CN102051564A - Method for preparing ultra-fine crystal grain high-strength high-toughness copper alloy strip - Google Patents
Method for preparing ultra-fine crystal grain high-strength high-toughness copper alloy strip Download PDFInfo
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Abstract
一种超细晶粒高强度高韧性铜合金板带的制备方法,是将铜合金铸锭经高温退火后进行变形量为40%~70%的热轧,得板坯;经中间退火后进行变形量为30~60%的冷轧;冷轧后进行中间退火,然后将板坯置于液氮中浸泡5~30分钟后取出立即进行冷轧,冷轧完后再反复进行深冷处理和冷轧,当累积应变量达到40~90%后进行低温退火,即得本发明之平均尺寸为0.8μm左右的超细晶粒高强度高韧性铜合金板带,其抗拉强度为650~880MPa,延伸率为10~30%。本发明生产工艺简单,加工成本低,可以在现有生产设备上对铜合金实施深冷处理后的冷变形和退火,产生的形变孪晶和退火孪晶细化晶粒的同时,其强度和延性均有提高,具有良好的工业应用前景。
A method for preparing ultra-fine-grained, high-strength, high-toughness copper alloy strips. The copper alloy ingot is subjected to high-temperature annealing and then hot-rolled with a deformation amount of 40% to 70% to obtain a slab; Cold rolling with a deformation of 30 to 60%; intermediate annealing after cold rolling, then soaking the slab in liquid nitrogen for 5 to 30 minutes, taking it out for cold rolling immediately, and repeating cryogenic treatment and cold rolling after cold rolling Rolling, when the cumulative strain reaches 40-90%, low-temperature annealing is carried out to obtain the ultra-fine-grained high-strength and high-toughness copper alloy strip of the present invention with an average size of about 0.8 μm, and its tensile strength is 650-880 MPa. The elongation rate is 10-30%. The invention has simple production process and low processing cost, and can carry out cold deformation and annealing after cryogenic treatment on the existing production equipment to the copper alloy. Both have been improved, and have good industrial application prospects.
Description
技术领域technical field
本发明涉及一种黄铜板带材的制备方法,尤其是一种超细晶粒高强度高韧性铜板带及其制备方法。属于有色金属热加工技术领域。The invention relates to a preparation method of a brass strip, in particular to a copper strip with ultra-fine crystal grains, high strength and high toughness and a preparation method thereof. It belongs to the technical field of thermal processing of nonferrous metals.
背景技术Background technique
近年来,随着通讯、电子、电力工业等领域的快速发展,铜及其合金板带产品的应用范围不断扩大,对其性能提出了更高的要求,制备出强度高,塑性、韧性好的铜合金板带具有十分重要的意义。In recent years, with the rapid development of communication, electronics, electric power industry and other fields, the application range of copper and its alloy strip products has been expanding, and higher requirements have been put forward for its performance. Copper alloy strips are of great significance.
细化晶粒是提高材料强度最有效的方法之一。目前主要通过高压扭转、等通道角挤压等剧裂塑性变形来制备超细晶粒材料,以上方法需要特制的模具,制备过程繁琐、成本高、效率低,尤其当材料细化至1μm以下时,其延性急剧下降成为十分突出的问题。这不仅影响到材料的使用性能,还导致二次成形难,最终限制了材料的更广泛的应用。Grain refinement is one of the most effective ways to increase the strength of materials. At present, ultra-fine-grained materials are mainly prepared through severe plastic deformation such as high-pressure torsion and equal-channel angular extrusion. The above methods require special molds, and the preparation process is cumbersome, costly, and inefficient, especially when the material is refined to below 1 μm. , the sharp drop in ductility has become a very prominent problem. This not only affects the performance of the material, but also leads to the difficulty of secondary forming, which ultimately limits the wider application of the material.
发明内容Contents of the invention
本发明的目的在于克服现有技术之不足而提供一种工艺方法简单、生产成本低、可实现工业化规模生产的制备超细晶粒高强度高韧性铜合金板带的制备方法。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a method for preparing copper alloy strips with ultra-fine grains, high strength and high toughness, which is simple in process, low in production cost and can realize industrial scale production.
