CN102039645A - Container and manufacturing method thereof - Google Patents

Container and manufacturing method thereof Download PDF

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Publication number
CN102039645A
CN102039645A CN2009101757709A CN200910175770A CN102039645A CN 102039645 A CN102039645 A CN 102039645A CN 2009101757709 A CN2009101757709 A CN 2009101757709A CN 200910175770 A CN200910175770 A CN 200910175770A CN 102039645 A CN102039645 A CN 102039645A
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CN
China
Prior art keywords
container
male
master mold
pattern
manufacture
Prior art date
Application number
CN2009101757709A
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Chinese (zh)
Inventor
刘德宽
Original Assignee
桑德公司
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Priority to CN2009101757709A priority Critical patent/CN102039645A/en
Publication of CN102039645A publication Critical patent/CN102039645A/en

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Abstract

The invention relates to a manufacturing method of a container. The manufacturing method comprises the following steps of: preparing a male die and a female die, wherein a preset pattern is formed on at least one of the male die and the female die; supplying a material to at least one of the male die and the female die; and forming a container from the at least one material of the male die and the female die so that at least one of the pattern on the inner surface of the container and the pattern on the outer surface of the container is formed on the container, wherein the pattern on the inner surface corresponds to the preset pattern of the male die and the pattern on the outer surface corresponds to the preset pattern of the female die. The invention overcomes the defect that the manufacturing process in the prior art is uncontrollable and generally gives rise to obvious defects in a melamine resin container, and has limit on the representation of a multicolour and a three-dimensional structure.

Description

Container and manufacture method thereof

Technical field

The present invention relates to a kind of container and manufacture method thereof, particularly relate to a kind of molded container and manufacture method thereof.

Background technology

Melmac (Melamine Resin) container (in the container of other type) is owing to having heat-resisting quantity and resistance to impact, therefore usually in order to holding freight.The container of container and other type provides an aesthetic appearances in order to give so, and different patterns prints on the inner surface and outer surface of these containers usually.Method of printing of the prior art includes mesh impact system and transfer method, is included in transfer method on the inner surface of container of a planar structure and the outer surface and prints a predetermined pattern.

M307361 number open case of TaiWan, China patent exposed a kind of melmac container of three-dimensional structure.This melmac container is by combining the corresponding a plurality of protruding layers of a plurality of printed layer and these printed layer and overlaid formation.Different multicolour overlaids is to produce different color structures.Especially, can present a multicolour and three-dimensional structure by a storehouse and classification technology.Yet this manufacture process is difficult to control and causes obvious defects usually in the melmac container.

M284323 number open case of TaiWan, China patent exposed another kind of method, the dark colour layer that has a different pattern with light colour layer light colour layer overlaid and being laminated on the light colour layer therewith wherein is in order to present a multicolour and three-dimensional structure by the difference of using color and pattern.Yet this kind manufacture process has the restriction that is difficult to control and be difficult to represent multicolour and three-dimensional structure.

Summary of the invention

Therefore, in view of the above problems, the technical problem to be solved in the present invention provides a kind of manufacture method of container, manufacture process is difficult to control and causes obvious defects usually in the melmac container in the conventional art to overcome, and manufacture process has the problem that is difficult to control and be difficult to represent the restriction of multicolour and three-dimensional structure.

In order to solve the problems of the technologies described above, the invention provides a kind of manufacture method of container, its characteristics are, comprise: prepare a male model and a master mold, be formed with a predetermined pattern at least one its in this male model and this master mold; Supply with at least one to this male model and this master mold of a material; And, form a container at least one this material of from this male model and this master mold this, so that this container forms in the pattern on the outer surface of a pattern on the inner surface with this container and this container at least one, wherein this predetermined pattern of this pattern on and this outer surface corresponding with this predetermined pattern of this male model of this pattern on this inner surface and this master mold is corresponding.

The manufacture method of said vesse, its characteristics are, also comprise: provide one deck in this container this pattern and this at least one this predetermined pattern of this male model and this master mold at least one; And, to this this layer of container hot compression.

The manufacture method of said vesse, its characteristics are that this layer includes a color material film with one or more colors.

The manufacture method of said vesse, its characteristics be, at least one this predetermined pattern of this of this male model and this master mold includes in one or more projections and the one or more recess at least one.

The manufacture method of said vesse, its characteristics are that this material includes a melamine material.

The present invention also provides a kind of manufacture method of container, and its characteristics are, comprise: prepare a master mold, be formed with a predetermined pattern on it; Prepare a male model, be formed with a predetermined pattern on it; Supply with a material to this male model and this master mold; And, from this male model and this master mold, form a container in this material of at least one, so that forming having on the outer surface of this container on one first pattern and the inner surface at this container, this container has one second pattern, this first pattern is corresponding with this predetermined pattern of this master mold, and this second pattern is corresponding with this predetermined pattern of this male model.

The manufacture method of said vesse, its characteristics are, also comprise: provide a ground floor in following at least one: at least one of this first pattern of (1) this container and this predetermined pattern of this male model; And, at least one of this second pattern of (2) this container and this predetermined pattern of this master mold; And, to this this ground floor of container hot compression.

The manufacture method of said vesse, its characteristics are that this ground floor includes a color material film with one or more colors.

The manufacture method of said vesse, it is characterized in that, also comprise: provide a second layer in following at least one: (1) is with respect in this predetermined pattern of this predetermined pattern of this male model that is equipped with this ground floor and this master mold at least one, in this predetermined pattern of this male model and this predetermined pattern of this master mold this another, and (2) with respect in this predetermined pattern of this predetermined pattern of this male model that is equipped with this ground floor and this master mold this at least one, with this pattern of this another corresponding this container in this predetermined pattern of this predetermined pattern of this male model and this master mold; And, compress this second layer by heat treatment to this container.

The manufacture method of said vesse, its characteristics are that wherein this predetermined pattern of this male model includes in one or more projections and the one or more recess at least one; And wherein this predetermined pattern of this master mold includes in one or more projections and the one or more recess at least one.

The manufacture method of said vesse, its characteristics are that this material includes a melamine material.

The manufacture method of said vesse, its characteristics are that this predetermined pattern of this male model and this predetermined pattern of this master mold are inequality.

The present invention also provides a kind of manufacture method of container, and its characteristics are, comprise: prepare a master mold; Prepare one first male model; Prepare one second male model, be formed with a predetermined pattern on it; At least one to this master mold and this first male model of one first material is provided; This at least one this first material forms a first of a container from this first male model and this master mold; At least one to this first that is positioned over this container on this master mold and this second male model of one second material is provided; And, from this second male model and this master mold, form a second portion of this container in this at least one this second material in order to form this container, have a pattern so that this container forms on an inner surface of this molded container, this pattern is corresponding with this predetermined pattern of this second male model.

The manufacture method of said vesse, its characteristics are that this second material and this first material are inequality.

The manufacture method of said vesse, its characteristics are that a color that this second material has and a color of this first material are inequality.

The manufacture method of said vesse, its characteristics are that at least one includes a melamine material in this first material and this second material.

The manufacture method of said vesse, its characteristics are that this predetermined pattern of this second male model includes in one or more projections and the one or more recess at least one.

The manufacture method of said vesse, its characteristics are, also comprise: provide one deck in this container this pattern and this predetermined pattern of this second male model at least one; And, by heat treatment to this this layer of container hot compression.

The manufacture method of said vesse, its characteristics are that this layer includes a color material film with one or more colors.

The present invention also provides a kind of manufacture method of container, and its characteristics are, comprise: prepare one first master mold; Prepare one second master mold, be formed with a predetermined pattern on it; Prepare a male model; At least one to this first master mold and this male model of one first material is provided; Form the first of a container at least one this first material of from this male model and this first master mold this; Provide one second material in this second master mold, this container this first and at least one in this male model; And, at least one this second material of from this first of this second master mold, this male model and this container this forms a second portion of this container to form this container, so that this container is formed with a pattern on an outer surface of this container, this pattern is corresponding with this predetermined pattern of this second master mold.

The present invention also provides a kind of manufacture method of container, and its characteristics are, comprise: prepare a male model, be formed with a predetermined pattern on it; Prepare one first master mold, be formed with a predetermined pattern on it; Prepare one second master mold, have a predetermined pattern; At least one to this first master mold and this male model of one first material is provided; Form the first of a container from this at least one this first material of this male model and this first master mold; Provide one second material to this second master mold, this container this first and this male model at least one; And, from this first of this second master mold, this male model and this container, form a second portion of this container in this at least one this second material to form this container, so that this container is formed with one second pattern being formed with on the outer surface of this container on one first pattern and the inner surface at this container, this first pattern is corresponding with this predetermined pattern of this male model, and this second pattern is corresponding with this predetermined pattern of this second master mold.

The present invention also provides a kind of manufacture method of container, its characteristics are, comprise: use a male model and a master mold that one container is provided at least one material, be formed with a predetermined pattern at least one its in this male model and this master mold, so that this container forms in the pattern on the outer surface of a pattern on the inner surface with this container and this container at least one, wherein this predetermined pattern of this pattern on and this outer surface corresponding with this predetermined pattern of this male model of this pattern on this inner surface and this master mold is corresponding; And, provide one deck, by this layer hot compression realized at least one in this at least one this predetermined pattern to this pattern of this container and this male model and this master mold.

Effect of the present invention is, overcome that manufacture process is difficult to control and causes obvious defects usually in the melmac container in the conventional art, and manufacture process has the problem that is difficult to control and be difficult to represent the restriction of multicolour and three-dimensional structure.

Describe the present invention below in conjunction with the drawings and specific embodiments, but not as a limitation of the invention.

Description of drawings

Figure 1A is the schematic diagram in order to the mould cover group of making a container of an embodiment among the present invention;

Figure 1B is the schematic diagram of a container of the use one mould cover group formation of an embodiment among the present invention;

Fig. 1 C is the flow chart of the manufacture process of the container of an embodiment among the present invention;

Fig. 2 A is the schematic diagram in order to the mould cover group of making a container of second embodiment among the present invention;

Fig. 2 B is the schematic diagram of a container of the use one mould cover group formation of second embodiment among the present invention;

Fig. 2 C is the flow chart of the manufacture process of the container of second embodiment among the present invention;

Fig. 3 A is the schematic diagram in order to the mould cover group of making a container of the 3rd embodiment among the present invention;

Fig. 3 B is the schematic diagram of a container of the use one mould cover group formation of the 3rd embodiment among the present invention;

Fig. 3 C is the fabrication process flow figure of the container of the 3rd embodiment among the present invention;

Fig. 4 A is a part of schematic diagram in order to the mould cover group of making a container of the 4th embodiment among the present invention;

Fig. 4 B is a part of schematic diagram in order to the mould cover group of making a container of the 4th embodiment among the present invention;

Fig. 4 C is the schematic diagram of the container that forms of the use one mould cover group of fourth embodiment of the invention;

Fig. 4 D is the fabrication process flow figure of the container of an embodiment among the present invention;

Fig. 5 A is a part of schematic diagram in order to the mould cover group of making a container of the 5th embodiment among the present invention;

Fig. 5 B is a part of schematic diagram in order to the mould cover group of making a container of the 5th embodiment among the present invention;

Fig. 5 C is the schematic diagram of the container that forms of the use one mould cover group of fifth embodiment of the invention;

Fig. 5 D is the fabrication process flow figure of the container of an embodiment among the present invention;

Fig. 6 A is a part of schematic diagram in order to the mould cover group of making a container of sixth embodiment of the invention;

Fig. 6 B is a part of schematic diagram in order to the mould cover group of making a container of sixth embodiment of the invention;

Fig. 6 C is the container schematic diagram that the use one mould cover group of sixth embodiment of the invention forms; And

Fig. 6 D is the fabrication process flow figure of a container of one embodiment of the invention.

Wherein, Reference numeral:

100,200,300,400,500,600 mould cover groups

110,220,310,520,610 male models

111,131,221,241,311,341,411 surfaces

421,431,521,531,541,611,641,681 surfaces

115,245,315,345,415,545,615,645,664 projections

130,240,340,430 master molds

139,249,349,439,539,689 spatial accommodations

150,250,350,450,550,650 containers

151,251,351,461,471,561,571,661,671 inner surfaces

152,254,352,354,472 recesses

572,662,672,674,685 recesses

153,253,353,463,473,563,573,663,673 outer surfaces

155,255,475,575 color layer materials

159,259,359,459,549,559,649,659 inner spaces

355,675 first color layer materials

356,665 second color layer materials

410 second male models

420 first male models

460,560,660 firsts

470,570,670 second portions

530,680 first master molds

540,640 second master molds

1100,1200,1300,1400,1500,1600 manufacture processes

A1, A2, B1, B2, C1, C2, D1, D2, D3 width dimensions

E1, E2, E3, F1, F2, F3 width dimensions

The specific embodiment

In the embodiment that the present invention discussed, the container of holding freight or other article can form by an operation, this operation is used at least one male model and at least one master mold and by with a suitable material (for example, melmac) provide so far at least one male model and this at least one master mold, and with the mould realization that combines.In this operation, these containers can form has different pattern on the interior and outer surface of container (for example protrude and recessed), these patterns therewith at least one male model with/or this at least one master mold in similar pattern corresponding.In more embodiment of the present invention, color layer etc. (for example applique) can act on the interior and outer surface of container has color and the outward appearance inequality with the remainder of container in order to formation.

