CN102051713B - Roller and knife flywheel hybrid type ramie stretch-breaking spinning equipment - Google Patents
Roller and knife flywheel hybrid type ramie stretch-breaking spinning equipment Download PDFInfo
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- CN102051713B CN102051713B CN2010105937027A CN201010593702A CN102051713B CN 102051713 B CN102051713 B CN 102051713B CN 2010105937027 A CN2010105937027 A CN 2010105937027A CN 201010593702 A CN201010593702 A CN 201010593702A CN 102051713 B CN102051713 B CN 102051713B
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- 240000008564 Boehmeria nivea Species 0.000 title claims abstract description 30
- 238000009987 spinning Methods 0.000 title claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000000605 extraction Methods 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 23
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000000835 fiber Substances 0.000 description 45
- 244000025254 Cannabis sativa Species 0.000 description 26
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 26
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 26
- 235000009120 camo Nutrition 0.000 description 26
- 235000005607 chanvre indien Nutrition 0.000 description 26
- 239000011487 hemp Substances 0.000 description 26
- 230000000694 effects Effects 0.000 description 12
- 238000009960 carding Methods 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种纺织工程领域,特别是一种罗拉刀轮混合式苎麻牵切纺纱设备。 The invention relates to the field of textile engineering, in particular to a roller-cutter-wheel hybrid ramie stretch-cutting spinning device.
背景技术 Background technique
现有的苎麻纺纱加工流程是:精干麻→软麻工序→开松工序→预并工序(2道)→精梳工序→针梳工序(3~4道)→粗纱工序→细纱工序。 The existing ramie spinning processing flow is: refined hemp→soft hemp process→opening process→pre-merging process (2 steps)→combing process→pinning process (3-4 steps)→roving process→spinning process.
在现有的苎麻纺纱加工中,软麻工序主要是对精干麻进行搓揉而使其松散、软化,开松工序主要是拉断部分超长的纤维,并对精干麻进行初步的松解;梳麻工序主要是将经过开松后的纤维进一步细致地分梳成单纤维状;预并工序主要是提高梳麻条中纤维的伸直平行以及条子的均匀程度,精梳工序主要是消除长度短于一定程度的纤维,提高纤维的长度均匀度;针梳工序主要是通过并合、牵伸,提高纤维的均匀、混合程度;粗纱工序是将基本符合纺纱条件的纤维条(针梳条)子进行初步的牵伸、加捻,减轻细纱工序的牵伸负担;细纱工序是将粗纱最后进行进一步的牵伸、加捻,形成最终的苎麻纱产品。 In the existing ramie spinning process, the soft hemp process is mainly to loosen and soften the dry hemp by kneading, and the opening process is mainly to break some super-long fibers, and to initially loosen the dry hemp The combing process is mainly to further carefully comb the fibers after opening into single fibers; the pre-combing process is mainly to improve the straightening and parallelism of the fibers in the carding sliver and the uniformity of the sliver, and the combing process is mainly to eliminate Fibers whose length is shorter than a certain level can improve the uniformity of fiber length; the needle carding process mainly improves the uniformity and mixing degree of fibers through merging and drafting; sliver) for preliminary drafting and twisting to reduce the drafting burden of the spinning process; the spinning process is to further draft and twist the roving to form the final ramie yarn product.
现有的苎麻纺纱加工中,由于开松工序和梳麻工序所采用的两种设备主要是利用其锯齿等机件对苎麻纤维进行强烈的分梳作用,造成苎麻纤维损伤、纠缠,致使苎麻纤维中的短绒增加,麻粒更是急剧增多,而苎麻本身存在的超长纤维和纤维长度不匀的问题仍得不到很好的解决,且在很多纺纱加工过程中,为达到减少并丝的目的,通常采用针板来进行分劈和梳理,但这种分劈和梳理人不能达到理想的效果,且在梳理过程中苎麻纤维容易缠绕在针板上,从而将针板的针拉断,从而使苎麻的产品质量得不到保障。 In the existing ramie spinning process, because the two kinds of equipment adopted in the opening process and the carding process mainly use its sawtooth and other parts to strongly comb the ramie fibers, causing damage and entanglement of the ramie fibers, resulting in ramie fibers The short staples in the fiber increase, and the hemp grains increase sharply, but the problems of ultra-long fibers and uneven fiber lengths in ramie itself are still not well resolved, and in many spinning processes, in order to achieve reduction The purpose of doubling yarns is usually splitting and carding with needle boards, but this kind of splitting and carding cannot achieve the desired effect, and the ramie fibers are easily entangled on the needle boards during the carding process, thereby disabling the needle boards. Pull off, so that the product quality of ramie can not be guaranteed.