本发明一种超细晶粒高强度高韧性铜合金板带的制备方法,包括下述步骤:A kind of preparation method of the copper alloy strip of ultra-fine grain high strength and high toughness of the present invention, comprises the following steps:
第一步:退火Step 1: Annealing
将铜合金铸锭在:700~850℃;保温时间:0.5~2小时后;水冷,退火;Cast the copper alloy ingot at: 700-850°C; holding time: 0.5-2 hours; water cooling and annealing;
第二步:热轧及中间退火The second step: hot rolling and intermediate annealing
将第一步所得铜合金试件在700~900℃热轧后水冷,变形量为40~70%;然后将热轧后水冷试件在600~750℃,保温时间:0.5~2小时后空冷,进行中间退火;Water-cool the copper alloy test piece obtained in the first step after hot rolling at 700-900°C, and the deformation is 40-70%; then place the hot-rolled water-cooled test piece at 600-750°C, holding time: 0.5-2 hours, then air-cool , for intermediate annealing;
第三步:常温冷轧再结晶退火The third step: room temperature cold rolling recrystallization annealing
将第二步所得试件进行变形量为30~60%的常温冷轧后,于300~450℃;保温时间:0.5~2小时,空冷,进行再结晶退火;After the test piece obtained in the second step is cold-rolled at room temperature with a deformation amount of 30-60%, it is recrystallized and annealed at 300-450 ° C; holding time: 0.5-2 hours, air-cooled;
第四步:深冷处理和低温冷轧Step 4: Cryogenic treatment and low temperature cold rolling
将第三步所得试件置液氮中浸泡后,进行多道次低温冷轧;每道次低温冷轧前将试件置液氮中浸泡5~30分钟;累积变形量40~90%;After soaking the test piece obtained in the third step in liquid nitrogen, perform multi-pass low-temperature cold rolling; before each pass of low-temperature cold rolling, soak the test piece in liquid nitrogen for 5-30 minutes; the cumulative deformation is 40-90%;
第五步:退火Step 5: Annealing
将第四步所得试件加热至:250~380℃,保温时间:0.2~2小时,空冷,退火;即得本发明之平均尺寸为0.8μm左右、抗拉强度为650~880MPa、延伸率为10~30%的超细晶粒高强度高韧性铜合金板带。Heat the test piece obtained in the fourth step to: 250-380°C, holding time: 0.2-2 hours, air-cool, and anneal; that is, the average size of the present invention is about 0.8μm, the tensile strength is 650-880MPa, and the elongation is 10-30% ultra-fine grain high-strength and high-toughness copper alloy strip.
本发明一种超细晶粒高强度高韧性铜合金板带的制备方法中,所述试件在液氮中的浸泡时间为5~10分钟,所述低温冷轧,每道次变形量为10~20%。In the preparation method of a copper alloy strip with ultra-fine grains, high strength and high toughness of the present invention, the immersion time of the test piece in liquid nitrogen is 5 to 10 minutes, and the deformation amount of each pass of the low-temperature cold rolling is 10-20%.
本发明一种超细晶粒高强度高韧性铜合金板带的制备方法第五步中,所述退火温度为280~350℃,保温时间为0.2~1小时。In the fifth step of the method for preparing an ultrafine-grained high-strength and high-toughness copper alloy strip of the present invention, the annealing temperature is 280-350° C., and the holding time is 0.2-1 hour.
本发明一种超细晶粒高强度高韧性铜合金板带的制备方法中,所述铜合金为含锌量大于等于10wt%的黄铜合金。In the method for preparing a copper alloy strip with ultra-fine grains, high strength and high toughness of the present invention, the copper alloy is a brass alloy with a zinc content greater than or equal to 10 wt%.
本发明由于采用上述工艺方法,采用液氮深冷处理后的冷变形和低温退火工艺,通过冷变形时所产生的大量形变孪晶与低温退火后所产生的退火孪晶将组织细化,使得材料具有较高的强度性能;同时,退火孪晶可有效改善材料的延性,最终制备出了超细晶粒高强度高韧性的铜合金板带。与现有技术相比,本发明具有如下优点和积极效果:Due to the adoption of the above-mentioned process, the present invention adopts the cold deformation and low-temperature annealing process after liquid nitrogen cryogenic treatment, and refines the structure through a large number of deformation twins produced during cold deformation and annealing twins produced after low-temperature annealing, so that the material It has high strength performance; at the same time, annealing twins can effectively improve the ductility of the material, and finally a copper alloy strip with ultrafine grains, high strength and high toughness is prepared. Compared with prior art, the present invention has following advantage and positive effect:
1,采用反复液氮深冷处理后的冷轧和退火处理,不仅可有效提高材料强度,还可改善延性。1. The cold rolling and annealing treatment after repeated liquid nitrogen cryogenic treatment can not only effectively improve the strength of the material, but also improve the ductility.