Figure 1A to Fig. 1 C is that the use one mould cover group 100 of first embodiment of the invention is in order to the mould of making a container 150 and the schematic flow sheet of manufacture process 1100.In different embodiments of the invention, below will describe mould cover group 100 and can include a male model 110 and a master mold 130.

Manufacture process 1100, container 150, and mould cover group 100 can include with the present invention in other manufacture process, container, and the similar feature of mould cover group used.Be understandable that, manufacture process 1100, container 150, and mould cover group 100 also can according to any embodiment of Fig. 2 A to Fig. 6 D in similar mode operation or have some or all features among these embodiment.In addition, some or all features shown in Fig. 2 A to Fig. 6 D can combine in a different manner and be contained among any embodiment of Figure 1A to Fig. 1 C.Equally, be understandable that any feature among the embodiment of Figure 1A to Fig. 1 C is the same with any other embodiment described here, can in conjunction with or integrate with among any other embodiment of Figure 1A to Fig. 1 C.And, the present invention disclose and Fig. 1 C shown in manufacture process 1100 as non-limiting example, and therefore other embodiment can comprise replenish step, removes step, and change the order of these steps.

See also Figure 1A to Fig. 1 C, in step S1102 (shown in Fig. 1 C), can prepare (for example, making) or set a male model 110.Male model 110 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.Male model 110 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.

In different embodiment, male model 110 can have a pattern.In some embodiments of the invention, the pattern of male model 110 can comprise the one or more projections 115 (that is a three-dimensional structure) on the surface 111 that is positioned at male model 110.For example, male model 110 can have the projection 115 on one or more surfaces 111 that are formed at male model 110, so that for example, provide to male model 110 and the master mold 130 at least one at a material, and under the situation that male model 110 and master mold 130 are together with each other, one container can form to have one or more on the one inner surface and projection 115 corresponding patterns or shape (for example, recess).As a non-limiting example, projection 115 can include the embossing pattern of a fresh flower, fruit or any other image.

In some embodiments of the invention, projection 115 can form so that for example, projection 115 forms a single main body with male model 110 with male model 110.For example, projection 115 can by engraving (for example, laser engraving) etching, water spray cutting, and other method is formed on the male model 110 or within.Like this, can pre-determine this pattern, so that for example provide to male model 110 and the master mold 130 at least one at a material, and under male model 110 and master mold 130 situation about being together with each other, the pattern of a correspondence can be formed at the inner surface of a container.

In other embodiments of the invention, projection 115 can be equipped on the surface 111 of male model 110.Projection 115 can be in any suitable manner, for example by a jointing material (or other be fit to encapsulant), frictional fit, interference fit, weld, combine together, and alternate manner, be equipped on the surface 111 of male model 110, but be not restricted to above method.Projection 115 can be by any suitable rigid material, for example, metal (for example, the die casting steel), plastics, glass, composite, and other material make, but be not restricted to these materials.

In some embodiments of the invention, the pattern of male model 110 can include one or more recesses (figure does not show).For example, the pattern of male model 110 can include one or more cavitys that are formed at wherein (or on it).Like this, for example, provide to male model 110 and the master mold 130 at least one at a material, and under the situation that male model 110 and master mold 130 are together with each other, male model 110 and master mold 130 can be in order to form a container, this container can form to have one or more on the one inner surface and corresponding pattern of these one or more recesses or shape (for example, bossing).As a non-limiting example, these recesses can include the recess patterns of a fresh flower, fruit or any other image.

In different embodiments of the invention, the pattern of male model 110 (for example, projection 115, recess grade) can form or set by a laser engraving operation, wherein the laser engraving operation can including but not limited to, provide (for example uploading) to a calculation element (figure do not show) etc. with one in order to the pattern of carving a mould.The calculation element mapping software that can use a computer for example, but is not restricted to, and AutoCAD, Corel Draw etc. use this pattern engraved die in order to use a relevant laser engraving machinery (for example, sealed laser engraving machinery).In different embodiment, the pattern of male model 110 (for example, projection 115, recess grade) can form or set by an etching work procedure, wherein etching work procedure can including but not limited to, (Reactive Ion Etching, RIE) method forms the mould with a pattern by an active-ion-etch.

In step S1104 (shown in Fig. 1 C), can prepare (for example, making) or set master mold 130.Master mold 130 is in order to receive at least a portion of male model 110.For example, master mold 130 can have the spatial accommodation 139 of a reception male model 110.

Master mold 130 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.Master mold 130 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.In some embodiments of the invention, master mold 130 can have a pair of any pattern surface 131 relatively more freely.Like this, for example, provide to male model 110 and the master mold 130 at least one at a material, and under male model 110 and master mold 130 situation about being together with each other, one container can form have one with the corresponding outer surface in surface 131 (for example, level and smooth relatively) of master mold 130.

In step S1106 (shown in Fig. 1 C), a material can inject, places or be equipped on these moulds among at least one (or on).For example, in some embodiments of the invention, this material can flow among the master mold 130, and in some embodiments of the invention, material (or other material) can inject or be positioned on the male model 110.This material can be manually, by relevant injections such as machinery, placement or be equipped among at least one mould (or on).

In different embodiments of the invention, this material can be a melamine material, for example, a melmac material (for example, good firelight or sunlight plastics limited companies (Chia Yeh Plastic Co., the Ltd) M230 of Sheng Chaning), but be not restricted to this material.In some embodiments of the invention, this material can be, wood pulp (for example, bamboo fibre) but, a kind of in the material such as paper, starch, acrylic acid, material, resin microwave material resin with at least some melamine material, or its combination, but be not restricted to these materials.For example, in some embodiments of the invention, this material can include one by bamboo fibre (or other material) being added into the melamine material (for example, resin) that forms in the melamine powder.In some embodiments of the invention, this material can be white.In other embodiments of the invention, material can be one or more colors.

In step S1108 (shown in Fig. 1 C), the male model 110 and the master mold 130 of mould cover group 100 can combine.In some embodiments of the invention, after male model 110 and master mold 130 combine (that is, after step S1108), material can inject among (or two) that place or be equipped on mould (with, step S1106).

Then, in step S1110 (shown in Fig. 1 C), can use mould cover group 100 to form container 150.For example, inject (or setting) under the situation that (for example, master mold 130) of mould and male model 110 and master mold 130 are together with each other, for example can squeeze die process and form container 150 by one at material.As mentioned above, master mold 130 and the male model 110 with pattern can form container 150.Container 150 can have an inner surface 151 and an outer surface 153.Inner surface 151 can have one or more and corresponding pattern of pattern male model 110 or shape.For example, have at male model 110 under the situation of projection 115, can be formed among the inner surface 151 of container 150 with one or more projection 115 corresponding recesses 152.Container 150 can have an inner space 159 by male model 110 formation.

In different embodiments of the invention, male model 110 can have a width dimensions A1.The spatial accommodation 139 of master mold 130 can have a width dimensions A2.Therefore, use male model and master mold to form among the different embodiment of a container 150 in the present invention, container 150 can have a width dimensions A2, and this width dimensions A2 is identical with the width dimensions A2 of the spatial accommodation 139 of master mold 130.The inner space 159 of container 150 can have a width dimensions A1, and this width dimensions A1 is identical with the width dimensions A1 of male model 110.In different embodiments of the invention, the scope of width dimensions A1 can be, but is not restricted to 2.2 " to 45 ", and the scope of width dimensions A2 can be, but be not restricted to 3 " to 50 ".Therefore in these embodiments, this container can have 0.8 " to 5 " thickness range, but be not restricted to this scope.

In the more embodiment of the present invention, in step S1120 (shown in Fig. 1 C), can carry out one a color layer (for example, a film, applique etc.) material 155 is supplied to the operation of container 150.In some embodiments of the invention, color layer material 155 can be single color of planting.In other embodiments of the invention, color layer material 155 can be multiple color.

With regard to regard to the operation of step S1120, at first, in step S1122 (shown in Fig. 1 C), color layer material 155 can be equipped on the male model 110.In some embodiments of the invention, color layer material 155 can be arranged on the pattern (for example, projection 115) of male model 110.In other embodiments, outside removing on the pattern (for example, projection 115) that color layer material 155 is arranged in male model 110.Alternately, color layer material 155 can be arranged on the other parts of male model 110.In some embodiments of the invention, color layer material 155 can be equipped on the container 150, for example is equipped at least in the recess 152 of container 150.

In step S1124 (shown in Fig. 1 C), male model 110 can be pressed together in order to color layer material 155 is supplied to container 150 with master mold 130.In other embodiments, in order to before forming container 150, color layer material 155 can provide to male model 110 at male model 110 and master mold 130.Therefore in embodiment so, can follow and form container 150 (for example, step S1110) and supply with color layer material 155.

In step S1126 (shown in Fig. 1 C), a coated powder (figure do not show) or glazing powder, for example applique resin (for example, LG-110, LG-220, LG-250) etc. can be supplied to the color layer material 155 on the container 150.For example, coated powder can prevent that color layer material 155 from peeling off on container 150.In step S1128 (shown in Fig. 1 C), for example can push male model 110 and master mold 130 in order to die casting color layer material 155 on container 150 by hot compression.In other embodiments, for example can push male model 110 and master mold 130 need not supplied with coated powder in order to die casting color layer material 155 on container 150 by hot compression.

In different embodiment, during step S1106 (for example injection material), mould cover group 100 (or its assembly) can be positioned in the moulding machine (figure does not show) (for example hobbing machine) or with moulding machine and use.In some embodiments of the invention, during step S1110 (for example in order to form container 150), mould cover group 100 (or its assembly) can be positioned in this moulding machine or with moulding machine to be used.Moulding machine with provide the associated mechanical of material to can be same equipment.In other embodiments, moulding machine with provide the associated mechanical of material to can be equipment inequality.

Fig. 2 A to 2C is that the use one mould cover group 200 of second embodiment of the invention is in order to the mould of making a container 250 and the schematic flow sheet of manufacture process 1200.In different embodiments of the invention, as described below, mould cover group 200 can include a male model 220 and a master mold 240.

Manufacture process 1200, container 250, and mould cover group 200 can include with manufacture process 1100 (for example, Fig. 1 C), container 150 (for example, Figure 1B), and mould cover group 100 (for example, Figure 1A) and other manufacture process of using among the present invention, container, and the similar feature of mould cover group.Though manufacture process 1200, container 250, with/or mould cover group 200 can include feature similar with Figure 1A to Fig. 1 C or that use, be understandable that, manufacture process 1200, container 250, and mould cover group 200 also can according to any embodiment of Fig. 3 A to Fig. 6 D in similar mode operation or have some or all features among these embodiment.In addition, some or all features shown in Figure 1A to 1C and Fig. 3 A to 6D can combine in a different manner and be contained among any embodiment shown in Fig. 2 A to Fig. 2 C.Equally, be understandable that any feature among the embodiment of Fig. 2 A to Fig. 2 C is the same with any other embodiment described here, can in conjunction with or integrate with among any other embodiment of Fig. 2 A to Fig. 2 C.And the manufacture process 1200 shown in disclosed and Fig. 2 C is as non-limiting example, and therefore other embodiment can comprise replenish step, removes step, and change the order of these steps.

See also Fig. 2 A to 2C, in step S1202 (shown in Fig. 2 C), can prepare (for example, making) or set a male model 220.Male model 220 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.Male model 220 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.In some embodiments of the invention, male model 220 can have surface 221 relatively more freely such as a pair of any pattern.Like this, for example, provide to male model 220 and the master mold 240 at least one at a material, and under male model 220 and master mold 240 situation about being together with each other, one container can form have one with the corresponding inner surface in surface 221 (for example, level and smooth relatively) of male model 220.

In step S1204 (shown in Fig. 2 C), can prepare (for example, making) or set master mold 240.Master mold 240 is in order to receive at least a portion of male model 220.For example, master mold 240 can have the spatial accommodation 249 of a reception male model 220.Master mold 240 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.Master mold 240 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.

In different embodiment, master mold 240 can have a pattern.In some embodiments of the invention, the pattern of master mold 240 can comprise the one or more projections 245 (that is a three-dimensional structure) on the surface 241 that is formed at master mold 240.For example, master mold 240 can have the projection 245 on one or more surfaces 241 that are formed at master mold 240, so that for example, provide to male model 220 and the master mold 240 under the situation that at least one and male model 220 and master mold 240 be together with each other at a material, one container can form to have one or more on the one outer surface and projection 245 corresponding patterns or shape (for example, recess).As a non-limiting embodiment, projection 245 can include the embossing pattern of a fresh flower, fruit or any other image.

In some embodiments of the invention, projection 245 can form with master mold 240, so that for example, projection 245 forms a single main body with master mold 240.For example, projection 245 can by engraving (for example, laser engraving) etching, water spray cutting, and other method is formed on the master mold 240 or within.Like this, can pre-determine this pattern, so that for example provide to male model 220 and the master mold 240 at least one at a material, and under male model 220 and master mold 240 situation about being together with each other, the pattern of a correspondence can be formed at the outer surface of a container.

