A kind of RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage and production method thereof
Technical field
The present invention relates to the foods processing technique in the field of deep processing of farm products, especially a kind of RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage and production technology thereof.
Technical background
RHIIZOMA DIOSCOREAE frOm Henan of China is claimed the bosom ginseng again, is the underground stem tuber of Dioscoreaceae perennial plant Chinese yam, and main product ground (is called the bosom celebrating) on Wuzhi, Henan, Wen County and other places anciently." legendary god of farming's book on Chinese herbal medicine " cloud: " all produce the Chinese yam various places, and each real estate person is good with the celebrating of bosom, Henan ".According to Compendium of Material Medica record its " remove the fever and chills perverse trend, bowl spares, beneficial strength, longue meat, reinforcing yin essence is obeyed clear-headed and clear-sightedly for a long time, makes light of one's life by commiting suicide and prolongs life ".RHIIZOMA DIOSCOREAE frOm Henan of China is the food and medicament dual-purpose food that China Ministry of Public Health announces, is a kind of healthy food with height nutritive value.
The development of beverage prospect is wide, and health drink has a high potential.After experience tea beverage, the fruit drink, as the higher stage of the development of beverage, in following 3 or five years, the beverage with alimentary health-care function has good development prospect.Naturally pure healthy beverage will become the development main flow, and Along with people's is to the growing interest of healthy and environment, and the beverage that low sugar and additive level are few is favored by people deeply gradually.Particularly American-European developed country of developed country is constantly releasing healthy beverage at present, and this beverage no longer has been confined to this category that supplements the nutrients, even is extended to the field of preventing and curing diseases.
RHIIZOMA DIOSCOREAE frOm Henan of China had both had certain health care, and fresh and sweet mouthfeel and pure and fresh fragrance are arranged again, yet starch proportion in solid content is very big in the fresh Chinese yam, and utilize fresh Chinese yam to make beverage and have technical barrier: Chinese yam meat is prone to brown stain, rots; In starch-containing, protein, be prone to deposition, layering; Fat is prone to produce the fat circle; Dietary fibers etc. not only are prone to precipitated and separated, and coarse mouthfeel, palatability difference etc.
Summary of the invention
The technical problem that the present invention will solve provide a kind of mouthfeel aromatic tasty and refreshing, press close to the RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage that RHIIZOMA DIOSCOREAE frOm Henan of China genuineness and the dioscorea opposita thumb nutritional that gains are worth, provide simultaneously to make this not brown stain of RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage, the production method of precipitated and separated not.
For solving the problems of the technologies described above, the present invention provides a kind of RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage, it is characterized in that, and be that primary raw material is processed with fresh RHIIZOMA DIOSCOREAE frOm Henan of China, its prescription is made up of each component of following parts by weight:
RHIIZOMA DIOSCOREAE frOm Henan of China 8-20
Fire resistant alpha-diastase 0.001-0.005
Sweetener 5-8
Vitamin C 0.10-0.15
Stabilizing agent 0.10-0.38
Acid 0.06-0.16
Pure water 71.3-86.7.
Said sweetener is xylitol or antierythrite or maltitol.
Said acid is any two kinds mixture in malic acid, citric acid, the L-lactic acid, and consumption is the 0.06%-0.16% of finished product gross weight.
Said stabilizing agent is any three kinds mixture in melon bean gum, xanthans, sodium alginate, the sodium carboxymethylcellulose, and consumption is the 0.10%-0.38% of finished product gross weight.
Simultaneously, the present invention also provides a kind of production method of said RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage, it is characterized in that, comprises the steps:
(1) protects look;
(2) coarse crushing and boiling;
(3) defibrination;
(4) intensification gelatinization, enzymolysis, the high temperature enzyme that goes out;
(5) allotment;
(6) homogeneous;
(7) degassing.
, said step (1) also has as follows step successively before protecting look: select high-quality fresh RHIIZOMA DIOSCOREAE frOm Henan of China → cleaning → peeling → finishing; After step (7) degassing, also has as follows step successively: (8) embedding, (9) sterilization, (10) cooling cooling.
Said step (1) is protected look and is meant: it is that 0.2% aqueous citric acid solution and the mass percent mixed liquor that to be 0.2% the vitamin C aqueous solution be mixed with according to 1: 1 weight ratio soaks and protects look 30min that the fresh RHIIZOMA DIOSCOREAE frOm Henan of China after will removing the peel, repairing is put into mass percent rapidly; Get RHIIZOMA DIOSCOREAE frOm Henan of China 8-20 weight portion, and the colour protecting liquid on Chinese yam surface is removed in the water flushing.
