CN102064749A - Motor soft startup device capable of giving consideration to reactive power compensation and control method thereof - Google Patents

Motor soft startup device capable of giving consideration to reactive power compensation and control method thereof Download PDF

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CN102064749A
CN102064749A CN 201110004360 CN201110004360A CN102064749A CN 102064749 A CN102064749 A CN 102064749A CN 201110004360 CN201110004360 CN 201110004360 CN 201110004360 A CN201110004360 A CN 201110004360A CN 102064749 A CN102064749 A CN 102064749A
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motor
voltage
phase
reactive power
grid
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CN102064749B (en
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许贤昶
孙开发
石磊
荣凡清
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Guangzhou Zhiguang Electric Co Ltd
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Abstract

本发明公开了一种兼顾无功补偿的电机软启动装置及其控制方法,该装置包括功率变换器、切换开关和主控制器,切换开关包括电网侧开关、电机侧开关和并网开关;功率变换器包括三相移相变压器、若干个整流模块和逆变模块、交流电抗器,三相移相变压器的原边绕组通过电网侧切换开关与电网相连,副边绕组与同级的整流模块相连,整流模块与逆变模块相连,同相的逆变模块依次串联后与交流电抗器相连,交流电抗器通过电机与电网相连;主控制器分别与安装在三相移相变压器原边和交流电抗器的电压互感器和电流互感器相连,经过光纤与逆变模块相连。本发明还公开了基于上述装置的控制方法。本发明可实现电机的软启动,且可根据电机的工况动态补偿无功功率。

The invention discloses a motor soft start device and its control method taking into account reactive power compensation. The converter includes a three-phase phase-shifting transformer, several rectification modules, inverter modules, and AC reactors. The primary winding of the three-phase phase-shifting transformer is connected to the grid through a grid-side switch, and the secondary winding is connected to the rectification module of the same level. , the rectifier module is connected to the inverter module, and the inverter modules in the same phase are connected in series in sequence to the AC reactor, and the AC reactor is connected to the grid through the motor; the main controller is respectively connected to the primary side of the three-phase phase-shifting transformer and the AC reactor The voltage transformer is connected to the current transformer, and connected to the inverter module through optical fiber. The invention also discloses a control method based on the above device. The invention can realize the soft start of the motor, and can dynamically compensate the reactive power according to the working condition of the motor.

Description

一种兼顾无功补偿的电机软启动装置及其控制方法 A motor soft start device and control method taking into account reactive power compensation

技术领域technical field

本发明涉及电机软启动研究领域,特别涉及一种兼顾无功补偿的电机软启动装置及其控制方法。The invention relates to the field of motor soft-start research, in particular to a motor soft-start device and a control method taking into account reactive power compensation.

背景技术Background technique

在实际应用中,如果将电机,尤其是将高压大功率电机直接启动,会产生几倍于额定电流的启动电流,该电流所引起的电气和机械冲击将会导致电机启动失败,甚至威胁到设备安全,因此必须采用启动装置对电机启动过程中的电流加以限制。现有的电机启动装置包括:串联电抗器降压启动器、可变电阻启动器和电子式晶闸管调压软启动装置等。这些启动装置都存在一些问题,例如采用串联电抗器降压启动器时,启动的冲击电流较大,切换时存在二次冲击;采用可变电阻启动器则占地面积大,土建费用高,且不能在短时间内再次投入使用;电子式晶闸管调压软启动装置,采用相控方式调节输出电压,会降低电网功率因数,并带来谐波污染。另外,在电机启动完成后,电机切入工频电网运行,启动设备退出运行。因此,传统电机启动技术方案中,设备的利用率是非常低的。In practical applications, if the motor, especially the high-voltage and high-power motor, is directly started, a starting current several times the rated current will be generated. The electrical and mechanical shocks caused by the current will cause the motor to fail to start, and even threaten the equipment. Safety, so the starting device must be used to limit the current during the motor starting process. Existing motor starters include: series reactor step-down starters, variable resistor starters, and electronic thyristor voltage-regulating soft starters. There are some problems in these starting devices. For example, when a series reactor step-down starter is used, the starting inrush current is large, and there is a secondary impact when switching; the variable resistance starter takes up a large area, and the civil construction cost is high. It cannot be put into use again in a short period of time; the electronic thyristor voltage regulation soft start device adopts phase control to adjust the output voltage, which will reduce the power factor of the power grid and bring harmonic pollution. In addition, after the motor is started, the motor is cut into the power frequency grid for operation, and the starting equipment is out of operation. Therefore, in the traditional motor starting technical scheme, the utilization rate of the equipment is very low.

目前,高压大功率电机主要是异步电机,异步电机的额定功率因数在0.9左右,轻载运行时功率因数会更低,所以需要安装无功补偿设备,目前无功补偿设备主要是指电力电容器,但是电力电容器补偿特性取决于电源电压水平,其不能根据负载变化实现动态补偿,只能通过机械装置进行分组投切,但是投切的次数如果过于频繁的话会缩短电容的寿命,太少又会造成无功过补或者欠补,因此很难精确控制。At present, high-voltage and high-power motors are mainly asynchronous motors. The rated power factor of asynchronous motors is about 0.9, and the power factor will be lower during light-load operation. Therefore, reactive power compensation equipment needs to be installed. Currently, reactive power compensation equipment mainly refers to power capacitors. However, the compensation characteristics of power capacitors depend on the power supply voltage level, which cannot realize dynamic compensation according to load changes, and can only be switched in groups through mechanical devices. Reactive over-compensation or under-compensation, so it is difficult to control accurately.

因此,需要提供一种既能够实现电机无冲击启动又能够动态补偿无功功率的电机软启动装置及其控制方法。Therefore, it is necessary to provide a motor soft start device and a control method thereof that can realize the shockless start of the motor and dynamically compensate reactive power.

