CN102003028B - Non-purlin bolt ball node grid structure and manufacturing method thereof - Google Patents

Non-purlin bolt ball node grid structure and manufacturing method thereof Download PDF

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CN102003028B
CN102003028B CN2010105121343A CN201010512134A CN102003028B CN 102003028 B CN102003028 B CN 102003028B CN 2010105121343 A CN2010105121343 A CN 2010105121343A CN 201010512134 A CN201010512134 A CN 201010512134A CN 102003028 B CN102003028 B CN 102003028B
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upper chord
chord
purlin
ball
grid structure
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CN102003028A (en
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陈志华
孙国军
王小盾
闫翔宇
曲秀姝
白树杨
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Tianjin University
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Abstract

本发明涉及一种无檩螺栓球节点网架结构。无檩螺栓球节点网架结构包括上弦杆、腹杆、下弦杆和螺栓球节点,螺栓球节点由高强螺栓、套筒、实心球体和销钉组成;上弦杆、腹杆和下弦杆轴线通过实心球体球心;上弦杆采用方钢管或者矩形钢管,上弦杆呈两条边水平、两条边竖直设置,连接上弦杆的螺栓球节点直径小于等于上弦杆的竖直边长。本发明的所有构件实现工业化生产,现场全部采用螺栓连接,避免现场焊接,缩短施工周期和施工成本,同时不设置檩条,节省了钢材,降低了工程造价。

Figure 201010512134

The invention relates to a grid structure without purlin bolt ball nodes. The net frame structure with bolted ball joints without purlins includes upper chord, web, lower chord and bolted ball joints. The bolted ball joints are composed of high-strength bolts, sleeves, solid spheres and pins; the axes of the upper chord, web and lower chord pass through the solid sphere The center of the ball; the upper chord adopts square steel pipe or rectangular steel pipe. The upper chord is set with two sides horizontal and two sides vertical. The diameter of the bolt ball joint connecting the upper chord is less than or equal to the vertical side length of the upper chord. All the components of the present invention realize industrialized production, all bolts are used on site to connect, avoid on-site welding, shorten the construction period and construction cost, and do not set purlins at the same time, saving steel materials and reducing engineering cost.

Figure 201010512134

Description

一种无檩螺栓球节点网架结构A net frame structure without purlin bolt ball nodes

技术领域 technical field

本发明涉及空间网架结构,具体地,涉及一种无檩螺栓球节点网架结构。  The invention relates to a space grid structure, in particular to a grid structure without purlin bolt ball nodes. the

背景技术 Background technique

空间网格结构以其结构自重轻、跨越空间能力强等优势,在工业建筑和民用建筑中得到了极大的推广和应用。目前常用的空间网格结构一般采用螺栓球节点或焊接球节点,上下弦杆及腹杆一般选用圆钢管,通过螺栓球节点,杆件之间通过球节点连接,形成空间网格结构体系,然后网格结构上面搭设檩条,最后铺设屋面板。随着在工程中的应用,这种结构体系暴露出一些自身的不足,主要表现在以下几个方面:  The space grid structure has been greatly promoted and applied in industrial buildings and civil buildings due to its light weight and strong ability to span space. At present, the commonly used space grid structure generally adopts bolted ball joints or welded ball joints. The upper and lower chords and webs generally use round steel pipes. Through bolted ball joints, the rods are connected by ball joints to form a space grid structure system. Then The purlins are set up on the grid structure, and finally the roof panels are laid. With the application in engineering, this structural system has exposed some of its own shortcomings, mainly in the following aspects:

1、这种结构体系的节点和构件是分别在工厂制作,然后在现场进行拼装,因此现场工作量大,构件种类多,有网格结构构件、檩条和节点,现场安装施工周期较长,施工成本较高。  1. The nodes and components of this structural system are manufactured separately in the factory, and then assembled on site. Therefore, the workload on site is large, and there are many types of components, including grid structural components, purlins and nodes. The on-site installation and construction period is long and the construction higher cost. the

2、采用檩条构造进行屋面板的搭设,增加了构件的种类及数量,浪费钢材。  2. Purlin structure is used to erect roof panels, which increases the types and quantities of components and wastes steel. the

发明内容 Contents of the invention

为克服上述现有空间网格结构技术方面的不足,本发明提供一种无檩条螺栓球节点空间网格结构。  In order to overcome the above technical deficiencies of the existing space grid structure, the present invention provides a space grid structure without purlins and bolt ball nodes. the

本发明的技术方案如下:  Technical scheme of the present invention is as follows:

