CN102000489A - Thermal power plant wet desulfurization agent and its desulfurization method - Google Patents
Thermal power plant wet desulfurization agent and its desulfurization method Download PDFInfo
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- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 108
- 230000023556 desulfurization Effects 0.000 title claims abstract description 108
- 238000000034 method Methods 0.000 title claims abstract description 30
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims abstract description 141
- 238000010521 absorption reaction Methods 0.000 claims abstract description 80
- 235000011037 adipic acid Nutrition 0.000 claims abstract description 71
- 239000001361 adipic acid Substances 0.000 claims abstract description 71
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 57
- 239000003546 flue gas Substances 0.000 claims abstract description 57
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- 239000003795 chemical substances by application Substances 0.000 claims abstract description 8
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 claims description 34
- 239000010440 gypsum Substances 0.000 claims description 27
- 229910052602 gypsum Inorganic materials 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- GBAOBIBJACZTNA-UHFFFAOYSA-L calcium sulfite Chemical compound [Ca+2].[O-]S([O-])=O GBAOBIBJACZTNA-UHFFFAOYSA-L 0.000 claims description 8
- 235000010261 calcium sulphite Nutrition 0.000 claims description 8
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Abstract
Description
技术领域technical field
本发明涉及火电厂脱硫工艺技术领域,具体地说是一种火电厂湿法脱硫剂及其脱硫方法。The invention relates to the technical field of desulfurization technology for thermal power plants, in particular to a thermal power plant wet desulfurizer and a desulfurization method thereof.
背景技术Background technique
随着我国烟气脱硫产业化的全面发展,石灰石石膏湿法脱硫工艺由于其适应范围广、工艺成熟、脱硫效率高、脱硫剂来源丰富且价格较低,已成为我国燃煤电厂的首选工艺,目前,脱硫设备的国产化率已达到90%以上。With the comprehensive development of my country's flue gas desulfurization industrialization, limestone gypsum wet desulfurization process has become the preferred process for coal-fired power plants in my country due to its wide adaptability, mature process, high desulfurization efficiency, rich source of desulfurizer and low price. At present, the localization rate of desulfurization equipment has reached over 90%.
然而,由于国内煤电供求关系的变化,在电厂的实际运行中,受煤种和其他因素的制约,脱硫系统入口烟气量和烟气二氧化硫浓度往往超出设计值,这就造成了脱硫系统实际效率低且相关的性能参数不佳,脱硫系统能耗严重。However, due to changes in domestic coal power supply and demand, in the actual operation of the power plant, due to the constraints of coal type and other factors, the flue gas volume at the inlet of the desulfurization system and the concentration of sulfur dioxide in the flue gas often exceed the design value, which causes the actual desulfurization system. The efficiency is low and the relevant performance parameters are not good, and the energy consumption of the desulfurization system is serious.
最近几年,国内各个电厂陆续大规模上马了烟气脱硫设施,但由于煤质供应问题,电厂的实际煤质往往与设计煤质有很大的区别,电厂无法采取设计煤质运行,各处拼凑过来的煤质含硫变化很大,这造成了原烟气二氧化硫浓度波动较大,脱硫系统运行不稳定,二氧化硫浓度过高脱硫效率会大幅低于设计值,二氧化硫排放时有超标现象,同时也造成脱硫副产物石膏品质不佳,石灰石利用率低。电厂为了避免排放超标,采取增大石灰石供应量的方法,仍解决不了二氧化硫排放浓度大的问题同时还增大了系统运行的能耗,出于无奈,有的电厂只得选择限负荷运行,由此带来很大的损失。In recent years, various domestic power plants have successively launched large-scale flue gas desulfurization facilities. However, due to coal quality supply problems, the actual coal quality of the power plant is often very different from the design coal quality, and the power plant cannot operate with the design coal quality. The sulfur content of the pieced together coal quality varies greatly, which causes large fluctuations in the concentration of sulfur dioxide in the original flue gas, unstable operation of the desulfurization system, and the desulfurization efficiency will be significantly lower than the design value when the concentration of sulfur dioxide is too high. It also causes poor quality of desulfurization by-product gypsum and low utilization rate of limestone. In order to avoid excessive emissions, the power plant adopts the method of increasing the supply of limestone, which still cannot solve the problem of high sulfur dioxide emission concentration and also increases the energy consumption of the system operation. Out of helplessness, some power plants have to choose load-limited operation, thus cause great loss.
