CN102001161A - Injection mold core with air suction, discharge and rapid cooling functional structure - Google Patents

Injection mold core with air suction, discharge and rapid cooling functional structure Download PDF

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Publication number
CN102001161A
CN102001161A CN2010102914697A CN201010291469A CN102001161A CN 102001161 A CN102001161 A CN 102001161A CN 2010102914697 A CN2010102914697 A CN 2010102914697A CN 201010291469 A CN201010291469 A CN 201010291469A CN 102001161 A CN102001161 A CN 102001161A
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Prior art keywords
core body
core
heat conduction
profile
injection mold
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CN2010102914697A
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CN102001161B (en
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华宏伟
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Ningbo Ruiyuan Mould & Plastics Co., Ltd.
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NINGHAI RUIYUAN MOLDING CO Ltd
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Priority to CN201010291469.7A priority Critical patent/CN102001161B/en
Publication of CN102001161A publication Critical patent/CN102001161A/en
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Publication of CN102001161B publication Critical patent/CN102001161B/en
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Abstract

The invention provides an injection mold core with an air suction, discharge and rapid cooling functional structure. The injection mold core consists of a core body (1), a ventilated surface (2), an air suction and discharge channel (3) and a heat-conductive pin (4). In the injection mold core, the technical scheme that: the core body is made from a beryllium copper material with high heat conductivity; the ventilated surface which is made of porous ventilated steel is fixedly inlaid at the top of the core body; the air suction and discharge channel which is connected with a mold is reserved in the core body; and the heat-conductive pin which is directly inserted into a mold cooling water pipe is arranged at the bottom of the core body is adopted, so that the problems of low qualification rate, high cost and poor quality consistency of products in the molding of small-diameter deep-cavity injection products in the prior art are solved. The injection mold core with the air suction, discharge and rapid cooling functional structure provided by the invention fulfills the aims of improving the qualification rate, reducing the cost and ensuring the quality consistency of the products of the molding of the small-diameter deep-cavity injection products by increasing cooling rate and improving air suction and discharging conditions of the core body structurally.