无檩螺栓球节点网架结构,包括上弦杆、腹杆、下弦杆和螺栓球节点,螺栓球节点由高强螺栓、套筒、实心球体和销钉组成;上弦杆、腹杆和下弦杆轴线通过实心球体球心;上弦杆、腹杆和下弦杆在端部均有锥头和封板构造,封板预留高强螺栓孔洞,高强螺栓螺杆穿过封板的预留孔洞,通过拧套筒的方法 将高强螺栓拧进预留螺纹孔的实心球体,螺帽部分被封板挡在杆件内部;上弦杆采用方钢管或者矩形钢管,上弦杆呈两条边水平、两条边竖直设置,连接上弦杆的螺栓球节点直径小于等于上弦杆的竖直边长;  The net frame structure with bolt ball joints without purlins includes upper chord, web, lower chord and bolt ball joints. The bolt ball joints are composed of high-strength bolts, sleeves, solid spheres and pins; The center of the sphere; the upper chord, the web and the lower chord all have a cone head and a sealing plate structure at the end. The sealing plate is reserved with high-strength bolt holes, and the high-strength bolt screw passes through the reserved hole of the sealing plate. Screw the high-strength bolts into the solid sphere with the reserved threaded holes, and the nut part is blocked inside the rod by the sealing plate; the upper chord is made of square steel pipe or rectangular steel pipe, and the upper chord is set with two sides horizontal and two vertical sides, and the connection The bolt ball node diameter of the top chord is less than or equal to the vertical side length of the top chord;

优选地,腹杆为方钢管、矩形钢管或圆钢管;  Preferably, the web bar is a square steel pipe, a rectangular steel pipe or a round steel pipe;

优选地,下弦杆件为方钢管、矩形钢管或圆钢管;  Preferably, the lower chord member is a square steel pipe, a rectangular steel pipe or a round steel pipe;

优选地,网架结构上设置有屋面板,屋面板与上弦杆通过铆钉连接固定;  Preferably, the grid structure is provided with a roof panel, and the roof panel and the upper chord are connected and fixed by rivets;

优选地,屋面板上部打入铆钉与上弦杆铆接在一起或者在上弦杆一侧预先焊接角钢,屋面板与上弦杆侧部的角钢铆接在一起;  Preferably, the upper part of the roof panel is driven into rivets and the upper chord is riveted together or the angle steel is pre-welded on one side of the upper chord, and the roof panel is riveted together with the angle steel on the side of the upper chord;

优选地,屋面板之间的连接处避开螺栓球节点网架结构中上弦杆的位置,并采用油膏嵌缝;  Preferably, the connection between the roof panels avoids the position of the upper chord in the bolted ball node grid structure, and uses ointment caulking;

优选地,油膏采用一种以石油沥青为基料,加入改性材料、稀释剂、填料配制而成的黑色膏状嵌缝材料;  Preferably, the ointment adopts a black paste-like caulking material prepared with petroleum asphalt as the base material, adding modified materials, diluents, and fillers;

无檩螺栓球节点网架结构的制作方法,采用散装法、分块安装法或整体装配顶升法,通过螺栓球将上弦杆、腹杆和下弦杆连接成螺栓球节点网架结构,然后铺设屋面板,再通过铆钉将屋面板和螺栓球节点网架结构连接成一体,屋面板之间的连接处避开螺栓球节点网架结构中上弦杆的位置,并采用油膏嵌缝,形成一种无檩螺栓球节点网架结构。  The manufacturing method of the net frame structure with bolted ball joints without purlins adopts the bulk method, block installation method or overall assembly jacking method, and connects the upper chord, web and lower chords through bolt balls to form a bolted ball joint grid structure, and then lays Roof panels, and then connect the roof panels and the bolted ball joint network frame structure into one body through rivets. A grid structure without purlin bolt ball nodes. the

本发明的有益效果是通过在螺栓球节点网架中上弦杆的上表面直接铺设屋面板,省去了檩条构造措施,节省了钢材,同时因此减小了现场施工程序,降低了施工周期,节约了施工成本。特别适合在空间网格结构中应用。  The beneficial effect of the present invention is that by directly laying the roof panel on the upper surface of the upper chord in the bolted ball node network frame, the purlin construction measures are omitted, steel materials are saved, and at the same time, the on-site construction procedure is reduced, the construction period is reduced, and the construction cost is saved. construction cost. Especially suitable for application in spatial grid structures. the