2,本发明所制备的高强度高韧性铜合金板带可直接投入使用,从而提高现有产品的使用寿命;也可进行深加工成形,可扩展铜合金板带的应用范围。2. The high-strength and high-toughness copper alloy strip prepared by the present invention can be directly put into use, thereby improving the service life of existing products; it can also be deep-processed and formed, and the application range of the copper alloy strip can be expanded.
3,本发明生产工艺简单、可利用现有设备直接投入生产,生产成本低、易实现规模化生产,有良好的工业前景。3. The production process of the present invention is simple, the existing equipment can be used to directly put into production, the production cost is low, large-scale production can be easily realized, and there is good industrial prospect.
本发明通过深冷处理后的冷变形和低温退火后明显细化了铜合金晶粒,与未深冷处理下的试件相比,其强度和延性均有不同程度的提高,一定程度上解决了强度与韧性此消彼长的矛盾;生产工艺简单,可以在现有生产设备上制备,对铜合金板带直接使用或二次加工具有十分重要的意义;具有良好的工业应用前景。The present invention obviously refines the copper alloy crystal grains through cold deformation after cryogenic treatment and low-temperature annealing. Compared with the test piece without cryogenic treatment, its strength and ductility are improved in different degrees, and the strength is solved to a certain extent. There is a contradiction between the ebb and flow of toughness; the production process is simple and can be prepared on existing production equipment, which is of great significance to the direct use or secondary processing of copper alloy strips; it has a good industrial application prospect.
附图说明Description of drawings
附图1为本发明实施例1的试件经300℃退火0.2小时后的EBSD取向成相图。Accompanying
附图2为本发明实施例1的试件经300℃退火0.2小时后的晶界取向差分布图。Accompanying drawing 2 is the grain boundary misorientation distribution diagram of the test piece of Example 1 of the present invention after annealing at 300° C. for 0.2 hours.
附图3为本发明实施例2的试件经250℃退火0.5小时后的金相组织图。Accompanying drawing 3 is the metallographic structure diagram of the test piece of the embodiment 2 of the present invention after being annealed at 250 ℃ for 0.5 hours.
附图4为本发明实施例3的试件经280℃退火1小时后的EBSD取向成相图。Accompanying drawing 4 is the EBSD orientation phase diagram of the specimen of Example 3 of the present invention after annealing at 280° C. for 1 hour.
附图5为本发明实施例4的试件经300℃退火0.5小时后的EBSD取向成相图。Accompanying drawing 5 is the EBSD orientation phase diagram of the test piece of Example 4 of the present invention after annealing at 300°C for 0.5 hours.
附图6为本发明实施例3所制备的黄铜合金板带在300℃退火不同时间后抗拉强度与延伸率曲线。Accompanying drawing 6 is the tensile strength and elongation curve of the brass alloy strip prepared in Example 3 of the present invention after annealing at 300° C. for different times.
图中:从图1、2可见,实施例1的试件低温退火后整个组织已被均匀细化至1μm左右,组织中存在大量的退火孪晶和形变孪晶。In the figure: From Figures 1 and 2, it can be seen that the entire structure of the specimen in Example 1 has been uniformly refined to about 1 μm after low-temperature annealing, and there are a large number of annealing twins and deformation twins in the structure.
从图3可见,实施例2的试件低温退火后组织已被均匀细化至0.6μm左右,组织中存在较多的板条状的退火孪晶。It can be seen from Figure 3 that the microstructure of the specimen in Example 2 has been uniformly refined to about 0.6 μm after low-temperature annealing, and there are many lath-shaped annealing twins in the microstructure.
从图4可见,实施例3的试件低温退火后组织已被均匀细化至0.5μm左右,组织中存在较多的板条状的退火孪晶和少量形变孪晶。It can be seen from Figure 4 that the microstructure of the specimen in Example 3 has been uniformly refined to about 0.5 μm after low-temperature annealing, and there are many lath-shaped annealing twins and a small amount of deformation twins in the microstructure.
从图5可见,实施例4的试件低温退火后组织已被均匀细化至0.7μm左右,组织中存在较多的板条状的形变孪晶和退火孪晶。It can be seen from Figure 5 that the microstructure of the specimen in Example 4 has been uniformly refined to about 0.7 μm after low-temperature annealing, and there are many lath-shaped deformation twins and annealing twins in the microstructure.
