡市开维物流装备有限责任公司 | Bag feeder |
| CN108382653A (en) * | 2018-05-02 | 2018-08-10 | 温州庄机械科技有限公司 | The feed bin mechanism of automatic boxing machine |
| CN108394586A (en) * | 2018-05-02 | 2018-08-14 | 温州庄机械科技有限公司 | Automatic boxing machine |
| CN108394586B (en) * | 2018-05-02 | 2023-12-08 | 温州庄一机械科技有限公司 | Automatic box filling machine |
| CN109552705A (en) * | 2018-12-29 | 2019-04-02 | 聚鼎科技(苏州)有限公司 | The acquisition of paper document document information encapsulates automation equipment with document |
| CN114771991A (en) * | 2022-04-24 | 2022-07-22 | 青岛融合装备科技有限公司 | Paper taking mechanism under spacing paper |
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| Publication number | Publication date |
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| CN102069926B (en) | 2012-11-14 |
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| C14 | Grant of patent or utility model | ||
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Inventor after: Tao Xin Inventor before: Zhao Weike |
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| TR01 | Transfer of patent right |
Effective date of registration: 20171011 Address after: 243100 Anhui province Dangtu County Stonebridge Village Village No. 8 dyehouses Tao Patentee after: Tao Xin Address before: Zhangdian District of Shandong province 255000 Feng Shui Zhen Dong Gao Village in Zibo City Patentee before: Zhao Weike |
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