目前,罗拉牵切机分为针排式和针辊式,针排式罗拉牵切机主要应用在毛纺领域,其原理是在牵伸区中利用针排对长度较长的纤维加强控制,但是,由于精干麻条中纤维排列不整齐,纤维之间纠结严重,因此将麻条用手工拉过针排很困难,必须在麻条拉过针排前用手工进行充分整理,使其初步松散后才能通过针排,所以机器在运转时容易发生拥堵,致使不能正常生产;针辊式罗拉牵切机,即在一根转动的辊子上植入若干排针排,该装置合称为针辊,由于喂入的精干麻中纤维长度长、纤维排列混乱、纤维相互纠缠,且麻条中含有较多的硬条和集束,使得在操作过程中产生纤维绕针辊的现象。这样一是使针齿产生弯曲变形甚至断针,二是不能保证开机的连续性,不得不频繁停机清理缠绕纤维,给正常连续生产带来困难。 At present, the roller stretching machine is divided into needle row type and needle roller type. The needle row type roller stretching machine is mainly used in the field of wool spinning. , because the fibers in the fine-dried hemp strips are not neatly arranged and the fibers are seriously entangled, it is very difficult to pull the hemp strips through the needle row by hand. It must be fully sorted by hand before the hemp strips are pulled through the needle row to make them loose after the initial Needle rows can only pass through the needle row, so the machine is prone to congestion when it is running, resulting in abnormal production; the needle-roller roller stretching machine, that is, a number of needle rows are implanted on a rotating roller, and the device is collectively called a needle roller. Due to the long fiber length, chaotic fiber arrangement and entanglement of fibers in the fed fine-dried hemp, and the hemp sliver contains more hard strips and clusters, the phenomenon of fiber winding around the needle roll occurs during the operation. One is to make the needle teeth bend and deform or even break the needle, and the other is that the continuity of the start-up cannot be guaranteed, and the machine has to be shut down frequently to clean up the winding fibers, which brings difficulties to normal continuous production.
发明内容 Contents of the invention
本发明的目的是为了克服以上的不足,提供一种提高牵切麻条质量的罗拉刀轮混合式苎麻牵切纺纱设备,用以代替现有的开松工序和梳麻工序,为提高苎麻产品的质量创造了良好的条件。 The purpose of the present invention is to overcome the above deficiencies, to provide a kind of roller cutter wheel mixed type ramie stretch-cut spinning equipment that improves the quality of stretch-cut flax, to replace the existing opening process and combing process, in order to improve the quality of ramie The quality of the product creates good conditions.
本发明的目的通过以下技术方案来实现:一种罗拉刀轮混合式苎麻牵切纺纱设备,包括机架,机架上表面设有两个左右放置的牵引装置和一个刀轮牵切装置,两个牵引装置之间设有刀轮牵切装置,刀轮牵切装置内部贯穿设有一横向放置的第二支撑板,且第二支撑板的左右两端分别穿过两个牵引装置,第二支撑板通过机架上的多组支撑架支撑,并设置在机架的上方。 The object of the present invention is achieved through the following technical proposals: a roller-cutter-wheel mixed type ramie stretch-cutting spinning equipment comprises a frame, and the upper surface of the frame is provided with two left and right traction devices and a cutter-wheel stretch-cut device, A cutter wheel stretching device is provided between the two traction devices, and a horizontally placed second support plate is provided inside the cutter wheel traction device, and the left and right ends of the second support plate respectively pass through the two traction devices, and the second The support plate is supported by multiple sets of support frames on the frame, and is arranged above the frame.