现有湿法脱硫工艺介绍Introduction of Existing Wet Desulfurization Process
目前,国内约95%以上的火电机组配备了湿法脱硫系统,湿法脱硫工艺的原理主要是在添加了新鲜石灰石的情况下,石灰石和水的混合物从吸收塔浆液池送至喷淋层;浆液经喷淋层上的喷嘴雾化成一定直径的雾滴;在雾滴下落的过程中与吸收塔内上升的烟气逆流接触,雾滴将吸收液中的酸组份,如SO2,SO3,HF和HCl去除;离开吸收塔洗涤部分的净烟气流过除雾器,以除去夹带的液滴,液滴返回吸收塔,而净烟气直接经烟囱排出。脱硫系统的主要工艺如下:At present, more than 95% of thermal power units in China are equipped with wet desulfurization systems. The principle of wet desulfurization process is that the mixture of limestone and water is sent from the slurry pool of the absorption tower to the spray layer when fresh limestone is added; The slurry is atomized into mist droplets with a certain diameter through the nozzle on the spray layer; during the falling process of the mist droplets, it is in countercurrent contact with the rising flue gas in the absorption tower, and the mist droplets will absorb the acid components in the liquid, such as SO 2 , SO 3 , HF and HCl removal; the clean flue gas leaving the washing part of the absorption tower passes through the demister to remove the entrained liquid droplets, and the liquid droplets return to the absorption tower, while the clean flue gas is directly discharged through the chimney. The main process of the desulfurization system is as follows:
(1)混合并加入石灰石及水的饱和吸收液;(1) Mix and add the saturated absorption liquid of limestone and water;
(2)吸收烟气中的二氧化硫并反应生成亚硫酸钙;(2) absorb sulfur dioxide in the flue gas and react to generate calcium sulfite;
(3)引入空气强制氧化亚硫酸钙生成石膏;(3) Introducing air to forcibly oxidize calcium sulfite to generate gypsum;
(4)从吸收液中分离石膏。(4) Separation of gypsum from the absorption liquid.
锅炉的烟气经电除尘器、引风机、增压风机进入吸收塔,洗涤脱硫后经除雾器除去细小液滴,吸收塔出口烟气经由脱硫尾部烟道进入烟囱后排入大气。The flue gas from the boiler enters the absorption tower through the electrostatic precipitator, induced draft fan, and booster fan. After washing and desulfurization, the fine droplets are removed through the demister.
吸收剂是由石灰石(CaCO3)加适量的水溶解制备而成,根据吸收塔中浆液的pH值和原烟气SO2的质量浓度,定量的吸收剂浆液经循环泵加入吸收塔中,在吸收塔内的化学反应主要有以下过程:The absorbent is prepared by dissolving limestone (CaCO 3 ) with an appropriate amount of water. According to the pH value of the slurry in the absorption tower and the mass concentration of SO 2 in the original flue gas, a quantitative amount of absorbent slurry is added to the absorption tower through a circulating pump. The chemical reaction in the absorption tower mainly has the following processes:
(1)吸收过程(1) Absorption process
(2)氧化过程(2) Oxidation process
(3)中和过程(3) Neutralization process
吸收塔内总化学反应式为:The total chemical reaction formula in the absorption tower is:
吸收塔的石膏浆液通过石膏排出泵送入石膏水力旋流站,浓缩后的石膏浆液收集至石膏浆液箱,用石膏浆液泵送至真空皮带脱水机。进入真空皮带脱水机的石膏浆液经脱水处理后表面含水率小于10%,由皮带输送机送入石膏储存间存放待运,可供综合利用。石膏旋流器的溢流液,经溢流箱收集后,送至对应的废水旋流器,废水旋流器的溢流液,其底流返回吸收塔循环使用。The gypsum slurry in the absorption tower is sent to the gypsum hydrocyclone station through the gypsum discharge pump, and the concentrated gypsum slurry is collected into the gypsum slurry tank, and then sent to the vacuum belt dehydrator by the gypsum slurry pump. The gypsum slurry entering the vacuum belt dehydrator is dehydrated and has a surface moisture content of less than 10%. The gypsum slurry is sent to the gypsum storage room by the belt conveyor for comprehensive utilization. The overflow liquid of the gypsum cyclone is collected by the overflow box and sent to the corresponding waste water cyclone. The overflow liquid of the waste water cyclone returns to the absorption tower for recycling.
考虑到脱硫系统改造造价高与改造空间难的问题,脱硫系统的设计很难进行更改,为了提高脱硫效率,投加脱硫添加剂则是一种行之有效的方法。Considering the high cost of desulfurization system transformation and the difficulty of transformation space, it is difficult to change the design of the desulfurization system. In order to improve the desulfurization efficiency, adding desulfurization additives is an effective method.
发明内容Contents of the invention
本发明的目的是提供一种能在不同工况条件下提高系统脱硫效率的火电厂湿法脱硫剂及其脱硫方法。即通过有机酸来提高脱硫效率,以预防由于采用高硫分的煤质后,SO2仍能够达标排放。The object of the present invention is to provide a thermal power plant wet desulfurization agent and a desulfurization method thereof which can improve the desulfurization efficiency of the system under different working conditions. That is, organic acid is used to improve the desulfurization efficiency, so as to prevent SO 2 from being able to meet the standard emission after using high-sulfur coal quality.
本发明的目的是这样实现的:所述的火电厂湿法脱硫剂,它包括有:处于饱和状态或过饱和状态的石灰石及水的饱和吸收液,其特征是:在饱和吸收液内加入有己二酸,该饱和吸收液内的己二酸与石灰石的溶质重量份数比为0.2-0.3∶100。The object of the present invention is achieved like this: described thermal power plant wet desulfurizer, it comprises: the saturated absorbing liquid of limestone and water in saturated state or supersaturated state, it is characterized in that: in saturated absorbing liquid, add Diacid, the solute weight and number ratio of adipic acid and limestone in the saturated absorption liquid is 0.2-0.3:100.
