CN101987312B - Potato grinding system - Google Patents
Potato grinding system Download PDFInfo
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- CN101987312B CN101987312B CN200910090210.3A CN200910090210A CN101987312B CN 101987312 B CN101987312 B CN 101987312B CN 200910090210 A CN200910090210 A CN 200910090210A CN 101987312 B CN101987312 B CN 101987312B
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- potato
- cylinder
- potato class
- peeling
- crushing system
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- 244000061456 Solanum tuberosum Species 0.000 title claims abstract description 136
- 235000002595 Solanum tuberosum Nutrition 0.000 title claims abstract description 136
- 230000007246 mechanism Effects 0.000 claims description 22
- 239000002994 raw material Substances 0.000 abstract description 50
- 239000000463 material Substances 0.000 abstract description 6
- 240000003183 Manihot esculenta Species 0.000 description 21
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 21
- 238000000034 method Methods 0.000 description 11
- 238000010298 pulverizing process Methods 0.000 description 6
- 239000007921 spray Substances 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 235000019698 starch Nutrition 0.000 description 4
- 239000008107 starch Substances 0.000 description 4
- 240000007594 Oryza sativa Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 239000003082 abrasive agent Substances 0.000 description 3
- 238000000855 fermentation Methods 0.000 description 3
- 230000004151 fermentation Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 239000005060 rubber Substances 0.000 description 3
- -1 such as Substances 0.000 description 3
- 244000017020 Ipomoea batatas Species 0.000 description 2
- 235000002678 Ipomoea batatas Nutrition 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000009923 sugaring Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention relates to a potato grinding system, which comprises a potato peeling device (1) and a grinding device (2), wherein the potato peeling device (1) feeds materials to the grinding device (2); the potato peeling device (1) comprises potato peeling equipment (21) and a shell (22); the peeling equipment comprises a base (23), a rotary drum (24) and a spiral feeder (25); the rotary drum (24) is rotatably arranged on the base (23); the spiral feeder (25) is positioned in the rotary drum (24) and fixedly connected with an inner wall of the rotary drum; the shell (22) is detachably arranged in the rotary drum (24); and the spiral feeder (25) is positioned between the shell (22) and the rotary drum (24). As the potato peeling device in the potato grinding system comprises the shell (22), the potato grinding system not only can be used for grinding dried potato raw materials, but also can be used for grinding fresh potato raw materials, thereby effectively improving the equipment utilization rate.
Description
Technical field
The present invention relates to a potato seed class crushing system.
Background technology
Potato class, such as Ipomoea batatas, potato, cassava etc., be rich in starch, is therefore widely used in the fields such as fermentation ethanol, starch.In process of production, because the block root of potato raw material is comparatively large, fermentation sugaring or starch processed can not be directly used in, thus needs to carry out pulverization process, to destroy the institutional framework of potato raw material, thus small starch granules is enable to disintegrate from large potato block, separate.
In the potato class crushing system of prior art utilizing potato class fermentation ethanol, for dry potato raw material and fresh potato raw material, before entering reducing mechanism, be respectively arranged with a set of conveying device.For the process of cassava, in the crushing system that new fresh cassava is processed, be provided with before reducing mechanism there is peeling function peeling equipment (as disclosed in CN 101288500A potato class peeling equipment); In the crushing system that dry cassava is processed, before reducing mechanism, be only provided with common feed arrangement.But in actual production, the processing capacity of dry cassava, much larger than new fresh cassava, more particularly, only uses 2-3 month to the crushing system that new fresh cassava is processed every year.And, because the dry cassava not belt leather of buying usually, and with a lot of granuliform cassava, if thus directly with the cassava that the peeling equipment conveying with peeling function is dry, most of granuliform cassava then will inevitably be caused to spill from the cylinder of described peeling equipment, therefore, existing fresh Cassava crushing system can not be used for processing dry cassava.Therefore, in the remaining time, the crushing system that new fresh cassava is processed then is not fully utilized, thus causes the utilization rate of equipment very low.Simultaneously, when the processing capacity of dry cassava is comparatively large or the dry Cassava crushing system of part breaks down, because existing fresh Cassava crushing system can not be used for processing dry cassava, thus cause the dry Cassava crushing system overload operation of all or part, thus cause economic benefit to reduce owing to accelerating ageing equipment.