In other embodiments of the invention, projection 245 can be equipped on the surface 241 of master mold 240.Projection 245 can be in any suitable manner, for example by but be not restricted to a jointing material (or other encapsulant that is fit to), a frictional fit, an interference fit, weld, combine together, and alternate manner be equipped on the surface 241 of master mold 240.Projection 245 can be by any suitable rigid material for example, metal (for example, the die casting steel), plastics, glass, composite, and other material make, but be not restricted to above material.

In some embodiments of the invention, the pattern of master mold 240 can include one or more recesses (figure does not show).For example, master mold 240 can include one or more cavitys that are formed at wherein (or on it).Like this, for example, provide to male model 220 and the master mold 240 at least one at a material, and male model 220 combines with master mold 240 under together the situation, male model 220 and master mold 240 can be in order to form a container, this container can form to have one or more on the one outer surface and corresponding pattern of these one or more recesses or shape (for example, projection).As a non-limiting embodiment, these recesses can include the recess patterns of a fresh flower, fruit or any other image.

In different embodiments of the invention, the pattern of master mold 240 (for example, projection 245, recess grade) can form or set by a laser engraving operation, wherein the laser engraving operation can including but not limited to, provide (for example uploading) to calculation element (figure do not show) or the like with one in order to the pattern of carving a mould.The calculation element mapping software that can use a computer for example, but is not restricted to, and AutoCAD, CorelDraw etc. use this pattern to carve this mould in order to use a relevant laser engraving machinery (for example, sealed laser engraving machinery).In different embodiment, the pattern of master mold 240 (for example, projection 245, recess grade) can form or set by an etching work procedure, wherein etching work procedure can including but not limited to, form mould with a pattern by an active-ion-etch (RIE) method.

In step S1206 (shown in Fig. 2 C), a material can inject, places or be equipped among at least one mould (or on).For example, in some embodiments of the invention, this material can flow among the master mold 240, and in some embodiments of the invention, this material (or other material) can inject or be positioned on the male model 220.This material can be manually, by relevant injections such as machinery, placement or be equipped among at least one moulds of these moulds (or on).

In different embodiments of the invention, this material can be a melamine material, for example, but is not restricted to a melmac (for example, good firelight or sunlight plastics limited companies (Chia Yeh Plastic Co., the Ltd) M230 of Sheng Chaning).In some embodiments of the invention, this material can be, but is not restricted to, wood pulp (for example, bamboo fibre) but, a kind of or its combination of paper, starch, acrylic acid, material, resin microwave material resin etc. with at least some melamine material.For example, in some embodiments of the invention, this material can include one by bamboo fibre (or other material) being added into the melamine material (for example, resin) that forms in the melamine powder.In some embodiments of the invention, material can be white.In other embodiments of the invention, this material can be one or more colors.

In step S1208 (shown in Fig. 2 C), the male model 220 and the master mold 240 of mould cover group 200 can combine.In some embodiments of the invention, after male model 220 and master mold 240 combine (that is, after step S1208), material can inject (that is step S1206) among (or two) that place or be equipped on mould.

Then, in step S1210 (shown in Fig. 2 C), can use mould cover group 200 to form container 250.For example, inject (or setting) under the situation that one of mould (for example, master mold 240) and male model 220 and master mold 240 are together with each other, for example can squeeze die process and form container 250 by one at material.As mentioned above, male model 220 and the master mold 240 with pattern can form container 250.Container 250 can have an inner surface 251 and an outer surface 253.Outer surface 253 can have one or more and corresponding pattern of pattern master mold 240 or shape.For example, have at master mold 240 under the situation of projection 245, can be formed among the outer surface 253 of container 250 with one or more projection 245 corresponding recesses 254.Container 250 can have an inner space 259 by male model 220 formation.

In different embodiments of the invention, male model 220 can have a width dimensions B1.The spatial accommodation 249 of master mold 240 can have a width dimensions B2.Therefore, use male model 220 and master mold 240 to form among the different embodiment of a container 250 in the present invention, container 250 can have a width dimensions B2, and this width dimensions 32 is identical with the width dimensions B2 of the spatial accommodation 249 of master mold 240.The inner space 259 of container 250 can have a width dimensions B1, and this width dimensions B1 is identical with the width dimensions B1 of male model 220.In different embodiments of the invention, the scope of width dimensions B1 can be, and 2.2 " to 45 ", but be not restricted to this, and the scope of width dimensions B2 can be 3 " to 50 ", but be not restricted to this.Therefore in these embodiments, this container can have, 0.8 " to 5 " thickness range, but be not restricted to this.

In the more embodiment of the present invention, in step S1220 (shown in Fig. 2 C), can carry out one a color layer (for example, a film, applique etc.) material 255 is supplied to the operation of container 250.In some embodiments of the invention, color layer material 255 can be a kind of color.In other embodiments of the invention, color layer material 255 can be multiple color.

With regard to regard to the operation of step S1220, at first, in step S1222 (shown in Fig. 2 C), color layer material 255 can be equipped on in the mould of mould cover group 200 one.For example, in some embodiments of the invention, color layer material 255 can be arranged on the pattern of master mold 240.In other embodiments, remove outside color layer material 255 is positioned on this pattern (for example, projection 245).Alternately, color layer material 255 can be arranged on the other parts of master mold 240.In some embodiments of the invention, color layer material 255 can be equipped on the container 250, for example is equipped at least on the recess 254.

In step S1224 (shown in Fig. 2 C), male model 220 can be compressed together in order to color layer material 255 is supplied to container 250 with master mold 240.In other embodiments, in order to before forming container 250, color layer material 255 can provide to master mold 240 at male model 220 and master mold 240.Therefore in embodiment like this, can follow and form container (for example, step S1210) supply color layer material 255.

In step S1226 (shown in Fig. 2 C), a coated powder (figure do not show) or glazing powder, for example applique resin (for example, LG-110, LG-220, LG-250) etc. can be supplied to the color layer material 255 on the container 250.For example, coated powder can prevent that color layer material 255 from peeling off on container 250, in step S1228 (shown in Fig. 2 C), for example can push male model 220 and master mold 240 in order to die casting color layer material 255 on container 250 by hot compression.In other embodiments, for example can push male model 220 and master mold 240 need not supplied with coated powder in order to die casting color layer material 255 on container 250 by hot compression.

In different embodiment, during step S1206 (for example injection material), mould cover group 200 (or tool assembly) can be positioned in the moulding machine (figure does not show) (for example hobbing machine) or with moulding machine and use.In some embodiments of the invention, during step S1210 (for example in order to form container 250), mould cover group 200 (or its assembly) can be positioned in this moulding machine or with moulding machine to be used.Moulding machine with provide the associated mechanical of material to can be same equipment.In other embodiments, moulding machine with provide the associated mechanical of material to can be equipment inequality.

Fig. 3 A to Fig. 3 C is that the use one mould cover group 300 of third embodiment of the invention is in order to the mould of making a container 350 and the schematic flow sheet of manufacture process 1300.In different embodiments of the invention, as described below, mould cover group 300 can include a male model 310 and a master mold 340.

Manufacture process 1300, container 350, and mould cover group 300 can include with manufacture process 1100,1200 (for example, Fig. 1 C and Fig. 2 C), container 150,250 (for example, Figure 1B and Fig. 2 B), and mould cover group 100,200 (for example, Figure 1A and Fig. 2 A) and the present invention in other manufacture process, container, and the similar feature of mould cover group used.Though manufacture process 1300, container 350, with/or mould cover group 300 can include feature similar with Figure 1A to Fig. 2 C or that use, be understandable that, manufacture process 1300, container 350, and mould cover group 300 also can according to any embodiment of Fig. 4 A to Fig. 6 D in similar mode operation or have some or all features among these embodiment.In addition, Figure 1A to Fig. 2 C can combine in a different manner and be contained among any embodiment of Fig. 3 A to Fig. 3 C with some or all features shown in Fig. 4 A to Fig. 6 D.Like this, be understandable that any feature among the embodiment of Fig. 3 A to Fig. 3 C is the same with any other embodiment described here, can in conjunction with or integrate with among any other embodiment of Fig. 3 A to Fig. 3 C.And the manufacture process 1300 shown in disclosed and Fig. 3 C is as non-limiting example, and therefore other embodiment can comprise replenish step, removes step, and change the order of these steps.

See also Fig. 3 A to 3C, in step S1302 (shown in Fig. 3 C), can prepare (for example, making) or set a male model 310.Male model 310 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.Male model 310 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.

In different embodiment, male model 310 can have one first pattern.In some embodiments of the invention, first pattern of male model 310 can comprise the one or more projections 315 (that is a three-dimensional structure) on the surface 311 that is positioned at master mold 310.For example, master mold 310 can have the projection 315 on one or more surfaces 311 that are formed at master mold 310, so that for example, provide to male model 310 and the master mold 340 at least one at a material, and under the situation that male model 310 and master mold 340 are together with each other, one container can form to have one or more on the one inner surface and projection 315 corresponding patterns or shape (for example, recess).As a non-limiting embodiment, projection 315 can include the embossing pattern of a fresh flower, fruit or any other image.

In some embodiments of the invention, projection 315 can form so that for example with male model 310, and projection 315 forms a single main body with male model 310.For example, projection 315 can by engraving (for example, laser engraving) etching, water spray cutting, and other method is formed on the male model 310 or within.Like this, can pre-determine this first pattern, so that for example provide to male model 310 and the master mold 340 at least one at a material, and male model 310 combines with master mold 340 under together the situation, and the pattern of a correspondence can be formed at the inner surface of a container.

In other embodiments of the invention, projection 315 can be equipped on the surface 311 of male model 310 projection 315 can be in any suitable manner, for example by but be not restricted to a jointing material (or other encapsulant that is fit to), a frictional fit, an interference fit, weld, combine together, and alternate manner be equipped on the surface 311 of male model 310.Projection 315 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.

In some embodiments of the invention, first pattern of male model 310 can include one or more recesses (figure does not show).For example, male model 310 can include one or more cavitys that are formed at wherein (or on it).Like this, for example, provide to male model 310 and the master mold 340 at least one at a material, and male model 310 combines with master mold 340 under together the situation, male model 310 and master mold 340 can be in order to form a container, this container can form to have one or more on the one inner surface and corresponding pattern of these one or more recesses or shape (for example, projection).As a non-limiting embodiment, these recesses can include the recess patterns of a fresh flower, fruit or any other image.

In different embodiments of the invention, first pattern of male model 310 (for example, projection 315, recess grade) can form or set by a laser engraving operation, wherein the laser engraving operation can comprise, provide (for example uploading) to calculation element (figure does not show) or the like with one in order to the pattern of carving a mould, but be not restricted to this.The calculation element mapping software that can use a computer for example, but is not restricted to, and AutoCAD, Corel Draw etc. use first pattern to carve this mould in order to use a relevant laser engraving machinery (for example, sealed laser engraving machinery).In different embodiment, first pattern of male model 310 (for example, projection 315, recess grade) can form or set by an etching work procedure, wherein etching work procedure can including but not limited to, form mould with a pattern by an active-ion-etch (RIE) method.

In step S1304 (shown in Fig. 3 C), can prepare (for example, making) or set master mold 340.Master mold 340 is in order to receive at least a portion of male model 310.For example, master mold 340 can have the spatial accommodation 349 of a reception male model 310.Master mold 340 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.Master mold 340 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.

In different embodiment, master mold 340 can have one second pattern.In some embodiments of the invention, second pattern of master mold 340 can comprise the one or more projections 345 (that is a three-dimensional structure) on the surface 341 that is positioned at master mold 340.For example, master mold 340 can have the projection 345 on one or more surfaces 341 that are formed at master mold 340, so that for example, provide to male model 310 and the master mold 340 at least one at a material, and male model 310 combines with master mold 340 under together the situation, one container can form to have on the one outer surface and this one or more projection 345 corresponding one or more patterns or shape (for example, recess).

As a non-limiting embodiment, projection 345 can include the embossing pattern of a fresh flower, fruit or any other image.In some embodiments of the invention, second pattern (master mold 340) can be similar or corresponding with first pattern (male model 310).In other embodiments, second pattern (master mold 340) can be inequality with first pattern (male model 310).

In some embodiments of the invention, projection 345 can form so that for example with master mold 340, and projection 345 forms a single main body with master mold 340.For example, projection 345 can by engraving (for example, laser engraving) etching, water spray cutting, and other method is formed on the master mold 340 or within.Like this, can pre-determine this second pattern, so that for example provide to male model 310 and the master mold 340 at least one at a material, and male model 310 combines with master mold 340 under together the situation, and the pattern of a correspondence can be formed on the outer surface of a container.

In other embodiments of the invention, projection 345 can be equipped on the surface 341 of master mold 340.Projection 345 can be in any suitable manner, for example by but be not restricted to a jointing material (or other encapsulant that is fit to), a frictional fit, an interference fit, weld, combine together, and alternate manner be equipped on the surface 341 of master mold 340.Projection 345 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.

