CN102068834B - Oil-water separation automatic drain device for gas-liquid separator - Google Patents

Oil-water separation automatic drain device for gas-liquid separator Download PDF

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CN102068834B
CN102068834B CN2010105811245A CN201010581124A CN102068834B CN 102068834 B CN102068834 B CN 102068834B CN 2010105811245 A CN2010105811245 A CN 2010105811245A CN 201010581124 A CN201010581124 A CN 201010581124A CN 102068834 B CN102068834 B CN 102068834B
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cylinder body
oil
water
upper cylinder
lower cylinder
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CN102068834A (en
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洪鸿
李莲明
刘帮华
李强
马春稳
薛永强
王喜娟
王磊
王娜
何彦君
赵轩刚
马骞
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Petrochina Co Ltd
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Abstract

An automatic oil-water separation liquid discharge device for a gas-liquid separator is applied to the technical field of oil-water separation of natural gas produced in an oil-gas field. An oil-water partition plate is welded in the lower cylinder body, and a flange is arranged at the upper end of the outer wall of the lower cylinder body; an oil-water partition plate is welded in the upper cylinder body, and the upper end of the oil-water partition plate in the upper cylinder body is spaced from the top of the upper cylinder body; the lower end of the outer wall of the upper cylinder body is provided with a flange; the upper cylinder body is connected with the lower cylinder body through a flange, and a water cavity and an oil cavity communicated with the top parts are formed in the upper cylinder body and the lower cylinder body; a water outlet and an oil outlet are fixed on the wall of the lower cylinder body, and the inner ends of the water outlet and the oil outlet are respectively connected with a valve; a water drainage float bowl is arranged in the water cavity, an oil drainage float bowl is arranged in the oil cavity, the lower ends of the water drainage float bowl and the oil drainage float bowl are respectively connected with a float bowl lever, and the other end of the float bowl lever is connected with a valve core of the valve; an oil-water mixed liquid inlet is fixed on the wall of the upper cylinder body. The effect is as follows: the automatic separation and the automatic liquid drainage of oil and water can be realized; unattended operation is realized, and the labor force of workers is reduced.

Description

用于气液分离器的油水分离自动排液装置Oil-water separation automatic drain device for gas-liquid separator

技术领域 technical field

本发明涉及油气田采天然气技术领域,特别涉及一种能将气液分离器所排出的液体中的油与水进行自动分离,并分别排出油和水的专用装置。The invention relates to the technical field of natural gas extraction in oil and gas fields, in particular to a special device capable of automatically separating oil and water in liquid discharged from a gas-liquid separator and discharging the oil and water respectively.

背景技术 Background technique

目前,天然气生产中,气液分离器自动排液装置已经在天然气分离器大量的应用,但天然气气液分离器的自动排液只能将油水混合物一起排出气液分离器之外,至于将混合液中的油水分离,则是在液体排出分离器后送入集输站的油水分离器进行分离,就造成后续分离设备较多,设备占地面积大的问题。At present, in the production of natural gas, the automatic liquid discharge device of the gas-liquid separator has been widely used in the natural gas separator, but the automatic liquid discharge of the natural gas gas-liquid separator can only discharge the oil-water mixture out of the gas-liquid separator together. The oil-water separation in the liquid is sent to the oil-water separator of the gathering station for separation after the liquid is discharged from the separator, which causes the problem of more subsequent separation equipment and a large area occupied by the equipment.

