CN102061216A - High-purity mechanical device production system and method - Google Patents

High-purity mechanical device production system and method Download PDF

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Publication number
CN102061216A
CN102061216A CN2010105805352A CN201010580535A CN102061216A CN 102061216 A CN102061216 A CN 102061216A CN 2010105805352 A CN2010105805352 A CN 2010105805352A CN 201010580535 A CN201010580535 A CN 201010580535A CN 102061216 A CN102061216 A CN 102061216A
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China
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oil
machinery
water
purity
communicated
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CN2010105805352A
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CN102061216B (en
Inventor
郑胜飞
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Zhejiang Feixiang Oil & Chemical Co Ltd
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Zhejiang Feixiang Oil & Chemical Co Ltd
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Priority to CN201010580535.2A priority Critical patent/CN102061216B/en
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Publication of CN102061216B publication Critical patent/CN102061216B/en
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Abstract

The invention relates to a high-purity mechanical device production system and a high-purity mechanical device production method. A heater is arranged in a blending kettle, and the heater is controlled by temperature to ensure that machine oil in the blending oil is in a required constant temperature state; a spiral stirrer and a wind-powered stirrer are arranged in the blending kettle; the outlet of the blending outlet is communicated with a coarse filter through a flange; the oil path outlet of the coarse filter is communicated with the inlet of a nano film fine filter; the oil pipe of the nano film fine filter is communicated with the inlet of a water cooler; and the outlet of the water cooler is communicated with the inlet of an oil tank. The invention has the advantages that: 1, the complete mixing of base oil and additive is realized, the fat and oil separation is avoided, and the quality of fat and oil is ensured; 2, a nano film used as a filtering film for machine oil can remove impurities, water, acid and the like from the mechanical oil completely, and thus, the machine oil is temperature resistant, rust-proof and antioxidative and has ideal air release value, anti-foaming property and water-dividing property; and 3, the water dividing effect is desirable and water source waste is avoided.