Description

A kind of injection mold core with suction and discharge, quick cooling function structure
Technical field
The present invention relates to the core structure of injection mold, specifically be meant a kind of injection mold core that is applied on the injection mold dynamic model part with suction and discharge, quick cooling function structure.
Background technology
Core is the member of the moulding injection-molded item back side or inner profile in the injection mold, and the core of prior art is made with steel, and self does not possess suction and discharge, refrigerating function; During injection moulding, the air in the chamber that is surrounded by dynamic mould core and cover half die cavity is discharged by the die joint of core and die cavity; During ejection device, be coated on the goods on the core, suck air and the demoulding by the slit that when pushing tow is dynamic, forms with the core pattern draft; The cooling of core is by being arranged on the cooling water channel cooling in moving platen and the core.Yet the core that is used for moulding small-diameter deep chamber injection-molded item because volume is narrow and small, can't be provided with cooling water channel, can only rely on the heat conduction of steel self, slowly cools off by the moving platen that is provided with cooling water channel, cause moulding production because of etc. inefficiency to be cooled; In addition, exhaust, the inspiratory dyspnea of the dark top of chamber of goods position very easily produce air retention phenomenon during the moulding injection, and goods and core produced the vacuum coater phenomenon when demoulding ejected; In the mould that a mould has more, it is bad that the bad and vacuum coater demoulding that all can have the part goods to produce the scarce material of vapour lock in the goods of every mold forming damages, and makes the quality of goods be difficult to be consistent, and the qualification rate of goods is low, and integrated cost is high.Therefore, because the small-diameter deep chamber core cooling of prior art is slow, suction and discharge are not smooth, make the injection-molded item moulding of prior art small-diameter deep chamber exist qualification rate low, the problems and shortcomings of cost height, product property uniformity difference.
Summary of the invention
Problems and shortcomings at above-mentioned prior art existence, the present invention adopts by the beryllium copper material of high heat conduction and makes the core body, fixedly inlay the ventilative profile of making by the porous breathable steel at the top of core body, in core body inside the suction air flue is set, the upper end of suction air flue communicates with ventilative profile, the lower end of suction air flue be arranged on the airway that moving die insert and moving platen joint portion communicate with atmosphere and communicate; In the bottom of core body the heat conduction pin is set, the heat conduction pin directly inserts in the cooling water channel that is arranged in the moving platen, technical scheme by the direct cooling type core body of cooling water, a kind of injection mold core with suction and discharge, quick cooling function structure is provided, be intended to by improving the core body from structure cooling velocity, improve the suction and discharge situation, make small-diameter deep chamber molding process of injection reach the raising qualification rate, reduce cost, guarantee the conforming purpose of product property.
The object of the present invention is achieved like this: a kind of injection mold core with suction and discharge, quick cooling function structure, be made of core body, ventilative profile, suction air flue, heat conduction pin, wherein: described core body is body and appearance profile and inner body of goods and the identical column beryllium copper matter core body of inner surface profile; The top of core body fixedly is inlaid with the ventilative profile of being made by the porous breathable steel, appearance profile and goods top inner surface profile are coincide; The bottom of core body be provided with downward protrusion, diameter is less than heat conduction pin core scapus face size, that the step cutting pattern cylinder constitutes; The inside of core body is provided with the upper end and communicates with described ventilative profile, the suction air flue of the circular hole formation that the lower end communicates with the edge of core body bottom.
Mutual alignment during application and annexation
Core body fixed in position is provided with the airway that communicates with atmosphere at moving die insert and moving platen joint portion in using the moving die insert of mould, the lower end of the suction air flue of core body is communicated with airway; The circle hole shape cooling water channel that is specifically designed to cooling heat conduction pin is set in the moving platen of the heat conduction pin bottom of core body, and the diameter of cooling water channel is greater than the heat conduction pin, and the lower end of heat conduction pin is inserted among the cooling water channel.
Operation principle
During the moulding injection, retention is discharged through airway from ventilative profile, the suction air flue of core body at the air of the dark top of chamber of goods position, has eliminated the goods vapour lock and has lacked the bad origin cause of formation of material;
When the demoulding ejected, air outside between the suction air flue of core body, ventilative profile induction type core body and goods, had been eliminated the bad origin cause of formation of goods vacuum coater demoulding damage from airway;
During the moulding cooling, the heat of core body is directly taken away by the cooling water exchange of the cooling water channel of flowing through by the heat conduction pin that inserts in the cooling water channel, has avoided the slow problem of indirect thermal conduction of velocity, thereby has improved cooling velocity and heat exchanger effectiveness; In addition, make the core body, help the further raising of core body cooling velocity and heat exchanger effectiveness with the beryllium copper material of high heat conduction.
Above-mentioned, the present invention adopts by the beryllium copper material of high heat conduction and makes the core body, fixedly inlay the ventilative profile of making by the porous breathable steel at the top of core body, in core body inside the suction air flue is set, the upper end of suction air flue communicates with ventilative profile, the lower end of suction air flue be arranged on the airway that moving die insert and moving platen joint portion communicate with atmosphere and communicate; In the bottom of core body the heat conduction pin is set, the heat conduction pin directly inserts in the cooling water channel that is arranged in the moving platen, technical scheme by the direct cooling type core body of cooling water, having overcome the injection-molded item moulding of prior art small-diameter deep chamber exists qualification rate low, the cost height, the problems and shortcomings of product property uniformity difference, what provided a kind ofly has suction and discharge, the injection mold core of quick cooling function structure, by improve the cooling velocity of core body from structure, improve the suction and discharge situation, make small-diameter deep chamber molding process of injection reach the raising qualification rate, reduce cost, guarantee the conforming purpose of product property.
Description of drawings
Fig. 1 is a kind of injection mold core with suction and discharge, quick cooling function structure of the present invention, the position in using mould and the cross-sectional schematic of structure;
Fig. 2 be among Fig. 1 A portion draw enlarged drawing, be a kind of structural representation of the present invention with injection mold core of suction and discharge, quick cooling function structure;
Below in conjunction with the embodiment in the accompanying drawing the present invention is described in further detail, but should not be construed as any limitation of the invention.
Among the figure: core body 1, ventilative profile 2, suction air flue 3, heat conduction pin 4, airway 01, cooling water channel 02, moving die insert 03, moving platen 04, goods 05.
The specific embodiment
Consult Fig. 1~Fig. 2, a kind of injection mold core of the present invention with suction and discharge, quick cooling function structure, be made of core body 1, ventilative profile 2, suction air flue 3, heat conduction pin 4, wherein: described core body 1 is body and appearance profile and inner body of goods and the identical column beryllium copper matter core body of inner surface profile; The top of core body fixedly is inlaid with the ventilative profile of being made by the porous breathable steel, appearance profile and goods top inner surface profile are coincide 2; The bottom of core body be provided with downward protrusion, diameter is less than heat conduction pin 4 core scapus face size, that the step cutting pattern cylinder constitutes; The inside of core body is provided with the upper end and communicates with described ventilative profile 2, the suction air flue 3 of the circular hole formation that the lower end communicates with the edge of core body bottom.
Mutual alignment during application and annexation
Core body 1 fixed in position is provided with the airway 01 that communicates with atmosphere at moving die insert 03 and moving platen 04 joint portion in using the moving die insert 03 of mould, the lower end of the suction air flue 3 of core body 1 is communicated with airway 01; The circle hole shape cooling water channel 02 that is specifically designed to cooling heat conduction pin 4 is set in the moving platen 04 of heat conduction pin 4 bottoms of core body 1, and the diameter of cooling water channel 02 is greater than heat conduction pin 4, and the lower end of heat conduction pin 4 is inserted among the cooling water channel 02.
Operation principle
During the moulding injection, retention is discharged through airway 01 from ventilative profile 2, the suction air flue 3 of core body 1 at the air of goods 05 dark top of chamber position, has eliminated goods 05 vapour lock and has lacked the bad origin cause of formation of material;
When the demoulding ejected, air outside between the suction air flue 3 of core body 1, ventilative profile 2 induction type core bodys 1 and goods 05, had been eliminated the bad origin cause of formation of goods 05 vacuum coater demoulding damage from airway 01;
During the moulding cooling, the heat of core body 1 is directly taken away by the cooling water exchange of the cooling water channel 02 of flowing through by the heat conduction pin 4 that inserts in the cooling water channel 02, has avoided the slow problem of indirect thermal conduction of velocity, thereby has improved cooling velocity and heat exchanger effectiveness; In addition, make core body 1, help the further raising of core body 1 cooling velocity and heat exchanger effectiveness with the beryllium copper material of high heat conduction.