上述的石灰石纯度在90%以上,粒度分布为90%通过250目筛子;己二酸纯度99.7%以上,白色粉末。The above-mentioned limestone has a purity of more than 90%, and its particle size distribution is 90% passing through a 250-mesh sieve; the adipic acid has a purity of more than 99.7%, and is a white powder.
本发明湿法脱硫剂的脱硫方法,它包括有一脱硫吸收塔,该脱硫吸收塔自下而上依次设置有:处于饱和状态或过饱和状态的石灰石及水的饱和吸收液,吸收塔侧壁上的饱和吸收液溢流管及补液管,烟气入口,饱和吸收液喷淋区,除雾器及脱硫后的烟气出口,其特征是:在饱和吸收液内加入有己二酸,该饱和吸收液内的己二酸与石灰石的溶质重量份数比为0.2-0.3∶100,而成为脱硫剂;脱硫剂经循环泵泵入喷淋层并雾状喷出,此时与经由烟气入口进入脱硫吸收塔的含二氧化硫烟气逆流洗涤后,将二氧化硫吸收后,该烟气经由除雾器以及脱硫吸收塔顶部的烟气出口排出,再由烟囱排放到大气中;The desulfurization method of the wet desulfurizer of the present invention comprises a desulfurization absorption tower, and the desulfurization absorption tower is sequentially arranged with: saturated absorption liquid of limestone and water in a saturated state or a supersaturated state, on the side wall of the absorption tower The saturated absorption liquid overflow pipe and liquid replenishment pipe, the flue gas inlet, the saturated absorption liquid spray area, the demister and the flue gas outlet after desulfurization are characterized in that: adipic acid is added to the saturated absorption liquid, and the saturated absorption liquid The solute weight ratio of adipic acid and limestone in the liquid is 0.2-0.3:100, and it becomes a desulfurization agent; the desulfurization agent is pumped into the spray layer through a circulation pump and sprayed out in mist form. After the sulfur dioxide-containing flue gas of the desulfurization absorption tower is washed countercurrently, after the sulfur dioxide is absorbed, the flue gas is discharged through the demister and the flue gas outlet at the top of the desulfurization absorption tower, and then discharged into the atmosphere through the chimney;
脱硫剂吸收烟气中的二氧化硫并反应生成亚硫酸钙,引入空气强制氧化亚硫酸钙生成石膏,从饱和吸收液中分离石膏;The desulfurizer absorbs sulfur dioxide in the flue gas and reacts to form calcium sulfite, introduces air to force the oxidation of calcium sulfite to form gypsum, and separates the gypsum from the saturated absorption liquid;
饱和吸收液使用温度范围为50-65℃。The temperature range of the saturated absorption liquid is 50-65°C.
所述饱和吸收液溢流管及补液管均通入一带有搅拌器的脱硫吸收塔地坑循环池,己二酸的加入或补加是通过吸收塔地坑循环池补加到处于饱和状态或过饱和状态石灰石及水的饱和吸收液中。The saturated absorption liquid overflow pipe and liquid replenishment pipe all lead into a pit circulation pool of a desulfurization absorption tower with an agitator, and adipic acid is added through the pit circulation pool of the absorption tower until it is in a saturated state or In the saturated absorption solution of supersaturated limestone and water.
己二酸的作用机理:The mechanism of action of adipic acid:
用含己二酸的CaCO3溶液进行吸收SO2的反应时,主要由以下几个主要反应:When the CaCO solution containing adipic acid is used for the reaction of absorbing SO 2 , there are mainly the following main reactions:
其中:H2A——己二酸;Among them: H 2 A - adipic acid;
AH-,A2--——己二酸水解产生的离子。AH - , A 2-- ——Ions produced by the hydrolysis of adipic acid.
aq,s,l——分别代表气相,固相,液相。aq, s, l—represent the gas phase, solid phase, and liquid phase, respectively.
整个反应过程涉及气-液、液-液、液-固等三个相间过程,整个反应过程见下表:The whole reaction process involves three interphase processes of gas-liquid, liquid-liquid and liquid-solid. The whole reaction process is shown in the table below:
本发明的石灰石石膏法工艺己二酸强化石灰石和SO2传质机理Limestone gypsum process of the present invention Adipic acid strengthens limestone and SO Mass transfer mechanism
由上表中可看出,在气相表面和液膜中,溶解的SO2与水按式(1)反应离解出H+;在液膜和液相主体边界,AH-与H+按式(2)反应生成H2A(aq),使得H+被传递到液相主体,液膜中[H+]浓度的降低加速了式(1)平衡向右移动,从而促进了SO2的溶解,进而提高了脱硫效率;在固相和液膜中,式(6)溶解的CO3 2-与式(3)离解的H+按式(5)反应生成HCO3 -;在液相主体,H+与HCO3 -按式(4)反应生成CO2和H2O,液相主体中[HCO3 -]浓度的降低,使得式(5)和式(6)平衡向右移动,从而促进了CaCO3的溶解。As can be seen from the table above, on the surface of the gas phase and in the liquid film, dissolved SO2 reacts with water to dissociate into H + according to the formula (1); at the boundary of the liquid film and the main body of the liquid phase, AH - and H + are expressed according to the formula ( 2) The reaction generates H 2 A(aq), so that H + is transferred to the main body of the liquid phase, and the decrease of [H + ] concentration in the liquid film accelerates the equilibrium shift of formula (1) to the right, thereby promoting the dissolution of SO 2 , Then the desulfurization efficiency is improved; in the solid phase and liquid film, the dissolved CO 3 2- of formula (6) reacts with the dissociated H + of formula (3) to generate HCO 3 - according to formula (5); in the liquid phase, H + reacts with HCO 3 - to generate CO 2 and H 2 O according to formula (4), and the decrease of [HCO 3 - ] concentration in the liquid phase body makes the equilibrium of formula (5) and formula (6) shift to the right, thereby promoting Dissolution of CaCO 3 .