发明内容Contents of the invention

本发明的目的在于克服现有技术的不足,提供一种兼顾无功补偿的电机软启动装置及其控制方法,通过该装置和方法既能够实现电机无冲击启动又能够动态补偿无功功率。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a motor soft start device and its control method taking into account reactive power compensation, through which the motor can be started without impact and reactive power can be dynamically compensated.

本发明提供一种兼顾无功补偿的电机软启动装置,包括功率变换器、切换开关和主控制器,所述切换开关包括电网侧开关、电机侧开关和并网开关;所述功率变换器包括三相移相变压器、若干个整流模块和逆变模块、交流电抗器,三相移相变压器的原边绕组通过电网侧切换开关与电网相连,副边绕组分为N组绕组;整流模块的输入侧与同级的三相移相变压器副边绕组相连,输出侧与逆变模块的输入侧相连,同相的逆变模块依次串联后构成换流链,与交流电抗器相连,交流电抗器经过电机侧开关后与电机定子相连,电机定子经过并网开关与电网相连;所述主控制器与安装在三相移相变压器原边的电网侧电压互感器和电流互感器相连,与安装在交流电抗器输出端的电机侧电流互感器和电压互感器相连,经过光纤与逆变模块相连。The present invention provides a motor soft start device that takes into account reactive power compensation, including a power converter, a transfer switch and a main controller, and the transfer switch includes a power grid side switch, a motor side switch and a grid-connected switch; the power converter includes Three-phase phase-shifting transformer, several rectification modules and inverter modules, AC reactor, the primary winding of the three-phase phase-shifting transformer is connected to the power grid through the grid-side switching switch, and the secondary winding group is divided into N groups of windings; the input of the rectification module The side is connected to the secondary winding of the three-phase phase-shifting transformer of the same level, and the output side is connected to the input side of the inverter module. The side switch is connected to the motor stator, and the motor stator is connected to the grid through the grid-connected switch; the main controller is connected to the grid-side voltage transformer and current transformer installed on the primary side of the three-phase phase-shifting transformer, and connected to the grid-side voltage transformer and current transformer installed on the AC reactance The motor-side current transformer at the output end of the inverter is connected to the voltage transformer, and connected to the inverter module through an optical fiber.

所述三相移相变压器的原边绕组为高压侧,副边绕组为低压侧且分为多组副边绕组,每组副边绕组输出电压幅值相等,相位依次相差一个移相角。The primary winding of the three-phase phase-shifting transformer is the high-voltage side, and the secondary winding is the low-voltage side and is divided into multiple groups of secondary windings. The output voltage amplitudes of each group of secondary windings are equal, and the phases are sequentially different by a phase shift angle.

所述移相角为60°/N,N为三相移相变压器副边绕组的组数。The phase shift angle is 60°/N, where N is the number of secondary windings of the three-phase phase shift transformer.

所述整流模块包括二极管构成的三相整流电路,用于将交流电压转化为直流电压。The rectification module includes a three-phase rectification circuit composed of diodes for converting AC voltage into DC voltage.

所述逆变模块包括连接接触器、直流支撑电容、H桥逆变电路和模块控制器,逆变模块通过连接接触器与整流模块连接,直流支撑电容用于稳定直流电压,其两端为逆变模块的输入侧,H桥逆变电路的输出为逆变模块的输出侧,模块控制器与连接接触器、直流支撑电容和H桥逆变电路相连,和主控制器通过光纤相连,用于接收主控制器的指令控制逆变模块工作,同时反馈逆变模块的状态信息;所述H桥逆变电路用于将直流电压转化为交流电压。The inverter module includes a connection contactor, a DC support capacitor, an H-bridge inverter circuit and a module controller. The inverter module is connected to the rectifier module through the connection contactor. The DC support capacitor is used to stabilize the DC voltage, and its two ends are inverter The input side of the variable module, the output of the H-bridge inverter circuit is the output side of the inverter module, the module controller is connected with the connection contactor, the DC support capacitor and the H-bridge inverter circuit, and connected with the main controller through an optical fiber for The instruction of the main controller is received to control the inverter module to work, and the status information of the inverter module is fed back at the same time; the H-bridge inverter circuit is used to convert the DC voltage into an AC voltage.

所述逆变模块中H桥逆变电路由IGBT或者IGCT等全控型电力电子器件构成。The H-bridge inverter circuit in the inverter module is composed of full-control power electronic devices such as IGBT or IGCT.

所述功率变换器中的交流电抗器用于吸收装置输出电压中的高次成分,在电机投入电网时限制控制误差可能造成的环流,补偿无功时隔离电网电压和换流链的输出电压。The AC reactor in the power converter is used to absorb high-order components in the output voltage of the device, limit the circulating current that may be caused by control errors when the motor is connected to the grid, and isolate the grid voltage and the output voltage of the commutation chain when compensating reactive power.

所述切换开关根据主控制器的指令动作,在启动电机时功率变换器与电机串联,在补偿无功时功率变换器与电机并联。The changeover switch operates according to the instruction of the main controller. When starting the motor, the power converter is connected in series with the motor, and when reactive power is compensated, the power converter is connected in parallel with the motor.