In some embodiments of the invention, second pattern of master mold 340 can include one or more recesses (figure does not show).For example, the pattern of master mold 340 can include one or more cavitys that are formed at wherein (or on it).Like this, for example, provide to male model 310 and the master mold 340 at least one at a material, and under the situation that male model 310 and master mold 340 are together with each other, male model 310 and master mold 340 can be in order to form a container, this container can form to have one or more on the one outer surface and corresponding pattern of these one or more recesses or shape (for example, projection).As a non-limiting example, these recesses can include the recess patterns of a fresh flower, fruit or any other image.

In different embodiments of the invention, second pattern of master mold 340 (for example, projection 345, recess grade) can form or set by a laser engraving operation, wherein the laser engraving operation can comprise, provide (for example uploading) to calculation element (figure does not show) or the like with one in order to the pattern of carving a mould, but be not restricted to this.The calculation element mapping software that can use a computer for example, but is not restricted to, and AutoCAD, Corel Draw etc. use this pattern to carve this mould in order to use a relevant laser engraving machinery (for example, sealed laser engraving machinery).In different embodiment, second pattern of master mold 340 (for example, projection 345, recess grade) can form or set by an etching work procedure, and wherein etching work procedure can comprise, have the mould of a pattern by the formation of an active-ion-etch (RIE) method, but be not restricted to this.

In step S1306 (shown in Fig. 3 C), a material can inject, places or be equipped on mould among at least one (or on).For example, in some embodiments of the invention, this material can flow among the master mold 340, and in some embodiments of the invention, this material (or other material) can inject or be positioned on the male model 310.This material can be manually, by relevant injections such as machinery, placement or be equipped among at least one mould (or on).

In different embodiments of the invention, this material can be a melamine material, for example, but is not restricted to a melmac material (for example, good firelight or sunlight plastics limited companies (Chia Yeh PlasticCo., Ltd) M230 of Sheng Chaning).In some embodiments of the invention, this material can be, but be not restricted to wood pulp (for example, bamboo fibre) but, a kind of or its combination in paper, starch, acrylic acid, material, resin microwave material resin etc. with at least some melamine material.For example, in some embodiments of the invention, this material can include one by bamboo fibre (or other material) being added into the melamine material (for example, resin) that forms in the melamine powder.In some embodiments of the invention, this material can be white.In other embodiments of the invention, material can be one or more colors.

In step S1308 (shown in Fig. 3 C), the male model 310 and the master mold 340 of mould cover group 300 can combine.In some embodiments of the invention, after male model 310 and master mold 340 combine (that is, after step S1308), material can inject (that is step S1306) among (or two) that place or be equipped on mould.

Then, in step S1310 (shown in Fig. 3 C), can use mould cover group 300 to form container 350.For example, inject (or setting) in one of mould (for example, master mold 340) and male model 310 combine together situation with master mold 340 under, for example can squeeze die process formation container 350 by one at material.As mentioned above, the master mold 340 that has the male model 310 of first pattern and have second pattern can form container 350.

Container 350 can have an inner surface 351 and an outer surface 353.Inner surface 351 can have one or more and corresponding pattern of first pattern or shape male model 310.Outer surface 353 can have one or more and corresponding pattern of second pattern or shape master mold 340.For example, have projection 345 and male model 310 has under the situation of projection 315 at master mold 340, can be formed among the outer surface 353 of container 350 with one or more projection 345 corresponding recesses 354 and can be formed among the inner surface 351 of container 350 with one or more projection 315 corresponding recesses 352.Container 350 can have an inner space 359 by male model 310 formation.

In different embodiments of the invention, male model 310 can have a width dimensions C1.The spatial accommodation 349 of master mold 340 can have a width dimensions C2.Therefore, use the master mold 340 have the male model 310 of width dimensions C1 and to have spatial accommodation 349 and have a width dimensions C2 to form among the different embodiment of a container 350 in the present invention, container 350 can have a width dimensions C2, and this width dimensions C2 is identical with the width dimensions C2 of the spatial accommodation 349 of master mold 340.The inner space 359 of container 350 can have a width dimensions C1, and this width dimensions C1 is identical with the width dimensions C1 of male model 310.In different embodiments of the invention, the scope of width dimensions C1 can be, 2.2 " to 45 " and the scope of width dimensions C2 can be 3 " to 50 ", but be not limited thereto.Therefore in these embodiments, this container can have 0.8 " to 5 " thickness range, but be not limited thereto.

In the more embodiment of the present invention, in step S1320 (shown in Fig. 3 C), can carry out one at least one color layer (for example, a film, applique etc.) material is supplied to the operation of container 350.In some embodiments of the invention, any one can be a single color in this color layer material.In other embodiments of the invention, any one can be multiple color in this color layer material.

With regard to the operation of step S1320, at first, in step S1322 (shown in Fig. 3 C), at least one color layer material can be equipped on one or more in the mould of mould cover group 300.For example, in some embodiments of the invention, one first color layer material 355 can be arranged on first pattern (for example, projection 315) of male model 310 and/or one second color layer material 356 can be arranged on second pattern (for example, projection 345) of master mold 340.

In other embodiments, on this pattern that is arranged in this mould.Alternately, color layer material 355 and one of 356 or both can be arranged in it separately on the part of mould.In some embodiments of the invention, color layer material 355 and one of 356 or both can be equipped on the container 350, for example be equipped at least on recess 352 and the recess 354.

In step S1324 (shown in Fig. 3 C), male model 310 can be pressed together in order to first and second color layer material 355 and 356 is supplied to container 350 with master mold 340.In other embodiments, at these moulds in order to before forming container 350, first and second color layer material 355 and one of 356 or both can provide to its mould separately.Therefore in embodiment so, can follow and form container 350 (for example, step S1310) and supply with first and second color layer material 355,356.

In step S1326 (shown in Fig. 3 C), one coated powder (figure does not show) or glazing powder, for example applique resin (for example, LG-110, LG-220, LG-250) etc. can be supplied on the container 350 first and second color layer material 355 and one of 356 or both.For example, coated powder can prevent that the first color layer material 355 from peeling off on container 350.In step S1328 (shown in Fig. 3 C), for example can push male model 310 and master mold 340 in order to first and second color layer material 355 and 356 of die casting on container 350 by hot compression.In other embodiments, for example can push male model 310 and master mold 340 in order to first and second color layer material 355 of die casting on container 350 and 356 and need not supply with coated powder by hot compression.

In different embodiment, during step S1306 (for example injection material), mould cover group 300 (or its assembly) can be positioned in the moulding machine (figure does not show) (for example hobbing machine) or with moulding machine and use.In some embodiments of the invention, during step S1310 (for example in order to form container 350), mould cover group 300 (or its assembly) can be positioned in this moulding machine or with moulding machine to be used.Moulding machine with provide the associated mechanical of material to can be same equipment.In other embodiments, moulding machine with provide the associated mechanical of material to can be equipment inequality.

Fig. 4 A to 4D is that the use one mould cover group 400 of fourth embodiment of the invention is in order to the mould of making a container 450 and the schematic flow sheet of manufacture process 1400.In different embodiments of the invention, as described below, mould cover group 400 can include one first male model 420, one second male model 410 and a master mold 430.

Manufacture process 1400, container 450, and mould cover group 400 can include with manufacture process 1100,1200,1300 (for example, Fig. 1 C, Fig. 2 C and Fig. 3 C), container 150,250,350 (for example, Figure 1B, Figure 23 and Fig. 3 B), and mould cover group 100,200,300 (for example, Figure 1A, Fig. 2 A and Fig. 3 A) and the present invention in other manufacture process, container, and the similar feature of mould cover group used.Though manufacture process 1400, container 450, with/or mould cover group 400 can include with Figure 1A to Fig. 3 C in the similar or feature used of any embodiment, be understandable that manufacture process 1400, container 450, and mould cover group 400 also can according to any embodiment of Fig. 5 A to Fig. 6 D in similar mode operation or have some or all features among these embodiment.In addition, some or all features shown in Figure 1A to Fig. 3 C and Fig. 5 A to Fig. 6 D can combine in a different manner and be contained among any embodiment shown in Fig. 4 A to 4D.Equally, be understandable that any feature among the embodiment of Fig. 4 A to Fig. 4 D is the same with any other embodiment described here, can in conjunction with or integrate with among any other embodiment of Fig. 4 A to 4D.And the step of the manufacture process 1400 shown in disclosed and Fig. 4 D is as limiting examples, and therefore other embodiment can comprise replenish step, removes step, and change the order of these steps.

See also Fig. 4 A to 4D, in step S1402 (shown in Fig. 4 D), can prepare (for example, making) or set one first male model 420.First male model 420 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.First male model 420 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.In some embodiments of the invention, first male model 420 can have surface 421 relatively more freely such as a pair of any pattern.Like this, for example, provide to first male model 420 and the master mold 430 at least one, and first male model 420 combines with master mold 430 under together the situation at a material, one container can form the corresponding inner surface in surface 421 (for example, level and smooth relatively) with one and first male model 420.

In step S1404 (shown in Fig. 4 D), can prepare (for example, making) or set second male model 410.Second male model 410 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.Second male model 410 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.

In different embodiment, second male model 410 can have a pattern.In some embodiments of the invention, the pattern of second male model 410 can comprise the one or more projections 415 (that is a three-dimensional structure) on the surface 411 that is positioned at second male model 410.For example, second male model 410 can have the projection 415 on one or more surfaces 411 that are formed at second male model 410, so that for example, provide to second male model 410 and the master mold 430 at least one at a material, and second male model 410 combines with master mold 430 under together the situation, one container (or its part) can form on the one inner surface, have one or more with go out part 415 corresponding patterns or shape (for example, recess).As a non-limiting example, projection 415 can include the embossing pattern of a fresh flower, fruit or any other image.

In some embodiments of the invention, projection 415 can form with second male model 410, so that for example, the projection 415 and second male model 410 form a single main body.For example, projection 415 can by engraving (for example, laser engraving) etching, water spray cutting, and other method is formed on second male model 410 or within.Like this, can pre-determine this pattern, so that for example one of provide to second male model 410 and the master mold 430 at least and second male model 410 combines with master mold 430 under together the situation at a material, the pattern of a correspondence can be formed at the inner surface of a container.

In other embodiments of the invention, projection 415 can be equipped on the surface 411 of second male model 410.Going out part 415 can be in any suitable manner, for example by but be not restricted to a jointing material (or other encapsulant that is fit to), a frictional fit, an interference fit, weld, combine together, and alternate manner be equipped on the surface 411 of second male model 410.Projection 415 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.

In some embodiments of the invention, the pattern of second male model 410 can include one or more recesses (figure does not show).For example, second male model 410 can include one or more cavitys that are formed at wherein (or on it).Like this, for example, provide to second male model 410 and the master mold 430 at least one at a material, and second male model 410 combines with master mold 430 under together the situation, second male model 410 and master mold 430 can be in order to form a container (or its part), this container can form to have one or more on the one inner surface and corresponding pattern of these one or more recesses or shape (for example, projection).As a non-limiting example, these recesses can include the recess patterns of a fresh flower, fruit or any other image.

In different embodiments of the invention, the pattern of second male model 410 (for example, projection 415, recess grade) can form or set by a laser engraving operation, wherein the laser engraving operation can including but not limited to, provide (for example uploading) to calculation element (figure do not show) or the like with one in order to the pattern of carving a mould.The calculation element mapping software that can use a computer for example, but is not restricted to, and AutoCAD, Corel Draw etc. use this pattern to carve this mould in order to use a relevant laser engraving machinery (for example, sealed laser engraving machinery).In different embodiment, the pattern of second male model 410 (for example, projection 415, recess grade) can form or set by an etching work procedure, wherein etching work procedure can including but not limited to, form mould with a pattern by an active-ion-etch (RIE) method.

In step S1406 (shown in Fig. 4 D), can prepare (for example, making) or set master mold 430.Master mold 430 is in order to receive at least a portion of first male model 420 and second male model 410.For example, master mold 430 can have the spatial accommodation 439 of reception first male model 420 and second male model 410.

Master mold 130 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.Master mold 430 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.In some embodiments of the invention, master mold 430 can have a pair of any pattern surface 431 relatively more freely.Like this, for example, provide to second male model 410 and the master mold 430 at least one, and second male model 410 combines with master mold 430 under together the situation at a material, one container can form have one with the corresponding outer surface in surface 431 (for example, level and smooth relatively) of master mold 430.

In step S1408 (shown in Fig. 4 D), one first material can inject, places or be equipped among at least one mould of these moulds (or on).For example, in some embodiments of the invention, first material can flow among the master mold 430, and in some embodiments of the invention, first material (or other material) can inject or be positioned on first male model 420.First material can be manually, by relevant injections such as machinery, placement or be equipped among at least one of these moulds (or on).

In different embodiments of the invention, first material can be a melamine material, for example, but is not restricted to a melmac material (for example, good firelight or sunlight plastics limited companies (Chia Yeh PlasticCo., Ltd) M230 of Sheng Chaning).In some embodiments of the invention, first material can be, but be not restricted to wood pulp (for example, bamboo fibre) but, a kind of or its combination in paper, starch, acrylic acid, material, resin microwave material resin etc. with at least some melamine material.For example, in some embodiments of the invention, first material can include one by bamboo fibre (or other material) being added into the melamine material (for example, resin) that forms in the melamine powder.In some embodiments of the invention, first material can be white.In other embodiments of the invention, first material can be one or more colors.