由以上分析可知,己二酸的存在,强化了由气相向固相的传递,同时促进了SO2和CaCO3的溶解,加速了SO2的化学吸收,因此提高了脱硫效率。From the above analysis, it can be seen that the presence of adipic acid strengthens the transfer from the gas phase to the solid phase, and at the same time promotes the dissolution of SO 2 and CaCO 3 , and accelerates the chemical absorption of SO 2 , thus improving the desulfurization efficiency.
如果己二酸与石灰石配比过低:己二酸的用量不足,式(2)反应生成的H2A(aq)减少,己二酸加强H+传递的效果降低,对石灰石活性提高的效果也变差。If the ratio of adipic acid to limestone is too low: the amount of adipic acid is insufficient, the H 2 A(aq) generated by the reaction of formula (2) will decrease, the effect of adipic acid on enhancing H + transfer will be reduced, and the effect on improving the activity of limestone will be reduced. Also worse.
如果己二酸与石灰石配比过高:己二酸的用量过高,此时,己二酸相比石灰石活性提高所需的用量尚有剩余,不仅不经济,且由于己二酸属于弱酸,己二酸的大量存在会降低浆液pH值,从而对脱硫效率起到负面作用。If the ratio of adipic acid to limestone is too high: the amount of adipic acid is too high. At this time, there is still a surplus of adipic acid compared with the amount required to improve the activity of limestone, which is not only uneconomical, but also because adipic acid is a weak acid. The presence of a large amount of adipic acid will reduce the pH value of the slurry, which will have a negative effect on the desulfurization efficiency.
本发明的优点是:The advantages of the present invention are:
本发明特别是在600MW机组上进行了湿法脱硫系统己二酸投加研究,得到了意想不到的脱硫效果。In particular, the present invention has carried out research on the addition of adipic acid in a wet desulfurization system on a 600MW unit, and obtained an unexpected desulfurization effect.
本发明研究结合了实验室和工程现场应用两个部分,多方位地分析了己二酸对脱硫系统的全面影响,并提出了全新的脱硫系统节能运行优化方案,明显提高了湿法脱硫系统的脱硫效率。The research of the present invention combines the two parts of the laboratory and the field application of the project, and analyzes the comprehensive influence of adipic acid on the desulfurization system in multiple directions, and proposes a new energy-saving operation optimization scheme for the desulfurization system, which significantly improves the efficiency of the wet desulfurization system. Desulfurization efficiency.
本发明的脱硫剂,不仅可以实现由于煤种变化导致电厂在净烟气SO2浓度达标排放,免除超标处罚。还可以实现在低负荷和原烟气SO2浓度较低的前提下,通过改变循环泵组合方式减少泵运行数量,实现脱硫系统的经济节能运行,降低厂用电率,每年可省去百万的电费,有很好的实际意义。并且可以避免电厂因为运行参数超出设计值而限负荷运行,所带来的损失。此外还可以提高系统的操作灵活性和燃料的灵活性、缓解系统结垢和堵塞、适应原烟气SO2浓度的骤然变化、缓冲浆液pH值的变化、减少浆液循环泵叶轮的运行损耗等。因此,应用前景很广阔。The desulfurizing agent of the present invention can not only realize that the SO2 concentration in the net flue gas of the power plant reaches the standard discharge due to the change of the coal type, but also exempts the penalty for exceeding the standard. It can also be realized under the premise of low load and low concentration of SO 2 in the original flue gas, by changing the combination of circulating pumps to reduce the number of pumps running, realize the economical and energy-saving operation of the desulfurization system, reduce the power consumption rate of the plant, and save millions of dollars per year The electricity bill has very good practical significance. And it can avoid the loss caused by the load limit operation of the power plant because the operating parameters exceed the design value. In addition, it can improve the operational flexibility and fuel flexibility of the system, alleviate system fouling and blockage, adapt to sudden changes in the original flue gas SO 2 concentration, buffer changes in slurry pH, and reduce the operating loss of the slurry circulation pump impeller, etc. Therefore, the application prospect is very broad.
本发明的还具有工艺方法简单,对原装置无改动,而且操作及运行成本低,应用范围宽等优点。The invention also has the advantages of simple process, no change to the original device, low operation and operation cost, wide application range and the like.
附图说明Description of drawings
图1是本发明的工艺流程简图。Fig. 1 is a schematic diagram of the process flow of the present invention.
下面将通过实例对本发明作进一步详细说明,但下述的实例仅仅是本发明其中的例子而已,并不代表本发明所限定的权利保护范围,本发明的权利保护范围以权利要求书为准。The present invention will be described in further detail below by examples, but following examples are only examples of the present invention, and do not represent the limited scope of rights protection of the present invention, and the scope of protection of rights of the present invention is as the criterion with claims.
