CN102051970A - Plastic and wood composite floor and production method thereof - Google Patents
Plastic and wood composite floor and production method thereof Download PDFInfo
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- CN102051970A CN102051970A CN200910308950XA CN200910308950A CN102051970A CN 102051970 A CN102051970 A CN 102051970A CN 200910308950X A CN200910308950X A CN 200910308950XA CN 200910308950 A CN200910308950 A CN 200910308950A CN 102051970 A CN102051970 A CN 102051970A
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- Prior art keywords
- plastics
- wood
- sandwich layer
- layer
- floor
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- 239000002023 wood Substances 0.000 title claims abstract description 70
- 229920003023 plastic Polymers 0.000 title claims abstract description 54
- 239000004033 plastic Substances 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000002131 composite material Substances 0.000 title abstract description 3
- 239000000853 adhesive Substances 0.000 claims abstract description 36
- 230000001070 adhesive effect Effects 0.000 claims abstract description 36
- 239000007787 solid Substances 0.000 claims abstract description 13
- 239000004743 Polypropylene Substances 0.000 claims description 17
- 229920001155 polypropylene Polymers 0.000 claims description 17
- 239000003292 glue Substances 0.000 claims description 14
- 229920001083 polybutene Polymers 0.000 claims description 14
- 238000002360 preparation method Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 14
- 238000007731 hot pressing Methods 0.000 claims description 10
- -1 polypropylene Polymers 0.000 claims description 10
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 10
- 229920002554 vinyl polymer Polymers 0.000 claims description 10
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 8
- 229920002635 polyurethane Polymers 0.000 claims description 7
- 239000004814 polyurethane Substances 0.000 claims description 7
- OEYQBKYISMRWQB-UHFFFAOYSA-N Santal Chemical compound C=1C(OC)=CC(O)=C(C2=O)C=1OC=C2C1=CC=C(O)C(O)=C1 OEYQBKYISMRWQB-UHFFFAOYSA-N 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 229920000459 Nitrile rubber Polymers 0.000 claims description 5
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 235000018185 Betula X alpestris Nutrition 0.000 claims description 3
- 235000018212 Betula X uliginosa Nutrition 0.000 claims description 3
- 241000219000 Populus Species 0.000 claims description 3
- 235000014443 Pyrus communis Nutrition 0.000 claims description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 2
- 244000050510 Cunninghamia lanceolata Species 0.000 claims description 2
- 235000003385 Diospyros ebenum Nutrition 0.000 claims description 2
- 241000792913 Ebenaceae Species 0.000 claims description 2
- 239000004836 Glue Stick Substances 0.000 claims description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 2
- 229920001893 acrylonitrile styrene Polymers 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 claims description 2
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000012792 core layer Substances 0.000 abstract 6
- 239000002344 surface layer Substances 0.000 abstract 3
- 239000010410 layer Substances 0.000 abstract 2
- 238000004064 recycling Methods 0.000 abstract 1
- 238000009408 flooring Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical class O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
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- Adhesives Or Adhesive Processes (AREA)
- Floor Finish (AREA)
Abstract
The invention discloses a plastic and wood composite floor and a production method thereof. The woof floor comprises a plastic core layer (1), a solid wood surface layer (2) arranged above the core layer (1) and a solid wood base layer (3) arranged below the core layer (1), wherein the core layer (1) is fixed with the surface layer (2) and the base layer (3) by adhesive. The production process of the wood floor comprises: preparing the surface layer; preparing the core layer; applying the adhesive; combining a blank; and preparing a finished product. The core layer of the wood floor can be made of renewable plastic; therefore, one hand, waste recycling is realized and valuable tree wood is saved, and on the other hand, the wood floor has the advantages of high moisture resistance, high waster resistance, high dimension stability, comfort footfeel, and the like.
Description
Technical field
The present invention relates to a kind of wood flooring and production method thereof, especially a kind of plastics compoiste wood floor and production method thereof.
Background technology
Along with rapid economic development, the progressively raising of living standards of the people, the consumption of timber further increases, and has caused the rise of the wooden product price of China, wooden floor and be that the multi-layer solid wood floor price of wooden skin climbs up and up with rare tree.In order to alleviate the imbalance between supply and demand of Solid Wood Flooring Markets, also in order to protect the rare tree of China, realize sustainable development, how with recyclable materials such as plastic applications in making wood flooring, become the task of top priority of numerous instantly wood flooring producer.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of plastics compoiste wood floor and production method thereof.The sandwich layer of the wood flooring of producing adopts reproducible plastic production, has realized the cyclic utilization of waste on the one hand, has protected rare tree, and the present invention has advantages such as moistureproof water resistance is superior, dimensional stability good, feel is comfortable on the other hand.