本发明的进一步改进在于:牵引装置分为牵进装置和引出装置,牵进装置包括第一皮辊、第二皮辊、第三皮辊、第四皮辊和第五皮辊,第一皮辊、第二皮辊、第三皮辊分别和第一对罗拉、 第二对罗拉、 第三对罗拉相啮合,第四皮辊和第五皮辊分别与第四罗拉和第五罗拉相啮合,引出装置包括一对罗拉。 A further improvement of the present invention is that the traction device is divided into a pull-in device and a pull-out device, the pull-in device includes a first top roller, a second top roller, a third top roller, a fourth top roller and a fifth top roller, the first top roller roller, the second top roller, and the third top roller mesh with the first pair of rollers, the second pair of rollers, and the third pair of rollers respectively, and the fourth and fifth top rollers mesh with the fourth and fifth rollers respectively , The extraction device includes a pair of rollers.
本发明的进一步改进在于:刀轮牵切装置包括一空心框架,空心框架设置在机架上,空心框架的上部内表面通过一个以上的连接杆连接有一水平放置的第一支撑板,第一支撑板中设有一偏心轮装置,第一支撑板的前后两端下表面设有轴承座,两个轴承座之间设有轴,轴的一端连接在一个轴承座上,轴的另一端穿过另一个轴承座并连接有第一齿轮,轴位于两个轴承座之间的部位上套有刀轮,置于刀轮牵切装置中的第二支撑板位于刀轮的下方,第二支撑板上设有纵向放置的通槽,通槽中设有托辊装置,托辊装置与刀轮相对应,空心框架的内部下表面上设有第一电机,第一电机的第一电机轴连接有第二齿轮,第二齿轮与第一齿轮通过链连接,空心框架中设有多个竖直放置的支撑杆,多个支撑杆的一端均穿过空心框架的上表面共同连接有一基座,基座上设有可调行程气缸,可调行程气缸上设有气缸动程调节螺母,可调行程气缸的气缸轴穿过基座与空心框架的上表面相连接,空心框架的上表面连接有第二电机,第二电机的第二电机轴穿入空心框架与第一支撑板中的偏心轮装置相连接,且第二电机的上部穿过基座,空心框架的左侧或右侧上设有前后放置的两个直杆,两个直杆之间设有梳子,梳子靠近刀轮。 The further improvement of the present invention is that: the cutter wheel traction device comprises a hollow frame, the hollow frame is arranged on the machine frame, the upper inner surface of the hollow frame is connected with a horizontally placed first support plate through more than one connecting rod, the first support There is an eccentric wheel device in the plate, the lower surface of the front and rear ends of the first support plate is provided with bearing seats, and a shaft is arranged between the two bearing seats, one end of the shaft is connected to one bearing seat, and the other end of the shaft passes through the other A bearing seat is connected with the first gear, the shaft is located between the two bearing seats and the cutter wheel is covered, and the second support plate placed in the cutter wheel traction device is located under the cutter wheel, and the second support plate is There is a vertically placed through groove, and a roller device is arranged in the through groove, and the roller device corresponds to the cutter wheel. The first motor is arranged on the inner lower surface of the hollow frame, and the first motor shaft of the first motor is connected with a second motor shaft. Two gears, the second gear is connected with the first gear through a chain, a plurality of vertically placed support rods are arranged in the hollow frame, and one end of the plurality of support rods passes through the upper surface of the hollow frame and is jointly connected with a base, the base There is an adjustable stroke cylinder on the top, and a cylinder stroke adjustment nut is arranged on the adjustable stroke cylinder. The cylinder shaft of the adjustable stroke cylinder passes through the base and connects with the upper surface of the hollow frame, and the upper surface of the hollow frame is connected with a second Motor, the second motor shaft of the second motor penetrates the hollow frame and is connected with the eccentric wheel device in the first support plate, and the upper part of the second motor passes through the base, and the left or right side of the hollow frame is provided with front and rear Two straight rods are placed, a comb is arranged between the two straight rods, and the comb is close to the cutter wheel.