Description

A kind of high purity machinery device production system and production method
Technical field
The present invention relates to a kind of not only heatproof, not only antirust, not only anti-oxidant but also have the adaptive high purity machinery device production system of comparatively ideal air releasing value, anti-bubble property, branchs water-based and rubber seal and production method and production method, belong to machinery oil producing apparatus manufacturing field.
Background technology
At present, be used for the device systems of production machinery oil, on structure design, constitute by mediation still, strainer and storage tank etc.Because the still that is in harmonious proportion adopts single mechanical stirring, other additive of base oil and adding is reached fully dissolve, the grease demixing phenomenon is arranged in the time of not only, and heatproof, antirust, antioxidant property is not good.
Summary of the invention
Purpose of design: avoid the weak point in the background technology, design a kind of not only heatproof, not only antirust, not only anti-oxidant but also have comparatively ideal air releasing value, anti-bubble property, branchs water-based and the mechanical device production system of the adaptive high purity of rubber seal and production method and a production method.
Design: 1, the setting of mediation still internal screw agitator and wind-force agitator is one of technical characterictic of the present invention.The purpose of doing like this is: the band pressure gas stream that the wind-force agitator is dried blows afloat mixed medium to force and forms collision between medium and the medium simultaneously, mechanical stirrer is upset the permutation and combination between medium once more, make between base oil and the additive dissolve fully, the mutual purpose of ECDC, thereby avoid its layering.2, the design that vacuumizes of the grease after adopting vacuum tank to coarse filtration in the system is two of a technical characterictic of the present invention.The purpose of doing like this is: it can guarantee greasy quality with the air in the grease and other deleterious gas emptying.3, fine filting machine is three of a technical characterictic of the present invention by the design that nanometer film constitutes.The purpose of doing like this is: nanofiltration membrane is a kind of functional semi-permeable membranes that allows solvent molecule or some low molecular weight solutes or low price ion to see through, it is a kind of special separatory membrane kind, it is gained the name because of the size that can hold back material is about nanometer, it is held back organic molecular weight and is approximately about 150-500, therefore adopt the filtering membrane of nanometer film as machinery oil, it can remove impurity in the machinery oil, moisture, acid or the like for a full due, thereby makes insulativity, resistance to pressure, the cooling of machinery oil obtain the raising of essence.4, the setting of water cooler is four of a technical characterictic of the present invention.The purpose of doing like this is: because spiral oil cooling service pipe is positioned at cyclic water tank in the water cooler, water-stop sheet one end is connected with spiral oil cooling service pipe, the other end is connected with the cyclic water tank inwall and water-stop sheet has the leaking hole that is interspersed, therefore not only can realize greasy pressure cooling, and have the characteristics of water-cooled good cooling results.
Technical scheme 1: high purity machinery device production system, it comprises mediation still and temperature regulator, be provided with well heater in the described mediation still, the signal end of well heater is connected with the signal control end of temperature regulator and whether the work of well heater is controlled by temperature regulator, the interior machinery oil of still of guaranteeing to be in harmonious proportion is in required temperature constant state, be provided with spiral stirrer and wind-force agitator in the mediation still, the still outlet that is in harmonious proportion is communicated with the coarse filtration machine by flange, coarse filtration machine oil road delivery port is communicated with the import of nanometer film fine filting machine, nanometer film fine filting machine transition pipeline is communicated with the water cooler import, and the water cooler outlet is communicated with the storage tank import.
Technical scheme 2: high purity machinery oil production method, ⑴ will ask for base oil routinely and carry out sample examination, and the qualified base oil of chemical examination is inserted the mediation still; ⑵ according to the requirement of the GB technical parameter of the result of laboratory test of base oil and made machinery oil, selectivity is added one or more in atlapulgite, anti-wear agent, dispersion agent, purification agent, the defoamer, make it satisfy the GB requirement of machinery oil, it is heated to 100 ℃~120 ℃ then, simultaneously mixed machinery oil is stirred with mechanical stirring and air-flow stirring, the time is 1-2 hour; ⑶ after stir and finish machinery oil is inserted filter and carry out coarse filtration, filter mechanical well cuts; ⑷ the machinery oil after the coarse filtration is inserted the fine filting machine that is made of nanofiltration membrane and is carried out the essence filter, the water molecules in the machinery oil, acid is separated, thereby obtain highly purified machinery oil; ⑸ promptly get the high purity machinery oil after the high purity machinery oil is inserted the water cooler cooling.
The present invention compares with background technology, and the one, realized that intact the closing between base oil and the additive dissolves, avoided the grease layering, guaranteed made greasy quality; The 2nd, adopt the filtering membrane of nanometer film as machinery oil, it can remove impurity in the machinery oil, moisture, acid or the like for a full due, thereby makes not only heatproof, not only antirust, not only anti-oxidant but also have comparatively ideal air releasing value, anti-bubble property, branch water-based and rubber seal adaptability of machinery oil; The 3rd, good water-cooling effect, not only energy-conservation, and avoided the waste of water resources.
Description of drawings
Fig. 1 is the structural representation of high purity machinery device production system and production method.
Fig. 2 is the structural representation of wind-force agitator.