In step S1410 (shown in Fig. 4 D), first male model 420 and the master mold 430 of mould cover group 400 can combine.In some embodiments of the invention, after first male model 420 and master mold 430 combine (that is, after step S1410), first material can inject (that is step S1408) among (or two) that place or be equipped on these moulds.

Then, in step S1412 (shown in Fig. 4 D), can use mould cover group 400 to form the first 460 of container 450.For example, inject (or setting) under one of mould (for example, master mold 430) and first male model 420 and master mold 430 combine together situation, for example can squeeze the first 460 that die process forms container 450 by one at first material.The first 460 of container 450 can have an inner surface 461 and an outer surface 463.

In step S1414 (shown in Fig. 4 D), one second material can inject, places or be equipped among at least one of these moulds (or on).For example, in some embodiments of the invention, second material can flow among the master mold 430, for example, flows on the first 460 of container 450.In some embodiments of the invention, second material (or other material) can inject or be positioned on second male model 410.Second material can be manually, by relevant injections such as machinery, placement or be equipped among at least one mould (or on) (or on first 460 of container 450).In the more embodiment of the present invention, relevant machinery with provide the associated mechanical of first material to can be same equipment.In other embodiments, Xiang Guan machinery with provide the associated mechanical of first material to can be equipment inequality.

In different embodiments of the invention, second material can be a melamine material, for example, but is not restricted to a melmac material (for example, good firelight or sunlight plastics limited companies (Chia Yeh PlasticCo., Ltd) M230 of Sheng Chaning).In some embodiments of the invention, second material can be, but be not restricted to wood pulp (for example, bamboo fibre) but, a kind of or its combination in paper, starch, acrylic acid, material, resin microwave material resin or the like with at least some melamine material.For example, in some embodiments of the invention, second material can include one by bamboo fibre (or other material) being added into the melamine material (for example, resin) that forms in the melamine powder.

In some embodiments of the invention, second material can be white.In other embodiments of the invention, material can be one or more colors.In some embodiments of the invention, second material can be inequality with first material.

In step S1416 (shown in Fig. 4 D), second male model 410 and the master mold 430 of mould cover group 400 can combine.In some embodiments of the invention, after second male model 410 and master mold 430 combine together (that is, after step S1416), second material can inject (that is step S1414) among (or two) that place or be equipped on these moulds.

Then, in step S1418 (shown in Fig. 4 D), can use mould cover group 400 to form the second portion 470 of container 450.First 460 can form container 450 with second portion 470.For example, inject (or setting) under one of mould (for example, master mold 430) and second male model 410 and master mold 430 combine together situation, for example can squeeze the second portion 470 that die process forms container 450 by one at second material.

As mentioned above, have the master mold 430 of pattern and the second portion 470 that second male model 410 can form container 450.The second portion 470 of container 450 can have an inner surface 471 and an outer surface 473.Inner surface 471 can have one or more and corresponding pattern of pattern second male model 410 or shape.For example, have under the situation of projection 415, can be formed among the inner surface 471 of second portion 470 of container 450 with one or more projection 415 corresponding recesses 472 at second male model 410.Container 450 can have an inner space 459 by 410 formation of second male model.

The outer surface 473 of second portion 470 can be adjacent to the inner surface 461 of first 460.In some embodiments of the invention, the outer surface 473 of second portion 470 can be adjacent to the inner surface 161 of first 460.In other embodiment of the present invention, can have an intermediate layer (figure do not show) between first 460 and the second portion 470, for example, this intermediate layer can with the inner surface 461 of first 460 with/or the outer surface 473 of second portion 470 contact.This intermediate layer can basis, but the method that is not restricted to the part (for example, first 460, second portion 470) of whole (for example, in conjunction with the described containers 150,250,350 of Figure 1A to Fig. 3 C) of any formation container or container forms.

In different embodiments of the invention, first male model 420 can have a width dimensions D1.The spatial accommodation 439 of master mold 430 can have a width dimensions D2.Second male model 410 can have a width dimensions D3.Therefore, use first male model 420 and master mold 430 to form among the different embodiment of first 460 of a container 450 in the present invention, the first 460 of container 450 can have a width dimensions D2, and this width dimensions D2 can be identical with the width dimensions D2 of the spatial accommodation 439 of master mold 430.The inner space of the first 460 of container 450 can have a width dimensions D1, and this width dimensions D1 can be identical with the width dimensions D1 of first male model 420.In different embodiments of the invention, the scope of width dimensions D1 can be, and 2.2 " to 45 ", but be not restricted to this, the scope of width dimensions D2 can be 2.6 " to 47.5 ", but be not restricted to this, and the scope of width dimensions D3 can be 3 " to 50 ", but be not restricted to this.Therefore in these embodiments, this container can have 0.8 " to 5 " thickness range, but be not restricted to this.

Form among the embodiment of one of containers 450 second portion 470 at the master mold 430 that uses second male model 410 and hold first 460, the second portion 470 of container 470 can have a width dimensions D1, and this width dimensions D1 can equate with the width dimensions D1 of the inner space of first 460.The inner space of the second portion 470 of container 470 can have a width dimensions D3, and this width dimensions D3 can equate with the width dimensions D3 of second male model 410.Therefore in different embodiments of the invention, first 460 can form container 450 with second portion 470 so that one of container 450 width dimensions D2 can equate with the width dimensions D2 of the spatial accommodation 439 of master mold 430, and the inner space 459 of container 450 can have a width dimensions D3, and this width dimensions D3 can equate with the width dimensions D3 of second male model 410.

In the more embodiment of the present invention, in step S1420 (shown in " 4D figure "), can carry out one at least one color layer (for example, a film, applique etc.) material is supplied to the operation of container 450.In some embodiments of the invention, the color layer material can be single color of planting.In other embodiments of the invention, the color layer material can be plural number and plants color.

With regard to the operation of step S1420, at first, in step S1422 (shown in Fig. 4 D), a color layer material 475 can be equipped on second male model 410.For example, in some embodiments of the invention, color layer material 475 can be arranged on the pattern (for example, projection 415) of second male model 410.In other embodiments, outside removing on the pattern (for example, projection 415) that color layer material 475 is arranged in second male model 410.Alternately, color layer material 475 can be arranged on the other parts of second male model 410.In some embodiments of the invention, color layer material 475 can be equipped on the second portion 470 of container 450, for example is equipped at least in the recess 472 of second portion 470 of container 450.

In step S1424 (shown in Fig. 4 D), second male model 410 can be compressed together in order to color layer material 475 is supplied to container 450 with master mold 430.In other embodiments, before the second portion 470 in order to formation container 450, color layer material 475 can provide to second male model 410 at second male model 410 and master mold 430.Therefore in embodiment so, can follow and form second portion 470 (for example, step S1418) and supply with color layer material 475.

In step S1426 (shown in Fig. 4 D), a coated powder (figure do not show) or glazing powder, for example applique resin (for example, LG-110, LG-220, LG-250) etc. can be supplied to the color layer material 475 on the container 450.For example, coated powder can prevent that color layer material 475 from peeling off on container 450.In step S1428 (shown in Fig. 4 D), for example can push second male model 410 and master mold 430 in order to die casting color layer material 475 on container 450 by hot compression.In other embodiments, for example can push second male model 410 and master mold 430 need not supplied with coated powder in order to die casting color layer material 475 on container 450 by hot compression.

In different embodiment; during step S1408 and step S1414 (for example; first material and second material are provided respectively), mould cover group 400 (or its assembly) can be positioned in the moulding machine (figure does not show) (for example hobbing machine) or with moulding machine and use.In some embodiments of the invention; during step S1412 and step S1418 (for example; form the first 460 of container 450 and the second portion 470 of container 450 respectively), mould cover group 400 (or its assembly) can be positioned in the moulding machine or with moulding machine to be used.Moulding machine with provide the associated mechanical of first material and second material to can be same equipment.In other embodiments, moulding machine with provide the associated mechanical of first material and second material to can be equipment inequality.

Fig. 5 A to Fig. 5 D is that the use one mould cover group 500 of fifth embodiment of the invention is in order to the mould of making a container 550 and the schematic flow sheet of manufacture process 1500.In different embodiments of the invention, as described below, mould cover group 500 can include a male model 520, one first master mold 530 and one second master mold 540.

Manufacture process 1500, container 550, and mould cover group 500 can include with manufacture process 1100,1200,1300,1400 (for example, Fig. 1 C, 2C, 3C and 4D), container 150,250,350,450 (for example, Figure 1B, 2B, 3B and 4C), and mould cover group 100,200,300,400 (for example, Figure 1A, 2A, 3A and Fig. 4 A to 4B) and the present invention in other manufacture process, container, and the similar feature of mould cover group used.Though manufacture process 1500, container 550, with/or mould cover group 500 can include the feature of or use similar with Figure 1A to Fig. 4 D, be understandable that manufacture process 1500, container 550, and mould cover group 500 also can according to any embodiment of Fig. 6 A to 6D in similar mode operation or have some or all features among these embodiment.In addition, some or all features shown in Figure 1A to Fig. 4 D and Fig. 6 A to Fig. 6 D can combine in a different manner and be contained among any embodiment of Fig. 5 A to 5D.Equally, be understandable that any feature among the embodiment of Fig. 5 A to Fig. 5 D is the same with any other embodiment described here, can in conjunction with or integrate with among any other embodiment of Fig. 5 A to Fig. 5 D.And the manufacture process 1500 shown in disclosed and Fig. 5 D is as limiting examples, and therefore other embodiment can comprise replenish step, remove step, with change these steps in proper order.

See also Fig. 5 A to 5D, in step S1502 (shown in Fig. 5 D), can prepare (for example, making) or set a male model 520.Male model 520 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.Male model 520 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.In some embodiments of the invention, male model 520 can have a pair of any pattern surface 521 relatively more freely.Like this, for example, provide to male model 520 and the master mold 530 at least one, and male model 520 combines with master mold 530 under together the situation at a material, one container can form have one with the corresponding inner surface in surface 521 (for example, level and smooth relatively) of male model 520.

In step S1504 (shown in Fig. 5 D), can prepare (for example, making) or set first master mold 530.First master mold 530 can be in order to receive at least a portion of male model 520.For example, first master mold 530 can have one in order to receive the spatial accommodation 539 of male model 520.

First master mold 530 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.First master mold 530 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.In some embodiments of the invention, first master mold 530 can have a pair of any pattern surface 531 relatively more freely.Like this, for example, provide to the male model 520 and first master mold 530 at least one, and male model 520 combines with first master mold 530 under together the situation at a material, one container can form the corresponding outer surface in surface 531 (for example, level and smooth relatively) with one and first master mold 530.

In step S1506 (shown in Fig. 5 D), can prepare (for example, making) or set second master mold 540.Second master mold 540 is in order to receive at least a portion of male model 520.Second master mold 540 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.Second master mold 540 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.

In different embodiment, second master mold 540 can have a pattern.In some embodiments of the invention, the pattern of second master mold 540 can comprise the one or more projections 545 (that is a three-dimensional structure) on the surface 541 that is positioned at second master mold 540.For example, second master mold 540 can have the projection 545 on one or more surfaces 541 that are formed at second master mold 540, so that for example, provide to the male model 520 and second master mold 540 at least one at a material, and male model 520 combines with second master mold 540 under together the situation, one container (or its part) can form to have on the one outer surface and one or more projection 545 corresponding one or more patterns or shape (for example, recess).As a non-limiting example, projection 545 can include the embossing pattern of a fresh flower, fruit or any other image.

In some embodiments of the invention, projection 545 can form with second master mold 540, so that for example, the projection 545 and second master mold 540 form a single main body.For example, projection 545 can by engraving (for example, laser engraving) etching, water spray cutting, and other method is formed on second master mold 540 or within.Like this, can pre-determine this pattern, so that for example provide to the male model 520 and second master mold 540 at least one at a material, and male model 520 combines with second master mold 540 under together the situation, and the pattern of a correspondence can be formed at the outer surface an of container (or its part).

In other embodiments of the invention, projection 545 can be equipped on the surface 541 of second master mold 540.Projection 545 can be in any suitable manner, for example by but be not restricted to a jointing material (or other encapsulant that is fit to), a frictional fit, an interference fit, weld, combine together, and alternate manner be equipped on the surface 541 of second master mold 540.Projection 545 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.

In some embodiments of the invention, the pattern of second master mold 540 can include one or more recesses (figure does not show).For example, second master mold 540 can include one or more cavitys that are formed at wherein (or on it).Like this, for example, provide to the male model 520 and second master mold 540 at least one at a material, and male model 520 combines with second master mold 540 under together the situation, the male model 520 and second master mold 540 can be in order to form a container (or its part), this container (or its part) can form to have one or more on the one outer surface and corresponding pattern of these one or more recesses or shape (for example, projection).As a non-limiting example, these recesses can include the recess patterns of a fresh flower, fruit or any other image.