本发明的进一步改进在于:刀轮由多片φ50-80mm的刀片和多片φ70-120mm的刀片间隔组成。 The further improvement of the present invention is that: the cutter wheel is composed of multiple blades of φ50-80mm and multiple blades of φ70-120mm at intervals.
本发明的进一步改进在于:托辊装置上设有多圈前后排列的沟槽。 The further improvement of the present invention lies in that: the supporting roller device is provided with multiple turns of grooves arranged one after the other.
本发明的进一步改进在于:刀轮由90片φ50-80mm的刀片和90片φ70-120mm的刀片间隔组成,且任意两个相邻同齿径的刀片之间的间距为2mm。 The further improvement of the present invention is: the cutter wheel is composed of 90 blades of φ50-80mm and 90 blades of φ70-120mm, and the distance between any two adjacent blades with the same tooth diameter is 2mm.
本发明的进一步改进在于:托辊装置上设有90圈沟槽,托辊装置上每圈沟槽的深度为1.4mm,间距为2mm,所述沟槽的弧度为60°,且每片φ70-120mm的刀片对应一个沟槽。 The further improvement of the present invention is that: the roller device is provided with 90 circles of grooves, the depth of each circle of grooves on the roller device is 1.4mm, the distance is 2mm, the radian of the grooves is 60°, and each piece of φ70 -120mm blade corresponds to a groove.
本发明的进一步改进在于:梳子的梳齿置于两个相邻的所述φ70-120mm的刀片之间,所述梳齿的顶端靠近所述φ50-80mm的刀片的外圆周面。 A further improvement of the present invention is that the comb teeth of the comb are placed between two adjacent φ70-120mm blades, and the tops of the comb teeth are close to the outer circumferential surface of the φ50-80mm blades.
本发明与现有技术相比具有以下优点:在原来针辊位置上用一个刀轮来代替,刀轮由装在一根轴上的若干片平行排列的刀片组成,通过使用偏心轮装置,偏心轮会带动第一支撑板产生水平方向上的横向运动,这样刀轮以稍高于后罗拉速度向前回转并有微小的横向振动,用于减弱麻条中纤维的横向联系,这样在刀轮对苎麻进行分劈的过程中,刀轮横向振动,使纤维束在与刀轮接触的过程中产生横向抖动,麻条在握持张紧的状态下经过刀轮时粘并的纤维被分劈,尽量使麻条松散,使刀轮的分劈作用更有效果,以达到减少硬条的目的,也解决了纤维在针排后拥堵和纤维绕针问题。同时,在进麻条端靠近刀轮处设有梳子,麻条进入刀轮牵切装置,刀轮对麻条进行梳理,梳子可将绕在刀轮上的麻条铲下,防止产生麻条绕刀轮的现象,大大提高了生产效率。 Compared with the prior art, the present invention has the following advantages: a cutter wheel is used to replace the original needle roller position, and the cutter wheel is composed of several blades arranged in parallel on a shaft. The wheel will drive the first support plate to produce horizontal movement in the horizontal direction, so that the cutter wheel rotates forward at a speed slightly higher than that of the rear roller and has a small lateral vibration, which is used to weaken the transverse connection of the fibers in the hemp sliver, so that the cutter wheel During the process of splitting ramie, the cutter wheel vibrates laterally, causing the fiber bundle to vibrate laterally during the process of contacting the cutter wheel, and the sticky fibers are split when the hemp sliver passes the cutter wheel in a tensioned state. Try to make the hemp sliver as loose as possible, so that the splitting effect of the cutter wheel is more effective, so as to reduce the hard sliver, and also solve the problem of fiber congestion after needle row and fiber winding around the needle. At the same time, there is a comb at the end of the sliver near the cutter wheel, the sliver enters the cutting device of the cutter wheel, the cutter wheel combs the sliver, and the comb can shovel the sliver around the cutter wheel to prevent the sliver from being produced The phenomenon of winding the cutter wheel greatly improves the production efficiency.