For solving the problems of the technologies described above, technical scheme of the present invention: a kind of plastics compoiste wood floor, constitute the sandwich layer that comprises plastic production, above this sandwich layer, be provided with the top layer of solid wood, this sandwich layer below is provided with the basic unit of solid wood, and sandwich layer is fixed together by bonding adhesive and top layer and basic unit.
In the above-mentioned plastics compoiste wood floor, described sandwich layer is fixed together by bonding adhesive and top layer and basic unit, bonding adhesive adopts white glue with vinyl stick, acrylonitrile-butadiene rubber stick, neoprene stick, polyurethane adhesive or epoxyn, the bonding adhesive that glueds joint between sandwich layer and top layer and sandwich layer and basic unit or adopt the combination of any two kinds of bonding adhesive.
In the aforesaid plastics compoiste wood floor, described bonding adhesive adopts white glue with vinyl stick, epoxyn or polyurethane adhesive.
In the aforesaid plastics compoiste wood floor, described bonding adhesive adopts epoxyn.
In the aforesaid plastics compoiste wood floor, described basic unit is common wood or fast growing wood; Common wood is toothed oak wood or birch, and fast growing wood is poplar or China fir.
In the aforesaid plastics compoiste wood floor, described top layer is the top layer that famous and precious wood flower pear wood, Door frame, ebony or beautiful santal are made.
In the aforesaid plastics compoiste wood floor, described sandwich layer adopts plastics polypropylene (PP), polybutene (PB), acrylonitrile/butadiene/styrene copolymer (ABS), acrylonitrile-styrene resin (AS), polyamide (PA) or Merlon (PC) to make.
In the aforesaid plastics compoiste wood floor, described sandwich layer adopts plastics polypropylene (PP) or polybutene (PB) to make.
The production method of plastics compoiste wood floor comprises following production stage as described above;
Top layer to needed stock board is hacked with timber in a, preparation top layer;
B, preparation sandwich layer adopt plastics to make the sandwich layer of needed stock board;
C, gluing are carried out two-sided applying glue stick with sandwich layer, and the resin added of each face is 150～300g/cm
2
D, assembly are bonded together sandwich layer and two top layers, put into that press is colded pressing or hot pressing again, make the floor blank;
E, preparation finished product, with the floor blank slot, sanding, japanning, make finished product.
The production method of above-mentioned plastics compoiste wood floor is put into press and is colded pressing described in the steps d, the time of colding pressing is: epoxyn 0.2～0.5h; Polyurethane adhesive 2～4h; Acrylonitrile-butadiene rubber stick or neoprene stick 2～4h; White glue with vinyl 8～12h; Described hot pressing, hot pressing temperature are 80～100 ℃.
Beneficial effect of the present invention: compared with prior art, sandwich layer of the present invention adopts plastics compactings such as reproducible polypropylene, polybutene to form, and has realized the cyclic utilization of waste, has saved rare tree timber.Eight kinds of bonding adhesive and preparation method of the present invention that the present invention adopts a large amount of experiment screenings to get, sandwich layer and solid wood top layer close adhesion that polypropylene or polybutene are made, make dimensional stability of the present invention good, safety firmly, solved in the making of plastics compoiste wood floor the biggest problem of timber and plastic bonding; Because sandwich layer adopts the plastics of polypropylene or polybutene to make, so the present invention not only has superior moistureproof water resistance, test factually, the expansion rate of 24h water sucting thickness only is 0.8%, and common composite floor board is 2%～10%, but also have outstanding MOR, and to test factually, MOR is greater than 60MPa.
In order to make the good splicing of formation between timber and the plastics, selected for use 8 kinds of bonding adhesive to carry out contrast test, simultaneously polypropylene (PP), two kinds of base materials of polybutene (PB) have also been carried out comparative study, the main performance of investigating is bonding strength and dipping stripping performance.Result of the test is as shown in the table.