In different embodiments of the invention, the pattern of second master mold 540 (for example, projection 545, recess grade) can form or set by a laser engraving operation, wherein the laser engraving operation can including but not limited to, provide (for example uploading) to calculation element (figure do not show) or the like with one in order to the pattern of carving a mould.The calculation element mapping software that can use a computer for example, but is not restricted to, and AutoCAD, Corel Draw etc. carve this mould in order to use a relevant laser engraving machinery (for example, sealed laser engraving machinery).In different embodiment, the pattern of second master mold 540 (for example, projection 545, recess grade) can form or set by an etching work procedure, wherein etching work procedure can including but not limited to, form mould with a pattern by an active-ion-etch (RIE) method.

In step S1508 (shown in Fig. 5 D), one first material can inject, places or be equipped among at least one mould (or on).For example, in some embodiments of the invention, first material can flow among first master mold 530, and in some embodiments of the invention, first material (or other material) can inject or be positioned on the male model 520.First material can be manually, by relevant injections such as machinery, placement or be equipped on these moulds among at least one (or on).

In different embodiments of the invention, this first material can be a melamine material, for example, but is not restricted to a melmac material (for example, good firelight or sunlight plastics limited companies (Chia YehPlastic Co., Ltd) M230 of Sheng Chaning).In some embodiments of the invention, first material can be, wood pulp (for example, bamboo fibre) but, a kind of or its combination in paper, starch, acrylic acid, material, resin microwave material resin or the like with at least some melamine material, but be not restricted to this.For example, in some embodiments of the invention, this first material can include one by bamboo fibre (or other material) being added into the melamine material (for example, resin) that forms in the melamine powder.In some embodiments of the invention, this first material can be white.In other embodiments of the invention, first material can be one or more colors.

In step S1510 (shown in Fig. 5 D), the male model 520 of mould cover group 500 and first master mold 530 can combine.In some embodiments of the invention, after male model 520 and first master mold 530 combine (that is, after step S1510), first material can inject (that is step S1508) among (or two) that place or be equipped on mould.

Then, in step S1512 (shown in Fig. 5 D), can use mould cover group 500 to form a first 560 of container 550.For example, inject (or setting) in one of mould (for example, first master mold 530) and male model 520 combine together situation with first master mold 530 under at first material, for example can be by a first 560 of squeezing die process formation container 550.The first 560 of container 550 can have an inner surface 561 and an outer surface 563.

In step S1514 (shown in Fig. 5 D), one second material can inject, places or be equipped among at least one mould of mould (or on).For example, in some embodiments of the invention, second material can flow among second master mold 540, in some embodiments of the invention, second material (or other material) can inject or be positioned on the male model 520, for example, flows on the first 560 of container 550.Second material can be manually, by relevant injections such as machinery, placement or be equipped among at least one mould (or on) (or on first 560 of container 550).In the more embodiment of the present invention, relevant machinery with provide the associated mechanical of first material to can be same equipment.In other embodiments, Xiang Guan machinery with provide the associated mechanical of first material to can be equipment inequality.

In different embodiments of the invention, second material can be a melamine material, for example, but is not restricted to a melmac material (for example, good firelight or sunlight plastics limited companies (Chia Yeh PlasticCo., Ltd) M230 of Sheng Chaning).In some embodiments of the invention, second material (for example can be wood pulp, bamboo fibre) but, a kind of or its combination in paper, starch, acrylic acid, material, resin microwave material resin or the like with at least some melamine material, but be not restricted to this.For example, in some embodiments of the invention, second material can include one by bamboo fibre (or other material) being added into the melamine material (for example, resin) that forms in the melamine powder.

In some embodiments of the invention, second material can be white.In other embodiments of the invention, material can be one or more colors.In some embodiments of the invention, second material can (for example, at aspects such as color, material, textures) inequality with first material.In other embodiments, second material can be identical with first material.

In step S1516 (shown in Fig. 5 D), the male model 520 of mould cover group 500 and second master mold 510 can combine.In some embodiments of the invention, after male model 520 and second master mold 540 combine (that is, after step S1516), second material can inject (that is step S1514) among (or two) of the mould of placing or be equipped on these moulds.

Then, in step S1518 (shown in Fig. 5 D), can use mould cover group 500 to form the second portion 570 of container 550.First 560 can form container 550 with second portion 570.For example, inject (or setting) under one of mould (for example, second master mold 540) and male model 520 and second master mold 540 combine together situation, for example can squeeze the second portion 570 that die process forms container 550 by one at second material.

As mentioned above, have the male model 520 of pattern and the second portion 570 that second master mold 540 can form container 550.The second portion 570 of container 550 can have an inner surface 571 and an outer surface 573.Outer surface 573 can have one or more and corresponding pattern of pattern second master mold 540 or shape.For example, have under the situation of projection 545, can be formed among the outer surface 573 of second portion 570 of container 550 with one or more projection 545 corresponding recesses 572 at second master mold 540.Container 550 can have an inner space 559 that for example forms by male model 520.

The outer surface 563 of first 560 can be adjacent to the inner surface 571 of second portion 570.In some embodiments of the invention, the outer surface 563 of first 560 can be adjacent to the inner surface 571 (or contacting) of second portion 570.In other embodiment of the present invention, can have an intermediate layer (figure do not show) between first 560 and the second portion 570, for example, this intermediate layer can with the outer surface 563 of first 560 with/or the inner surface 571 of second portion 570 contact.The intermediate layer can basis, but the method that is not restricted to the part (for example, first 560, second portion 570 etc.) of whole (for example, in conjunction with the described containers 150,250,350,450 of Figure 1A to Fig. 4 D) of any formation container or container forms.

In different embodiments of the invention, male model 520 can have a width dimensions E1.The spatial accommodation 539 of first master mold 530 can have a width dimensions E2.The inner space 549 of second master mold 540 can have a width dimensions E3.Therefore, use the male model 520 and first master mold 530 to form among the different embodiment of first 560 of a container 550 in the present invention, the first 560 of container 550 can have a width dimensions E2, and this width dimensions E2 can be identical with the width dimensions E2 of the spatial accommodation 539 of first master mold 530.The inner space of the first 560 of container 550 can have a width dimensions E1, and this width dimensions E1 can be identical with the width dimensions E1 of male model 520.In different embodiments of the invention, the scope of width dimensions E1 can be 2.2 " to 45 ", but be not restricted to this, the scope of width dimensions E2 can be 2.6 " to 47.5 ", but be not restricted to this, and the scope of width dimensions E3 can be 3 " to 50 ", but be not restricted to this.Therefore in these embodiments, this container can have 0.8 " to 5 " thickness range, but be not restricted to this.

Using the male model 520 and second master mold 540, make a second portion 570 of container 550 in the embodiment that first 560 forms, the second portion 570 of container 550 can have a width dimensions E3, and this width dimensions E3 can equate with the width dimensions E3 of the inner space 549 of second master mold 540.The inner space of the second portion 570 of container 550 can have a width dimensions E2, and this width dimensions E2 can equate with the width dimensions E2 of first 560.Therefore, in different embodiments of the invention, first 560 can form container 550 with second portion 570 so that one of container 550 width dimensions E3 can equate with the width dimensions E3 of the inner space 549 of second master mold 540, and the inner space 559 of container 550 can have a width dimensions E1, and this width dimensions E1 can equate with the width dimensions E1 of male model 520.

In the more embodiment of the present invention, in step S1520 (shown in Fig. 5 D), can carry out one at least one color layer (for example, a film, applique etc.) material is supplied to the operation of container 550.In some embodiments of the invention, the color layer material can be single color of planting.In other embodiments of the invention, the color layer material can be multiple color.

With regard to regard to the operation of step S1520, at first, in step S1522 (shown in Fig. 5 D), a color layer material 575 can be equipped on second master mold 540.For example, in some embodiments of the invention, color layer material 575 can be arranged on the pattern (for example, projection 545) of second master mold 540.In other embodiments, outside removing on the pattern (for example, projection 545) that color layer material 575 is arranged in second master mold 540.Alternately, color layer material 575 can be arranged on the other parts of second master mold 540.In some embodiments of the invention, color layer material 575 can be equipped on the second portion 570 of container 550, for example is equipped at least in the recess 572 of second portion 570 of container 550.

In step S1524 (shown in Fig. 5 D), male model 520 can be compressed together in order to color layer material 575 is supplied to container 550 with second master mold 540.In other embodiments, before the second portion 570 in order to formation container 550, color layer material 575 can provide to second master mold 540 at the male model 520 and second master mold 540.Therefore in embodiment so, can follow and form second portion 570 (for example, step S1518) and supply with color layer material 575.

In step S1526 (shown in Fig. 5 D), a coated powder (figure do not show) or glazing powder, for example applique resin (for example, LG-110, LG-220, LG-250) etc. can be supplied to the color layer material 575 on the container 550.For example, coated powder can prevent that color layer material 575 from peeling off on container 550.In step S1528 (shown in Fig. 5 D), for example can push male model 520 and second master mold 540 in order to die casting color layer material 575 on container 550 by hot compression.In other embodiments, for example can push male model 520 and second master mold 540 need not supplied with coated powder in order to die casting color layer material 575 on container 550 by hot compression.

In different embodiment; during step S1508 and step S1514 (for example; first material and second material are provided respectively), mould cover group 500 (or its assembly) can be positioned in the moulding machine (figure does not show) (for example hobbing machine) or with moulding machine and use.In some embodiments of the invention; during step S1512 and step S1518 (for example; form the first 560 of container 550 and the second portion 570 of container 550 respectively), mould cover group 500 (or its assembly) can be positioned in this moulding machine or with moulding machine to be used.Moulding machine with provide the associated mechanical of first material and second material to can be same equipment.In other embodiments, moulding machine with provide the associated mechanical of first material and second material to can be equipment inequality.

Fig. 6 A to Fig. 6 D is that the use one mould cover group 600 of sixth embodiment of the invention is in order to the mould of making a container 650 and the schematic flow sheet of manufacture process 1600.In different embodiments of the invention, as described below, mould cover group 600 can include a male model 610, one first master mold 680 and one second master mold 640.

Manufacture process 1600, container 650, and mould cover group 600 can include with manufacture process 1100,1200,1300,1400,1500 (for example, Fig. 1 C, 2C, 3C, 4D and Fig. 5 D), container 150,250,350,450,550 (for example, Figure 1B, 2B, 3B, 4C and Fig. 5 C), and mould cover group 100,200,300,400,500 (for example, Figure 1A, 2A, 3A, 4A to Fig. 4 B and Fig. 5 A to 5B) and the present invention in other manufacture process, container, and the similar feature of mould cover group used.In addition, some or all features shown in Figure 1A to Fig. 5 D can combine in a different manner and be contained among any embodiment of Fig. 6 A to Fig. 6 D.Like this, be understandable that any feature among the embodiment of Fig. 6 A to Fig. 6 D is the same with any other embodiment described here, can in conjunction with or integrate with among any other embodiment of Fig. 6 A to Fig. 6 D.And the manufacture process 1600 shown in disclosed and Fig. 6 D is as limiting examples, and therefore other embodiment can comprise replenish step, removes step, and change the order of these steps.

See also Fig. 6 A to Fig. 6 D, in step S1602 (shown in Fig. 6 D), can prepare (for example, making) or set a male model 610.Male model 610 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.Male model 610 can be according to any suitable operation manufacturing, including but not limited to, use open die forging operation, closed die forging operation and other operation.

In different embodiment, male model 610 can have one first pattern.In some embodiments of the invention, first pattern of male model 610 can comprise the one or more projections 615 (that is a three-dimensional structure) on the surface 611 that is formed at master mold 610.For example, master mold 610 can have the projection 615 on one or more surfaces 611 that are formed at master mold 610, so that for example, provide to the male model 610 and first master mold 680 at least one at a material, and male model 610 combines with first master mold 680 under together the situation, one container can form to have one or more on the one inner surface and projection 615 corresponding patterns or shape (for example, recess).As a non-limiting example, projection 615 can include the embossing pattern of a fresh flower, fruit or any other image.

In some embodiments of the invention, projection 615 can form with male model 610, so that for example, projection 615 forms a single main body with male model 610.For example, projection 615 can by engraving (for example, laser engraving) etching, water spray cutting, and other method is formed on the male model 610 or within.Like this, can pre-determine this first pattern, so that for example one of provide to the male model 610 and first master mold 680 at least and male model 610 combines with first master mold 680 under together the situation at a material, the pattern of a correspondence can be formed at the inner surface of a container.

In other embodiments of the invention, projection 615 can be equipped on the surface 611 of male model 610.Projection 615 can be in any suitable manner, for example by but be not restricted to a jointing material (or other encapsulant that is fit to), a frictional fit, an interference fit, weld, combine together, and alternate manner be equipped on the surface 611 of male model 610.Projection 615 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.

In some embodiments of the invention, first pattern of male model 610 can include one or more recesses (figure does not show).For example, male model 610 can include one or more cavitys that are formed at wherein (or on it).Like this, for example, provide to the male model 610 and first master mold 680 at least one at a material, and male model 610 combines with first master mold 680 under together the situation, the male model 610 and first master mold 680 can be in order to form a container (or its part), this container (or its part) can form has one or more patterns corresponding with these one or more recesses or shape (for example, projection) on the one inner surface.As a non-limiting example, these recesses can include the recess patterns of a fresh flower, fruit or any other image.