Fig. 3 is the structural representation of airduct in the figure power agitator.
Fig. 4 is the structural representation of water cooler.
Fig. 5 is the sectional structure synoptic diagram of water-stop sheet.
Fig. 6 is the plan structure synoptic diagram of water-stop sheet.
Embodiment
Embodiment 1: with reference to accompanying drawing 1-6.High purity machinery device production system, it comprises mediation still 2 and temperature regulator, be provided with well heater in the described mediation still 2, the signal end of well heater is connected with the signal control end of temperature regulator and whether the work of well heater is controlled by the control of temperature regulator, the interior machinery oil of still of guaranteeing to be in harmonious proportion is in required temperature constant state, be provided with spiral stirrer 3 and wind-force agitator 12 in the mediation still 2, spiral stirrer 3 is driven by decelerator 1 and rotates, still 2 outlets that are in harmonious proportion are communicated with coarse filtration machine 4 by flange 11, coarse filtration machine 4 oil circuit delivery ports are communicated with 6 imports of nanometer film fine filting machine, nanometer film fine filting machine 6 transition pipeline are communicated with water cooler 7 imports, water cooler 7 outlets are communicated with storage tank 9 imports, or coarse filtration machine 4 oil circuit delivery ports are communicated with vacuum tank 5 imports and force vacuum tank 5 to form vacuum state by negative pressure ventilation machine 10, vacuum tank 5 outlets are communicated with 6 imports of nanometer film fine filting machine, be provided with well heater in the described mediation still 2, the signal end of well heater is connected with controlled temperature signal control end and whether the work of well heater is controlled by the control of temperature regulator, and the machinery oil of guaranteeing to be in harmonious proportion in the still 2 are in required temperature constant state.
Described wind-force agitator 12 is made of blowpipe and blower fan 13, has a plurality of blowing mouths on the tube wall of blowpipe, and the diameter of blowing mouth is greater than 0.5mm, formation be the band pressure gas stream, be preferably high pressure draft, the blowpipe blast inlet is communicated with blower fan 13 air outlets.
Described wind-force agitator is made of four upright blowpipe 10-1~10-4 of ring, neutral blowpipe 10-5, a reversing valve 5-1 and blower fan 13, four upright blowpipe 10-1~10-4 of ring are equidistant to surround a circle, neutral blowpipe 10-1 is positioned at four upright blowpipe centers of ring and is communicated with four upright blowpipe 10-1~10-4 of ring by solenoid operated directional valve 5-1, airduct, solenoid operated directional valve 5-1 blast inlet is communicated with blower fan 13 air outlets by airduct, and sequence controller 10-6 signal output part connects the signal input part of solenoid operated directional valve 5-1.Have a plurality of blowing mouth 4-1 on described four rings upright blowpipe 10-1~10-4, a neutral blowpipe 10-5.The combination of the air-out angle of described a plurality of blowing mouth 4-1 for directly blowing and tiltedly blowing, purpose make the band pressure gas stream form mutual intersection, hand over the effect of seething mutually.
Described coarse filtration machine 4 is a filter cloth formula pressure filter, and the base oil after this pressure filter will be in harmonious proportion carries out coarse filtration, removes the impurity in the oil.
Described fine filting machine 6 is made of nanometer film, has guaranteed greasy purity.
Described water cooler 7 is made of cyclic water tank 15, spiral oil cooling service pipe 14 and water-stop sheet 16, spiral oil cooling service pipe 14 is positioned at cyclic water tank 15, water-stop sheet 1 one ends are connected with spiral oil cooling service pipe 14, the other end is connected with cyclic water tank 15 inwalls, and water-stop sheet 16 has leaking hole 17 and leaking hole is interspersed.Described water-stop sheet 16 is a bathtub construction, and its mider hole is connected with spiral cold moving oil pipe 14, is the projection wall 18 that blocks water all around.
Embodiment 2: on the basis of embodiment 1, and high purity machinery device oil producing method, ⑴ will ask for base oil routinely and carry out sample examination, and the qualified base oil of chemical examination is inserted the mediation still; ⑵ according to the requirement of the GB technical parameter of the result of laboratory test of base oil and made machinery oil, selectivity is added one or more in atlapulgite, anti-wear agent, dispersion agent, purification agent, the defoamer, make it satisfy the GB requirement of machinery oil, it is heated to 100 ℃~120 ℃ then, simultaneously mixed machinery oil is stirred with mechanical stirring and air-flow stirring, the time is 1-2 hour; ⑶ after stir and finish machinery oil is inserted filter and carry out coarse filtration, filter mechanical well cuts; ⑷ the machinery oil after the coarse filtration is inserted the fine filting machine that is made of nanofiltration membrane and is carried out the essence filter, the water molecules in the machinery oil, acid is separated, thereby obtain highly purified machinery oil; ⑸ promptly get the high purity machinery oil after the high purity machinery oil is inserted the water cooler cooling.Or the machinery oil after the coarse filtration is pumped in the vacuum tank by oil pump and vacuumizes, its vacuum tightness is 2-3MPa, moisture content in the machinery oil is removed, removing machinery oil behind the moisture content inserts the fine filting machine that is made of nanofiltration membrane and carries out the essence filter, water molecules in the machinery oil, acid are separated, thereby obtain highly purified machinery oil.Described defoamer adopts aviation kerosene dissolving, atomizing to be sprayed onto in the base oil.
What need understand is: though the foregoing description is to the mentality of designing of the present invention detailed text description of contrasting; but these text descriptions; just the simple text of mentality of designing of the present invention is described; rather than to the restriction of mentality of designing of the present invention; any combination, increase or modification that does not exceed mentality of designing of the present invention all falls within the scope of protection of the present invention.