附图说明 Description of drawings

图1为本发明的带有屋面板的无檩螺栓球节点网架结构示意图;  Fig. 1 is the structural representation of the purlin-bolt ball-node grid structure without purlins with roof panels of the present invention;

图2为本发明的无檩螺栓球节点网架结构的局部示意图;  Fig. 2 is the local schematic diagram of the purlin-free bolt ball node grid structure of the present invention;

图3为本发明的无檩螺栓球节点网架结构示意图;  Fig. 3 is the structure schematic diagram of purlin-free bolt ball node grid structure of the present invention;

图4为本发明的带有屋面板的无檩螺栓球节点网架结构屋面板与上弦杆直接铆钉连接成一体的示意图;  Fig. 4 is the schematic diagram that the purlin-bolt ball-node grid structure roof panel and the upper chord are directly riveted into one body with the roof panel;

图5为本发明的带有屋面板的无檩螺栓球节点网架结构屋面板与上弦杆直接铆钉连接形成铆钉孔的示意图;  Fig. 5 is the schematic diagram of the rivet hole formed by the direct rivet connection between the purlin-bolt ball-node grid structure roof panel and the upper chord rod of the present invention;

图6为本发明的带有屋面板的无檩螺栓球节点网架结构上弦杆预先焊接角钢的示意图;  Fig. 6 is the schematic diagram of the pre-welded angle steel on the upper chord of the purlin-bolt ball node grid structure with roof panels of the present invention;

图7为本发明的带有屋面板的无檩螺栓球节点网架结构屋面板与上弦杆预先焊接角钢铆钉连接成一体的示意图;  Fig. 7 is the schematic diagram that the purlin-bolt ball-node grid structure roof panel and the upper chord rod are pre-welded with angle steel rivets to be integrated into one body with the roof panel;

图8为本发明的带有屋面板的无檩螺栓球节点网架结构的屋面板与上弦杆预先焊接角钢铆钉连接形成铆钉孔的示意图;  Fig. 8 is the schematic diagram of the roof panel and the upper chord pre-welded angle steel rivets connected to form the rivet hole of the purlin-bolt ball-node network frame structure with the roof panel of the present invention;

图9为本发明的带有屋面板的无檩螺栓球节点网架结构的屋面板与上弦杆连接后的局部效果图;  Fig. 9 is the local effect diagram after the roof panel and the upper chord of the purlin-bolt ball-node grid structure without purlin bolts of the present invention are connected;

图10为本发明的带有屋面板的无檩螺栓球节点网架结构的屋面板连接之间的细部处理示意图;  Fig. 10 is the detailed processing schematic diagram between the roof panel connection of the purlin-bolt spherical node grid structure with roof panels of the present invention;

图11为本发明的带有屋面板的无檩螺栓球节点网架结构的螺栓球节点和杆件端部的细部构造示意图。  Fig. 11 is a schematic diagram of the detailed structure of the bolted ball joints and the ends of the rods of the purlinless bolted ball joint grid structure with roof panels of the present invention. the

图中,1、上弦杆;2、屋面板;3、螺栓球节点;4、锥头;5、封板;6、铆钉孔;7、铆钉孔;8、铆钉;9、角钢;10、铆钉孔;11、腹杆;12、下弦杆;13、油膏;14、螺栓球节点网架;15、套筒;16、实心球体;17、高强螺栓;18、销钉。  In the figure, 1. Upper chord; 2. Roof panel; 3. Bolt ball joint; 4. Cone head; 5. Sealing plate; 6. Rivet hole; 7. Rivet hole; 8. Rivet; 9. Angle steel; 10. Rivet Hole; 11, web bar; 12, lower chord; 13, ointment; 14, bolt ball node grid; 15, sleeve; 16, solid sphere; 17, high-strength bolt; 18, pin. the