(2) coarse crushing of said step and boiling are: adopt beater disintegrating machine, it is the bulky grain shape that RHIIZOMA DIOSCOREAE frOm Henan of China is pulverized; Bulky grain RHIIZOMA DIOSCOREAE frOm Henan of China after the pulverizing gets in the continuous cooking machine, and inject pure water and flood the RHIIZOMA DIOSCOREAE frOm Henan of China particle slightly, boiling 20min under 85 ℃-90 ℃ condition, the two-step series connection is carried out; Said step (3) defibrination is: will pulverize with boiling after the RHIIZOMA DIOSCOREAE frOm Henan of China particle finish grind through No. 3 colloid mills, the RHIIZOMA DIOSCOREAE frOm Henan of China granular size requirement of correct grinding back is below 4 μ m; Said step (4) intensification gelatinization, enzymolysis, the high temperature enzyme that goes out is: the slurry of the RHIIZOMA DIOSCOREAE frOm Henan of China behind the defibrination at 85 ℃ of heating 10min down, is cooled to 70 ℃ after the gelatinization, adds the fire resistant alpha-diastase enzymolysis 40min of 0.001-0.005 weight portion, enzymolysis boils the enzyme that goes out after accomplishing.
Said step (5) allotment is meant: behind the stabilizing agent mixing with the vitamin C of the sweetener of 5-8 weight portion, 0.1-0.15 weight portion and 0.1-0.38 weight portion; Be dissolved in 3 times and in the pure water of said xylitol, vitamin C and stabilizing agent gross weight, soak 45min; After colloid mill is levigate, said sweetener, vitamin C and stabilizing agent are injected blend tank together with water then; 0.06-0.16 the acid of weight portion directly adds in the RHIIZOMA DIOSCOREAE frOm Henan of China slurry, regulates the pH value to 4-5, the allotment temperature is controlled at 85 ℃; Mixing speed is 40-45rpm/min; Till it was fully dissolved, it was 100 weight portions that the adding pure water accurately quantitatively makes the beverage gross weight, stirs.
Said step (6) homogeneous adopts high pressure homogenizer, is that 60 ℃, homogenization pressure are homogeneous under the condition of 40MPa in temperature; The continuous degassing machine is adopted in said step (7) degassing, and vacuum is 0.04MPa, and the time is 10min; Said step (8) embedding is to adopt the tinplate can, seals; (9) sterilization of said step and step (10) cooling cooling are to adopt the continuous sterilizing machine at 121 ℃ of following sterilization 20min, are cooled to normal temperature then.
RHIIZOMA DIOSCOREAE frOm Henan of China contains trace elements such as starch, fat, protein, mannosan, vitamin C, phytic acid, allantoin, saponin, choline, amylase, iodine matter and 16 kinds of essential amino acids and calcium, magnesium, zinc, iron.RHIIZOMA DIOSCOREAE frOm Henan of China contains various hormonal base substances, and therefore, it has and promotes the hormonal synthesis of endocrine, be enhance metabolism, beauty treatment, constitutional quality goods.Glutinous polysaccharide wherein has the effect of the physiologically active that promotes that lymphocyte transformation and peritoneal macrophage are engulfed, and has to promote enzyme system and functions of immune system and the antitumaous effect that improves body metabolism, inhibition tumor growth; The fat deposition of the glutinous albumen ability of starch Prevention of Cardiovascular, the protection arteries prevents its premature hardening, and subcutaneous fat is reduced; Dopamine hydrochloride has hemangiectasis, improves sanguimotor critical function, and this composition can improve coronary artery and microcirculatory blood flow, and antibechic is arranged, effect such as eliminate the phlegm, relieving asthma.Different with genseng, RHIIZOMA DIOSCOREAE frOm Henan of China is all-ages, edible needn't limiting the quantity of.
RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage of the present invention has kept the peculiar active ingredient and the local flavor of RHIIZOMA DIOSCOREAE frOm Henan of China, makes RHIIZOMA DIOSCOREAE frOm Henan of China be more conducive to the absorption of human body utilization, the nutritive value of the RHIIZOMA DIOSCOREAE frOm Henan of China that gained.Because: 1, RHIIZOMA DIOSCOREAE frOm Henan of China magma is crossed colloid mill 3 times, can fully extract the active ingredient of RHIIZOMA DIOSCOREAE frOm Henan of China, like RHIIZOMA DIOSCOREAE frOm Henan of China saponin(e and polysaccharide, is convenient to human body and fully absorbs; 2, the production method that adopts has solved the problem that starch, protein, dietary fiber are prone to deposition, layering well, has improved the stability of product; 3, add vitamin C and not only can improve local flavor, all right enhances human body immunologic function; 4, RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage of the present invention does not add sugar, the substitute is xylitol, and the xylitol cool taste is tasty and refreshing, and is very complete the human body metabolism, can be used as diabetes patient's heat energy source, has the anti-caries effect yet.5, RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage assembly science of the present invention, technology is reasonable, does not add any pigment, artificial perfume, anticorrisive agent, is genuine natural health health-preserving beverage.RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage mouthfeel of the present invention is aromatic, drink tasty and refreshing, quenching thirst and nourishing lung, liver is protected in invigorating the spleen, it is anti-tired to relieve the effect of alcohol, tonifying middle-Jiao and Qi, mental-tranquilization, but prevention of arterial is atherosis, vigorous and graceful beauty treatment delays senility.And be convenient to people and drink, satisfy people having the demand of alimentary health-care function beverage.
Preparation method of the present invention has solved the technical barrier of RHIIZOMA DIOSCOREAE frOm Henan of China processing:
(1) the compound look aqueous solution that protects that utilizes citric acid, vitamin C to process not only has stronger anti-brown stain effect, have preferably simultaneously brighten, anticorrosion and anti-mildew becomes function.
(2) RHIIZOMA DIOSCOREAE frOm Henan of China contains a large amount of carbohydrate, and its starch granules is difficult for swelling greatly.Therefore RHIIZOMA DIOSCOREAE frOm Henan of China magma needed colloid mill 3 times, just can make product delicate mouthfeel, tasty and refreshing, and to preventing that starch, dietary fiber deposition, layering from having played considerable effect, also can fully extract the active ingredient of RHIIZOMA DIOSCOREAE frOm Henan of China simultaneously, so that absorption of human body.
(3) for obtain precipitating less, content of reducing sugar is low, color and luster is pure white, the RHIIZOMA DIOSCOREAE frOm Henan of China that gives off a strong fragrance reveals; Utilized fire resistant alpha-diastase that starch is hydrolyzed to reduce the discrete particles diameter; Through adding stabilizing agent improving decentralized medium density and viscosity, thereby improve the stability of product.Different stabilizing agents has its different characteristic, in certain proportion stabilizing agent is cooperated use, can reach better effect.
(4) directly in the RHIIZOMA DIOSCOREAE frOm Henan of China slurry, add stabilizing agent coacervation can take place; So earlier with behind sweetener, vitamin C and the stabilizing agent mixing; Be dissolved in 3 times and in the water of sweetener, vitamin C and stabilizing agent, soak 30-60min; Levigate through colloid mill again, the stabilizing agent in the beverage can disperse evenly like this.
(5) acid of the present invention is selected any two kinds in citric acid, malic acid, the L-lactic acid for use, and both share, and the effect of strengthening tart flavour is arranged.Utilize product pH downward modulation simultaneously, avoid isoelectric points of proteins, solved the protein precipitation problem, improved the storage period of product simultaneously, improved mouthfeel, be more suitable for drinking in consumers in general.
The specific embodiment
Each component of the present invention all adopts existing material, and adopts the existing universal product to get final product.
Embodiment 1
Each composition weight that adds in the RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage of embodiment 1 is: RHIIZOMA DIOSCOREAE frOm Henan of China 8Kg, fire resistant alpha-diastase 0.001Kg, sweetener---xylitol 5Kg, vitamin C 0.1Kg, stabilizing agent 0.1Kg, acid 0.06Kg, pure water 86.739Kg.Wherein, said stabilizing agent is mixed by xanthans 0.025Kg, sodium alginate 0.025Kg and sodium carboxymethylcellulose 0.05Kg; Said acid is mixed by malic acid 0.03Kg and citric acid 0.03Kg.
The production method steps in sequence is:
1. selected high-quality RHIIZOMA DIOSCOREAE frOm Henan of China: the selective maturation degree is moderate, the bright RHIIZOMA DIOSCOREAE frOm Henan of China piece root that no disease and pest, nothing are gone rotten, had no mechanical damage, the raw material that should not select germination for use, rots.
2. clean: concentrate in the raw material site and carry out previous cleaning.
3. peeling, finishing: slightly after pure water soaks 30min, flush away surface silt and foreign material etc. go the Chinese yam epidermis only rapidly with peeling knife, and stain can not be arranged in the Chinese yam after the peeling, cut away the rotten tissue in two ends with raw material.
