CN102068834B - Oil-water separation automatic drain device for gas-liquid separator - Google Patents
Oil-water separation automatic drain device for gas-liquid separator Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及油气田采天然气技术领域,特别涉及一种能将气液分离器所排出的液体中的油与水进行自动分离,并分别排出油和水的专用装置。The invention relates to the technical field of natural gas extraction in oil and gas fields, in particular to a special device capable of automatically separating oil and water in liquid discharged from a gas-liquid separator and discharging the oil and water respectively.
背景技术 Background technique
目前,天然气生产中,气液分离器自动排液装置已经在天然气分离器大量的应用,但天然气气液分离器的自动排液只能将油水混合物一起排出气液分离器之外,至于将混合液中的油水分离,则是在液体排出分离器后送入集输站的油水分离器进行分离,就造成后续分离设备较多,设备占地面积大的问题。At present, in the production of natural gas, the automatic liquid discharge device of the gas-liquid separator has been widely used in the natural gas separator, but the automatic liquid discharge of the natural gas gas-liquid separator can only discharge the oil-water mixture out of the gas-liquid separator together. The oil-water separation in the liquid is sent to the oil-water separator of the gathering station for separation after the liquid is discharged from the separator, which causes the problem of more subsequent separation equipment and a large area occupied by the equipment.
中国专利公开号:CN2672041Y,提供里一种高效油水分离器,利用不同比重差使不相溶液体自动分离。结构具有罐体、浮筒、杠杆,其特性是罐体上端设有进液管,排油管、排油阀,排油阀进口与排油管相连接;罐体下端设有排液管、排水阀,排水阀进口与排液管相连接;排水阀和排油阀均由阀体、阀杆、阀芯、阀座组成,罐体内有浮筒,浮筒的连杆与水平伸出罐体的杠杆相连,连杆穿过浮筒的中心,上下端分别用连接销与杠杆相连接,杠杆伸出罐外的一端分别与排水阀、排油阀的阀杆相联,该杠杆以一个短轴为支点,并可绕短轴转动,短轴分别固定在排水阀和排油阀进口法兰槽口内。Chinese Patent Publication No.: CN2672041Y provides a high-efficiency oil-water separator, which uses different specific gravity differences to automatically separate immiscible liquids. The structure has a tank body, a buoy, and a lever. Its characteristic is that the upper end of the tank body is provided with a liquid inlet pipe, an oil discharge pipe, and an oil discharge valve, and the inlet of the oil discharge valve is connected with the oil discharge pipe; The inlet of the drain valve is connected to the drain pipe; both the drain valve and the oil drain valve are composed of a valve body, a valve stem, a valve core, and a valve seat. There is a buoy in the tank, and the connecting rod of the buoy is connected with a lever extending horizontally out of the tank. The connecting rod passes through the center of the buoy, and the upper and lower ends are respectively connected with the lever by connecting pins. The ends of the lever extending out of the tank are respectively connected with the drain valve and the valve stem of the oil discharge valve. The lever takes a short axis as the fulcrum, and It can rotate around the short shaft, and the short shaft is respectively fixed in the notches of the drain valve and the inlet flange of the oil drain valve.
发明内容 Contents of the invention
本发明的目的是:提供一种用于气液分离器的油水分离自动排液装置,采用双腔双筒结构,将油水分离后分别进入不同腔体,然后油水自动排出分离器外。即将气液分离器分离出的油和水混合液体自动分离并分别排到油罐和水罐。The purpose of the present invention is to provide an automatic draining device for oil-water separation for a gas-liquid separator, which adopts a double-cavity double-tube structure, separates oil and water into different cavities, and then automatically discharges the oil and water out of the separator. That is to say, the oil and water mixed liquid separated by the gas-liquid separator is automatically separated and discharged to the oil tank and the water tank respectively.
本发明采用的技术方案是:用于气液分离器的油水分离自动排液装置,主要由排气口、上缸体、油水隔板、油水混合进液口、排水浮筒、阀门、排油浮筒、浮筒杠杆、下缸体、排水口和排油口组成,其特征在于:上缸体和下缸体为圆筒形,The technical scheme adopted in the present invention is: an automatic draining device for oil-water separation of a gas-liquid separator, mainly composed of an exhaust port, an upper cylinder body, an oil-water separator, an oil-water mixing liquid inlet, a drainage buoy, a valve, and an oil discharge buoy , buoy lever, lower cylinder body, drain port and oil discharge port, characterized in that: the upper cylinder body and the lower cylinder body are cylindrical,
下缸体有底,在下缸体内并与下缸体轴线平行焊接有一块油水隔板,下缸体内油水隔板的下端与下缸体的底焊接,下缸体内的油水隔板使下缸体内腔分为不相通的两部分;下缸体外壁上端有法兰。The lower cylinder has a bottom, and an oil-water separator is welded in the lower cylinder parallel to the axis of the lower cylinder. The lower end of the oil-water separator in the lower cylinder is welded to the bottom of the lower cylinder. The oil-water separator in the lower cylinder makes The inner cavity of the lower cylinder is divided into two parts which are not connected; the upper end of the outer wall of the lower cylinder has a flange.