Summary of the invention
The present invention existingly can not be used for processing dry potato raw material to fresh potato raw material crushing system to overcome, and cause the defect that the utilization rate of equipment and installations of fresh potato raw material crushing system is lower, provide and a kind ofly fresh potato raw material crushing system can be made for processing dry potato raw material, improve the potato class crushing system of the utilization rate of equipment and installations of fresh potato raw material crushing system.
The invention provides a potato seed class crushing system, this crushing system comprises potato class device for peeling and reducing mechanism, described potato class device for peeling is to reducing mechanism feed, wherein, described potato class device for peeling comprises potato class peeling equipment and housing, this peeling equipment comprises support, cylinder, spiral feeder and drive unit, cylinder is installed in rotation on support, described spiral feeder is arranged in cylinder and is fixedly connected with the inwall of cylinder, described drive unit is used for head roll and rotates together with spiral feeder, and described housing is removably mounted in cylinder, and described spiral feeder is between described housing and cylinder.
In use, when described housing is arranged in described potato class peeling equipment, this crushing system just can be directly used in pulverizes dry potato raw material to potato class crushing system of the present invention; When described housing disassembles from described potato class peeling equipment, this crushing system just can be directly used in pulverizes fresh potato raw material.Therefore, potato class crushing system of the present invention makes fresh potato raw material crushing system be fully used, thus effectively improves utilization rate of equipment and installations.
Accompanying drawing explanation
Fig. 1 represents the structural representation of potato class crushing system provided by the invention, and wherein the direction of arrow represents flow direction of material;
Fig. 2 represents the sectional elevation of potato class device for peeling when being provided with housing in potato class crushing system of the present invention;
Fig. 3 represents the front view of potato class device for peeling in potato class crushing system of the present invention;
Fig. 4 represents the longitudinal section of potato class device for peeling when housing disassembles in potato class crushing system of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, potato class crushing system provided by the invention is described in more detail.
As Figure 1-4, potato class crushing system provided by the invention comprises potato class device for peeling 1 and reducing mechanism 2, described potato class device for peeling 1 pair of reducing mechanism 2 feed, wherein, described potato class device for peeling 1 comprises potato class peeling equipment 21 and housing 22, this peeling equipment comprises support 23, cylinder 24, spiral feeder 25 and drive unit, cylinder 24 is installed in rotation on support 23, described spiral feeder 25 is arranged in cylinder 24 and is fixedly connected with the inwall of cylinder, described drive unit is used for head roll 24 and rotates together with spiral feeder 25, and described housing 22 is removably mounted in cylinder 24, and described spiral feeder 25 is between described housing 22 and cylinder 24.Potato class crushing system provided by the invention can be used for pulverizing various potato raw material, and such as, Ipomoea batatas, potato, cassava, be particularly useful for cassava.
In described potato class device for peeling 1, the axis of described housing 22 and the axis being parallel or overlapping of cylinder 24, the method that described housing 22 is arranged in cylinder 24 is not particularly limited, can ensure that the mounting means of the various routines that described housing 22 disassembles from described potato class device for peeling is all applicable to this, such as, the two ends of described housing 22 can be made removably to be connected with the two ends of cylinder 24 respectively, also the middle part of described housing 22 can be made removably to be connected with spiral feeder 25, the described mode removably connected can be bolted to realize, in the preferred embodiment of the present invention, respectively by bolt, the two ends of described housing 22 are installed on the two ends (i.e. feed end and discharge end) of cylinder 24.
Adopt above-mentioned preferred connected mode, can ensure that described housing 22 can disassemble and be arranged in described potato class device for peeling simply from described potato class device for peeling.
Described housing 22 can stick together with the inwall of described potato class peeling equipment 21 just, and described housing 22 also can be made to there is certain spacing with the inwall of described potato class peeling equipment 21.In order to ensure that described housing 22 can disassemble or be arranged in described potato class device for peeling simply from described potato class device for peeling, simultaneously in order to prevent when described housing 22 sticks together just with the inwall of described potato class peeling equipment 21, install or remove the damage that described housing 22 brings the friction of its outer wall, therefore, minimum range between the outer wall of preferred described housing 22 and the inner side of described potato class peeling equipment 21 is greater than 0, be preferably 0.1-3 millimeter, be more preferably 0.5-2 millimeter.Minimum range between the outer wall of described housing 22 and the inner side of described potato class peeling equipment refers to the distance between the spiral feeder 25 of described potato class peeling equipment and housing 22.