4. protect look: it is that 0.2% aqueous citric acid solution and mass percent are that 0.2% the vitamin C aqueous solution soaks according to 1: 1 weight ratio liquid mixture prepared and protects look 30min that the RHIIZOMA DIOSCOREAE frOm Henan of China after will removing the peel, repairing is put into mass percent rapidly; Get the 8Kg RHIIZOMA DIOSCOREAE frOm Henan of China, remove the colour protecting liquid on RHIIZOMA DIOSCOREAE frOm Henan of China surface with purified rinse water.
5. pulverize and boiling: adopt beater disintegrating machine, it is the bulky grain shape that RHIIZOMA DIOSCOREAE frOm Henan of China is pulverized; Bulky grain RHIIZOMA DIOSCOREAE frOm Henan of China after the pulverizing gets in the continuous cooking machine, and inject pure water and flood the RHIIZOMA DIOSCOREAE frOm Henan of China particle slightly, boiling 20min under 85 ℃-90 ℃ condition, the two-step series connection is carried out.
6. defibrination: will pulverize with boiling after the RHIIZOMA DIOSCOREAE frOm Henan of China particle finish grind through No. 3 colloid mills, the RHIIZOMA DIOSCOREAE frOm Henan of China granular size requirement behind the correct grinding is below 4 μ m; RHIIZOMA DIOSCOREAE frOm Henan of China particle after pulverizing and the boiling directly injects blend tank through the levigate back of colloid mill, through automatic pump the Chinese yam stock pump is carried out for the second time, finish grindes for the third time in colloid mill.
7. gelatinization, enzymolysis and the enzyme that goes out: the slurry of the RHIIZOMA DIOSCOREAE frOm Henan of China behind the defibrination at 85 ℃ of heating 10min down, is cooled to 70 ℃ after the gelatinization, adds the fire resistant alpha-diastase enzymolysis 40min of 0.001Kg, enzymolysis boils the enzyme that goes out after accomplishing.
8. allotment: behind the stabilizing agent mixing with the vitamin C of the xylitol of 5Kg, 0.1Kg and 0.1Kg; Be dissolved in 3 times and in said xylitol, vitamin C and stabilizing agent gross weight are the pure water of 15.6Kg, soak 45min; After colloid mill is levigate, said xylitol, vitamin C and stabilizing agent are injected blend tank together with water then; 0.06Kg acid directly add in the RHIIZOMA DIOSCOREAE frOm Henan of China slurry; Regulate the pH value to 4-5, the allotment temperature is controlled at 85 ℃, and mixing speed is 40-45rpm/min; Till it is fully dissolved; It is 100Kg that the adding pure water accurately quantitatively makes the beverage gross weight, stirs, and the amount of purified water that at this moment adds is 71.14Kg.
9. homogeneous: adopting high pressure homogenizer, is that 60 ℃, homogenization pressure are homogeneous under the condition of 40MPa in temperature.
10. the degassing: adopt the continuous degassing machine, vacuum is 0.04MPa, and the time is 10min.
11. embedding: RHIIZOMA DIOSCOREAE frOm Henan of China reveals the can of employing tinplate, seals;
12. sterilization, cooling: adopt the continuous sterilizing machine at 121 ℃ of following sterilization 20min, be cooled to normal temperature then, it is aromatic promptly to obtain mouthfeel after qualified on inspection, drinks the RHIIZOMA DIOSCOREAE frOm Henan of China of conveniently drinking tasty and refreshing and that have an alimentary health-care function and reveals finished product.Not brown stain of RHIIZOMA DIOSCOREAE frOm Henan of China in the manufacturing process, the RHIIZOMA DIOSCOREAE frOm Henan of China that obtains are revealed finished product and do not precipitated, and be not stratified.
Embodiment 2
Each composition weight that adds in the RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage of embodiment 2 is: RHIIZOMA DIOSCOREAE frOm Henan of China 20Kg, fire resistant alpha-diastase 0.005Kg, sweetener---antierythrite 8Kg, vitamin C 0.15Kg, stabilizing agent 0.38Kg, acid 0.16Kg, pure water 71.305Kg.Wherein, said stabilizing agent is mixed by melon bean gum 0.095Kg, sodium alginate 0.095Kg and sodium carboxymethylcellulose 0.19Kg; Said acid is mixed by malic acid 0.08Kg and L-lactic acid 0.08Kg.