本发明还提供了一种基于上述装置的兼顾无功补偿的电机软启动控制方法,具体包括以下步骤:The present invention also provides a motor soft-start control method based on the above-mentioned device and taking into account reactive power compensation, which specifically includes the following steps:

(1)先闭合连接三相移相变压器原边与电网的电网侧开关,再闭合连接电抗器和电机定子侧的电机侧开关,此时直流支撑电容两端建立起直流电压,且功率变换器和电机之间成为串联关系;(1) First close the grid-side switch connecting the primary side of the three-phase phase-shifting transformer and the power grid, and then close the motor-side switch connecting the reactor and the motor stator side. At this time, a DC voltage is established at both ends of the DC support capacitor, and the power converter It becomes a series relationship with the motor;

(2)主控制器按照设定的加速曲线成比例的升高输出电压的频率和幅值,电机在输出电压的作用下从静止开始逐渐加速;(2) The main controller increases the frequency and amplitude of the output voltage proportionally according to the set acceleration curve, and the motor gradually accelerates from standstill under the action of the output voltage;

(3)输出电压的频率上升至工频、幅值上升至电机额定电压值时,主控制器采集电压互感器测量的电网电压信号,对电网电压进行锁相,得到电网电压的相位;(3) When the frequency of the output voltage rises to the power frequency and the amplitude rises to the rated voltage of the motor, the main controller collects the grid voltage signal measured by the voltage transformer, and phase-locks the grid voltage to obtain the phase of the grid voltage;

(4)主控制器根据电网电压的锁相结果,以电网电压为参考,调节输出电压的幅值和相位,将电机输入电压控制到和电网电压完全一致,也就是频率、幅值和相位均与电网电压重合,此时同步成功;(4) The main controller adjusts the amplitude and phase of the output voltage according to the phase-locked result of the grid voltage, taking the grid voltage as a reference, and controls the input voltage of the motor to be completely consistent with the grid voltage, that is, the frequency, amplitude and phase are uniform. It coincides with the grid voltage, and the synchronization is successful at this time;

(5)同步成功后稳定运行一段时间,主控制器发出电机并网指令,闭合该电机与电网连接处的并网开关,该电机投入电网,断开交流电抗器与该电机连接处的电机侧开关,此后该电机由电网馈电,软启动完成;然后判断系统中是否有其他待启动的电机,是则依次重复步骤(1)至(5),直至所有待启动电机均完成软启动,然后进入步骤(6),否则直接进入步骤(6);(5) After the synchronization is successful, run stably for a period of time, the main controller sends the motor grid-connected command, closes the grid-connected switch at the connection between the motor and the grid, puts the motor into the grid, and disconnects the motor side at the connection between the AC reactor and the motor After that, the motor is fed by the power grid, and the soft start is completed; then judge whether there are other motors to be started in the system, and if so, repeat steps (1) to (5) in turn until all the motors to be started have completed the soft start, and then Enter step (6), otherwise directly enter step (6);

(6)主控制器发出指令,断开电网侧开关,断开每一个逆变模块内的连接接触器,功率变换器蜕变为同相的逆变模块和交流电抗器串联,闭合电机侧开关,将装置再次投入电网,此时功率变换器与电机成为并联关系;(6) The main controller issues an instruction to disconnect the switch on the grid side, disconnect the connecting contactor in each inverter module, the power converter transforms into an inverter module in the same phase and connects the AC reactor in series, closes the switch on the motor side, and The device is put into the power grid again, and the power converter and the motor are connected in parallel;

(7)主控制器根据电压互感器和电流互感器测量电机定子侧的电压和电流信号计算待补偿的无功功率,控制功率变换器输出等量的无功功率,实现无功补偿。(7) The main controller calculates the reactive power to be compensated according to the voltage and current signals on the stator side of the motor measured by the voltage transformer and current transformer, and controls the power converter to output the same amount of reactive power to realize reactive power compensation.

所述步骤(2)中设定的加速曲线表示如下:The acceleration curve set in the step (2) is expressed as follows:

uu == kk ·· ff ++ bb == Uu NN -- Uu 00 ff NN ·· ff ++ Uu 00 -- -- -- (( 11 ))

其中u为装置输出电压,f为输出电压的频率,fN为电机额定频率,UN为电机额定电压,U0为转矩提升电压,为0.01~0.05倍的电机额定电压,选择的U0不同则得到的加速曲线不同,当U0=0时,可以得到较常用的加速曲线:Among them, u is the output voltage of the device, f is the frequency of the output voltage, f N is the rated frequency of the motor, U N is the rated voltage of the motor, U 0 is the torque boost voltage, which is 0.01 to 0.05 times the rated voltage of the motor, and the selected U 0 Different acceleration curves will be obtained. When U 0 =0, the more commonly used acceleration curves can be obtained:

uu == kk ·· ff == Uu NN ff NN ·· ff -- -- -- (( 22 ))

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明通过主控制器对输出电压进行控制,可在电机启动过程中始终控制电机电流在额定值附近,大大降低了电机启动对电网的影响和电机本身的损伤,实现电机的无冲击启动。1. The present invention controls the output voltage through the main controller, and can always control the motor current near the rated value during the motor startup process, which greatly reduces the impact of the motor startup on the power grid and the damage to the motor itself, and realizes the shockless startup of the motor .

2、本发明中主控制器可以根据电机的工况动态补偿无功功率,提高了电网功率因数,避免无功流动引起的电能浪费。2. In the present invention, the main controller can dynamically compensate the reactive power according to the working condition of the motor, which improves the power factor of the power grid and avoids the waste of electric energy caused by reactive power flow.

3、本发明可以在短时间内连续启动多台电机,并且能在电机启动和无功补偿两个功能之间快速切换,提高了设备利用率。3. The present invention can continuously start multiple motors in a short time, and can quickly switch between the two functions of motor starting and reactive power compensation, which improves the utilization rate of equipment.