附图说明:Description of drawings:
图1为本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2为刀轮牵切装置的主视图 Figure 2 is the front view of the knife wheel pulling device
图3为刀轮牵切装置的左视图; Fig. 3 is the left view of cutter wheel traction device;
图4为图2中A部的结构示意图; Fig. 4 is the structural representation of part A in Fig. 2;
图中标号:1-机架、2-牵进装置、2.1-第一皮辊、2.2-第二皮辊、2.3-第三皮辊、2.4-第四皮辊、2.5-第五皮辊、2.6-第一对罗拉、2.7-第二对罗拉、2.8-第三对罗拉、2.9-第四罗拉、2.0-第五罗拉、2’-一对罗拉、3-刀轮牵切装置、4-空心框架、5-连接杆、6-第一支撑板、7-偏心轮装置、8-轴承座、9-第一齿轮、10-刀轮、11-第二支撑板、12-气缸动程调节螺母、13-支撑架、14-托辊装置、15-第一电机、16-第二齿轮、17-支撑杆、18-基座、19-可调行程气缸、20-气缸轴、21-第二电机、22-第二电机轴、23-第一电机轴、24-直杆、25-梳子、26-轴、27-沟槽。 Labels in the figure: 1-frame, 2-drawing device, 2.1-first top roller, 2.2-second top roller, 2.3-third top roller, 2.4-fourth top roller, 2.5-fifth top roller, 2.6-the first pair of rollers, 2.7-the second pair of rollers, 2.8-the third pair of rollers, 2.9-the fourth roller, 2.0-the fifth roller, 2'-a pair of rollers, 3-knife wheel pulling device, 4- Hollow frame, 5-connecting rod, 6-first support plate, 7-eccentric wheel device, 8-bearing seat, 9-first gear, 10-cutter wheel, 11-second support plate, 12-cylinder stroke adjustment Nut, 13-support frame, 14-roller device, 15-first motor, 16-second gear, 17-support rod, 18-base, 19-adjustable stroke cylinder, 20-cylinder shaft, 21-the first Two motors, 22-second motor shaft, 23-first motor shaft, 24-straight rod, 25-comb, 26-axis, 27-groove.
具体实施方式:Detailed ways:
为了加深对本发明的理解,下面将结合实施例和附图对本发明作进一步详述,该实施例仅用于解释本发明,并不构成对本发明保护范围的限定。 In order to deepen the understanding of the present invention, the present invention will be further described below in conjunction with the examples and accompanying drawings. The examples are only used to explain the present invention, and do not constitute a limitation to the protection scope of the present invention.