具体实施方式Detailed ways
如图1所示,图1为本发明应用在国电康平电厂二号600MW机组上的脱硫工艺流程简图;As shown in Figure 1, Fig. 1 is the desulfurization technological process schematic diagram that the present invention is applied on the No. 2 600MW unit of Guodian Kangping Power Plant;
图中的6为脱硫吸收塔,该脱硫吸收塔6自下而上依次设置有:处于过饱和状态的石灰石及水的过饱和吸收液601,吸收塔侧壁上的饱和吸收液溢流管及补液管进出口602,烟气入口603,饱和吸收液喷淋区604,除雾器605及脱硫后的烟气出口606;饱和吸收液溢流管及补液管均通入一带有搅拌器5的脱硫吸收塔地坑循环池4,己二酸的加入或补加是通过吸收塔地坑循环池补加到处于过饱和状态石灰石及水的过饱和吸收液中,在过饱和吸收液使用温度范围为50-65℃时,过饱和吸收液内的己二酸与石灰石的溶质重量份数比为0.2-0.3∶100,从而成为脱硫剂。6 in the figure is a desulfurization absorption tower, and the
采用石灰石过饱和吸收液主要是相对减少石灰石的投入次数。The use of limestone supersaturated absorption solution is mainly to relatively reduce the input times of limestone.
图中的1为烟气除尘器,从锅炉尾部出来的含有污染物的烟气,先经过除尘器1进行除尘处理之后经增压风机2从脱硫吸收塔6的中部烟气入口603进入脱硫吸收塔内;而脱硫剂经循环泵7泵入饱和吸收液喷淋层604并雾状喷出,此时与经由烟气入口603进入脱硫吸收塔的含二氧化硫烟气逆流洗涤后,将二氧化硫吸收后,该烟气经由除雾器605以及脱硫吸收塔顶部的烟气出口606排出,再由烟囱8排放到大气中。1 in the figure is the flue gas dust collector. The flue gas containing pollutants from the tail of the boiler first passes through the dust collector 1 for dust removal treatment, and then enters the desulfurization absorption from the middle
另外,脱硫剂吸收烟气中的二氧化硫并反应生成亚硫酸钙,引入空气强制氧化亚硫酸钙生成石膏,从饱和吸收液中分离石膏;In addition, the desulfurizer absorbs sulfur dioxide in the flue gas and reacts to form calcium sulfite, introduces air to force the oxidation of calcium sulfite to form gypsum, and separates the gypsum from the saturated absorption liquid;
吸收塔内的浆液由浆液循环泵抽至喷淋层进行重复循环利用,吸收塔区地坑的作用是将吸收塔溢流下来的液体储存后,由自动连锁装置经泵抽取进行石灰石浆液的循环利用。投加己二酸在此位置,己二酸由地坑的搅拌器搅拌成液体后,经由泵抽回吸收塔(在塔内与石灰石的溶质重量份数比为0.2-0.3∶100),并经浆液循环泵的不间断运行,进入喷淋层由喷嘴喷出雾状液体从而与烟气相接触反应。The slurry in the absorption tower is pumped by the slurry circulation pump to the spray layer for repeated recycling. The function of the pit in the absorption tower area is to store the overflowed liquid from the absorption tower, and then pump it through the automatic interlocking device to circulate the limestone slurry. use. Add adipic acid at this position. After adipic acid is stirred into liquid by the agitator in the pit, it is pumped back to the absorption tower (the ratio of solute to limestone in the tower is 0.2-0.3:100 by weight), and Through the uninterrupted operation of the slurry circulation pump, it enters the spray layer and sprays mist liquid from the nozzle to contact and react with the flue gas.
投加方式:己二酸的投加采用地坑泵连锁自动控制,地坑泵流量为45m3/h。己二酸首次全部投加需4~5小时。Dosing method: The dosing of adipic acid is automatically controlled by pit pump interlocking, and the flow rate of the pit pump is 45m 3 /h. It takes 4 to 5 hours for all the adipic acid to be added for the first time.
补充方式:首次投加后,需要补充日常损耗的己二酸。己二酸的补充同样采用投加至吸收塔地坑的方式,每天于同一时间投加100公斤己二酸,投加时间需3~4个小时。Supplementary method: After the first dosage, the daily loss of adipic acid needs to be supplemented. The replenishment of adipic acid also adopts the method of adding to the pit of the absorption tower, adding 100 kg of adipic acid at the same time every day, and the adding time takes 3 to 4 hours.
上述的石灰石纯度在90%以上,粒度分布为90%通过250目筛子;己二酸纯度99.7%以上,白色粉末。The above-mentioned limestone has a purity of more than 90%, and its particle size distribution is 90% passing through a 250-mesh sieve; the adipic acid has a purity of more than 99.7%, and is a white powder.
本发明的直接效果是提高了不同工况条件下系统的脱硫效率,可以实现了在较低pH下,有较高的脱硫效率,且可缓冲浆液pH的变化,并可以降低系统液气比,提高石灰石利用率。The direct effect of the present invention is to improve the desulfurization efficiency of the system under different working conditions, realize higher desulfurization efficiency at lower pH, buffer the change of slurry pH, and reduce the liquid-gas ratio of the system. Improve the utilization rate of limestone.