附图说明Description of drawings

图1为本发明装置启动一台电机的电气接线图;Fig. 1 is the electrical wiring diagram that device of the present invention starts a motor;

图2为本发明装置中功率变换器的拓扑结构图;Fig. 2 is the topological structure diagram of the power converter in the device of the present invention;

图3为本发明装置中整流模块和逆变模块的拓扑结构图;Fig. 3 is a topological structure diagram of a rectifier module and an inverter module in the device of the present invention;

图4(a)-(b)为本发明装置在启动电机时输出电压幅值和频率的上升过程图;Fig. 4 (a)-(b) is the rise process diagram of output voltage amplitude and frequency when the device of the present invention starts the motor;

图5(a)为本发明装置在启动电机时的电网电压;Fig. 5 (a) is the grid voltage when the device of the present invention starts the motor;

图5(b1)-(b4)为本发明装置在启动电机时输出电压追踪电网电压的过程图;Fig. 5 (b1)-(b4) is the process diagram of the output voltage tracking grid voltage when the device of the present invention starts the motor;

图6为本发明装置启动三台电机的电气接线图。Fig. 6 is the electrical wiring diagram of starting three motors of the device of the present invention.

图1~3中:1-功率变换器;2-主控制器;3-三相移相变压器;4-整流模块;5-逆变模块;6-交流电抗器;7-电网侧开关;8-电机侧开关;9-并网开关;10-连接接触器;11-直流支撑电容;12-H桥逆变电路;13-模块控制器;14-光纤;15-电网侧电压互感器;16-电网侧电流互感器;17-电机侧电压互感器;18-电机侧电流互感器。In Figures 1 to 3: 1-power converter; 2-main controller; 3-three-phase phase-shifting transformer; 4-rectifier module; 5-inverter module; 6-AC reactor; 7-grid side switch; 8 -motor side switch; 9-grid switch; 10-connector contactor; 11-DC support capacitor; 12-H bridge inverter circuit; 13-module controller; 14-optical fiber; 15-grid side voltage transformer; 16 - grid side current transformer; 17 - motor side voltage transformer; 18 - motor side current transformer.

具体实施方式Detailed ways

下面结合实施例及附图,对本发明作进一步的详细说明,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.

实施例1Example 1

图1至图3所示为针对启动一台电机并进行无功补偿的方案,一种兼顾无功补偿的电机软启动装置,包括功率变换器1、切换开关和主控制器2,所述切换开关包括电网侧开关7、电机侧开关8和并网开关9;所述功率变换器1包括三相移相变压器3、若干个整流模块4和逆变模块5、交流电抗器6,三相移相变压器3的原边绕组通过电网侧切换开关与电网相连,副边绕组分为N组绕组;整流模块4的输入侧与同级的三相移相变压器副边绕组相连,输出侧与逆变模块5的输入侧相连,同相的逆变模块5依次串联后构成换流链,与交流电抗器6相连,交流电抗器6经过电机侧开关8后与电机定子相连,电机定子经过并网开关9与电网相连;所述主控制器2与安装在三相移相变压器3原边的电网侧电压互感器15和电网侧电流互感器16相连,与安装在交流电抗器6输出端的电机侧电流互感器18和电机侧电压互感器17相连,经过光纤14与逆变模块5相连。Figures 1 to 3 show a solution for starting a motor and performing reactive power compensation, a motor soft start device that takes reactive power compensation into account, including a power converter 1, a switch and a main controller 2, the switch The switch includes a grid-side switch 7, a motor-side switch 8, and a grid-connected switch 9; the power converter 1 includes a three-phase phase-shifting transformer 3, several rectification modules 4 and inverter modules 5, an AC reactor 6, and three-phase shifting The primary winding of the phase transformer 3 is connected to the grid through the grid-side switch, and the secondary winding is divided into N groups of windings; the input side of the rectifier module 4 is connected to the secondary winding of the three-phase phase-shifting transformer of the same level, and the output side is connected to the inverter The input side of the module 5 is connected, and the inverter modules 5 in the same phase are connected in series to form a commutation chain, which is connected to the AC reactor 6, and the AC reactor 6 is connected to the motor stator after passing through the motor side switch 8, and the motor stator passes through the grid-connected switch 9 Connected to the grid; the main controller 2 is connected to the grid-side voltage transformer 15 and the grid-side current transformer 16 installed on the primary side of the three-phase phase-shifting transformer 3, and is connected to the motor-side current transformer installed at the output end of the AC reactor 6 The transformer 18 is connected to the voltage transformer 17 on the motor side, and connected to the inverter module 5 through the optical fiber 14 .

所述三相移相变压器3的原边绕组为高压侧,副边绕组为低压侧且分为多组副边绕组,每组副边绕组输出电压幅值相等,相位依次相差一个移相角。The primary winding of the three-phase phase-shifting transformer 3 is the high-voltage side, and the secondary winding is the low-voltage side and is divided into multiple groups of secondary windings. The output voltage amplitudes of each group of secondary windings are equal, and the phases are sequentially different by a phase shift angle.

所述移相角为60°/N,N为三相移相变压器3副边绕组的组数。The phase shift angle is 60°/N, and N is the number of groups of the 3 secondary windings of the three-phase phase shift transformer.

所述整流模块4包括二极管构成的三相整流电路,用于将交流电压转化为直流电压。The rectification module 4 includes a three-phase rectification circuit composed of diodes for converting AC voltage into DC voltage.

如图3所示,所述逆变模块5包括连接接触器10、直流支撑电容11、H桥逆变电路12和模块控制器13,逆变模块5通过连接接触器10与整流模块4连接,直流支撑电容11用于稳定直流电压,其两端为逆变模块5的输入侧,H桥逆变电路12的输出为逆变模块5的输出侧,模块控制器13与连接接触器10、直流支撑电容11和H桥逆变电路12相连,和主控制器2通过光纤14相连,用于接收主控制器2的指令控制逆变模块5工作,同时反馈逆变模块5的状态信息;所述H桥逆变电路12用于将直流电压转化为交流电压。As shown in Figure 3, the inverter module 5 includes a connection contactor 10, a DC support capacitor 11, an H-bridge inverter circuit 12 and a module controller 13, the inverter module 5 is connected to the rectifier module 4 through the connection contactor 10, The DC support capacitor 11 is used for stabilizing the DC voltage, and its two ends are the input side of the inverter module 5, the output of the H-bridge inverter circuit 12 is the output side of the inverter module 5, and the module controller 13 is connected with the contactor 10, the DC The supporting capacitor 11 is connected to the H-bridge inverter circuit 12, and is connected to the main controller 2 through an optical fiber 14, and is used to receive instructions from the main controller 2 to control the inverter module 5 to work, and to feed back the state information of the inverter module 5 at the same time; The H-bridge inverter circuit 12 is used to convert the DC voltage into AC voltage.