Claims (10)

1. high purity machinery device production system, it comprises mediation still and temperature regulator, it is characterized in that: be provided with well heater in the described mediation still, the signal end of well heater is connected with the signal control end of temperature regulator and whether the work of well heater is controlled by temperature regulator, the interior machinery oil of still of guaranteeing to be in harmonious proportion is in required temperature constant state, be provided with spiral stirrer and wind-force agitator in the mediation still, the still outlet that is in harmonious proportion is communicated with the coarse filtration machine by flange, coarse filtration machine oil road delivery port is communicated with the import of nanometer film fine filting machine, nanometer film fine filting machine transition pipeline is communicated with the water cooler import, and the water cooler outlet is communicated with the storage tank import.
2. high purity machinery device production system according to claim 1, it is characterized in that: described coarse filtration machine oil road delivery port is communicated with the vacuum tank import, and the vacuum tank outlet is communicated with the import of nanometer film fine filting machine.
3. high purity machinery device production system according to claim 1, it is characterized in that: described wind-force agitator is made of blowpipe and blower fan, has a plurality of blowing mouths on the tube wall of blowpipe, and the blowpipe blast inlet is communicated with fan outlet.
4. high purity machinery device production system according to claim 1, it is characterized in that: described wind-force agitator is made of four upright blowpipes of ring, neutral blowpipe, reversing valve and a blower fan, four upright blowpipes of ring are equidistant to surround a circle, neutral blowpipe is positioned at four upright blowpipe centers of ring and is communicated with four upright blowpipes of ring by solenoid operated directional valve, airduct, the solenoid operated directional valve blast inlet is communicated with fan outlet by airduct, and the sequence controller signal output part connects the signal input part of solenoid operated directional valve.
5. high purity machinery device production system according to claim 1, it is characterized in that: described coarse filtration machine is a filter cloth formula pressure filter, and described fine filting machine is made of nanometer film.
6. high purity machinery device production system according to claim 1, it is characterized in that: described water cooler is made of cyclic water tank, spiral oil cooling service pipe and water-stop sheet, spiral oil cooling service pipe is positioned at cyclic water tank, water-stop sheet one end is connected with spiral oil cooling service pipe, the other end is connected with the cyclic water tank inwall, and water-stop sheet has leaking hole and leaking hole is interspersed.
7. high purity according to claim 1 machinery device production system, it is characterized in that: described water-stop sheet is a bathtub construction, its mider hole is connected with spiral cold moving oil pipe, is the projection wall that blocks water all around.
8. high purity machinery device production system according to claim 1, it is characterized in that: be provided with well heater in the described mediation still, the signal end of well heater is connected with controlled temperature signal control end.
9. high purity machinery device oil producing method, it is characterized in that: ⑴ will ask for base oil routinely and carry out sample examination, and the qualified base oil of chemical examination is inserted the mediation still; ⑵ according to the requirement of the GB technical parameter of the result of laboratory test of base oil and made machinery oil, selectivity is added one or more in atlapulgite, anti-wear agent, dispersion agent, purification agent, the defoamer, make it satisfy the GB requirement of machinery oil, it is heated to 100 ℃~120 ℃ then, simultaneously mixed machinery oil is stirred with mechanical stirring and air-flow stirring, the time is 1-2 hour; ⑶ after stir and finish machinery oil is inserted filter and carry out coarse filtration, filter mechanical well cuts; ⑷ the machinery oil after the coarse filtration is inserted the fine filting machine that is made of nanofiltration membrane and is carried out the essence filter, the water molecules in the machinery oil, acid is separated, thereby obtain highly purified machinery oil; ⑸ promptly get the high purity machinery oil after the high purity machinery oil is inserted the water cooler cooling.
10. high purity machinery oil production method according to claim 9 is characterized in that: described defoamer adopts aviation kerosene dissolving, atomizing to be sprayed onto in the base oil; Machinery oil after the coarse filtration is pumped in the vacuum tank by oil pump and vacuumizes, its vacuum tightness is 2-3MPa, moisture content in the machinery oil is removed, removing machinery oil behind the moisture content inserts the fine filting machine that is made of nanofiltration membrane and carries out the essence filter, water molecules in the machinery oil, acid are separated, thereby obtain highly purified machinery oil.
CN201010580535.2A 2010-12-09 2010-12-09 High-purity mechanical oil production system and method Expired - Fee Related CN102061216B (en)

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CN102061216B CN102061216B (en) 2014-03-26

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108211515A (en) * 2017-12-29 2018-06-29 重庆睿豪科技发展有限公司 A kind of filter method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11293275A (en) * 1998-04-06 1999-10-26 Sumimoto Kagaku Kenkyusho:Kk Recycling of turbine oil and the like
CN101338239A (en) * 2008-08-15 2009-01-07 鞍山海华油脂化学有限公司 Synthetic oil-air lubricating oil and its manufacturing method
CN201942657U (en) * 2010-12-09 2011-08-24 浙江飞翔油脂化工有限公司 High-purity machine production system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11293275A (en) * 1998-04-06 1999-10-26 Sumimoto Kagaku Kenkyusho:Kk Recycling of turbine oil and the like
CN101338239A (en) * 2008-08-15 2009-01-07 鞍山海华油脂化学有限公司 Synthetic oil-air lubricating oil and its manufacturing method
CN201942657U (en) * 2010-12-09 2011-08-24 浙江飞翔油脂化工有限公司 High-purity machine production system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108211515A (en) * 2017-12-29 2018-06-29 重庆睿豪科技发展有限公司 A kind of filter method
CN108211515B (en) * 2017-12-29 2020-07-17 重庆工业职业技术学院 Filtering method

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Granted publication date: 20140326

Termination date: 20141209