Production method step 1~12 of production method and embodiment 1 are similar, and difference only is that the addition of each component is different, repeats no more.Adding pure water 45.72Kg during allotment, accurately quantitatively to make the beverage gross weight be 100Kg, and it is aromatic also to have obtained mouthfeel, drinks the RHIIZOMA DIOSCOREAE frOm Henan of China of conveniently drinking tasty and refreshing and that have an alimentary health-care function and reveal finished product.Not brown stain of RHIIZOMA DIOSCOREAE frOm Henan of China in the manufacturing process, the RHIIZOMA DIOSCOREAE frOm Henan of China that obtains are revealed finished product and do not precipitated, and be not stratified.
Embodiment 3
Each composition weight that adds in the RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage of embodiment 3 is: RHIIZOMA DIOSCOREAE frOm Henan of China 15Kg, fire resistant alpha-diastase 0.003Kg, sweetener---maltitol 6Kg, vitamin C 0.12Kg, stabilizing agent 0.24Kg, acid 0.1Kg, pure water 78.54Kg.Wherein, said stabilizing agent is mixed by xanthans 0.06Kg, melon bean gum 0.06Kg and sodium carboxymethylcellulose 0.12Kg; Said acid is mixed by L-lactic acid 0.05Kg citric acid 0.05Kg.
Production method is similar with production method step 1~12 of embodiment 1, and difference only is that the addition of each component is different, repeats no more.Adding pure water 59.46Kg during allotment, accurately quantitatively to make the beverage gross weight be 100Kg, and it is aromatic also to have obtained mouthfeel, drinks the RHIIZOMA DIOSCOREAE frOm Henan of China of conveniently drinking tasty and refreshing and that have an alimentary health-care function and reveal finished product.Not brown stain of RHIIZOMA DIOSCOREAE frOm Henan of China in the manufacturing process, the RHIIZOMA DIOSCOREAE frOm Henan of China that obtains are revealed finished product and do not precipitated, and be not stratified.
Embodiment 4
Each composition weight that adds in the RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage of embodiment 4 is: RHIIZOMA DIOSCOREAE frOm Henan of China 20Kg, fire resistant alpha-diastase 0.005Kg, sweetener---xylitol 7Kg, vitamin C 0.14Kg, stabilizing agent 0.32Kg, acid 0.16Kg, pure water 72.375Kg.Wherein, said stabilizing agent is mixed by xanthans 0.08Kg, melon bean gum 0.08Kg and sodium alginate 0.16Kg; Said acid is mixed by malic acid 0.08Kg and citric acid 0.08Kg.
Production method is similar with production method step 1~12 of embodiment 1, and difference only is that the addition of each component is different, repeats no more.Adding pure water 50Kg during allotment, accurately quantitatively to make the beverage gross weight be 100Kg, and it is aromatic also to have obtained mouthfeel, drinks the RHIIZOMA DIOSCOREAE frOm Henan of China of conveniently drinking tasty and refreshing and that have an alimentary health-care function and reveal finished product.Not brown stain of RHIIZOMA DIOSCOREAE frOm Henan of China in the manufacturing process, the RHIIZOMA DIOSCOREAE frOm Henan of China that obtains are revealed finished product and do not precipitated, and be not stratified.
Embodiment 5
Each composition weight that adds in the RHIIZOMA DIOSCOREAE frOm Henan of China dew beverage of embodiment 5 is: RHIIZOMA DIOSCOREAE frOm Henan of China 18Kg, fire resistant alpha-diastase 0.003Kg, sweetener---xylitol 8Kg, vitamin C 0.15Kg, stabilizing agent 0.38Kg, acid 0.14Kg, pure water 73.327Kg.Wherein, said stabilizing agent is mixed by xanthans 0.095Kg, sodium alginate 0.095Kg and sodium carboxymethylcellulose 0.19Kg; Said acid is mixed by malic acid 0.07Kg and citric acid 0.07Kg.
Production method is similar with production method step 1~12 of embodiment 1, and difference only is that the addition of each component is different, repeats no more.Adding pure water 47.74Kg during allotment, accurately quantitatively to make the beverage gross weight be 100Kg, and it is aromatic also to have obtained mouthfeel, drinks the RHIIZOMA DIOSCOREAE frOm Henan of China of conveniently drinking tasty and refreshing and that have an alimentary health-care function and reveal finished product.Not brown stain of RHIIZOMA DIOSCOREAE frOm Henan of China in the manufacturing process, the RHIIZOMA DIOSCOREAE frOm Henan of China that obtains are revealed finished product and do not precipitated, and be not stratified.