Described housing 22 can be made up of various anti-abrasive material, such as, and carbon steel, stainless steel, alloy, rubber or hard plastics.To the thickness of described housing 22, there is no particular limitation in the present invention, and the basis not wasting material can the various gauges of proof strength all be applicable in described housing, and under preferable case, the thickness of described housing is 1.5-3 millimeter.Described housing 22 for the various shapes that can be installed in described potato class device for peeling 1, can be preferably cylinder.The length of described housing 22 is not less than the length of cylinder 24.
In order to ensure that potato class material can be smoothly through described potato class device for peeling, preferably by described potato class device for peeling 1 slant setting, and the angle between the axis of described housing 22 and horizontal plane is 2-8 degree.By in the tilted-putted situation of described potato class device for peeling 1, the position of feed end is higher than discharge end, and therefore potato raw material can move down (namely moving forward) by the Action of Gravity Field of self.
In described potato class peeling equipment 21, described cylinder 24 can be made up of various anti-abrasive material, such as, and steel, rubber or rigid plastics.Can be provided with spray equipment in described cylinder 24, spray equipment can be fixedly mounted on the inwall of cylinder 24, and is positioned at the position of the feed end near cylinder.Described spray equipment can be conventional various spray equipments, is used in and adds man-hour by Water spray on potato raw material to fresh potato raw material, is got rid of by the dirt (as earth, impurity etc.) needed on the fresh potato raw material of peeling.
When processing fresh potato raw material, because fresh potato raw material needs peeling, thus in order to reach better decortication effect, the inwall of described cylinder 24 can be provided with friction structure.Described friction structure can be various shaggy structure, is preferably one or more Ribbed Bar, is more preferably multi-ribbon rib reinforcement.Ribbed Bar has cross rib, can use hot rolled ribbed bars and the cold rolled reinforcing steel bar with ribs of conventional all size, as met the Ribbed Bar that GB1499-1998 specifies.The nominal diameter of Ribbed Bar can be 6-25 millimeter, is preferably 8-20 millimeter; Cross rib spacing can be 3-16 millimeter, is preferably 4-12 millimeter.The trade mark of Ribbed Bar includes but not limited to HRB335, HRB400 and HRB500.Described Ribbed Bar is fixedly connected with the inwall of cylinder 24, and in cylinder rotation process, Ribbed Bar can play rubbing action to fresh potato raw material.For the ease of being fixedly connected with Ribbed Bar on the inwall of cylinder 24, Ribbed Bar preferably with the centerline axis parallel of cylinder 24.
In the present invention, there is no particular limitation for the interior diameter of described cylinder 24, and can carry out the amount of the potato raw material removing the peel process as required to select suitable cylinder interior diameter, generally, cylinder interior diameter can be 1-2 rice.
Described spiral feeder 25 can be the various spiral feeder of mechanical field routine.Described spiral feeder 25 can be connected on the inwall of cylinder 24 by the conventional various modes that are fixedly connected with, and such as, is fixedly connected on the inwall of cylinder 24 by securing member.In order to enable to obtain better decortication effect during the fresh potato raw material of process, the pitch of described spiral feeder 25 is preferably 0.3-0.8 rice, and thread depth is preferably 0.1-0.4 rice.Described spiral feeder 25 can be made up of various anti-abrasive material, such as, and steel, rubber, nylon.
The present invention is not particularly limited described drive unit, as long as can rotate together with spiral feeder 25 by head roll 24.Such as, described drive unit can comprise drive source, transmission chain and sprocket 27.As shown in Figure 4, sprocket wheel 27 is fixed on cylinder 24 outer surface, preferably sprocket wheel 27 is arranged on the middle part of cylinder 24.Because cylinder 24 is installed in rotation on support 23, therefore driving-chain by the power transmission of drive source to sprocket wheel 27 time, sprocket wheel 27 can drive cylinder to rotate.Described cylinder 24 is installed in rotation on support 23, and rotating mounting means can be conventional various methods, such as, backing roll or bracing frame can be used to be located on support by roller shelves, makes cylinder can around central axis.Drive source can be the various device that can produce power, as motor.
For the ease of charging, described in potato class crushing system of the present invention, potato class device for peeling 1 can also comprise windmill feeder 26.As shown in Figure 4, windmill feeder 26 is installed on the feed end of cylinder, and to the cylinder 24 of described potato class peeling equipment or housing 22 feed.Windmill feeder 26 can be the various windmill feeders of mechanical field routine.