As can be seen from the test results, traditional timber " three urea formaldehydes " bonding adhesive, promptly urea-formaldehyde resin adhesive, synvaren and melamine resin adehsive are glutinous, are difficult in the good glue-joint strength of formation between timber and the plastics; Using the plastics compoiste wood floor glue performance of epoxyn preparation best, secondly is polyurethane adhesive, white glue with vinyl stick, and acrylonitrile-butadiene rubber stick and neoprene stick are minimum; The glue performance difference of PP plate and PB plate is little, and the PP plate is slightly quite a lot of.
Description of drawings
Fig. 1 is a flooring structure schematic diagram of the present invention.
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
The specific embodiment
Embodiment one.A kind of plastics compoiste wood floor, as shown in Figure 1, this wood flooring constitutes the sandwich layer 1 that comprises plastic production, is provided with the top layer 2 of solid wood above this sandwich layer 1, this sandwich layer 1 below is provided with the basic unit 3 of solid wood, and sandwich layer 1 is fixed together by bonding adhesive and top layer 2 and basic unit 3; The top layer is the top layer that famous and precious wood flower pear wood is made; Basic unit adopts birch to make; Sandwich layer 1 adopts the plastics butadiene to make; Sandwich layer 1 is fixed together by white glue with vinyl stick and top layer 2 and basic unit 3.
The production method of above-mentioned plastics compoiste wood floor is characterized in that, comprises following production stage: a, preparation top layer, and timber is hacked top layer to needed stock board; B, preparation sandwich layer adopt butadiene to make the sandwich layer of needed stock board; C, gluing are carried out two-sided applying glue with sandwich layer, and bonding adhesive adopts the white glue with vinyl stick, and the resin added of each face is 250g/cm
2D, assembly are bonded together sandwich layer and two top layers, put into press again and cold pressing, and make the floor blank; The time of colding pressing is: white glue with vinyl stick 10h; Described press can find from publication, also can directly buy from the market; Colding pressing mainly is the method shortening hardening time that also can adopt hot pressing in order to allow accurate contact between timber, bonding adhesive and the plastics, only in this way to treat could form glue-joint strength preferably behind the adhesive solidification, colding pressing, 80～100 ℃ of hot pressing temperatures; E, preparation finished product, with the floor blank slot, sanding, japanning, make finished product.
Embodiment two.A kind of plastics compoiste wood floor, as shown in Figure 1, this wood flooring constitutes the sandwich layer 1 that comprises plastic production, above this sandwich layer 1, be provided with the top layer 2 of solid wood, this sandwich layer 1 below is provided with the basic unit 3 of solid wood, first adhesive linkage 4 that has bonding adhesive to constitute between sandwich layer and the top layer, second adhesive linkage 5 that has bonding adhesive to constitute between sandwich layer 1 and the basic unit 3; The top layer is the top layer that the beautiful santal of famous and precious timber is made; Basic unit adopts poplar to make; Sandwich layer 1 adopts the plastics polypropylene to make; Sandwich layer 1 is fixed together by epoxyn and top layer 2 and basic unit 3.
The production method of above-mentioned plastics compoiste wood floor is characterized in that, comprises following production stage: a, preparation top layer, and timber is hacked top layer to needed stock board; B, preparation sandwich layer adopt polypropylene to make the sandwich layer of needed stock board; C, gluing are carried out two-sided applying glue with sandwich layer, and bonding adhesive adopts epoxyn, and the resin added of each face is 250g/cm
2D, assembly are bonded together sandwich layer and two top layers, put into press again and cold pressing, and make the floor blank; The time of colding pressing is: epoxyn 0.2～0.5h; Described press can find from publication, also can directly buy from the market; Colding pressing mainly is the method shortening hardening time that also can adopt hot pressing in order to allow accurate contact between timber, bonding adhesive and the plastics, only in this way to treat could form glue-joint strength preferably behind the adhesive solidification, colding pressing, 80～100 ℃ of hot pressing temperatures; E, preparation finished product, with the floor blank slot, sanding, japanning, make finished product.
Embodiments of the present invention are not limited to the foregoing description, and the various variations of making under the prerequisite that does not break away from aim of the present invention all belong within protection scope of the present invention.
Claims (10)
1. plastics compoiste wood floor, it is characterized in that: constitute the sandwich layer (1) that comprises plastic production, be provided with the top layer (2) of solid wood in this sandwich layer (1) top, this sandwich layer (1) below is provided with the basic unit (3) of solid wood, and sandwich layer (1) is fixed together by bonding adhesive and top layer (2) and basic unit (3).