所述逆变模块5中H桥逆变电路12由IGBT构成。The H-bridge inverter circuit 12 in the inverter module 5 is composed of IGBTs.

所述功率变换器1中的交流电抗器6用于吸收装置输出电压中的高次成分,在电机投入电网时限制控制误差可能造成的环流,补偿无功时隔离电网电压和换流链的输出电压。The AC reactor 6 in the power converter 1 is used to absorb high-order components in the output voltage of the device, limit the circulating current that may be caused by the control error when the motor is connected to the grid, and isolate the grid voltage and the output of the commutation chain when compensating reactive power Voltage.

所述切换开关根据主控制器2的指令动作,在启动电机时功率变换器1与电机串联,在补偿无功时功率变换器1与电机并联。The changeover switch operates according to the instruction of the main controller 2. When starting the motor, the power converter 1 is connected in series with the motor, and when reactive power is compensated, the power converter 1 is connected in parallel with the motor.

本发明还提供了一种基于上述装置的兼顾无功补偿的电机软启动控制方法,具体包括以下步骤:The present invention also provides a motor soft-start control method based on the above-mentioned device and taking into account reactive power compensation, which specifically includes the following steps:

(1)先闭合连接三相移相变压器3原边与电网的电网侧开关7,再闭合连接电抗器和电机定子侧的电机侧开关8,此时直流支撑电容11两端建立起直流电压,且功率变换器1和电机之间成为串联关系;(1) First close the grid-side switch 7 connecting the primary side of the three-phase phase-shifting transformer 3 and the power grid, and then close the motor-side switch 8 connecting the reactor and the motor stator side. At this time, a DC voltage is established at both ends of the DC support capacitor 11, And the power converter 1 and the motor are connected in series;

(2)主控制器2按照设定的加速曲线成比例的升高输出电压的频率和幅值,电机在输出电压的作用下从静止开始逐渐加速;电压幅值和频率变化过程如图4所示,图4(a)中,按照加速曲线1所示,输出电压的幅值和频率都从零开始上升,维持恒定的幅值/频率比例,如果电机惯性较大或带载启动,在低频阶段增大电压,按照加速曲线2所示的轨迹上升;图4(b)中t1、t2和t3表示了三种不同的加速时间;(2) The main controller 2 increases the frequency and amplitude of the output voltage proportionally according to the set acceleration curve, and the motor gradually accelerates from a standstill under the action of the output voltage; the change process of the voltage amplitude and frequency is shown in Figure 4 As shown in Figure 4(a), according to the acceleration curve 1, the amplitude and frequency of the output voltage rise from zero and maintain a constant amplitude/frequency ratio. Increase the voltage in stages, and rise according to the trajectory shown in acceleration curve 2; t1, t2 and t3 in Figure 4(b) represent three different acceleration times;

(3)输出电压的频率上升至工频、幅值上升至电机额定电压值时,主控制器2采集电压互感器测量的电网电压信号,对电网电压进行锁相,得到电网电压的相位;(3) When the frequency of the output voltage rises to the power frequency and the amplitude rises to the rated voltage value of the motor, the main controller 2 collects the grid voltage signal measured by the voltage transformer, phase-locks the grid voltage, and obtains the phase of the grid voltage;

(4)主控制器2根据电网电压的锁相结果,以电网电压为参考,调节输出电压的幅值和相位,将电机输入电压控制到和电网电压完全一致,电压同步的过程如图5所示,在电机加速完成以后,输出电压的相位和电网电压的相位之间的相位差是随机的,图5(b1)的波形来表示电机加速完成以后装置的输出电压,图5(a)表示电网电压,在主控制器2的调整下,电压波形经过从图5(b1)到图5(b4)的变化,图5(b4)和图5(a)完全一致,也就是输出电压的频率、幅值和相位均与电网电压重合,此时同步成功;(4) The main controller 2 adjusts the amplitude and phase of the output voltage according to the phase-locked result of the grid voltage and with the grid voltage as a reference, and controls the input voltage of the motor to be completely consistent with the grid voltage. The process of voltage synchronization is shown in Figure 5 It shows that after the completion of the motor acceleration, the phase difference between the phase of the output voltage and the phase of the grid voltage is random. The waveform in Figure 5(b1) represents the output voltage of the device after the completion of the motor acceleration. Figure 5(a) shows Grid voltage, under the adjustment of the main controller 2, the voltage waveform changes from Figure 5(b1) to Figure 5(b4), and Figure 5(b4) is exactly the same as Figure 5(a), that is, the frequency of the output voltage , amplitude and phase coincide with the grid voltage, and the synchronization is successful at this time;

(5)同步成功后稳定运行一段时间,主控制器2发出电机并网指令,闭合该电机与电网连接处的并网开关9,该电机投入电网,断开交流电抗器6与该电机连接处的电机侧开关8,此后该电机由电网馈电,软启动完成;(5) After successful synchronization, run stably for a period of time, the main controller 2 sends the motor grid-connected command, closes the grid-connected switch 9 at the connection between the motor and the grid, puts the motor into the grid, and disconnects the AC reactor 6 at the connection with the motor The motor side switch 8, after which the motor is fed by the grid, and the soft start is completed;