如图1示出了本发明一种罗拉刀轮混合式苎麻牵切纺纱设备的一种具体实施方式,包括机架1,机架1上表面设有两个左右放置的牵引装置2和一个刀轮牵切装置3,两个牵引装置2之间设有刀轮牵切装置3,刀轮牵切装置3内部贯穿设有一横向放置的第二支撑板11,且第二支撑板11的左右两端分别穿过两个牵引装置2,第二支撑板11通过机架1上的多组支撑架13支撑,并设置在机架1的上方。牵引装置分为牵进装置2和引出装置,牵进装置2包括第一皮辊2.1、第二皮辊2.2、第三皮辊2.3、第四皮辊2.4和第五皮辊2.5,第一皮辊2.1、第二皮辊2.2、第三皮辊2.3分别和第一对罗拉2.6、第二对罗拉2.7、第三对罗拉2.8相啮合,第四皮辊2.4和第五皮辊2.5分别与第四罗拉2.9和第五罗拉2.0相啮合,引出装置包括一对罗拉2’,其中,第一皮辊2.1的直径、第二皮辊2.2的直径、第三皮辊2.3的直径、第四皮辊2.4的直径和第五皮辊2.5的直径均为150-250mm,第一皮辊2.1、第二皮辊2.2、第三皮辊2.3、第四皮辊2.4和第五皮辊2.5的邵氏硬度均为90,第一对罗拉2.6的直径、第二对罗拉2.7的直径和第三对罗拉2.8的直径均为70-90mm,第一对罗拉2.6的间距、第二对罗拉2.7的间距和第三对罗拉2.8的间距均为80-200mm,一对罗拉2’的直径均为40-70mm。如图2至图4所示,刀轮牵切装置3包括一空心框架4,空心框架4设置在机架1上,空心框架4的上部内表面通过一个以上的连接杆5连接有一水平放置的第一支撑板6,第一支撑板6中设有一偏心轮装置7,第一支撑板6的前后两端下表面设有轴承座8,两个轴承座8之间设有轴26,轴26的一端连接在一个轴承座8上,轴26的另一端穿过所述另一个轴承座8并连接有第一齿轮9,轴26位于两个轴承座8之间的部位上套有刀轮10,刀轮10由多片φ50-80mm的刀片和多片φ70-120mm的刀片间隔组成,刀轮10的最佳组合是由90片φ50-80mm的刀片和90片φ70-120mm的刀片间隔组成,且任意两个相邻同齿径的刀片之间的间距为2mm,刀轮10由90片直径70-120mm的刀片以2mm的间距固定在一个轴上,刀片对麻条中的纤维具有良好的分劈作用,刀轮10升降传动是独立的部分,通过开关由电机控制气缸,停机时使刀轮上升,工作时下降,置于刀轮牵切装置3中的第二支撑板11位于刀轮10的下方,第二支撑板11上设有纵向放置的通槽,通槽中设有托辊装置14,托辊装置14上设有90圈沟槽27,托辊装置14上每圈沟槽27的深度为1.4mm,间距为2mm,沟槽27的弧度为60°,且每片φ70-120mm的刀片对应一个沟槽27,托辊装置14与刀轮10相对应,托辊装置14是一个圆柱滚轮,为被动轮,靠被刀轮10带动纤维的摩擦而传动,托辊装置14作用主要是与刀轮10配合使麻条在输送时能更好地嵌入刀轮10,更好地发挥刀轮10的分劈作用,空心框架4的内部下表面上设有第一电机15,第一电机15的第一电机轴23连接有第二齿轮16,第二齿轮16与第一齿轮9通 过链连接,空心框架4中设有多个竖直放置的支撑杆17,多个支撑杆17的一端均穿过空心框架4的上表面共同连接有一基座18,基座18上设有可调行程气缸19,可调行程气缸19由电机控制上升和下降,基座18随可调行程气缸19升降做相应的上下运动,由此带动与之相连接的刀轮10的升降,停机时关闭开关,电机停转,可调行程气缸19释压上台,基座18带动刀轮10上升;开机时,开启开关,电机启动,可调行程气缸19加压,基座18带动刀轮10下降,进入工作状态,可调行程气缸19上设有气缸动程调节螺母12,可调行程气缸19的气缸轴20穿过基座18与空心框架4的上表面相连接,空心框架4的上表面连接有第二电机21,第二电机21的第二电机轴22穿入空心框架4与第一支撑板6中的偏心轮装置7相连接,且第二电机21的上部穿过基座18,空心框架4的左侧或右侧上设有前后放置的两个直杆24,两个直杆24之间设有梳子25,梳子25靠近刀轮10。
As shown in Fig. 1 a kind of specific embodiment of a kind of roller cutter wheel mixed type ramie stretch-cut spinning equipment of the present invention, comprise frame 1, frame 1 upper surface is provided with two
为了提高刀轮10分劈效果,在刀轮10正下方安装了一个托辊装置14,托辊装置14上同样有以2mm的间距的沟槽与刀轮10上的刀片错位隔开,调节刀轮10的上下左右位置,使每一个刀片恰好落在托辊装置14的沟槽里。托辊装置14上下位置是固定的,适当调节刀轮10和托辊装置14的相对位置可使刀轮10对麻条的作用效果达到最优。可以通过调节气缸上部的轴头气缸动程调节螺母12来控制可调行程气缸19上下动程,可调行程气缸19的上下动程调节范围为0~40mm,调节时应注意刀轮10不能触及到托辊装置14。当纤维被输送到刀轮10位置时,纤维层被刀轮10和托辊装置14充分握持和啮合,纵向上受到一定的顺直和分劈作用。为了使麻条间的横向联系减弱,进一步增加牵切前麻条的松散度,在刀轮10分劈的同时给刀轮增加了一个横向振动的功能,即刀轮10传动轴上连接着一套偏心轮装置7,用于使刀轮10产生横向的运动。由于刀轮10同时横向振动作用,所以纤维层同时还受到了横向的振动抖松作用。偏心轮装置7镶嵌在振动座上由第二电机21带动,振动座通过一对软性减振弹簧与基座18和第二电机21相连。