从图6可见,与未经深冷处理的试件相比,本发明工艺所制备的铜合金板带的强度与延性总大于未经深冷处理下的试件。说明本发明不仅可提高材料强度,同时也可以提高其延性。It can be seen from Fig. 6 that compared with the test piece without cryogenic treatment, the strength and ductility of the copper alloy strip prepared by the process of the present invention are always greater than that of the test piece without cryogenic treatment. It shows that the invention can not only improve the strength of the material, but also improve its ductility.
具体实施方式Detailed ways
下面结合实施例,对本发明作详细介绍:Below in conjunction with embodiment, the present invention is described in detail:
实施例1Example 1
将含铜70%的黄铜合金铸锭经800℃退火1小时水冷后进行热轧,控制变形量为60%,热轧温度为780℃,得板坯;对板坯进行600℃、1小时的中间退火后进行冷轧,控制变形量为50%;冷轧后进行1小时的中间退火,退火温度为350℃;然后进行多道次冷轧,冷轧时在每道次变形前将试件置液氮中浸泡10分钟,单道次冷轧完成后迅速将试件浸泡于液氮中,反复深冷处理和低温冷轧,变形量达到50%后进行温度为300℃、0.2小时的低温退火。即得本发明之超细晶粒高强度高韧性铜合金板带。参见附图1可知:低温退火后整个组织已被均匀细化至1μm左右,组织中存在大量的退火孪晶和形变孪晶,此时黄铜合金板带的强度为675MPa,延伸率为24%。The brass alloy ingot containing 70% copper is annealed at 800°C for 1 hour and then hot rolled, the deformation is controlled to 60%, and the hot rolling temperature is 780°C to obtain a slab; the slab is subjected to 600°C for 1 hour After the intermediate annealing, cold rolling is carried out, and the deformation is controlled to 50%; after the cold rolling, an intermediate annealing is carried out for 1 hour, and the annealing temperature is 350 ° C; Soak the test piece in liquid nitrogen for 10 minutes. After the single-pass cold rolling, quickly soak the test piece in liquid nitrogen, repeat cryogenic treatment and low-temperature cold rolling, and carry out low-temperature treatment at 300°C for 0.2 hours after the deformation reaches 50%. annealing. That is, the ultra-fine-grained high-strength and high-toughness copper alloy strip of the present invention is obtained. Referring to attached
实施例2Example 2
将含铜68%的黄铜合金铸锭经700℃退火2小时水冷后进行热轧,控制变形量为40%,热轧温度为700℃,得板坯;对板坯进行680℃、2小时的中间退火后进行冷轧,控制变形量为60%;冷轧后进行2小时的中间退火,退火温度为450℃;然后进行多道次冷轧,冷轧时在每道次变形前将试件置液氮中浸泡5分钟,单道次冷轧完成后迅速将试件浸泡于液氮中,反复深冷处理和低温冷轧,变形量达到60%后进行温度为250℃、0.5小时的低温退火。即得本发明之超细晶粒高强度高韧性铜合金板带,参加附图3可知:低温退火后组织已被均匀细化至0.6μm左右,组织中存在较多的板条状的退火孪晶,其抗拉强度为720MPa,延伸率为18%。The brass alloy ingot containing 68% copper is annealed at 700°C for 2 hours and then hot rolled, the deformation is controlled to 40%, and the hot rolling temperature is 700°C to obtain a slab; the slab is subjected to 680°C for 2 hours After the intermediate annealing, cold rolling is carried out, and the deformation is controlled to 60%; after the cold rolling, the intermediate annealing is carried out for 2 hours, and the annealing temperature is 450 ° C; Soak the test piece in liquid nitrogen for 5 minutes. After the single-pass cold rolling, quickly soak the test piece in liquid nitrogen, repeat cryogenic treatment and low-temperature cold rolling, and carry out low-temperature treatment at 250°C for 0.5 hours after the deformation reaches 60%. annealing. That is, the ultra-fine-grained high-strength and high-toughness copper alloy strip of the present invention is obtained. Referring to accompanying drawing 3, it can be seen that the structure has been uniformly refined to about 0.6 μm after low-temperature annealing, and there are many lath-shaped annealing twins in the structure. crystal, its tensile strength is 720MPa, and its elongation is 18%.