(6)主控制器2发出指令,断开电网侧开关7,断开每一个逆变模块5内的连接接触器10,功率变换部分蜕变为同相的逆变模块5和交流电抗器6串联,闭合电机侧开关8,将装置再次投入电网,此时功率变换器1与电机成为并联关系;(6) The main controller 2 issues an instruction to disconnect the grid-side switch 7, disconnect the connection contactor 10 in each inverter module 5, and the power conversion part transforms into a series connection between the same-phase inverter module 5 and the AC reactor 6, Close the switch 8 on the motor side, put the device into the power grid again, and at this time, the power converter 1 and the motor are connected in parallel;

(7)主控制器2根据电压互感器和电流互感器测量电机定子侧的电压和电流信号计算待补偿的无功功率,控制功率变换器1输出等量的无功功率,实现无功补偿。(7) The main controller 2 calculates the reactive power to be compensated according to the voltage and current signals measured by the voltage transformer and current transformer on the stator side of the motor, and controls the power converter 1 to output an equivalent amount of reactive power to realize reactive power compensation.

所述步骤(2)中设定的加速曲线2公式表示如下:The acceleration curve 2 formula of setting in described step (2) is expressed as follows:

uu == kk ·· ff ++ bb == Uu NN -- Uu 00 ff NN ·· ff ++ Uu 00

其中u为装置输出电压,f为输出电压的频率,fN为电机额定频率,UN为电机额定电压,U0为转矩提升电压,为0.01倍的电机额定电压,当U0=0时,可以得到较常用的加速曲线,即加速曲线1,公式如下:Among them, u is the output voltage of the device, f is the frequency of the output voltage, f N is the rated frequency of the motor, U N is the rated voltage of the motor, U 0 is the torque boost voltage, which is 0.01 times the rated voltage of the motor, when U 0 =0 , the more commonly used acceleration curve can be obtained, that is, the acceleration curve 1, the formula is as follows:

uu == kk ·· ff == Uu NN ff NN ·&Center Dot; ff

实施例2Example 2

除下述特征外其他结构和实施方法同实施例1:如图6所示,是一台软启动装置分别启动三台电机M1、M2和M3,并进行无功补偿的技术方案。软启动装置通过电网侧开关KN1和KN2与电网相连,通过电机侧开关KM1、KM2和KM3和待启动的电机相连,电机分别通过并网开关K1、K2和K3与电网相连。Except for the following features, other structures and implementation methods are the same as those in Embodiment 1: as shown in Figure 6, it is a technical solution in which a soft starter device starts three motors M 1 , M 2 and M 3 respectively, and performs reactive power compensation. The soft start device is connected to the power grid through the grid-side switches K N1 and K N2 , and connected to the motor to be started through the motor-side switches K M1 , K M2 and K M3 , and the motor is connected to the power grid through the grid-connected switches K 1 , K 2 and K 3 respectively. grid connected.

假设第一台待启动的电机为M1,启动M1的控制方法和实施例1中启动一台电机的完全一致,也就是控制方法中的步骤(1)至步骤(5)。即电机符合并网条件以后,主控制器2发出切换指令,先闭合K1,再断开KM1,则电机M1投入电网,M1的启动过程完成,输出电压变为零。然后判断系统中是否有其他待启动的电机,发现还有电机M2和M3需要启动,所以重复实施例中方法步骤(1)至步骤(5),即闭合KM2,断开K2,电机M2和功率变换器1串联,重复启动电机M1的过程,将电机M2投入电网,闭合K2,断开KM2,M2的启动过程完成,输出电压变为零;重复启动电机M2的过程,将M3投入电网,闭合K3,断开KM3,M3的启动过程完成,输出电压变为零。Assuming that the first motor to be started is M 1 , the control method for starting M 1 is exactly the same as that for starting a motor in Embodiment 1, that is, steps (1) to (5) in the control method. That is, after the motor meets the grid-connection conditions, the main controller 2 sends a switching command to close K 1 first, and then open K M1 , then the motor M 1 is connected to the grid, the start-up process of M 1 is completed, and the output voltage becomes zero. Then determine whether there are other motors to be started in the system, and find that there are still motors M2 and M3 that need to be started, so repeat the method steps (1) to (5) in the embodiment, that is, close K M2 , disconnect K2 , Motor M2 and power converter 1 are connected in series, repeat the process of starting motor M1 , put motor M2 into the grid, close K2 , disconnect KM2 , the starting process of M2 is completed, and the output voltage becomes zero; repeatedly start the motor In the process of M 2 , put M 3 into the power grid, close K 3 , disconnect K M3 , the start-up process of M 3 is completed, and the output voltage becomes zero.

按照上述的控制方法,依次将三台电机完成加速和并网后,电机由电网供电,进入工频运行状态。装置进入无功补偿的工作模式,断开每一个整流模块4和逆变模块5之间的连接接触器K,断开网侧开关KN1,闭合网侧开关KN2,功率变换器1经过切换开关KN2后接入电网,与三台负载电机形成并联的关系,一起挂在高压母线上。安装在电机定子侧两侧的电压互感器和电流互感器测量电机定子侧的电压和电流信号,测量结果送入主控制器2,在主控制器2内计算所有电机负载从电网吸收的无功功率之和,装置输出等量的无功功率,从而提高了电机与电网连接处的功率因数。According to the above control method, after the three motors are accelerated and connected to the grid in turn, the motors are powered by the grid and enter the power frequency operation state. The device enters the working mode of reactive power compensation, disconnects the connection contactor K between each rectifier module 4 and inverter module 5, disconnects the grid-side switch K N1 , closes the grid-side switch K N2 , and the power converter 1 is switched After the switch K N2 is connected to the power grid, it forms a parallel relationship with the three load motors and hangs on the high-voltage bus together. The voltage transformer and current transformer installed on both sides of the motor stator side measure the voltage and current signals of the motor stator side, and the measurement results are sent to the main controller 2, and the reactive power absorbed by all motor loads from the grid is calculated in the main controller 2 The sum of the power, the device outputs the same amount of reactive power, thereby improving the power factor at the connection between the motor and the grid.