Claims (2)

1. injection mold core with suction and discharge, quick cooling function structure, be made of core body (1), ventilative profile (2), suction air flue (3), heat conduction pin (4), it is characterized in that: described core body (1) is body and appearance profile and inner body of goods and the identical column beryllium copper matter core body of inner surface profile; The top of core body fixedly is inlaid with the ventilative profile of being made by the porous breathable steel, appearance profile and goods top inner surface profile are coincide (2); The bottom of core body be provided with downward protrusion, diameter is less than heat conduction pin (4) core scapus face size, that the step cutting pattern cylinder constitutes; The inside of core body is provided with the upper end and communicates with described ventilative profile (2), the suction air flue (3) of the circular hole formation that the lower end communicates with the edge of core body bottom.
2. a kind of injection mold core according to claim 1 with suction and discharge, quick cooling function structure, it is characterized in that: position during application and annexation are, core body (1) fixed in position is in the moving die insert (03) of using mould, the airway (01) that communicates with atmosphere is set in moving die insert (03) and moving platen (04) joint portion, the lower end of the suction air flue (3) of core body (1) is communicated with airway (01); The circle hole shape cooling water channel (02) that is specifically designed to cooling heat conduction pin (4) is set in the moving platen (04) of heat conduction pin (4) bottom of core body (1), the diameter of cooling water channel (02) is greater than heat conduction pin (4), and the lower end of heat conduction pin (4) is inserted among the cooling water channel (02).
CN201010291469.7A 2010-09-15 2010-09-15 Injection mold core with air suction, discharge and rapid cooling functional structure Expired - Fee Related CN102001161B (en)

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CN102001161B CN102001161B (en) 2014-07-23