上缸体有顶,在上缸体内并与上缸体轴线平行焊接有一块油水隔板,上缸体内油水隔板的上端与上缸体顶部有距离,上缸体内的油水隔板使上缸体内腔形成联通的两部分;在上缸体外壁下端有法兰。The upper cylinder has a roof, and an oil-water separator is welded in the upper cylinder and parallel to the axis of the upper cylinder. The upper end of the oil-water separator in the upper cylinder has a distance from the top of the upper cylinder. The oil-water separator in the upper cylinder The inner cavity of the upper cylinder forms two parts connected; there is a flange at the lower end of the outer wall of the upper cylinder.
上缸体与下缸体相对并通过法兰连接固定,上缸体内的油水隔板与下缸体内的油水隔板相对并密封,上缸体和下缸体内形成顶部联通的两个腔。其中一个是水腔,一个是油腔。The upper cylinder body is opposite to the lower cylinder body and fixed through flange connection. The oil-water separator in the upper cylinder body is opposite to and sealed with the oil-water separator in the lower cylinder body. cavity. One of them is a water chamber and the other is an oil chamber.
在下缸体壁上固定有排水口和排油口,排水口的内端在水腔内,排油口的内端在油腔内;在排水口和排油口的内端分别连接有阀门。A drain port and an oil discharge port are fixed on the wall of the lower cylinder body, the inner end of the drain port is in the water chamber, and the inner end of the oil discharge port is in the oil chamber; valves are respectively connected to the inner ends of the drain port and the oil discharge port.
在水腔有一个排水浮筒,在油腔内有一个排油浮筒,排水浮筒和排油浮筒的下端分别连接有一个浮筒杠杆,浮筒杠杆的另一端与阀门的阀芯连接。当排水浮筒向上浮动并带动浮筒杠杆转动,浮筒杠杆打开阀门,将水腔内的水排出;排油浮筒向上浮动并带动浮筒杠杆转动,浮筒杠杆打开阀门,将油腔内的油排出。There is a drainage buoy in the water chamber, an oil discharge buoy in the oil chamber, the lower ends of the drainage buoy and the oil discharge buoy are respectively connected with a buoy lever, and the other end of the buoy lever is connected with the spool of the valve. When the drainage buoy floats upwards and drives the buoy lever to rotate, the buoy lever opens the valve to discharge the water in the water chamber; the oil discharge buoy floats upward and drives the buoy lever to rotate, the buoy lever opens the valve to discharge the oil in the oil chamber.
在上缸体壁上固定有油水混合进液口,油水混合进液口内端与水腔联通。An oil-water mixing liquid inlet is fixed on the upper cylinder wall, and the inner end of the oil-water mixing liquid inlet communicates with the water cavity.
为了使油水分离自动排液装置内部挥发出来的气体及时排除,在上缸体的顶部固定有排气口。In order to timely remove the volatilized gas inside the oil-water separation automatic drain device, an exhaust port is fixed on the top of the upper cylinder.
所述的排水浮筒和排油浮筒圆柱体形。The drainage buoy and the oil discharge buoy are cylindrical in shape.
简述用于气液分离器的油水分离自动排液装置工作过程。参阅图1。Briefly describe the working process of the oil-water separation automatic drain device used in the gas-liquid separator. See Figure 1.
1、安装过程:将气液分离器的排液口与本发明的油水混合进液口5连接,同时将排气口1与分离器顶部气管线连接,将排水口13与储水罐连接,将排油口14与储油罐连接,即可进入油水分离工作。1. Installation process: connect the liquid discharge port of the gas-liquid separator with the oil-water mixing
2、油水分离工作过程:2. Working process of oil-water separation:
首先,气液分离器排出的油混合液体,从油水混合进液口5进入水腔4内;由于油水两种液体密度不同,而且两种介质具有互不相溶的特征,水的密度大,在重力作用下沉降到水腔4的底部,而油则漂浮在水的上部,随着油水的不断增多,水位提高后,浸没在水里的排水浮筒6受到的浮力不断增加,排水浮筒6升高,带动排水浮筒6下部的浮筒杠杆10,通过浮筒杠杆10将阀门7开启;水腔4下部的水通过排水口13排到储水罐内。当水腔4内的水位下降后,排水浮筒6下降,并带动浮筒杠杆10关闭阀门7完成排水周期。留在水腔4的油由于密度较小,即使在完全将排水浮筒6完全浸没的条件下,也没有足够的浮力将排水浮筒6浮起来,所以水不能排出。随着分离油在水腔4内积累到一定高度,会漫过油水隔板3,通过油水隔板3的顶部进入到油腔8,并将在油腔8的排油浮筒9浸没,排油浮筒9浮起,排油浮筒9带动其下部的浮筒杠杆10阀门7开启,油通过排油口14进入储油罐,从而完成排油过程。First, the oil mixed liquid discharged from the gas-liquid separator enters the water chamber 4 from the oil-water mixed
本发明的有益效果:本发明用于气液分离器的油水分离自动排液装置,能实现油水的自动分离、自动排液;实现无人值守,减轻员工劳动力。本发明的优点在于:(1)采用双腔双浮筒结构,实现分离器的自动排液功能。(2)能将分离器内的油水自动分离。(3)减少了后续分离工序。保证气液分离器能持续稳定工作。Beneficial effects of the present invention: the present invention is used in the oil-water separation and automatic draining device of the gas-liquid separator, which can realize automatic separation and automatic draining of oil and water; realize unattended operation, and reduce the labor force of employees. The advantages of the present invention are: (1) The structure of double cavities and double buoys is adopted to realize the automatic draining function of the separator. (2) It can automatically separate the oil and water in the separator. (3) The subsequent separation process is reduced. Ensure that the gas-liquid separator can continue to work stably.