中国专利公开号:CN2672041Y,提供里一种高效油水分离器,利用不同比重差使不相溶液体自动分离。结构具有罐体、浮筒、杠杆,其特性是罐体上端设有进液管,排油管、排油阀,排油阀进口与排油管相连接;罐体下端设有排液管、排水阀,排水阀进口与排液管相连接;排水阀和排油阀均由阀体、阀杆、阀芯、阀座组成,罐体内有浮筒,浮筒的连杆与水平伸出罐体的杠杆相连,连杆穿过浮筒的中心,上下端分别用连接销与杠杆相连接,杠杆伸出罐外的一端分别与排水阀、排油阀的阀杆相联,该杠杆以一个短轴为支点,并可绕短轴转动,短轴分别固定在排水阀和排油阀进口法兰槽口内。Chinese Patent Publication No.: CN2672041Y provides a high-efficiency oil-water separator, which uses different specific gravity differences to automatically separate immiscible liquids. The structure has a tank body, a buoy, and a lever. Its characteristic is that the upper end of the tank body is provided with a liquid inlet pipe, an oil discharge pipe, and an oil discharge valve, and the inlet of the oil discharge valve is connected with the oil discharge pipe; The inlet of the drain valve is connected to the drain pipe; both the drain valve and the oil drain valve are composed of a valve body, a valve stem, a valve core, and a valve seat. There is a buoy in the tank, and the connecting rod of the buoy is connected with a lever extending horizontally out of the tank. The connecting rod passes through the center of the buoy, and the upper and lower ends are respectively connected with the lever by connecting pins. The ends of the lever extending out of the tank are respectively connected with the drain valve and the valve stem of the oil discharge valve. The lever takes a short axis as the fulcrum, and It can rotate around the short shaft, and the short shaft is respectively fixed in the notches of the drain valve and the inlet flange of the oil drain valve.

发明内容 Contents of the invention

本发明的目的是:提供一种用于气液分离器的油水分离自动排液装置,采用双腔双筒结构,将油水分离后分别进入不同腔体,然后油水自动排出分离器外。即将气液分离器分离出的油和水混合液体自动分离并分别排到油罐和水罐。The purpose of the present invention is to provide an automatic draining device for oil-water separation for a gas-liquid separator, which adopts a double-cavity double-tube structure, separates oil and water into different cavities, and then automatically discharges the oil and water out of the separator. That is to say, the oil and water mixed liquid separated by the gas-liquid separator is automatically separated and discharged to the oil tank and the water tank respectively.

本发明采用的技术方案是:用于气液分离器的油水分离自动排液装置,主要由排气口、上缸体、油水隔板、油水混合进液口、排水浮筒、阀门、排油浮筒、浮筒杠杆、下缸体、排水口和排油口组成,其特征在于:上缸体和下缸体为圆筒形,The technical scheme adopted in the present invention is: an automatic draining device for oil-water separation of a gas-liquid separator, mainly composed of an exhaust port, an upper cylinder body, an oil-water separator, an oil-water mixing liquid inlet, a drainage buoy, a valve, and an oil discharge buoy , buoy lever, lower cylinder body, drain port and oil discharge port, characterized in that: the upper cylinder body and the lower cylinder body are cylindrical,

下缸体有底,在下缸体内并与下缸体轴线平行焊接有一块油水隔板,下缸体内油水隔板的下端与下缸体的底焊接,下缸体内的油水隔板使下缸体内腔分为不相通的两部分;下缸体外壁上端有法兰。The lower cylinder has a bottom, and an oil-water separator is welded in the lower cylinder parallel to the axis of the lower cylinder. The lower end of the oil-water separator in the lower cylinder is welded to the bottom of the lower cylinder. The oil-water separator in the lower cylinder makes The inner cavity of the lower cylinder is divided into two parts which are not connected; the upper end of the outer wall of the lower cylinder has a flange.

上缸体有顶,在上缸体内并与上缸体轴线平行焊接有一块油水隔板,上缸体内油水隔板的上端与上缸体顶部有距离,上缸体内的油水隔板使上缸体内腔形成联通的两部分;在上缸体外壁下端有法兰。The upper cylinder has a roof, and an oil-water separator is welded in the upper cylinder and parallel to the axis of the upper cylinder. The upper end of the oil-water separator in the upper cylinder has a distance from the top of the upper cylinder. The oil-water separator in the upper cylinder The inner cavity of the upper cylinder forms two parts connected; there is a flange at the lower end of the outer wall of the upper cylinder.

上缸体与下缸体相对并通过法兰连接固定,上缸体内的油水隔板与下缸体内的油水隔板相对并密封,上缸体和下缸体内形成顶部联通的两个腔。其中一个是水腔,一个是油腔。The upper cylinder body is opposite to the lower cylinder body and fixed through flange connection. The oil-water separator in the upper cylinder body is opposite to and sealed with the oil-water separator in the lower cylinder body. cavity. One of them is a water chamber and the other is an oil chamber.