In different embodiments of the invention, first pattern of male model 610 (for example, projection 615, recess grade) can form or set by a laser engraving operation, wherein the laser engraving operation can comprise, provide (for example uploading) to calculation element (figure does not show) or the like with one in order to the pattern of carving a mould, but be not restricted to this.The calculation element mapping software that can use a computer for example, but is not restricted to, and AutoCAD, Corel Draw etc. use this first pattern to carve this mould in order to use a relevant laser engraving machinery (for example, sealed laser engraving machinery).In different embodiment, first pattern of male model 610 (for example, projection 615, recess grade) can form or set by an etching work procedure, and wherein etching work procedure can comprise, have the mould of a pattern by the formation of an active-ion-etch (RIE) method, but be not restricted to this.

In step S1604 (shown in Fig. 6 D), can prepare (for example, making) or set first master mold 680.First master mold 680 is in order to receive at least a portion of male model 610.First master mold 680 can be by any suitable rigid material for example, metal (for example, the die casting steel), plastics, glass, composite, and other material make, but be not restricted to this.First master mold 680 can comprise according to any suitable operation manufacturing, uses open die forging operation, closed die forging operation and other operation, but is not restricted to this.

In different embodiment, first master mold 680 can have one first pattern, and this first pattern is corresponding with first pattern of male model 610.In some embodiments of the invention, first pattern of first master mold 680 can include one or more recesses 685.For example, first master mold 680 can have among one or more surfaces 681 that are formed at first master mold 680 or on recess 685, therefore, provide to the male model 610 and first master mold 680 at least one at a material, and male model 610 combines with first master mold 680 under together the situation, one container or its part (for example, first 660) can form to be had one or more and recess 685 corresponding patterns or shape (for example, projection).

In some embodiments of the invention, the surface 681 of first master mold 680 can be relatively free to any pattern.Like this, for example, provide to the male model 610 and first master mold 680 at least one at a material, and male model 610 combines with first master mold 680 under together the situation, one container or its part are (for example, first 660) can form corresponding surface, surface 681 (for example, level and smooth relatively) with one and first master mold 680.

In some embodiments of the invention, recess 685 can form with first master mold 680, so that for example recess 685 and first master mold 680 form a single main body.For example, recess 685 can by engraving (for example, laser engraving) etching, water spray cutting, and other method is formed on first master mold 680 or within.Like this, can pre-determine this first pattern, so that for example provide to the male model 610 and first master mold 680 at least one at a material, and male model 610 combines with first master mold 680 under together the situation, the pattern of one correspondence can be formed on the surface of a container or its part (for example, first 660).

In different embodiments of the invention, first pattern of first master mold 680 (for example, recess 685 etc.) can form or set by a laser engraving operation, wherein, the laser engraving operation can including but not limited to, provide (for example uploading) to a calculation element (figure do not show) etc. with one in order to the pattern of carving a mould.The calculation element mapping software that can use a computer for example, but is not restricted to, and AutoCAD, Corel Draw etc. use this pattern to carve this mould in order to use a relevant laser engraving machinery (for example, sealed laser engraving machinery).In different embodiment, first pattern of first master mold 680 (for example, recess 685 etc.) can form or set by an etching work procedure, wherein etching work procedure can including but not limited to, form mould with a pattern by an active-ion-etch (RIE) method.

In step S1606 (shown in Fig. 6 D), can prepare (for example, making) or set second master mold 640.Second master mold 640 in order at least a portion of receiving male model 610 (with/or the first 660 of container 650).Second master mold 640 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.Second master mold 640 can comprise according to any suitable operation manufacturing, uses open die forging operation, closed die forging operation and other operation, but is not restricted to this.

In different embodiment, second master mold 640 can have one second pattern.In some embodiments of the invention, second pattern of second master mold 640 can comprise the one or more projections 645 (that is a three-dimensional structure) on the surface 641 that is positioned at second master mold 640.For example, second master mold 640 can have the projection 645 on one or more surfaces 641 that are formed at second master mold 640, so that for example, provide to the male model 610 and second master mold 640 at least one at a material, and male model 610 combines with second master mold 640 under together the situation, one container (or its part) can form to have one or more on the one outer surface and this one or more projection 645 corresponding patterns or shape (for example, recess).As a non-limiting example, projection 645 can include the embossing pattern of a fresh flower, fruit or any other image.

In some embodiments of the invention, projection 645 can form with second master mold 640, so that for example, the projection 645 and second master mold 640 form a single main body.For example, projection 615 can by engraving (for example, laser engraving) etching, water spray cutting, and other method is formed on second master mold 640 or within.Like this, can pre-determine this second pattern, so that for example provide to the male model 610 and second master mold 640 at least one and male model 610 to combine with second master mold 640 under together the situation at a material, the pattern of a correspondence can be formed at the outer surface an of container (or its part).

In the some embodiments of the present invention, projection 645 can be equipped on the surface 641 of second master mold 640.Projection 645 can be in any suitable manner, for example by but be not restricted to a jointing material (or other encapsulant that is fit to), a frictional fit, an interference fit, weld, combine together, and alternate manner be equipped on the surface 641 of second master mold 640.Projection 645 can be by any suitable rigid material for example, but be not restricted to, metal (for example, die casting steel), plastics, glass, composite, and other material make.

In some embodiments of the invention, second pattern of second master mold 640 can include one or more recesses (figure does not show).For example, second master mold 640 can include one or more cavitys that are formed at wherein (or on it).Like this, for example, provide to the male model 610 and second master mold 640 at least one at a material, and male model 610 combines with second master mold 640 under together the situation, the male model 610 and second master mold 640 can be in order to form a container (or its part), this container (or its part) can form to have one or more on the one outer surface and corresponding pattern of these one or more recesses or shape (for example, convex portion).As a non-limiting example, these recesses can include the recess patterns of a fresh flower, fruit or any other image.

In different embodiments of the invention, second pattern of second master mold 640 (for example, projection 645, recess grade) can form or set by a laser engraving operation, wherein the laser engraving operation can comprise, provide (for example uploading) to calculation element (figure does not show) or the like with one in order to the pattern of carving a mould, but be not restricted to this.The calculation element mapping software that can use a computer, for example, AutoCAD, CorelDraw etc. use this pattern to carve this mould in order to use a relevant laser engraving machinery (for example, sealed laser engraving machinery), but are not restricted to this.In different embodiment, second pattern of second master mold 640 (for example, projection 645, recess grade) can form or set by an etching work procedure, and wherein etching work procedure can comprise, have the mould of a pattern by the formation of an active-ion-etch (RIE) method, but be not restricted to this.

In step S1608 (shown in Fig. 6 D), one first material can inject, places or be equipped among at least one mould (or on).For example, in some embodiments of the invention, first material can flow among first master mold 680, and in some embodiments of the invention, first material (or other material) can inject or be positioned on the male model 610.First material can be manually, by relevant injections such as machinery, placement or be equipped among at least one mould (or on).

In different embodiments of the invention, this first material can be a melamine material, for example, a melmac material (for example, good firelight or sunlight plastics limited companies (Chia Yeh Plastic Co., the Ltd) M230 of Sheng Chaning), but be not restricted to this.In some embodiments of the invention, first material can be, wood pulp (for example, bamboo fibre) but, a kind of or its combination in paper, starch, acrylic acid, material, resin microwave material resin or the like with at least some melamine material, but be not restricted to this.For example, in some embodiments of the invention, first material can include one by bamboo fibre (or other material) being added into the melamine material (for example, resin) that forms in the melamine powder.In some embodiments of the invention, this first material can be white.In other embodiments of the invention, material can be one or more colors.

In step S1610 (shown in Fig. 6 D), the male model 610 of mould cover group 600 and first master mold 680 can combine.In some embodiments of the invention, after male model 610 and first master mold 680 combine (that is, after step S1610), first material can inject (that is step S1608) among (or two) that place or be equipped on these moulds.

Then, in step S1612 (shown in Fig. 6 D), can use mould cover group 600 to form the first 660 of container 650.For example, inject (or setting) under one of mould (for example, first master mold 680) and male model 610 and first master mold 680 combine together situation, for example can squeeze the first 660 that die process forms container 650 by one at first material.The first 660 of container 650 can have an inner surface 661 and an outer surface 663.

Outer surface 663 can have one or more and corresponding pattern of first pattern or shape first master mold 680.For example speech has under the situation of recess 685 at first master mold 680, can be formed among the outer surface 663 of first 660 of container 650 with one or more recess 685 corresponding projections 664.Inner surface 661 can have one or more and corresponding pattern of first pattern or shape first master mold 680.For example, have under the situation of projection, can be formed among the inner surface 661 of first 660 of container 650 with the corresponding recess of one or more projections at first master mold 680.Container 650 (or first 660) can have an inner space 659 that for example forms by male model 610.

In step S1614 (shown in Fig. 6 D), one second material can inject, places or be equipped among at least one mould (or on).For example, in some embodiments of the invention, second material can flow among second master mold 640, and in some embodiments of the invention, second material (or other material) can inject or be put in (for example, on the first 560) on the male model 610.Second material can be manually, by relevant injections such as machinery, placement or be equipped among at least one mould (or on).In the more embodiment of the present invention, relevant machinery with provide the associated mechanical of first material to can be same equipment.In other embodiments, Xiang Guan machinery with provide the associated mechanical of first material to can be equipment inequality.

In different embodiments of the invention, second material can be a melamine material, for example, a melmac material (for example, good firelight or sunlight plastics limited companies (Chia Yeh Plastic Co., the Ltd) M230 of Sheng Chaning), but be not restricted to this.In some embodiments of the invention, second material (for example can be wood pulp, bamboo fibre) but, a kind of or its combination in paper, starch, acrylic acid, material, resin microwave material resin or the like with at least some melamine material, but be not restricted to this.For example, in some embodiments of the invention, second material can include one by bamboo fibre (or other material) being added into the melamine material (for example, resin) that forms in the melamine powder.In some embodiments of the invention, second material can be white.In other embodiments of the invention, material can be one or more colors.In some embodiments of the invention, second material can (for example, at aspects such as color, material, textures) inequality with first material.In other embodiments, second material can be identical with first material.

In step S1616 (shown in Fig. 6 D), the male model 610 of mould cover group 600 and second master mold 640 can combine.First 660 and male model 610 can combine with second master mold 640.In some embodiments of the invention, after male model 610 and second master mold 640 combine (that is, after step S1616), second material can inject (that is step S1614) among (or two) that place or be equipped on mould.

Then, in step S1618 (shown in Fig. 6 D), can use mould cover group 600 to form the second portion 670 of container 650.First 660 can form container 650 with second portion 670.For example, (for example inject (or setting) at second material in one of mould, second master mold 640) and male model 610 (with/or first 660) and second master mold 640 combine under together the situation, for example can squeeze the second portion 670 that die process forms container 650 by one.The second portion 670 of container 650 can have an inner surface 671 and an outer surface 673.

Outer surface 673 can have one or more and corresponding pattern of second pattern or shape second master mold 640.For example, have under the situation of projection 645, can be formed among the outer surface 673 of second portion 670 of container 650 with one or more projection 645 corresponding recesses 674 at second master mold 640.Inner surface 671 can have one or more and corresponding pattern of first pattern or shape male model 610 (or projection 664 of first 660).For example, have at male model 610 under the situation of projection 615 (or projection 664 of first 660), can be formed among the inner surface 671 of second portion 670 of container 650 with the corresponding recess 672 of projection 615 (or projection 664).

The outer surface 663 of first 660 can be adjacent to the inner surface 671 of second portion 670.In some embodiments of the invention, the outer surface 663 of first 660 can be adjacent to the inner surface 671 (for example, contacting) of second portion 670.In other embodiment of the present invention, can have an intermediate layer (figure do not show) between first 660 and the second portion 670, for example, this intermediate layer can with the outer surface 663 of first 660 with/or the inner surface 671 of second portion 670 contact.The intermediate layer can basis, any formation container whole (for example, in conjunction with the described container 150,250,350,450,550 of Figure 1A to Fig. 5 D) or the method for the part (for example, first 660, second portion 670 etc.) of container form, but be not restricted to this.

In different embodiments of the invention, male model 610 can have a width dimensions F1.The spatial accommodation 689 of first master mold 680 can have a width dimensions F2.The inner space 649 of second master mold 640 can have a width dimensions F3.Therefore, use the male model 610 and first master mold 680 to form among the different embodiment of first 660 of a container 650 in the present invention, the first 660 of container 650 can have a width dimensions F2, and this width dimensions F2 can be identical with the width dimensions F2 of the spatial accommodation 689 of first master mold 680.The inner space of the first 660 of container 650 can have a width dimensions F1, and this width dimensions F1 can be identical with the width dimensions F1 of male model 610.In different embodiments of the invention, the scope of width dimensions F1 can be 2.2 " to 45 ", but be not restricted to this, the scope of width dimensions F2 can be 2.6 " to 47.5 ", but be not restricted to this, and the scope of width dimensions F3 can be 3 " to 50 ", but be not restricted to this.Therefore in these embodiments, this container can have 0.8 " to 5 " thickness range, but be not restricted to this.