具体实施方式 Detailed ways

如图1-11所示,螺栓球节点网架14由上弦杆1、腹杆11和下弦杆12通过 螺栓球节点3连接而成,螺栓球节点3由套筒15、实心球体16、高强螺栓17和销钉18组成;上弦杆、腹杆和下弦杆轴线通过实心球体球心;上弦杆、腹杆和下弦杆在端部均有锥头4和封板5,封板预留高强螺栓孔洞,高强螺栓螺杆穿过封板的预留孔洞,通过拧套筒的方法将高强螺栓拧进预留螺纹孔的实心球体,螺帽部分被封板挡在杆件内部;上弦杆采用方钢管或者矩形钢管,上弦杆呈两条边水平、两条边竖直设置,连接上弦杆的螺栓球节点直径小于等于上弦杆的竖直边长;腹杆为方钢管、矩形钢管或圆钢管;下弦杆件为方钢管、矩形钢管或圆钢管;网架结构上设置有屋面板2,屋面板2与螺栓球节点网架14连接有两种实施方案:(1)、在螺栓球节点网架14中的上弦杆1上面直接铺设屋面板2,然后采用铆钉8直接将屋面板2与上弦杆1连接,进而形成一种无檩螺栓球节点网架结构(如图4所示),在此过程中螺栓球节点网架14中的上弦杆1形成铆钉孔6和屋面板2上成铆钉孔7(如图5所示);(2)、在螺栓球节点网架14中的上弦杆1上预先焊接角钢9(如图6所示),然后在螺栓球节点网架14中的上弦杆1上面铺设屋面板2,采用铆钉8将屋面板2与预先焊接在螺栓球节点网架14中的上弦杆1上的角钢9连接,进而形成一种无檩螺栓球节点网架结构(如图7所示),在此过程中角钢9形成铆钉孔10和屋面板2上成铆钉孔7(如图8所示);屋面板之间的连接处避开螺栓球节点网架结构中上弦杆的位置,并采用油膏13嵌缝;油膏采用一种以石油沥青为基料,加入改性材料、稀释剂、填料配制而成的黑色膏状嵌缝材料。  As shown in Figure 1-11, the bolted ball joint network frame 14 is formed by connecting the upper chord 1, the web 11 and the lower chord 12 through the bolted ball joint 3, and the bolted ball joint 3 is composed of a sleeve 15, a solid sphere 16, high-strength bolts 17 and pin 18; the axes of the upper chord, the web and the lower chord pass through the center of the solid sphere; the upper chord, the web and the lower chord all have cone heads 4 and sealing plates 5 at the ends, and high-strength bolt holes are reserved for the sealing plates. The high-strength bolt screw passes through the reserved hole of the sealing plate, and the high-strength bolt is screwed into the solid sphere of the reserved threaded hole by screwing the sleeve, and the nut part is blocked by the sealing plate inside the rod; the upper chord adopts square steel pipe or rectangular Steel pipe, the upper chord is set with two sides horizontal and two sides vertical, the diameter of the bolt ball joint connecting the upper chord is less than or equal to the vertical side length of the upper chord; the web is square steel pipe, rectangular steel pipe or round steel pipe; the lower chord It is a square steel pipe, a rectangular steel pipe or a round steel pipe; the grid structure is provided with a roof panel 2, and the roof panel 2 is connected to the bolt ball node grid frame 14. There are two implementations: (1), in the bolt ball node grid frame 14 The roof panel 2 is directly laid on the upper chord 1, and then the roof panel 2 and the upper chord 1 are directly connected by rivets 8, thereby forming a net frame structure with ball joints without purlin bolts (as shown in Figure 4). During this process, the bolts The upper chord 1 in the ball joint grid 14 forms rivet holes 6 and rivet holes 7 on the roof panel 2 (as shown in Figure 5); (2), pre-welded on the upper chord 1 in the bolted ball joint grid 14 Angle steel 9 (as shown in Figure 6), then lay the roof panel 2 on the upper chord 1 in the bolted ball joint network frame 14, and adopt the rivets 8 to connect the roof panel 2 and the upper chord bar welded in advance in the bolted ball joint network frame 14 The angle steel 9 on 1 is connected to form a grid structure without purlin bolt ball joints (as shown in Figure 7). shown); the connection between the roof panels avoids the position of the upper chord in the bolted ball node grid structure, and uses ointment 13 caulking; the ointment uses petroleum asphalt as the base material, adding modified materials, Black paste caulking material prepared with thinner and filler. the