2. plastics compoiste wood floor according to claim 1, it is characterized in that: described sandwich layer (1) is fixed together by bonding adhesive and top layer (2) and basic unit (3), bonding adhesive adopts white glue with vinyl stick, acrylonitrile-butadiene rubber stick, neoprene stick, polyurethane adhesive or epoxyn, or any two kinds combination.
3. plastics compoiste wood floor according to claim 2 is characterized in that: described bonding adhesive adopts white glue with vinyl stick, epoxyn or polyurethane adhesive.
4. plastics compoiste wood floor according to claim 3 is characterized in that: described bonding adhesive adopts epoxyn.
5. according to the described plastics compoiste wood floor of the arbitrary claim of claim 1 to 4, it is characterized in that: described basic unit is common wood or fast growing wood; Common wood is toothed oak wood or birch, and fast growing wood is poplar or China fir.
6. according to the described plastics compoiste wood floor of the arbitrary claim of claim 1 to 5, it is characterized in that: described top layer is the top layer that famous and precious wood flower pear wood, Door frame, ebony or beautiful santal are made.
7. according to the described plastics compoiste wood floor of the arbitrary claim of claim 1 to 6, it is characterized in that: described sandwich layer (1) adopts plastics polypropylene (PP), polybutene (PB), acrylonitrile/butadiene/styrene copolymer (ABS), acrylonitrile-styrene resin (AS), polyamide (PA) or Merlon (PC) to make.
8. plastics compoiste wood floor according to claim 7 is characterized in that: described sandwich layer (1) adopts plastics polypropylene (PP) or polybutene (PB) to make.
9. according to the production method of the described plastics compoiste wood floor of the arbitrary claim of claim 1 to 8, it is characterized in that, comprise following production stage;
Top layer to needed stock board is hacked with timber in a, preparation top layer;
B, preparation sandwich layer adopt plastics to make the sandwich layer of needed stock board;
C, gluing are carried out two-sided applying glue stick with sandwich layer, and the resin added of each face is 150～300g/cm2;
D, assembly are bonded together sandwich layer and two top layers, put into that press is colded pressing or hot pressing again, make the floor blank;
E, preparation finished product, with the floor blank slot, sanding, japanning, make finished product.
10. the production method of plastics compoiste wood floor according to claim 9 is characterized in that: put into press described in the steps d and cold pressing, the time of colding pressing is: epoxyn 0.2～0.5h; Polyurethane adhesive 2～4h; Acrylonitrile-butadiene rubber stick or neoprene stick 2～4h; White glue with vinyl 8～12h; Described hot pressing, hot pressing temperature are 80～100 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910308950XA CN102051970A (en) | 2009-10-28 | 2009-10-28 | Plastic and wood composite floor and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910308950XA CN102051970A (en) | 2009-10-28 | 2009-10-28 | Plastic and wood composite floor and production method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102051970A true CN102051970A (en) | 2011-05-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910308950XA Pending CN102051970A (en) | 2009-10-28 | 2009-10-28 | Plastic and wood composite floor and production method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN102051970A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104708682A (en) * | 2015-03-31 | 2015-06-17 | 吴冬刚 | Preparation method for composite artificial board produced by using scrapped automobile bumper |
| CN106863950A (en) * | 2015-12-14 | 2017-06-20 | 现代摩比斯株式会社 | Solid wood film, its manufacture method, and the product comprising the film |
| CN110789206A (en) * | 2019-10-22 | 2020-02-14 | 江苏诚品环保科技有限公司 | Nano flexible solid wood composite environment-friendly floor |
-
2009
- 2009-10-28 CN CN200910308950XA patent/CN102051970A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104708682A (en) * | 2015-03-31 | 2015-06-17 | 吴冬刚 | Preparation method for composite artificial board produced by using scrapped automobile bumper |
| CN106863950A (en) * | 2015-12-14 | 2017-06-20 | 现代摩比斯株式会社 | Solid wood film, its manufacture method, and the product comprising the film |
| CN110789206A (en) * | 2019-10-22 | 2020-02-14 | 江苏诚品环保科技有限公司 | Nano flexible solid wood composite environment-friendly floor |
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Application publication date: 20110511 |