There is no particular limitation for described reducing mechanism 2 in the present invention, can for the various reducing mechanisms that potato raw material can be crushed to less than 3.5 millimeters.Such as, described reducing mechanism 2 can be kibbler roll, and described kibbler roll comprises two opposed rollers, and formed a lot of protruding on described two opposed roller surfaces, by pressurization is while make roller rotate between the rolls, the raw material between this is passed through in fragmentation; Described reducing mechanism 2 can also be hammer mill, and described hammer mill comprises toe and screen cloth, by making described toe High Rotation Speed repeatedly hammer into shape broken to raw material, until pass through the mesh of the screen cloth of toe periphery; Described reducing mechanism 2 can also be jaw crusher, and described jaw crusher comprises jaw and the vibration jaw of V-shaped opening, raw material is placed between the jaw of upwards V-shaped opening and vibration jaw, makes raw material broken by pressurization; Described reducing mechanism 2 can also be pin disintegrating machine, described pin disintegrating machine arranges fixed disc vertical direction having the discoidal rotary disk of a lot of pin and have a lot of pin on the face of this rotating disk, after raw material being added to the center of rotary disk, utilize centrifugal force to enter to be contained in the gap of the pin on rotary disk and fixed disk, be subject to the effect of impact that pin causes and bounce-back, thus make raw material broken; Described reducing mechanism 2 can also be ball type crusher.In one embodiment of the invention, described reducing mechanism 2 is beater disintegrating machine, preferred model is the beater disintegrating machine of JFS-2000-72, this beater disintegrating machine comprises rotor, hammer leaf, sieve plate, drive system and control system, in running, control hammer leaf High Rotation Speed by control system, hammer leaf and material are rubbed, thus by crushing material to the particle size range required.In addition, in potato class crushing system provided by the invention, the quantity of described reducing mechanism 2 is not particularly limited, can determine the requirement of the potato raw material particle size through pulverizing according in following process, the quantity of usual reducing mechanism is more, potato raw material particle size through pulverizing is less, but it is also more to consume energy in process.Therefore, consider to the requirement of potato raw material particle size and Energy Consumption Factors in production technology, in usual described potato class crushing system, be provided with two reducing mechanisms.
The operation principle of potato class crushing system provided by the invention is introduced below in conjunction with Fig. 1-4.
When described potato class crushing system is pulverized fresh potato raw material, described housing 22 disassembles from described potato class peeling equipment 21.Start drive unit, make described cylinder 24 and spiral feeder 25 around central axis; Under the impetus of windmill feeder 26, fresh potato raw material is added in cylinder 24, because the feed end of described potato class device for peeling is higher than discharge end, therefore, fresh potato raw material is under the effect of downward gravity and centrifugal force, and under the impetus of spiral feeder 25, fresh potato raw material constantly moves forward; Fresh potato raw material rotates with described cylinder 24 and spiral feeder 25 simultaneously, in the process of rotating, rub between fresh potato raw material, fresh potato raw material and also rubbing between cylinder wall and spiral feeder 25, thus the epidermis of fresh potato class is removed.Potato raw material after peeling is transported in reducing mechanism 2 and pulverizes, thus obtains the pulverizing finished product of fresh potato raw material.
When described potato class crushing system is pulverized dry potato raw material, in described potato class peeling equipment 21, housing 22 is installed.Under the impetus of windmill feeder 26, dry potato raw material is added in housing 22, and because the feed end of described potato class device for peeling is higher than discharge end, therefore, dry potato raw material constantly moves forward, and be transported in reducing mechanism 2 and pulverize, thus obtain the pulverizing finished product of dry potato raw material.
As can be seen here, potato class crushing system provided by the invention had both been applicable to pulverize dry potato raw material, was also applicable to pulverize fresh potato raw material, achieved the Wet-dry of set of system, substantially increase the utilization rate of crushing system, thus reduce equipment cost.
Claims (10)
1. a potato seed class crushing system, this crushing system comprises potato class device for peeling (1) and reducing mechanism (2), described potato class device for peeling (1) is to reducing mechanism (2) feed, it is characterized in that, described potato class device for peeling (1) comprises potato class peeling equipment (21) and housing (22), this peeling equipment comprises support (23), cylinder (24), spiral feeder (25) and drive unit, cylinder (24) is installed in rotation on support (23), described spiral feeder (25) is arranged in cylinder (24) and is fixedly connected with the inwall of cylinder, described drive unit is used for head roll (24) and spiral feeder (25) rotates together, and described housing (22) is removably mounted in cylinder (24), and described spiral feeder (25) is positioned between described housing (22) and cylinder (24).