制作时,上弦杆1、腹杆11、下弦杆12和螺栓球节点3按照设计图纸在工厂预制,其中,上弦杆1、腹杆11、下弦杆12端部带有锥头4和封板5,然后运至现场,现场安装时,可根据现场安装设备和空间条件,采用散装法,采用分块安装法、或采用整体装配顶升法,通过螺栓球节点3将上弦杆1、腹杆11、 下弦杆12连接(如图2所示),形成螺栓球节点网架14,如图3所示。屋面板2也于工厂预制。根据设计中网格尺寸的大小,调整屋面板2的布置,使得屋面板2之间的连接处避开螺栓球节点网架14中的上弦杆1的位置(如图9所示),并采用油膏嵌缝(如图10所示),形成一种无檩螺栓球节点网架结构。  During production, the upper chord 1, the web 11, the lower chord 12 and the bolt ball joint 3 are prefabricated in the factory according to the design drawings, wherein the ends of the upper chord 1, the web 11, and the lower chord 12 are equipped with a cone head 4 and a sealing plate 5 , and then transported to the site. During on-site installation, according to the site installation equipment and space conditions, the bulk method, the block installation method, or the overall assembly jacking method can be used to connect the upper chord 1 and the web 11 through the bolt ball joint 3 , Bottom chord 12 connections (as shown in Figure 2), form the bolt ball node network frame 14, as shown in Figure 3. The roof panel 2 is also prefabricated in the factory. According to the size of the grid size in the design, the arrangement of the roof panels 2 is adjusted so that the connection between the roof panels 2 avoids the position of the upper chord 1 in the bolted ball node grid 14 (as shown in Figure 9), and adopts Ointment caulking (as shown in Figure 10) forms a grid structure without purlin-bolt ball nodes. the

Claims (6)

1.一种无檩螺栓球节点网架结构,包括上弦杆、腹杆、下弦杆和螺栓球节点,螺栓球节点由高强螺栓、套筒、实心球体和销钉组成;上弦杆、腹杆和下弦杆轴线通过实心球体球心;上弦杆、腹杆和下弦杆在端部均有锥头和封板构造,封板预留高强螺栓孔洞,高强螺栓螺杆穿过封板的预留孔洞,通过拧套筒的方法将高强螺栓拧进预留螺纹孔的实心球体,螺帽部分被封板挡在杆件内部;其特征在于:上弦杆采用方钢管或者矩形钢管,上弦杆呈两条边水平、两条边竖直设置,连接上弦杆的螺栓球节点直径小于等于上弦杆的竖直边长。 1. A purlin-free bolted ball joint grid structure, including upper chords, webs, lower chords and bolted ball joints, the bolted ball joints are composed of high-strength bolts, sleeves, solid spheres and pins; upper chords, webs and lower chords The axis of the rod passes through the center of the solid sphere; the upper chord, the web and the lower chord all have conical head and sealing plate structure at the end, the sealing plate is reserved for high-strength bolt holes, and the high-strength bolt screw passes through the reserved hole of the sealing plate, through the screwing The method of the sleeve is to screw the high-strength bolt into the solid sphere with the reserved threaded hole, and the nut part is blocked inside the rod by the sealing plate; the characteristic is that the upper chord is made of square steel pipe or rectangular steel pipe, and the upper chord is two sides horizontal, The two sides are arranged vertically, and the diameter of the bolt ball node connecting the upper chord is less than or equal to the length of the vertical side of the upper chord. 2.根据权利要求1所述的无檩螺栓球节点网架结构,其特征在于:腹杆为方钢管、矩形钢管或圆钢管。 2. The net frame structure without purlin bolt ball joints according to claim 1, characterized in that: the web members are square steel pipes, rectangular steel pipes or round steel pipes. 3.根据权利要求1所述的无檩螺栓球节点网架结构,其特征在于:下弦杆件为方钢管、矩形钢管或圆钢管。 3. The purlin-free bolt ball-node grid structure according to claim 1, characterized in that: the lower chord members are square steel pipes, rectangular steel pipes or round steel pipes. 4.根据权利要求1所述的无檩螺栓球节点网架结构,其特征在于:网架结构上设置有屋面板,屋面板与上弦杆通过铆钉连接固定。 4. The net frame structure without purlin bolt ball joints according to claim 1, characterized in that: the net frame structure is provided with a roof panel, and the roof panel and the upper chord are connected and fixed by rivets. 5.根据权利要求4所述的无檩螺栓球节点网架结构,其特征在于:屋面板上部打入铆钉与上弦杆铆接在一起或者在上弦杆一侧预先焊接角钢,屋面板与上弦杆侧部的角钢铆接在一起。 5. The purlin-free bolt ball-node grid structure according to claim 4, characterized in that: rivets are driven into the upper part of the roof panel and the upper chord is riveted together or angle steel is pre-welded on the side of the upper chord, and the roof panel and the upper chord side The upper angle steel is riveted together. 6.根据权利要求5所述的无檩螺栓球节点网架结构,其特征在于:屋面板之间的连接处避开螺栓球节点网架结构中上弦杆的位置,并采用油膏嵌缝。  6. The purlin-free bolted ball-node grid structure according to claim 5, characterized in that: the connection between the roof panels avoids the position of the upper chord in the bolted ball-node grid structure, and uses ointment caulking. the
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