在下缸体壁上固定有排水口和排油口,排水口的内端在水腔内,排油口的内端在油腔内;在排水口和排油口的内端分别连接有阀门。A drain port and an oil discharge port are fixed on the wall of the lower cylinder body, the inner end of the drain port is in the water chamber, and the inner end of the oil discharge port is in the oil chamber; valves are respectively connected to the inner ends of the drain port and the oil discharge port.

在水腔有一个排水浮筒,在油腔内有一个排油浮筒,排水浮筒和排油浮筒的下端分别连接有一个浮筒杠杆,浮筒杠杆的另一端与阀门的阀芯连接。当排水浮筒向上浮动并带动浮筒杠杆转动,浮筒杠杆打开阀门,将水腔内的水排出;排油浮筒向上浮动并带动浮筒杠杆转动,浮筒杠杆打开阀门,将油腔内的油排出。There is a drainage buoy in the water chamber, an oil discharge buoy in the oil chamber, the lower ends of the drainage buoy and the oil discharge buoy are respectively connected with a buoy lever, and the other end of the buoy lever is connected with the spool of the valve. When the drainage buoy floats upwards and drives the buoy lever to rotate, the buoy lever opens the valve to discharge the water in the water chamber; the oil discharge buoy floats upward and drives the buoy lever to rotate, the buoy lever opens the valve to discharge the oil in the oil chamber.

在上缸体壁上固定有油水混合进液口,油水混合进液口内端与水腔联通。An oil-water mixing liquid inlet is fixed on the upper cylinder wall, and the inner end of the oil-water mixing liquid inlet communicates with the water cavity.

为了使油水分离自动排液装置内部挥发出来的气体及时排除,在上缸体的顶部固定有排气口。In order to timely remove the volatilized gas inside the oil-water separation automatic drain device, an exhaust port is fixed on the top of the upper cylinder.

所述的排水浮筒和排油浮筒圆柱体形。The drainage buoy and the oil discharge buoy are cylindrical in shape.

简述用于气液分离器的油水分离自动排液装置工作过程。参阅图1。Briefly describe the working process of the oil-water separation automatic drain device used in the gas-liquid separator. See Figure 1.

1、安装过程:将气液分离器的排液口与本发明的油水混合进液口5连接,同时将排气口1与分离器顶部气管线连接,将排水口13与储水罐连接,将排油口14与储油罐连接,即可进入油水分离工作。1. Installation process: connect the liquid discharge port of the gas-liquid separator with the oil-water mixing liquid inlet 5 of the present invention, and at the same time connect the exhaust port 1 with the gas pipeline at the top of the separator, and connect the drain port 13 with the water storage tank, Connect the oil discharge port 14 with the oil storage tank to start the oil-water separation work.

2、油水分离工作过程:2. Working process of oil-water separation:

首先,气液分离器排出的油混合液体,从油水混合进液口5进入水腔4内;由于油水两种液体密度不同,而且两种介质具有互不相溶的特征,水的密度大,在重力作用下沉降到水腔4的底部,而油则漂浮在水的上部,随着油水的不断增多,水位提高后,浸没在水里的排水浮筒6受到的浮力不断增加,排水浮筒6升高,带动排水浮筒6下部的浮筒杠杆10,通过浮筒杠杆10将阀门7开启;水腔4下部的水通过排水口13排到储水罐内。当水腔4内的水位下降后,排水浮筒6下降,并带动浮筒杠杆10关闭阀门7完成排水周期。留在水腔4的油由于密度较小,即使在完全将排水浮筒6完全浸没的条件下,也没有足够的浮力将排水浮筒6浮起来,所以水不能排出。随着分离油在水腔4内积累到一定高度,会漫过油水隔板3,通过油水隔板3的顶部进入到油腔8,并将在油腔8的排油浮筒9浸没,排油浮筒9浮起,排油浮筒9带动其下部的浮筒杠杆10阀门7开启,油通过排油口14进入储油罐,从而完成排油过程。First, the oil mixed liquid discharged from the gas-liquid separator enters the water chamber 4 from the oil-water mixed liquid inlet 5; since the oil and water liquids have different densities, and the two media are incompatible with each other, the density of water is high. It sinks to the bottom of the water chamber 4 under the action of gravity, while the oil floats on the top of the water. With the continuous increase of oil and water, after the water level increases, the buoyancy of the drainage buoy 6 submerged in the water is constantly increasing, and the drainage buoy 6 liters High, drives the buoy lever 10 of drainage buoy 6 bottoms, valve 7 is opened by buoy lever 10; When the water level in the water chamber 4 drops, the drainage buoy 6 descends, and drives the buoy lever 10 to close the valve 7 to complete the drainage cycle. The oil that stays in water chamber 4 is owing to density is less, even under the condition that drain buoy 6 is fully submerged completely, there is not enough buoyancy to float drain buoy 6, so water can not be discharged. As the separated oil accumulates to a certain height in the water chamber 4, it will overflow the oil-water separator 3, enter the oil chamber 8 through the top of the oil-water separator 3, and submerge the oil discharge buoy 9 in the oil chamber 8 to drain the oil. The buoy 9 floats, and the oil discharge buoy 9 drives the buoy lever 10 valve 7 at its lower part to open, and the oil enters the oil storage tank through the oil discharge port 14, thereby completing the oil discharge process.

本发明的有益效果:本发明用于气液分离器的油水分离自动排液装置,能实现油水的自动分离、自动排液;实现无人值守,减轻员工劳动力。本发明的优点在于:(1)采用双腔双浮筒结构,实现分离器的自动排液功能。(2)能将分离器内的油水自动分离。(3)减少了后续分离工序。保证气液分离器能持续稳定工作。Beneficial effects of the present invention: the present invention is used in the oil-water separation and automatic draining device of the gas-liquid separator, which can realize automatic separation and automatic draining of oil and water; realize unattended operation, and reduce the labor force of employees. The advantages of the present invention are: (1) The structure of double cavities and double buoys is adopted to realize the automatic draining function of the separator. (2) It can automatically separate the oil and water in the separator. (3) The subsequent separation process is reduced. Ensure that the gas-liquid separator can continue to work stably.

附图说明Description of drawings

图1是用于气液分离器的油水分离自动排液装置示意图。Fig. 1 is a schematic diagram of an automatic liquid draining device for oil-water separation used in a gas-liquid separator.

图2是图1的C-C剖面示意图。Fig. 2 is a schematic cross-sectional view of C-C in Fig. 1 .

图3是用于气液分离器的油水分离自动排液装置横剖面示意图。Fig. 3 is a cross-sectional schematic diagram of an automatic liquid draining device for oil-water separation used in a gas-liquid separator.

图中,1.回气管,2.上缸体,3.油水隔板,4.水腔,5.油水混合进液口,6.排水浮筒,7.阀芯,8.油腔,9.排油浮筒,10.浮筒杠杆,11.下缸体,12.法兰,13.排水口,14.排油口。In the figure, 1. Air return pipe, 2. Upper cylinder body, 3. Oil-water separator, 4. Water chamber, 5. Oil-water mixed liquid inlet, 6. Drainage buoy, 7. Valve core, 8. Oil chamber, 9. Oil discharge float, 10. float lever, 11. lower cylinder, 12. flange, 13. drain port, 14. oil drain port.

具体实施方式 Detailed ways

实施例1:以一个内径为400mm,上缸体2和下缸体11的内腔总高为1000mm的用于气液分离器的油水分离自动排液装置为例,对本发明作进一步详细说明。Embodiment 1: Taking an internal diameter of 400mm and the total height of the inner cavity of the upper cylinder body 2 and the lower cylinder body 11 being 1000mm as an example, the present invention will be further described in detail.