附图说明Description of drawings
图1是用于气液分离器的油水分离自动排液装置示意图。Fig. 1 is a schematic diagram of an automatic liquid draining device for oil-water separation used in a gas-liquid separator.
图2是图1的C-C剖面示意图。Fig. 2 is a schematic cross-sectional view of C-C in Fig. 1 .
图3是用于气液分离器的油水分离自动排液装置横剖面示意图。Fig. 3 is a cross-sectional schematic diagram of an automatic liquid draining device for oil-water separation used in a gas-liquid separator.
图中,1.回气管,2.上缸体,3.油水隔板,4.水腔,5.油水混合进液口,6.排水浮筒,7.阀芯,8.油腔,9.排油浮筒,10.浮筒杠杆,11.下缸体,12.法兰,13.排水口,14.排油口。In the figure, 1. Air return pipe, 2. Upper cylinder body, 3. Oil-water separator, 4. Water chamber, 5. Oil-water mixed liquid inlet, 6. Drainage buoy, 7. Valve core, 8. Oil chamber, 9. Oil discharge float, 10. float lever, 11. lower cylinder, 12. flange, 13. drain port, 14. oil drain port.
具体实施方式 Detailed ways
实施例1:以一个内径为400mm,上缸体2和下缸体11的内腔总高为1000mm的用于气液分离器的油水分离自动排液装置为例,对本发明作进一步详细说明。Embodiment 1: Taking an internal diameter of 400mm and the total height of the inner cavity of the
参阅图1。用于气液分离器的油水分离自动排液装置,主要由排气口1、上缸体2、油水隔板3、油水混合进液口5、排水浮筒6、阀门7、排油浮筒9、浮筒杠杆10、下缸体11、排水口13和排油口14组成,其特征在于:上缸体2和下缸体11为圆筒形内径为400mm,上缸体2内部高度300mm,下缸体11内部高度为700mm。See Figure 1. The oil-water separation automatic drain device for the gas-liquid separator is mainly composed of an exhaust port 1, an
下缸体11有底,在下缸体11内并与下缸体11轴线平行焊接有一块不锈钢的油水隔板3,下缸体11内油水隔板3的下端与下缸体11的底焊接,下缸体11内的油水隔板3使下缸体11内腔分为不相通的两部分;下缸体11外壁上端有法兰12。The
上缸体2有顶,在上缸体2内并与上缸体2轴线平行焊接有一块不锈钢的油水隔板3,上缸体2内油水隔板3的上端与上缸体2顶部有150mm的距离,上缸体2内的油水隔板3使上缸体2内腔形成联通的两部分;在上缸体2外壁下端有法兰12。The
上缸体2与下缸体11相对并通过法兰12连接固定,上缸体2内的油水隔板3与下缸体11内的油水隔板3相对并密封,上缸体2和下缸体11内形成顶部联通的两个腔。其中一个是水腔4,一个是油腔8。The
在下缸体11壁上固定有一个排水口13和一个排油口14,排水口13的内端在水腔4内,排油口14的内端在油腔8内。在排水口13和排油口14的内端分别连接有一个阀门7。A
在水腔4有一个不锈钢的外径为110mm的排水浮筒6,在油腔8内有一个不锈钢的外径为110mm的排油浮筒9。参阅图2。排水浮筒6和排油浮筒9的下端分别连接有一个浮筒杠杆10,浮筒杠杆10的另一端与阀门7的阀芯连接。利用杠杆实现开关阀门,本领域技术人员能理解,并能选择阀门。不详细叙述。A stainless steel outer diameter is arranged in the water chamber 4 to be the
参阅图1。在上缸体2壁上固定有一个油水混合进液口5,油水混合进液口5内端与水腔4联通。油水混合进液口5的位置在距离上缸体2内顶部450mm处。See Figure 1. An oil-water mixing
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