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102310525A (en) * 2011-07-07 2012-01-11 苏州工业园区协利塑胶有限公司 Core used in high precision injection molding processing of ABS pistons of engines
CN102848527A (en) * 2012-09-21 2013-01-02 东泰精密模具(苏州)有限公司 Die
CN103192468A (en) * 2013-03-19 2013-07-10 湖北航天化学技术研究所 Core die of rubber product die
CN105034266A (en) * 2015-05-28 2015-11-11 英普亿塑胶电子(苏州)有限公司 Injection molding mold of medical imaging X-ray film thin wall backlight box, and injection molding process thereof
CN105922514A (en) * 2016-07-06 2016-09-07 健大电业制品(昆山)有限公司 Mould with relatively good ventilating and cooling effects
TWI656018B (en) * 2018-03-02 2019-04-11 彰洋材料股份有限公司 Injection mold, injection shoes component, and manufacturing method therefore
CN110480967A (en) * 2019-08-01 2019-11-22 无锡宏杰丰淼模塑有限公司 A kind of thermoset plastic cooling device
CN111645253A (en) * 2020-04-14 2020-09-11 苏州博琪海电器有限公司 Soft positioning type injection molding process for shell of dust collector
CN113001903A (en) * 2021-03-16 2021-06-22 友信精密实业(深圳)有限公司 Injection mold for producing porous rubber part
CN113799328A (en) * 2020-06-15 2021-12-17 泰科电子(上海)有限公司 Injection mold and method for manufacturing same

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101391477A (en) * 2008-09-19 2009-03-25 深圳东洋旺和实业有限公司 Injection mold
CN201325148Y (en) * 2008-11-14 2009-10-14 解冬正 Bottle billet die
CN201776886U (en) * 2010-09-15 2011-03-30 宁海瑞元模塑有限公司 Injection mold core with suction-exhaust and quick-cooling functional structure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101391477A (en) * 2008-09-19 2009-03-25 深圳东洋旺和实业有限公司 Injection mold
CN201325148Y (en) * 2008-11-14 2009-10-14 解冬正 Bottle billet die
CN201776886U (en) * 2010-09-15 2011-03-30 宁海瑞元模塑有限公司 Injection mold core with suction-exhaust and quick-cooling functional structure

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102310525A (en) * 2011-07-07 2012-01-11 苏州工业园区协利塑胶有限公司 Core used in high precision injection molding processing of ABS pistons of engines
CN102848527A (en) * 2012-09-21 2013-01-02 东泰精密模具(苏州)有限公司 Die
CN103192468A (en) * 2013-03-19 2013-07-10 湖北航天化学技术研究所 Core die of rubber product die
CN103192468B (en) * 2013-03-19 2015-10-14 湖北航天化学技术研究所 A kind of Core die of rubber product die
CN105034266A (en) * 2015-05-28 2015-11-11 英普亿塑胶电子(苏州)有限公司 Injection molding mold of medical imaging X-ray film thin wall backlight box, and injection molding process thereof
CN105922514B (en) * 2016-07-06 2018-01-19 健大电业制品(昆山)有限公司 One kind is breathed freely and the preferable mould of cooling effect
CN105922514A (en) * 2016-07-06 2016-09-07 健大电业制品(昆山)有限公司 Mould with relatively good ventilating and cooling effects
TWI656018B (en) * 2018-03-02 2019-04-11 彰洋材料股份有限公司 Injection mold, injection shoes component, and manufacturing method therefore
CN110480967A (en) * 2019-08-01 2019-11-22 无锡宏杰丰淼模塑有限公司 A kind of thermoset plastic cooling device
CN111645253A (en) * 2020-04-14 2020-09-11 苏州博琪海电器有限公司 Soft positioning type injection molding process for shell of dust collector
CN113799328A (en) * 2020-06-15 2021-12-17 泰科电子(上海)有限公司 Injection mold and method for manufacturing same
CN113799328B (en) * 2020-06-15 2023-11-21 泰科电子(上海)有限公司 Injection mold and method for manufacturing the same
CN113001903A (en) * 2021-03-16 2021-06-22 友信精密实业(深圳)有限公司 Injection mold for producing porous rubber part

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Owner name: NINGBO RUIYUAN MOLDING CO., LTD.

Free format text: FORMER NAME: NINGHAI RUIYUAN MOLDING CO., LTD.

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Address after: 315600, No. 25, metalworking Road, Taoyuan street, Ninghai County, Ningbo, Zhejiang

Patentee after: Ningbo Ruiyuan Mould & Plastics Co., Ltd.

Address before: 315600 No. 2, Jinxing Road, Taoyuan street, Ninghai County, Zhejiang Province

Patentee before: Ninghai Ruiyuan Molding Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140723

Termination date: 20170915