参阅图1。用于气液分离器的油水分离自动排液装置,主要由排气口1、上缸体2、油水隔板3、油水混合进液口5、排水浮筒6、阀门7、排油浮筒9、浮筒杠杆10、下缸体11、排水口13和排油口14组成,其特征在于:上缸体2和下缸体11为圆筒形内径为400mm,上缸体2内部高度300mm,下缸体11内部高度为700mm。See Figure 1. The oil-water separation automatic drain device for the gas-liquid separator is mainly composed of an exhaust port 1, an upper cylinder body 2, an oil-water separator 3, an oil-water mixing liquid inlet 5, a drainage buoy 6, a valve 7, an oil discharge buoy 9, The buoy lever 10, the lower cylinder 11, the drain port 13 and the oil discharge port 14 are characterized in that: the upper cylinder 2 and the lower cylinder 11 are cylindrical with an inner diameter of 400mm, the inner height of the upper cylinder 2 is 300mm, and the lower cylinder The inner height of the body 11 is 700mm.

下缸体11有底,在下缸体11内并与下缸体11轴线平行焊接有一块不锈钢的油水隔板3,下缸体11内油水隔板3的下端与下缸体11的底焊接,下缸体11内的油水隔板3使下缸体11内腔分为不相通的两部分;下缸体11外壁上端有法兰12。The lower cylinder body 11 has a bottom, and a stainless steel oil-water separator 3 is welded in the lower cylinder body 11 parallel to the axis of the lower cylinder body 11. The lower end of the oil-water separator 3 in the lower cylinder body 11 is welded to the bottom of the lower cylinder body 11. The oil-water separator 3 in the lower cylinder body 11 divides the inner chamber of the lower cylinder body 11 into two parts that are not connected; the upper end of the outer wall of the lower cylinder body 11 has a flange 12 .

上缸体2有顶,在上缸体2内并与上缸体2轴线平行焊接有一块不锈钢的油水隔板3,上缸体2内油水隔板3的上端与上缸体2顶部有150mm的距离,上缸体2内的油水隔板3使上缸体2内腔形成联通的两部分;在上缸体2外壁下端有法兰12。The upper cylinder body 2 has a roof, and a stainless steel oil-water separator 3 is welded in the upper cylinder body 2 parallel to the axis of the upper cylinder body 2. The upper end of the oil-water separator 3 in the upper cylinder body 2 is 150mm from the top of the upper cylinder body 2. The oil-water separator 3 in the upper cylinder body 2 makes the inner cavity of the upper cylinder body 2 form two parts of Unicom; there is a flange 12 at the lower end of the upper cylinder body 2 outer wall.

上缸体2与下缸体11相对并通过法兰12连接固定,上缸体2内的油水隔板3与下缸体11内的油水隔板3相对并密封,上缸体2和下缸体11内形成顶部联通的两个腔。其中一个是水腔4,一个是油腔8。The upper cylinder body 2 is opposite to the lower cylinder body 11 and connected and fixed through the flange 12. The oil-water separator 3 in the upper cylinder body 2 is opposite to and sealed with the oil-water separator 3 in the lower cylinder body 11. The upper cylinder body 2 and the lower cylinder body Two cavities connected at the top are formed in the body 11 . One of them is a water chamber 4, and the other is an oil chamber 8.

在下缸体11壁上固定有一个排水口13和一个排油口14,排水口13的内端在水腔4内,排油口14的内端在油腔8内。在排水口13和排油口14的内端分别连接有一个阀门7。A drain port 13 and an oil drain port 14 are fixed on the wall of the lower cylinder body 11 , the inner end of the drain port 13 is in the water chamber 4 , and the inner end of the oil drain port 14 is in the oil chamber 8 . A valve 7 is respectively connected to the inner ends of the drain port 13 and the oil drain port 14 .

在水腔4有一个不锈钢的外径为110mm的排水浮筒6,在油腔8内有一个不锈钢的外径为110mm的排油浮筒9。参阅图2。排水浮筒6和排油浮筒9的下端分别连接有一个浮筒杠杆10,浮筒杠杆10的另一端与阀门7的阀芯连接。利用杠杆实现开关阀门,本领域技术人员能理解,并能选择阀门。不详细叙述。A stainless steel outer diameter is arranged in the water chamber 4 to be the drainage buoy 6 of 110mm, and in the oil chamber 8, a stainless steel outer diameter is arranged to be the oil discharge buoy 9 of 110mm. See Figure 2. The lower ends of the drainage buoy 6 and the oil discharge buoy 9 are respectively connected with a buoy lever 10 , and the other end of the buoy lever 10 is connected with the spool of the valve 7 . Utilize lever to realize switch valve, those skilled in the art can understand, and can select valve. Not described in detail.