Using the male model 610 and second master mold 640, make a second portion 670 of container 650 in the embodiment that first 660 forms, the second portion 670 of container 650 can have a width dimensions F3, and this width dimensions F3 can equate with the width dimensions F3 of the inner space 649 of second master mold 640.The inner space of the second portion 670 of container 650 can have a width dimensions F2, and this width dimensions F2 can equate with the width dimensions F2 of first 660.Therefore, in different embodiments of the invention, first 660 can form container 650 with second portion 670 so that a width dimensions F3 of container 650 can equate with the width dimensions F3 of the inner space 649 of second master mold 640, and the inner space 659 of container 650 can have a width dimensions F1, and this width dimensions F1 can equate with the width dimensions F1 of male model 610.

In the more embodiment of the present invention, in step S1620 (shown in Fig. 6 D), can carry out one at least one color layer (for example, a film, applique etc.) material is supplied to the operation of container 650.In some embodiments of the invention, the color layer material can be single color of planting.In other embodiments of the invention, the color layer material can be multiple color.

With regard to regard to the operation of step S1620, at first, in step S1622 (shown in Fig. 6 D), at least one color layer material can be equipped on one or more moulds of mould cover group 600.For example, in some embodiments of the invention, one first color layer material 675 can be arranged on second pattern (for example, projection 645) of second master mold 640 and one second color layer material 665 can be arranged on first pattern (for example, projection 615) of male model 610.

In other embodiments, on the pattern that is arranged in mould separately.Alternately, one of first and second color layer material 675,665 or both can be arranged in it separately on the part of mould.In some embodiments of the invention, one of first and second color layer material 675,665 or both can be equipped on respectively on the first 660 and second portion 670 of container 650, for example are equipped at least respectively in the recess 674 of second portion 670 of the recess 662 of first 660 of container 650 and container 650.

In step S1624 (shown in Fig. 6 D), male model 610 can be compressed together in order to one of first and second color layer material 675,665 or both are supplied to container 650 with second master mold 640.In other embodiments, at these moulds in order to before forming one or more firsts 660 and second portion 670, one of first and second color layer material 675,665 or both can provide to its separately on the mould.Therefore, in embodiment so, can follow and form one or more firsts 660 and second portion 670 (for example, step S1612 and S1618) is supplied with first and second color layer material 675,665.

In step S1626 (shown in Fig. 6 D), one coated powder (figure does not show) or glazing powder, for example applique resin (for example, LG 110, LG-220, LG-250) etc. can be supplied to one of first and second color layer material 675,665 on the container 650 or both.For example, coated powder can prevent that first and second color layer material 675,665 from peeling off on container 650.In step S1628 (shown in Fig. 6 D), for example can push male model 610 and second master mold 640 in order to first and second color layer material 675,665 of die casting on container 650 by hot compression.In other embodiments, for example can compress male model 610 and second master mold 640 need not supplied with coated powder in order to first and second color layer material 675,665 of die casting on container 650 by hot compression.

In the embodiment of difference, during step S1608 and step S1614 (for example, in order to material to be provided), mould cover group 600 (or its assembly) can be positioned in the moulding machine (figure does not show) (for example hobbing machine) or with moulding machine and use.In some embodiments of the invention; during step S1612 and step S1618 (for example; form the first 660 and the second portion 670 of container 650 respectively), mould cover group 600 (or its assembly) can be positioned in this moulding machine or with this moulding machine to be used.Moulding machine with provide the associated mechanical of material to can be same equipment.In other embodiments, moulding machine with provide the associated mechanical of this material to can be equipment inequality.

Certainly; the present invention also can have other various embodiments; under the situation that does not deviate from spirit of the present invention and essence thereof; those of ordinary skill in the art can make various corresponding changes and distortion according to the present invention, but these corresponding changes and distortion all should belong to the protection domain of claim of the present invention.

Claims (37)

1. the manufacture method of a container is characterized in that, comprises:
Prepare a male model and a master mold, be formed with a predetermined pattern at least one its in this male model and this master mold;
Supply with at least one to this male model and this master mold of a material; And
Form a container at least one this material of from this male model and this master mold this, so that this container forms in the pattern on the outer surface of a pattern on the inner surface with this container and this container at least one, wherein this predetermined pattern of this pattern on and this outer surface corresponding with this predetermined pattern of this male model of this pattern on this inner surface and this master mold is corresponding.
2. the manufacture method of container according to claim 1 is characterized in that, also comprises:
Provide one deck in this container this pattern and this at least one this predetermined pattern of this male model and this master mold at least one; And
To this this layer of container hot compression.
3. the manufacture method of container according to claim 2 is characterized in that, this layer includes a color material film with one or more colors.
4. the manufacture method of container according to claim 1 is characterized in that, at least one this predetermined pattern of this of this male model and this master mold includes in one or more projections and the one or more recess at least one.
5. the manufacture method of container according to claim 1 is characterized in that, this material includes a melamine material.
6. the manufacture method of a container is characterized in that, comprises:
Prepare a master mold, be formed with a predetermined pattern on it;
Prepare a male model, be formed with a predetermined pattern on it;
Supply with a material to this male model and this master mold; And
From this male model and this master mold, form a container in this material of at least one, so that forming having on the outer surface of this container on one first pattern and the inner surface at this container, this container has one second pattern, this first pattern is corresponding with this predetermined pattern of this master mold, and this second pattern is corresponding with this predetermined pattern of this male model.
7. the manufacture method of container according to claim 6 is characterized in that, also comprises:
Provide a ground floor in following at least one: at least one of this first pattern of (1) this container and this predetermined pattern of this male model; And, at least one of this second pattern of (2) this container and this predetermined pattern of this master mold; And
To this this ground floor of container hot compression.
8. the manufacture method of container according to claim 7 is characterized in that, this ground floor includes a color material film with one or more colors.
9. the manufacture method of container according to claim 7 is characterized in that, also comprises:
Provide a second layer in following at least one: (1) is with respect in this predetermined pattern of this predetermined pattern of this male model that is equipped with this ground floor and this master mold at least one, in this predetermined pattern of this male model and this predetermined pattern of this master mold this another, and (2) with respect in this predetermined pattern of this predetermined pattern of this male model that is equipped with this ground floor and this master mold this at least one, with this pattern of this another corresponding this container in this predetermined pattern of this predetermined pattern of this male model and this master mold; And
Compress this second layer by heat treatment to this container.
10. the manufacture method of container according to claim 6 is characterized in that,
Wherein this predetermined pattern of this male model includes in one or more projections and the one or more recess at least one; And
Wherein this predetermined pattern of this master mold includes in one or more projections and the one or more recess at least one.
11. the manufacture method of container according to claim 6 is characterized in that, this material includes a melamine material.
12. the manufacture method of container according to claim 6 is characterized in that, this predetermined pattern of this male model and this predetermined pattern of this master mold are inequality.
13. the manufacture method of a container is characterized in that, comprises:
Prepare a master mold;
Prepare one first male model;
Prepare one second male model, be formed with a predetermined pattern on it;
At least one to this master mold and this first male model of one first material is provided;
This at least one this first material forms a first of a container from this first male model and this master mold;
At least one to this first that is positioned over this container on this master mold and this second male model of one second material is provided; And
From this second male model and this master mold, form a second portion of this container in this at least one this second material in order to form this container, have a pattern so that this container forms on an inner surface of this molded container, this pattern is corresponding with this predetermined pattern of this second male model.
14. the manufacture method of container according to claim 13 is characterized in that, this second material and this first material are inequality.
15. the manufacture method of container according to claim 13 is characterized in that, a color that this second material has and a color of this first material are inequality.
16. the manufacture method of container according to claim 13 is characterized in that, at least one includes a melamine material in this first material and this second material.
17. the manufacture method of container according to claim 13 is characterized in that, this predetermined pattern of this second male model includes in one or more projections and the one or more recess at least one.
18. the manufacture method of container according to claim 13 is characterized in that, also comprises:
Provide one deck in this container this pattern and this predetermined pattern of this second male model at least one; And
By heat treatment to this this layer of container hot compression.
19. the manufacture method of container according to claim 18 is characterized in that, this layer includes a color material film with one or more colors.
20. the manufacture method of a container is characterized in that, comprises:
Prepare one first master mold;
Prepare one second master mold, be formed with a predetermined pattern on it;
Prepare a male model;
At least one to this first master mold and this male model of one first material is provided;
Form the first of a container at least one this first material of from this male model and this first master mold this;
Provide one second material in this second master mold, this container this first and at least one in this male model; And
At least one this second material of from this first of this second master mold, this male model and this container this forms a second portion of this container to form this container, so that this container is formed with a pattern on an outer surface of this container, this pattern is corresponding with this predetermined pattern of this second master mold.
21. the manufacture method of container according to claim 20 is characterized in that, this second material and this first material are inequality.
22. the manufacture method of container according to claim 20 is characterized in that, a color that this second material has and a color of this first material are inequality.
23. the manufacture method of container according to claim 20 is characterized in that, at least one includes a melamine material in this first material and this second material.
24. the manufacture method of container according to claim 20 is characterized in that, this predetermined pattern of this second master mold includes in one or more projections and the one or more recess at least one.
25. the manufacture method of container according to claim 20 is characterized in that, also comprises:
Provide one deck in this container this pattern and this predetermined pattern of this second master mold at least one; And
Compress this layer by heat treatment to this container.
26. the manufacture method of container according to claim 25 is characterized in that, this layer includes a color material film with one or more colors.
27. the manufacture method of a container is characterized in that, comprises:
Prepare a male model, be formed with a predetermined pattern on it;
Prepare one first master mold, be formed with a predetermined pattern on it;
Prepare one second master mold, have a predetermined pattern;
At least one to this first master mold and this male model of one first material is provided;
Form the first of a container from this at least one this first material of this male model and this first master mold;
Provide one second material to this second master mold, this container this first and this male model at least one; And
From this first of this second master mold, this male model and this container, form a second portion of this container in this at least one this second material to form this container, so that this container is formed with one second pattern being formed with on the outer surface of this container on one first pattern and the inner surface at this container, this first pattern is corresponding with this predetermined pattern of this male model, and this second pattern is corresponding with this predetermined pattern of this second master mold.
28. the manufacture method of container according to claim 27 is characterized in that, this predetermined pattern of this first master mold is corresponding with this predetermined pattern of this male model.
29. the manufacture method of container according to claim 27 is characterized in that, this second material and this first material are inequality.
30. the manufacture method of container according to claim 27 is characterized in that, a color that this second material has and a color of this first material are inequality.
31. the manufacture method of container according to claim 27 is characterized in that, at least one includes a melamine material in this first material and this second material.
32. the manufacture method of container according to claim 27 is characterized in that, this predetermined pattern of this male model and this predetermined pattern of this second master mold are inequality.
33. the manufacture method of container according to claim 27 is characterized in that, also comprises:
Provide a ground floor in following at least one: at least one in this first pattern of (1) this container and this predetermined pattern of this male model; And at least one of this predetermined pattern of this second pattern of (2) this container and this second master mold; And
Compress this ground floor by heat treatment to this container.
34. the manufacture method of container according to claim 33 is characterized in that, this ground floor includes a color material film with one or more colors.
35. the manufacture method of container according to claim 33 is characterized in that, also comprises:
Provide a second layer in following at least one: (1) with respect in this predetermined pattern of this predetermined pattern of this male model that is equipped with this ground floor and this second master mold this at least one, in this predetermined pattern of this male model and this predetermined pattern of this second master mold this another, and (2) with respect in this predetermined pattern of this predetermined pattern of this male model that is equipped with this ground floor and this second master mold this at least one, with this pattern of this another corresponding this container in this predetermined pattern of this predetermined pattern of this male model and this second master mold; And
Compress this second layer by heat treatment to this container.
36. the manufacture method of container according to claim 27 is characterized in that, this of this male model first pattern includes at least one in one or more projections and the one or more recess; And wherein this second pattern of this second master mold includes in one or more projections and the one or more recess at least one.
37. the manufacture method of a container is characterized in that, comprises:
Use a male model and a master mold that one container is provided at least one material, be formed with a predetermined pattern at least one its in this male model and this master mold, so that this container forms in the pattern on the outer surface of a pattern on the inner surface with this container and this container at least one, wherein this predetermined pattern of this pattern on and this outer surface corresponding with this predetermined pattern of this male model of this pattern on this inner surface and this master mold is corresponding; And
Provide one deck, by this layer hot compression realized at least one in this at least one this predetermined pattern to this pattern of this container and this male model and this master mold.
CN2009101757709A 2009-10-13 2009-10-13 Container and manufacturing method thereof CN102039645A (en)

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CN104039534A (en) * 2011-12-20 2014-09-10 朴章远 Method for manufacturing thermoplastic synthetic resin products
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CN102512048A (en) * 2011-11-04 2012-06-27 东莞市文裕美耐皿制品有限公司 Double-color melamine vessel and molding method
CN104039534A (en) * 2011-12-20 2014-09-10 朴章远 Method for manufacturing thermoplastic synthetic resin products
CN104039534B (en) * 2011-12-20 2015-11-25 朴章远 Prepare the method for thermoplastic synthetic resin product
CN107097378A (en) * 2016-02-19 2017-08-29 华伟表面处理技术(上海)有限公司 The processing method that automobile decoration piece surface embeds texture

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