本实施例中逆变模块5中H桥逆变电路12由IGCT构成。In this embodiment, the H-bridge inverter circuit 12 in the inverter module 5 is composed of an IGCT.

如上所述,便可较好地实现本发明,上述实施例仅为本发明的较佳实施例,并非用来限定本发明的实施范围;即凡依本发明内容所作的均等变化与修饰,都为本发明权利要求所要求保护的范围所涵盖。As mentioned above, the present invention can be better realized. The above-mentioned embodiment is only a preferred embodiment of the present invention, and is not used to limit the scope of the present invention; Covered by the scope of protection required by the claims of the present invention.

Claims (10)

1. a soft starter for motor device of taking into account reactive power compensation is characterized in that, comprises power inverter, diverter switch and master controller, and described diverter switch comprises grid side switch, motor side switch and the switch that is incorporated into the power networks; Described power inverter comprises three-phase phase-shifting transformer, several rectification modules and inversion module, AC reactor, and the former limit winding of three-phase phase-shifting transformer links to each other with electrical network by the grid side diverter switch, and the secondary winding is divided into N group winding; The input side of rectification module links to each other with the three-phase phase-shifting transformer secondary winding of peer, outlet side links to each other with the input side of inversion module, after connecting successively, the inversion module of homophase constitutes change of current chain, link to each other with AC reactor, link to each other with motor stator behind the AC reactor process motor side switch, motor stator links to each other with electrical network through the switch that is incorporated into the power networks; Described master controller links to each other with the grid side voltage transformer summation current transformer that is installed in the former limit of three-phase phase-shifting transformer, links to each other with voltage transformer with the motor side current transformer that is installed in the AC reactor output, links to each other with inversion module through optical fiber.
2. a kind of soft starter for motor device of taking into account reactive power compensation according to claim 1, it is characterized in that, the former limit winding of described three-phase phase-shifting transformer is the high-pressure side, the secondary winding is low-pressure side and is divided into many group secondary windings, every group of secondary winding output voltage amplitude equates that phase place differs a phase shifting angle successively.
3. a kind of soft starter for motor device of taking into account reactive power compensation according to claim 2 is characterized in that phase shifting angle is 60 °/N, and N is the group number of three-phase phase-shifting transformer secondary winding.
4. a kind of soft starter for motor device of taking into account reactive power compensation according to claim 1 is characterized in that, described rectification module comprises the rectified three-phase circuit that diode constitutes, and is used for alternating voltage is converted into direct voltage.
5. a kind of soft starter for motor device of taking into account reactive power compensation according to claim 1, it is characterized in that, described inversion module comprises the connection contactor, direct current supports electric capacity, H bridge inverter circuit and module controller, inversion module is connected with rectification module by connecting contactor, direct current supports electric capacity and is used for stable DC voltage, its two ends are the input side of inversion module, the H bridge inverter circuit is output as the outlet side of inversion module, module controller be connected contactor, direct current supports electric capacity and links to each other with the H bridge inverter circuit, link to each other by optical fiber with master controller, be used to receive the commands for controlling inversion module work of master controller, feed back the state information of inversion module simultaneously; Described H bridge inverter circuit is used for direct voltage is converted into alternating voltage.
6. a kind of soft starter for motor device of taking into account reactive power compensation according to claim 5 is characterized in that the H bridge inverter circuit is made of all-controlling power electronics device in the described inversion module.
7. a kind of soft starter for motor device of taking into account reactive power compensation according to claim 1, it is characterized in that, AC reactor in the described power inverter is used for the high order composition of absorption plant output voltage, the circulation that the restriction departure may cause when motor drops into electrical network, the output voltage of isolation line voltage and change of current chain during compensating reactive power.
8. a kind of soft starter for motor device of taking into account reactive power compensation according to claim 1, it is characterized in that, described diverter switch is according to the instruction action of master controller, and power inverter is connected with motor when starter motor, power inverter and motor parallel when compensating reactive power.
9. a soft starter for motor control method of taking into account reactive power compensation is characterized in that, specifically may further comprise the steps:
(1) the closed earlier grid side switch that connects former limit of three-phase phase-shifting transformer and electrical network, the closed again motor side switch that connects reactor and motor stator side, direct voltage is set up at direct current support this moment electric capacity two ends, and becomes series relationship between power inverter and the motor;
(2) master controller is according to the frequency and the amplitude of the proportional boosted output voltages of setting of acceleration curve, and motor quickens gradually from static beginning under the effect of output voltage;
(3) frequency of output voltage rise to power frequency, when amplitude rises to the motor load voltage value, master controller is gathered the mains voltage signal of voltage measuring transformer, line voltage is carried out phase-locked, obtains the phase place of line voltage;
(4) master controller is according to the phase-locked result of line voltage, with the line voltage is reference, regulates output voltage amplitude and phase place, controls to line voltage the motor input voltage in full accord, just frequency, amplitude and phase place all overlap with line voltage, and this moment is success synchronously;
(5) back stable operation a period of time of success synchronously, master controller sends the motor instruction of being incorporated into the power networks, the switch that is incorporated into the power networks of this motor of closure and electrical network junction, this motor drops into electrical network, disconnect the motor side switch of AC reactor and this motor junction, after this this motor is by the electrical network feed, and soft start is finished; Whether judge then has other motors to be started in the system, be then successively repeating step (1) all finish soft start to (5) until remaining starter motor, enter step (6) then, otherwise directly enter step (6);
(6) master controller sends instruction, disconnect the grid side switch, disconnect the connection contactor in each inversion module, power inverter is changed in quality and is the inversion module of homophase and AC reactor series connection, closed motor side switch, to install and drop into electrical network once more, this moment, power inverter became relation in parallel with motor;
(7) master controller is according to the voltage and current calculated signals reactive power to be compensated of voltage transformer summation current transformer measurement motor stator side, and the reactive power of power controlling converter output equivalent realizes reactive power compensation.
10. the soft starter for motor control method of taking into account reactive power compensation according to claim 9 is characterized in that, the acceleration curve of setting in the described step (2) is expressed as follows:
u = k · f + b = U N - U 0 f N · f + U 0
Wherein u is the device output voltage, and f is the frequency of output voltage, f NBe motor rated frequency, U NBe motor rated voltage, U 0Being torque magnification voltage, is 0.01~0.05 times motor rated voltage, the U of selection 0Different then the acceleration curve difference that obtains.
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Cited By (14)