2. potato class crushing system according to claim 1, wherein, described housing (22) is cylinder.
3. potato class crushing system according to claim 1 and 2, wherein, the axis of described housing (22) and the axis being parallel or overlapping of cylinder (24).
4. potato class crushing system according to claim 1 and 2, wherein, the two ends of described housing (22) are removably connected with the two ends of cylinder (24) respectively.
5. potato class crushing system according to claim 1 and 2, wherein, the length of described housing (22) is not less than the length of cylinder (24).
6. potato class crushing system according to claim 1 and 2, wherein, the minimum range between the outer wall of described housing (22) and the inner side of described potato class peeling equipment is greater than 0.
7. potato class crushing system according to claim 6, wherein, the minimum range between the outer wall of described housing (22) and the inner side of described potato class peeling equipment is 0.1-3 millimeter.
8. potato class crushing system according to claim 1 and 2, wherein, the thickness of described housing (22) is 1.5-3 millimeter.
9. potato class crushing system according to claim 1 and 2, wherein, the angle between the axis of described housing (22) and horizontal plane is 2-8 degree.
10. potato class crushing system according to claim 1, wherein, described potato class device for peeling also comprises windmill feeder (26), and this windmill feeder (26) is to the cylinder (24) of described potato class peeling equipment or housing (22) feed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910090210.3A CN101987312B (en) | 2009-07-31 | 2009-07-31 | Potato grinding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910090210.3A CN101987312B (en) | 2009-07-31 | 2009-07-31 | Potato grinding system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101987312A CN101987312A (en) | 2011-03-23 |
| CN101987312B true CN101987312B (en) | 2015-04-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910090210.3A Active CN101987312B (en) | 2009-07-31 | 2009-07-31 | Potato grinding system |
Country Status (1)
| Country | Link |
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| CN (1) | CN101987312B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110102367B (en) * | 2019-03-20 | 2020-11-13 | 苏州慧泽农业科技有限公司 | All-in-one is smashed to chinese yam with function of shelling |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB556659A (en) * | 1942-06-09 | 1943-10-14 | John Newman Waite | Improved machine for peeling potatoes and other root vegetables |
| CN201085030Y (en) * | 2007-07-03 | 2008-07-16 | 北京瑞德华机电设备有限公司 | Vehicle mounted potato starch process system |
| CN101288500A (en) * | 2007-12-27 | 2008-10-22 | 中粮集团有限公司 | Potato peeling equipment |
| JP2008253191A (en) * | 2007-04-05 | 2008-10-23 | Hiragaki Seisakusho:Kk | Rotating drum type peeling machine |
| CN201500570U (en) * | 2009-07-31 | 2010-06-09 | 中粮集团有限公司 | Yam grinding system |
-
2009
- 2009-07-31 CN CN200910090210.3A patent/CN101987312B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB556659A (en) * | 1942-06-09 | 1943-10-14 | John Newman Waite | Improved machine for peeling potatoes and other root vegetables |
| JP2008253191A (en) * | 2007-04-05 | 2008-10-23 | Hiragaki Seisakusho:Kk | Rotating drum type peeling machine |
| CN201085030Y (en) * | 2007-07-03 | 2008-07-16 | 北京瑞德华机电设备有限公司 | Vehicle mounted potato starch process system |
| CN101288500A (en) * | 2007-12-27 | 2008-10-22 | 中粮集团有限公司 | Potato peeling equipment |
| CN201500570U (en) * | 2009-07-31 | 2010-06-09 | 中粮集团有限公司 | Yam grinding system |
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| Publication number | Publication date |
|---|---|
| CN101987312A (en) | 2011-03-23 |
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Inventor after: Yue Guojun Inventor after: Yu Tianyang Inventor after: Zhang Junye Inventor after: Shi Qiang Inventor after: Yang Nan Inventor after: Wang Dongtao Inventor before: Yue Guojun Inventor before: Yu Tianyang Inventor before: Zhang Junye Inventor before: Shi Qiang Inventor before: Yang Nan Inventor before: Wang Dongtao |
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