实施例3Example 3
将含铜70%的黄铜合金铸锭经850℃退火0.5小时后水冷进行热轧,控制变形量为70%,热轧温度为780℃,得板坯;对板坯进行750℃、0.5小时的中间退火后进行冷轧,控制变形量为30%;冷轧后进行0.5小时的中间退火,退火温度为300℃;将此时板坯剪切为两部分,分别编号为第一组和第二组。然后对第一组试件进行多道次冷轧,冷轧时在每道次变形前将试件置液氮中浸泡30分钟,反复深冷处理和低温冷轧,变形量达到40%后每隔一道次将试件剪留一部分,备做强度测试,直至变形量达到90%为止;对第二组试件进行多道次冷轧,变形量达到40%后每隔一道次将试件剪留一部分,备做强度测试,直至变形量达到90%为止;对第一、二组试件进行低温退火,控制退火温度为280℃,保温1小时,即得本发明之超细晶粒高强度高韧性铜合金板带。将第一、二组试件进行强度检测,分别得到附图5的强拉强度与延伸率变化曲线1和2。参见附图6可知,其变形量为70%时,试件抗拉强度与延伸率俱佳,其抗拉强度为750MPa,延伸率为16%。同时参见附图4可知:低温退火后组织已被均匀细化至0.5μm左右,组织中存在较多的板条状的退火孪晶和少量形变孪晶。The brass alloy ingot containing 70% copper was annealed at 850°C for 0.5 hours, then water-cooled for hot rolling, the deformation was controlled to 70%, and the hot rolling temperature was 780°C to obtain a slab; the slab was subjected to 750°C for 0.5 hours After the intermediate annealing, cold rolling is carried out, and the deformation is controlled at 30%. After the cold rolling, the intermediate annealing is carried out for 0.5 hours, and the annealing temperature is 300°C; the slab is cut into two parts at this time, and they are respectively numbered as the first group and the second group. two groups. Then the first group of test pieces were subjected to multi-pass cold rolling. During cold rolling, the test pieces were soaked in liquid nitrogen for 30 minutes before deformation in each pass, and repeated cryogenic treatment and low-temperature cold rolling. After the deformation reached 40%, every Cut a part of the test piece at a time for strength test until the deformation reaches 90%; carry out multi-pass cold rolling on the second group of test pieces, and cut the test piece every other time after the deformation reaches 40% One part is prepared for strength testing until the deformation reaches 90%; low-temperature annealing is carried out on the first and second groups of test pieces, the annealing temperature is controlled at 280 ° C, and the temperature is kept for 1 hour to obtain the ultra-fine grain high strength of the present invention. Ductile copper alloy strip. The first and second groups of test pieces were tested for strength, and the tensile strength and
实施例4Example 4
将含铜80%的黄铜合金铸锭经850℃退火1小时后水冷进行热轧,控制变形量为60%,热轧温度为850℃,得板坯;对板坯进行700℃、1小时的中间退火后进行冷轧,控制变形量为40%;冷轧后进行1小时的中间退火,退火温度为350℃;然后进行多道次冷轧,冷轧时在每道次变形前将试件置液氮中浸泡30分钟,反复深冷处理和低温冷轧,变形量达到90%后进行温度为300℃、0.5小时的低温退火。即得本发明之超细晶粒高强度高韧性铜合金板带。参见附图5可知:低温退火后组织已被均匀细化至0.7μm左右,组织中存在较多的板条状的形变孪晶和退火孪晶,其抗拉强度为820MPa,延伸率为13%。The brass alloy ingot containing 80% copper is annealed at 850°C for 1 hour, then water-cooled for hot rolling, the deformation is controlled to 60%, and the hot rolling temperature is 850°C to obtain a slab; After the intermediate annealing, cold rolling is carried out, and the deformation amount is controlled to 40%; after the cold rolling, an intermediate annealing is carried out for 1 hour, and the annealing temperature is 350°C; Soak the parts in liquid nitrogen for 30 minutes, repeat cryogenic treatment and low-temperature cold rolling, and perform low-temperature annealing at 300°C for 0.5 hours after the deformation reaches 90%. That is, the ultra-fine-grained high-strength and high-toughness copper alloy strip of the present invention is obtained. Referring to Figure 5, it can be seen that after low-temperature annealing, the structure has been uniformly refined to about 0.7 μm, and there are many lath-shaped deformation twins and annealing twins in the structure, with a tensile strength of 820 MPa and an elongation of 13%. .
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