A、不同工况条件下,己二酸对脱硫效率的影响见下面几个表格。A. Under different working conditions, the influence of adipic acid on the desulfurization efficiency is shown in the following tables.
综合以上几个表可以看出,在不同原烟气条件和浆液循环泵组合方式下,通过投加己二酸可提高脱硫效率2%~5%,尤其是在机组负荷很高,原烟气SO2质量浓度达到3600mg/Nm3左右时,可维持脱硫效率在95%左右,这对当煤质含硫较高,原烟气超出设计值时,系统脱硫效率和净烟气SO2达标排放提供了保障,具有很好的实际意义。Based on the above tables, it can be seen that under different raw flue gas conditions and the combination of slurry circulating pumps, the desulfurization efficiency can be increased by 2% to 5% by adding adipic acid, especially when the unit load is high and the raw flue gas When the mass concentration of SO 2 reaches about 3600mg/Nm 3 , the desulfurization efficiency can be maintained at about 95%, which is very important for the system desulfurization efficiency and net flue gas SO 2 emission to meet the standard when the coal has a high sulfur content and the original flue gas exceeds the design value. Guarantee is provided, which has very good practical significance.
B、投加己二酸后,石膏品质及石灰石利用率的变化情况B. Changes of gypsum quality and limestone utilization rate after adding adipic acid
投加己二酸前后石膏主要成分分析对比表Analysis and comparison table of main components of gypsum before and after adding adipic acid
由上表可以看出,投加己二酸后,石膏纯度由91.46%上升到95.34%,提高了3.88%。石膏中CaCO3和CaSO3·1/2H2O的质量分数均由不同程度的下降。综合各个成分分析可知,石膏的品质有了较大的提升。经计算,投加己二酸前后,系统钙硫比由1.034提高到1.002,钙硫比提高3%。这说明,投加己二酸后,石灰石的利用率提高了3%。It can be seen from the above table that after adding adipic acid, the purity of gypsum rose from 91.46% to 95.34%, an increase of 3.88%. The mass fractions of CaCO 3 and CaSO 3 ·1/2H 2 O in gypsum decreased to varying degrees. The comprehensive analysis of each component shows that the quality of gypsum has been greatly improved. After calculation, before and after adding adipic acid, the calcium-sulfur ratio of the system increased from 1.034 to 1.002, and the calcium-sulfur ratio increased by 3%. This shows that after adding adipic acid, the utilization rate of limestone increased by 3%.
C、不同工况条件下,投加己二酸后脱硫系统浆液循环泵优化结果C. Under different working conditions, the optimization results of the slurry circulation pump in the desulfurization system after adding adipic acid
投加己二酸后,提高了系统的脱硫效率,满足了在维持脱硫效率一定和净烟气SO2达标排放的前提下,优化浆液循环泵的组合,实现了脱硫系统节能运行的目的。投加己二酸前后,康平电厂不同工况条件下的浆液循环泵组合方式对比以及优化前后系统液气比的变化情况见下面几个表。After adding adipic acid, the desulfurization efficiency of the system is improved, and the combination of the slurry circulation pump is optimized under the premise of maintaining a certain desulfurization efficiency and net flue gas SO 2 emissions, and the energy-saving operation of the desulfurization system is realized. Before and after adding adipic acid, the comparison of the combination of slurry circulating pumps in Kangping Power Plant under different working conditions and the change of system liquid-gas ratio before and after optimization are shown in the following tables.
投加己二酸前后康平电厂的浆液循环泵组合方式以及液气比变化情况Combination of slurry circulating pumps and changes in liquid-gas ratio in Kangping Power Plant before and after adding adipic acid
由上表可以看出,投加己二酸后,不同工况条件下浆液循环泵的组合方式发生了变化。同一工况条件下,在满足脱硫效率的前提下,可通过采取较小浆液循环泵或者是停用一台泵的方式,减小系统液气比,可大大节省了系统运行电耗。当系统处于较高负荷和较低负荷时,液气比分别可节省30%和50%,在机组负荷为(350~450)MW时,投加己二酸前后系统液气比不发生变化。It can be seen from the above table that after adding adipic acid, the combination of slurry circulation pumps under different working conditions has changed. Under the same working conditions, under the premise of satisfying the desulfurization efficiency, the liquid-gas ratio of the system can be reduced by adopting a smaller slurry circulation pump or stopping one pump, which can greatly save the power consumption of the system operation. When the system is at higher load and lower load, the liquid-gas ratio can be saved by 30% and 50% respectively. When the load of the unit is (350-450) MW, the liquid-gas ratio of the system does not change before and after adding adipic acid.
投加己二酸后,康平电厂浆液循环泵组合方式的优化结果见下表。After adding adipic acid, the optimization results of the slurry circulation pump combination in Kangping Power Plant are shown in the table below.