参阅图1。在上缸体2壁上固定有一个油水混合进液口5,油水混合进液口5内端与水腔4联通。油水混合进液口5的位置在距离上缸体2内顶部450mm处。See Figure 1. An oil-water mixing liquid inlet 5 is fixed on the wall of the upper cylinder body 2, and the inner end of the oil-water mixing liquid inlet 5 communicates with the water chamber 4. The position of the oil-water mixing liquid inlet 5 is at the top 450 mm away from the upper cylinder body 2 .

Claims (3)

1. water-oil separating automatic draining device that is used for gas-liquid separator; Mainly form by exhaust outlet (1), upper cylinder body (2), profit dividing plate (3), profit mixing inlet (5), draining floating drum (6), valve (7), oil extraction floating drum (9), float counter balance (10), lower cylinder body (11), discharge outlet (13) and oil drain out (14); It is characterized in that: upper cylinder body (2) and lower cylinder body (11) are cylindrical shape
Lower cylinder body (11) has the end; In lower cylinder body (11) and with lower cylinder body (11) parallel axes, be welded with a profit dividing plate (3); The back welding of the lower end of the interior profit dividing plate of lower cylinder body (11) (3) and lower cylinder body (11) connects, and the profit dividing plate (3) in the lower cylinder body (11) makes lower cylinder body (11) inner chamber be divided into the two parts that do not communicate; There is flange (12) lower cylinder body (11) outer wall upper end;
Upper cylinder body (2) has the top; In upper cylinder body (2) and with upper cylinder body (2) parallel axes, be welded with a profit dividing plate (3); Distance is arranged at the upper end of the interior profit dividing plate of upper cylinder body (2) (3) and upper cylinder body (2) top, and the profit dividing plate (3) in the upper cylinder body (2) makes upper cylinder body (2) inner chamber form two parts of UNICOM; In upper cylinder body (2) outer wall lower end flange (12) is arranged;
Upper cylinder body (2) relatively also is connected fixing with lower cylinder body (11) through flange (12); Profit dividing plate (3) in the upper cylinder body (2) and the interior relatively also sealing of profit dividing plate (3) of lower cylinder body (11); Form two chambeies of top UNICOM in upper cylinder body (2) and the lower cylinder body (11); One of them is water cavity (4), and one is oil pocket (8);
On lower cylinder body (11) wall, be fixed with discharge outlet (13) and oil drain out (14), the inner of discharge outlet (13) is in water cavity (4), and the inner of oil drain out (14) is in oil pocket (8); The inner at discharge outlet (13) and oil drain out (14) is connected with valve (7) respectively;
At water cavity (4) a draining floating drum (6) is arranged, an oil extraction floating drum (9) is arranged in oil pocket (8), the lower end of draining floating drum (6) and oil extraction floating drum (9) is connected with a float counter balance (10) respectively, and the other end of float counter balance (10) is connected with the spool of valve (7);
On upper cylinder body (2) wall, be fixed with profit mixing inlet (5), inner and water cavity (4) UNICOM of profit mixing inlet (5).
2. the water-oil separating automatic draining device that is used for gas-liquid separator as claimed in claim 1 is characterized in that: be fixed with exhaust outlet (1) at the top of upper cylinder body (2).
3. according to claim 1 or claim 2 the water-oil separating automatic draining device that is used for gas-liquid separator is characterized in that: the described draining floating drum (6) and oil extraction floating drum (9) the cylinder bodily form.
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CN104759183B (en) * 2015-03-10 2018-05-04 中国石油天然气股份有限公司 A device for reducing the humidity of fire drive tail gas
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CN113332754A (en) * 2021-06-09 2021-09-03 包维 Automatic liquid-discharging oil-gas separator

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