开通按钮使第二电机21工作时,偏心轮装置7带动振动座产生水平方向上的横向运动,从而带动刀轮10在转动时同时产生横向振动,使纤维束在与刀轮10接触中产生横向抖动,尽量使麻条松散,使刀轮10的分劈作用更有效,以达到减少硬条的目的。通过刀轮10分劈和横向抖动作用后,麻条中的部分硬条、集束得到了松解,这样一来减少硬条、集束;二来为牵切创造了条件,原来粘并在一起的纤维被刀轮10分劈、抖松,在牵切时拉断效率提高,使最终牵切条中长纤维率减少,长度不匀减少,并且进一步减少了硬条、集束,使牵切条质量得到提高。刀轮10由减速电机经二级链轮传动,两链轮所连接的传动比为1:1,额定转速最高为1400r/min,减速比为1:20,电机上连接了一个速控器由于对电机进行无级调速。也就是说,当速控器无级调速旋钮满刻度70-120%时,刀轮的实际转速为1400/20=70r/min。用速控器对电机无级调速可得到刀轮10的不同速度。按工艺要求,工作时刀轮10线速度高于后罗拉线速度,低于前罗拉线速度。工作时还应使得与前后罗拉之间的纤维束不发生拥堵和堆积。
In order to improve the splitting effect of the
在使用时,先通过可调行程气缸19上的气缸动程调节螺母来控制气缸上下的动程,气缸的上下动程调节范围为0~40mm,开启可调行程气缸19,由可调行程气缸19带动空心框架4的上表面向上运动,从而将刀轮10抬起,喂入麻条,这样喂入的麻条就不会拥堵在刀轮10的后方,开机时先喂入麻条,在麻条被两个牵引装置2握持张紧时,刀轮10下降,启动第一电机15,第一电机15通过第一电机轴23带动第二齿轮16转动,同时,第二齿轮16通过链带动第一齿轮9转动,即带动刀轮10转动,从而对麻条进行分劈,且第二电机21启动,第二电机轴22转动,通过使用偏心轮装置7,偏心轮装置7会带动第一支撑板6产生水平方向上的横向运动,这样在刀轮10对苎麻进行分劈的过程中,刀轮10横向振动,使纤维束在与刀轮接触的过程中产生横向抖动,尽量使麻条松散,使刀轮的分劈作用更有效果,以达到减少硬条的目的。
When in use, the cylinder stroke adjustment nut on the
罗拉刀轮混合式苎麻牵切纺纱设备既发挥了牵切的优点,又减少了对纤维的机械损伤、减少麻粒和超长、倍长纤维,直接成条;同时通过刀轮附加装置的作用使麻条中粘并纤维分离,减少了麻条和成纱中的硬条和集束。并且由于改善了麻条进入主牵切区的纤维分离状态,使拉断效果提高,进一步减少了超长、倍长纤维,使长纤维率下降,纤维长度不匀减少。在实际生产过程中也发现,长时间运转后也存在纤维嵌刀轮间隙现象,需定时清理。 Roller-knife-wheel hybrid stretch-cut spinning equipment for ramie not only exerts the advantages of stretch-cut, but also reduces mechanical damage to fibers, reduces hemp grains and super-long, double-length fibers, and directly forms slivers; at the same time, through the additional device of cutter wheel The effect is to make the sliver stick and separate the fibers, reducing the hard sliver and bunching in the sliver and yarn. And because the fiber separation state of the hemp sliver entering the main drawing area is improved, the breaking effect is improved, and the super-long and double-long fibers are further reduced, the long fiber rate is reduced, and the fiber length unevenness is reduced. In the actual production process, it is also found that there is also a gap between the fiber insert wheel after long-term operation, and it needs to be cleaned regularly.
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