投加己二酸后康平电厂浆液循环泵组合方式优化结果Optimization results of slurry circulation pump combination mode in Kangping Power Plant after adding adipic acid
由上表可知,在机组负荷大于450MW,原烟气SO2浓度为(3400~3600)mg/Nm3时,投加己二酸后浆液循环泵可由投加己二酸前的三台泵同时运行,变为#1、#3泵运行,每小时省电852kWh,节能效果明显。It can be seen from the above table that when the load of the unit is greater than 450MW and the concentration of SO 2 in the original flue gas is (3400-3600) mg/Nm 3 , the slurry circulation pump after adding adipic acid can be operated simultaneously by the three pumps before adding adipic acid. Running, change to #1, #3 pump running, saving 852kWh of electricity per hour, the energy saving effect is obvious.
在机组负荷大于340MW~450MW,原烟气SO2浓度为(3000~3400)mg/Nm3时,投加己二酸后浆液循环泵可由投加己二酸前的任意两台泵运行,变为统一采取#1、#2泵运行,即两台小泵运行,每小时省电62kWh~166kWh。When the load of the unit is greater than 340MW-450MW and the concentration of SO 2 in the original flue gas is (3000-3400) mg/ Nm3 , the slurry circulation pump after adding adipic acid can be operated by any two pumps before adding adipic acid, and the change In order to uniformly adopt the operation of #1 and #2 pumps, that is, two small pumps operate, saving 62kWh~166kWh of electricity per hour.
D、对脱硫系统运行的其他有利影响D. Other beneficial effects on the operation of the desulfurization system
投加己二酸后,不仅可实现在煤种发生变化,导致脱硫系统入口烟气参数超出设计值时脱硫效率达标,保证净烟气SO2浓度达标排放。还可以在保证一定的脱硫效率和出口SO2浓度的前提下,优化浆液循环泵的组合方式,大大减小系统运行费用。After adding adipic acid, not only can the desulfurization efficiency reach the standard when the coal type changes, causing the flue gas parameters at the inlet of the desulfurization system to exceed the design value, but also to ensure that the SO 2 concentration of the net flue gas reaches the standard discharge. On the premise of ensuring a certain desulfurization efficiency and outlet SO2 concentration, the combination mode of the slurry circulation pump can be optimized to greatly reduce the operating cost of the system.
通过观察运行情况和现场了解可知,通过优化浆液循环泵组合方式,提高系统操作的灵活性,避免重复的启停泵,减小了叶轮的损耗;同时,投加己二酸后提高石膏的品质,促进二水硫酸钙的生成,可有效防止系统的堵塞与结垢;投加己二酸后缓冲pH值,对锅炉负荷有很好的缓冲作用,脱硫效率不会发生大幅波动,避免短时间的超标现象的发生;同时,也可以避免电厂因为担心SO2超标,采取减少发点负荷导致的直接经济收益的减少。It can be seen from the observation of the operation situation and on-site understanding that by optimizing the combination of the slurry circulation pump, the flexibility of the system operation is improved, the repeated start and stop of the pump is avoided, and the loss of the impeller is reduced; at the same time, the quality of the gypsum is improved after adding adipic acid , to promote the formation of calcium sulfate dihydrate, which can effectively prevent the system from clogging and scaling; after adding adipic acid, the pH value is buffered, which has a good buffering effect on the boiler load, and the desulfurization efficiency will not fluctuate greatly, avoiding short-term At the same time, it can also avoid the reduction of direct economic benefits caused by the power plant’s fear of SO 2 exceeding the standard and the reduction of the point load.
发明应用后明显提高康平电厂湿法脱硫系统的脱硫效率,增加了系统运行的稳定性。并在保证电厂脱硫效率以及净烟气SO2浓度达标排放和满足SO2总量控制的前提下,找到了不同工况条件下的浆液循环泵最佳组合方式,大大降低了脱硫系统电耗、液气比和厂用电率。After the application of the invention, the desulfurization efficiency of the wet desulfurization system of Kangping Power Plant is obviously improved, and the stability of system operation is increased. And under the premise of ensuring the desulfurization efficiency of the power plant and the SO 2 concentration of the net flue gas up to the standard discharge and the total amount of SO 2 control, the optimal combination of slurry circulation pumps under different working conditions has been found, which greatly reduces the power consumption of the desulfurization system, Liquid-to-gas ratio and plant power consumption rate.
应用本发明后,有详实的数据表明,不同工况条件下系统脱硫效率提高3%~5%,液气比降低30%以上,石灰石利用率可提高5%~10%。节能运行时,按脱硫系统年运行6000小时计算,通过优化浆液循环泵组合方式,每年可减少脱硫系统运行电耗约600万度~1000万度,按0.3元/度计算,在去除掉己二酸投资成本后,我厂每年可节省电费约150万~240万,具有良好的经济效益。具体依据如下:After the application of the invention, there are detailed data showing that under different working conditions, the desulfurization efficiency of the system is increased by 3% to 5%, the liquid-gas ratio is reduced by more than 30%, and the utilization rate of limestone can be increased by 5% to 10%. During energy-saving operation, based on the annual operation of the desulfurization system for 6,000 hours, by optimizing the combination of slurry circulation pumps, the annual power consumption of the desulfurization system can be reduced by about 6 million to 10 million kWh. Calculated at 0.3 yuan/kWh, the removal of di After the acid investment cost, our factory can save about 1.5 million to 2.4 million electricity bills every year, which has good economic benefits. The specific basis is as follows:
投加己二酸后,优化了不同工况条件下的浆液循环泵组合方式,节省了脱硫系统的运行成本,运行费用按不同工况条件结果并不相同。经济效益分析主要考虑以下两种情况:1、机组全年负荷均匀波动,各个负荷段时间分布相同;2、机组全年处于大负荷,原烟气SO2浓度较高。After adding adipic acid, the combination of slurry circulating pumps under different working conditions is optimized, which saves the operating cost of the desulfurization system, and the operating costs are not the same according to different working conditions. The economic benefit analysis mainly considers the following two situations: 1. The load of the unit fluctuates uniformly throughout the year, and the time distribution of each load period is the same; 2. The unit is under heavy load throughout the year, and the concentration of SO 2 in the original flue gas is high.