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CN102316658A (en) * 2011-07-18 2012-01-11 晴飞照明电器(上海)有限公司 Self-excited oscillation inversion power supply with variable output frequency segment
CN102522927A (en) * 2011-11-26 2012-06-27 北海市深蓝科技发展有限责任公司 Motor soft start and dynamic reactive power compensation method
WO2013010459A1 (en) * 2011-07-18 2013-01-24 张曦春 Self-oscillating inverter power supply having variable output frequency slicing and power supply having variable output current
CN103036446A (en) * 2011-09-30 2013-04-10 艾默生网络能源有限公司 Soft starting device and method for high-power transformer
CN104135015A (en) * 2014-07-12 2014-11-05 中国矿业大学 Soft starting method improved based on H-bridge cascade STATCOM (Static Synchronous Compensator)
CN107153152A (en) * 2017-07-19 2017-09-12 云南电网有限责任公司电力科学研究院 A kind of grid adaptability test device
CN107390074A (en) * 2017-09-04 2017-11-24 云南电网有限责任公司电力科学研究院 A kind of high-voltage fence disturbs analogue means
CN107404262A (en) * 2016-05-18 2017-11-28 德昌电机(深圳)有限公司 Load drive device, electric machine assembly and motor driver
CN107404263A (en) * 2016-05-18 2017-11-28 德昌电机(深圳)有限公司 Load drive device, electric machine assembly and motor driver
CN110829898A (en) * 2019-11-19 2020-02-21 贵州电网有限责任公司 Starting control method for grid connection of new energy synchronous motor
CN110994627A (en) * 2016-12-16 2020-04-10 赫普能源环境科技有限公司 Configuration system of electric heat storage device
CN111293896A (en) * 2018-12-06 2020-06-16 东芝三菱电机产业系统株式会社 Power conversion device
US20230327593A1 (en) * 2022-04-08 2023-10-12 Eaton Intelligent Power Limited Motor voltage synthesis in reduced voltage soft starters and motor starters employing the same

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Cited By (18)

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Publication number Priority date Publication date Assignee Title
CN102316658A (en) * 2011-07-18 2012-01-11 晴飞照明电器(上海)有限公司 Self-excited oscillation inversion power supply with variable output frequency segment
WO2013010459A1 (en) * 2011-07-18 2013-01-24 张曦春 Self-oscillating inverter power supply having variable output frequency slicing and power supply having variable output current
CN102255603A (en) * 2011-07-27 2011-11-23 广州智光电气股份有限公司 Comprehensive control system and method based on high voltage motor control and reactive power compensation
CN103036446A (en) * 2011-09-30 2013-04-10 艾默生网络能源有限公司 Soft starting device and method for high-power transformer
CN102522927A (en) * 2011-11-26 2012-06-27 北海市深蓝科技发展有限责任公司 Motor soft start and dynamic reactive power compensation method
CN104135015A (en) * 2014-07-12 2014-11-05 中国矿业大学 Soft starting method improved based on H-bridge cascade STATCOM (Static Synchronous Compensator)
CN104135015B (en) * 2014-07-12 2016-08-17 山西潞安矿业(集团)有限责任公司 A kind of soft-start method improved based on H bridge cascade connection type STATCOM
CN107404263A (en) * 2016-05-18 2017-11-28 德昌电机(深圳)有限公司 Load drive device, electric machine assembly and motor driver
CN107404263B (en) * 2016-05-18 2021-03-16 德昌电机(深圳)有限公司 Load driving device, motor assembly and motor driving device
CN107404262A (en) * 2016-05-18 2017-11-28 德昌电机(深圳)有限公司 Load drive device, electric machine assembly and motor driver
CN110994627A (en) * 2016-12-16 2020-04-10 赫普能源环境科技有限公司 Configuration system of electric heat storage device
CN110994627B (en) * 2016-12-16 2024-04-19 赫普能源环境科技股份有限公司 Electric heat storage device configuration system
CN107153152A (en) * 2017-07-19 2017-09-12 云南电网有限责任公司电力科学研究院 A kind of grid adaptability test device
CN107390074A (en) * 2017-09-04 2017-11-24 云南电网有限责任公司电力科学研究院 A kind of high-voltage fence disturbs analogue means
CN111293896A (en) * 2018-12-06 2020-06-16 东芝三菱电机产业系统株式会社 Power conversion device
CN111293896B (en) * 2018-12-06 2022-09-09 东芝三菱电机产业系统株式会社 Power conversion device
CN110829898A (en) * 2019-11-19 2020-02-21 贵州电网有限责任公司 Starting control method for grid connection of new energy synchronous motor
US20230327593A1 (en) * 2022-04-08 2023-10-12 Eaton Intelligent Power Limited Motor voltage synthesis in reduced voltage soft starters and motor starters employing the same

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