经济效益分析第一种情况:脱硫系统年运行小时数按6000h计算,其中(450~600)MW、(400~450)MW、(340~400)MW、340MW以下负荷情况分别按1500h计算。经济效益分析情况见下表。The first case of economic benefit analysis: the annual operating hours of the desulfurization system are calculated as 6000h, of which (450-600) MW, (400-450) MW, (340-400) MW, and 340MW and below load conditions are respectively calculated as 1500h. See the table below for the economic benefit analysis.
脱硫系统运行参数优化前后经济效益对比表Comparison table of economic benefits before and after optimization of desulfurization system operating parameters
注:脱除单位质量SO2相对成本计算中,脱硫系统的电耗本表仅按浆液循环泵的电耗来计算,不考虑脱硫系统其它设备的电耗影响。Note: In the calculation of the relative cost of SO 2 removal per unit mass, the power consumption of the desulfurization system is only calculated according to the power consumption of the slurry circulation pump, and the influence of power consumption of other equipment in the desulfurization system is not considered.
由上表可以看出,当机组全年按不同负荷平均分配运行时间,进行投加己二酸前后的脱硫成本计算时,投加己二酸后,脱硫系统总成本全年可减少107.9万元,其中电耗减少的幅度较大,全年可减少79.47万元。投加己二酸后,脱除每吨SO2的相对成本减少了33.4元,经济效果显著。It can be seen from the above table that when the unit distributes the running time according to different loads throughout the year, and calculates the desulfurization cost before and after adding adipic acid, after adding adipic acid, the total cost of the desulfurization system can be reduced by 1.079 million yuan throughout the year , among which the reduction in electricity consumption is relatively large, and the annual reduction can be 794,700 yuan. After adding adipic acid, the relative cost of SO 2 removal per ton was reduced by 33.4 yuan, and the economic effect was remarkable.
经济效益分析第二种情况:脱硫系统年运行小时数按6000h计算,机组负荷均为(450~600)MW,原烟气SO2浓度为(3400~3600)mg/Nm3。经济效益分析情况见下表。Economic benefit analysis The second case: the annual operating hours of the desulfurization system is calculated as 6000h, the unit load is (450-600) MW, and the original flue gas SO 2 concentration is (3400-3600) mg/Nm 3 . See the table below for the economic benefit analysis.
大负荷工况下脱硫系统优化前后经济效益对比表Comparison table of economic benefits before and after optimization of desulfurization system under heavy load conditions
注:脱除单位质量SO2相对成本计算中,脱硫系统的电耗本表仅按浆液循环泵的电耗来计算,不考虑脱硫系统其它设备的电耗影响。Note: In the calculation of the relative cost of SO 2 removal per unit mass, the power consumption of the desulfurization system is only calculated according to the power consumption of the slurry circulation pump, and the influence of power consumption of other equipment in the desulfurization system is not considered.
由上表可以看出,当机组全年在大负荷情况下运行时,投加己二酸后,脱除每吨SO2的相对成本减少了37.78元,脱硫系统总成本全年可减少195.2万元,其中电耗全年可减少153.36万元,这是因为在大负荷情况下,在脱硫效率维持在92%的前提下,投加己二酸后,脱硫系统浆液循环泵可由投加己二酸前的三台泵运行变为#1、#3运行,少运转了一台泵,故大大节省了电能。在机组处于较高和较低负荷时,节能的空间最大,投加己二酸后,脱硫系统节能效果最显著。It can be seen from the above table that when the unit operates under heavy load throughout the year, after adding adipic acid, the relative cost of SO 2 removal per ton is reduced by 37.78 yuan, and the total cost of the desulfurization system can be reduced by 1.952 million yuan throughout the year The electricity consumption can be reduced by 1.5336 million yuan for the whole year. This is because under the condition of heavy load and the desulfurization efficiency is maintained at 92%, after adding adipic acid, the slurry circulation pump of the desulfurization system can The operation of the three pumps before the acid is changed to #1 and #3, and one pump is operated less, so the electric energy is greatly saved. When the unit is at a high or low load, the energy-saving space is the largest, and after adding adipic acid, the energy-saving effect of the desulfurization system is the most significant.
2)环境效益2) Environmental benefits
投加己二酸后,大幅度提高系统脱硫效率,降低SO2排放浓度,单台600MW机组每年至少可减少SO2排放量900t,环境效益显著。After adding adipic acid, the desulfurization efficiency of the system is greatly improved, and the concentration of SO 2 emission is reduced. A single 600MW unit can reduce SO 2 emission by at least 900t per year, and the environmental benefits are remarkable.
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